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Trays for Intralogistics","In intralogistics, plastic trays secure internal material flow. They reliably transport components, assemblies, or finished products from one station to the next, tailored to conveyor systems and processes.","\u003Cul>\u003Cli>Transport of components between production steps\u003C/li>\u003Cli>Precisely fitting cavities for workpiece carrier transport systems\u003C/li>\u003Cli>Finger grip recesses for ergonomic loading and unloading\u003C/li>\u003Cli>Stackable for safe and space-saving storage\u003C/li>\u003Cli>Compatible with KLT containers and Euro containers\u003C/li>\u003C/ul>\u003Cp>→ Learn more in our blog: \u003Ca href=\"https://www.formary.de/en/blog/optimizing-intralogistics\">Optimizing intralogistics with plastic trays\u003C/a>\u003C/p>",{"id":1004,"title":1378,"introduction":1379,"content":1380},"Plastic Trays for Extra Logistics","In extralogistics, plastic trays protect products during transport beyond company boundaries. They ensure safety in road freight, air freight, and sea freight and are suitable for sustainable returnable packaging systems.","\u003Cul>\u003Cli>Protection during shipping by road, air, or sea freight\u003C/li>\u003Cli>Reusable trays for closed-loop packaging systems\u003C/li>\u003Cli>Stackable on Euro pallets, in cartons, or in KLT containers\u003C/li>\u003Cli>Optimized packing densities for lot-size–appropriate delivery\u003C/li>\u003C/ul>\u003Cp>→ Learn more in our blog: \u003Ca href=\"https://www.formary.de/en/blog/stacking-methods-for-trays\">Stacking methods for plastic trays\u003C/a>\u003C/p>",{"id":1382,"title":1383,"introduction":1384,"content":1385},173,"Plastic trays for production automation","Plastic trays are a key factor in the automation of manufacturing processes. They enable seamless interaction between robots, machines, and conveyor systems.","\u003Cul>\u003Cli>Precisely tailored cavities for automated gripping and placement\u003C/li>\u003Cli>Stackable trays for automated loading and unloading\u003C/li>\u003Cli>ESD trays for the safe handling of electronic components\u003C/li>\u003Cli>Trays with color coding or poka-yoke corners for error-free processes\u003C/li>\u003C/ul>\u003Cp>→ Learn more in our blog: \u003Ca href=\"https://www.formary.de/en/blog/automation-of-production-with-trays\">Automated production with plastic trays\u003C/a>\u003C/p>",{"__component":441,"id":1387,"title":1388,"variant":444,"size":433,"introduction":85,"benefits":1389,"style":1499},555,"Advantages of Plastic Trays",[1390,1404,1420,1433,1448,1461,1475,1487],{"id":1391,"title":1392,"text":1393,"icon":1394},2399,"Protection","from damage and scratches to your components during transportation and shipping with the help of plastic trays",{"id":1395,"documentId":1396,"name":1397,"alternativeText":1398,"caption":16,"width":570,"height":570,"formats":85,"hash":1399,"ext":572,"mime":573,"size":617,"url":1400,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1401,"updatedAt":1402,"publishedAt":1403},54,"zjnqkaz9k42ujxeis6bhi48c","shield.svg","Schild_Icon","shield_43f2d5f3fd","https://fsn1.your-objectstorage.com/formary-de-production-cms/shield_43f2d5f3fd.svg","2021-05-31T17:21:20.000Z","2023-10-10T17:43:37.000Z","2026-01-08T22:01:46.251Z",{"id":1405,"title":1406,"text":1407,"icon":1408},2400,"Optimized Logistics","thanks to efficient packing, stacking, transporting, storing and shipping of plastic 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trays\n",{"id":1425,"documentId":1426,"name":1427,"alternativeText":1428,"caption":16,"width":570,"height":570,"formats":85,"hash":1429,"ext":572,"mime":573,"size":574,"url":1430,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1401,"updatedAt":1431,"publishedAt":1432},57,"hvg1apy0ykefqur0wdm26ihv","repeat.svg","Mehrweg Umlaufsystem_Icon","repeat_1ed74244d2","https://fsn1.your-objectstorage.com/formary-de-production-cms/repeat_1ed74244d2.svg","2023-10-10T17:44:00.000Z","2026-01-08T22:01:46.637Z",{"id":1434,"title":1435,"text":1436,"icon":1437},2402,"Efficient Design ","tailored to your processes and products, light weight of plastic",{"id":1438,"documentId":1439,"name":1440,"alternativeText":1441,"caption":16,"width":570,"height":570,"formats":85,"hash":1442,"ext":572,"mime":573,"size":1443,"url":1444,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1445,"updatedAt":1446,"publishedAt":1447},79,"ddeobzcm8w3ors6pl3yjlly1","process.svg","Großer 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Storage Volumes","no empty spaces to store and transport thanks to stacking techniques with plastic trays",{"id":1466,"documentId":1467,"name":1468,"alternativeText":1469,"caption":16,"width":570,"height":570,"formats":85,"hash":1470,"ext":572,"mime":573,"size":1471,"url":1472,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1401,"updatedAt":1473,"publishedAt":1474},58,"v9j7itdcv4zjeqz8kfqrhpzb","floors.svg","Gestapelte Rechtecke_Icon","floors_bf36006032",0.54,"https://fsn1.your-objectstorage.com/formary-de-production-cms/floors_bf36006032.svg","2023-10-10T17:44:40.000Z","2026-01-08T22:01:46.736Z",{"id":1476,"title":1477,"text":1478,"icon":1479},2405,"Different Component Variants","produce, store and transport with universal nests in a workpiece carrier",{"id":493,"documentId":1480,"name":1481,"alternativeText":1482,"caption":16,"width":645,"height":14,"formats":85,"hash":1483,"ext":572,"mime":573,"size":647,"url":1484,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1417,"updatedAt":1485,"publishedAt":1486},"kzf86uibhaf2sq1lgamlahfq","stack.svg","Stapel_Icon","stack_dadefb7b58","https://fsn1.your-objectstorage.com/formary-de-production-cms/stack_dadefb7b58.svg","2023-09-29T16:00:47.000Z","2026-01-08T22:01:44.348Z",{"id":1488,"title":1489,"text":1490,"icon":1491},2406,"Plastics Characteristics ","use plastic trays for your transport by selecting the material, ESD trays as well ",{"id":347,"documentId":1492,"name":1493,"alternativeText":1494,"caption":16,"width":630,"height":630,"formats":85,"hash":1495,"ext":572,"mime":573,"size":632,"url":1496,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1417,"updatedAt":1497,"publishedAt":1498},"l03s5nklaxbhu8x16jzga3ge","texture.svg","Gestrichelte 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Their size and positioning are individually designed, as they also influence cavity geometry and stackability.",{"id":1578,"documentId":1579,"name":1580,"alternativeText":1581,"caption":16,"width":1582,"height":1582,"formats":85,"hash":1583,"ext":572,"mime":573,"size":1584,"url":1585,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1586,"updatedAt":1587,"publishedAt":1588},363,"i9rc4wm0wh5pmm2jyfl1foxq","Ladungsträger Griffmulden","Grafik_Ladungsträger Griffmulden",312,"warentransport_griffmulden_e06175688c",12.34,"https://fsn1.your-objectstorage.com/formary-de-production-cms/warentransport_griffmulden_e06175688c.svg","2022-02-07T15:53:29.000Z","2024-05-07T10:31:07.000Z","2026-01-08T22:02:26.806Z",{"id":1590,"title":1591,"text":1592,"image":1593},212,"Stacking techniques","Undercut and stud stacking ensure safe, space-saving storage—whether freestanding on pallets or inside transport containers. The design is based on the desired number of layers and the maximum height of the packaging unit.",{"id":1594,"documentId":1595,"name":1596,"alternativeText":1597,"caption":16,"width":1582,"height":1582,"formats":85,"hash":1598,"ext":572,"mime":573,"size":1599,"url":1600,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1601,"updatedAt":1602,"publishedAt":1603},364,"ev4l1wcx0vlab95kg6du4q95","Warentransport und Stapelung von Ladungsträgern","Grafik_Warentransport und Stapelung von Ladungsträgern","warentransport_stapelung_67f34c8b0f",17.06,"https://fsn1.your-objectstorage.com/formary-de-production-cms/warentransport_stapelung_67f34c8b0f.svg","2022-02-07T15:53:43.000Z","2024-05-07T10:30:37.000Z","2026-01-08T22:02:26.910Z",{"id":655,"title":1605,"text":1606,"image":1607},"Single-use & reusable trays","Single-use trays are cost-effective and suitable for one-time transport. Reusable trays, on the other hand, are durable, robust, and sustainable, making them ideal for returnable packaging systems and long-term circulation.",{"id":1608,"documentId":1609,"name":1610,"alternativeText":1611,"caption":16,"width":1582,"height":1582,"formats":85,"hash":1612,"ext":572,"mime":573,"size":1613,"url":1614,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1615,"updatedAt":1616,"publishedAt":1617},365,"btqt1i6vevmuhx0lqetrq1xp","Einsatzdauer der Ladungsträger für die Automobilindustrie","Grafik_Einsatzdauer der Ladungsträger für die Automobilindustrie","warentransport_einsatzdauer_dbefaa97e2",17,"https://fsn1.your-objectstorage.com/formary-de-production-cms/warentransport_einsatzdauer_dbefaa97e2.svg","2022-02-07T15:53:54.000Z","2024-05-07T10:30:16.000Z","2026-01-08T22:02:27.013Z",{"id":1619,"title":1620,"text":1621,"image":1622},214,"Compatibility with load carriers","Outer dimensions can be precisely matched to KLT containers, Euro containers, or cartons. This allows plastic trays to be easily integrated into existing transport and storage processes.",{"id":1623,"documentId":1624,"name":1625,"alternativeText":1626,"caption":16,"width":1582,"height":1582,"formats":85,"hash":1627,"ext":572,"mime":573,"size":1628,"url":1629,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1630,"updatedAt":1630,"publishedAt":1631},2203,"om62w61ullb49otm7ag9xle4","Ladehilfsmittel bei Kunststofftrays.svg","Ladehilfsmittel bei Kunststofftrays","Ladehilfsmittel_bei_Kunststofftrays_d5e4595a1f",14.55,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Ladehilfsmittel_bei_Kunststofftrays_d5e4595a1f.svg","2025-08-22T15:26:31.000Z","2026-01-08T22:06:33.433Z",{"id":1633,"title":1634,"text":1635,"image":1636},215,"Custom cavities","The cavities are designed specifically for your components. Requirements such as packing density (number of parts per tray), orientation, and component loading and unloading form the basis of the design.",{"id":1637,"documentId":1638,"name":1639,"alternativeText":1640,"caption":16,"width":1582,"height":1582,"formats":85,"hash":1641,"ext":572,"mime":573,"size":1642,"url":1643,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1644,"updatedAt":1645,"publishedAt":1646},2204,"rh759kielouoa005ae0pzg98","Formnester von Kunststofftrays.svg","Formnester von Kunststofftrays","Formnester_von_Kunststofftrays_b2f1c00a99",9.82,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Formnester_von_Kunststofftrays_b2f1c00a99.svg","2025-08-22T15:28:05.000Z","2025-08-22T15:28:06.000Z","2026-01-08T22:06:33.540Z",{"id":1648,"title":1649,"text":1650,"image":1651},216,"Packing density","Packing density defines how many items can be accommodated per thermoformed tray. Optimized packing density reduces empty space and lowers transport costs.",{"id":1652,"documentId":1653,"name":1654,"alternativeText":1655,"caption":16,"width":1582,"height":1582,"formats":85,"hash":1656,"ext":572,"mime":573,"size":1657,"url":1658,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1659,"updatedAt":1659,"publishedAt":1660},2205,"okhioktiguth9n1mwohxnonl","Packdichte von tiefgezogenen Kunststofftrays.svg","Packdichte von tiefgezogenen Kunststofftrays","Packdichte_von_tiefgezogenen_Kunststofftrays_59b6aac606",15.75,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Packdichte_von_tiefgezogenen_Kunststofftrays_59b6aac606.svg","2025-08-22T15:29:56.000Z","2026-01-08T22:06:33.745Z",{"__component":821,"id":1662,"title":85,"textblocks":1663},66,[1664],{"id":1665,"title":1666,"text":1667,"variant":1668,"width":1669,"cta_button":1670},118,"Material for Your Plastic Tray","Which plastic is the right one for your plastic packaging? Click here for a complete overview.","boxed","full",{"id":1671,"visible":190,"label":1672,"link":1673,"variant":653},870,"Material selection","/materials",{"__component":462,"id":1675,"title":1676,"introduction":1677,"cards":1678,"style":85},530,"Product Examples of Plastic Trays","Here are a number of examples of thermoformed plastic trays that are used in different areas.\n",[1679,1714,1745,1776],{"id":1680,"title":1681,"introduction":1682,"link":1683,"link_label":1684,"image":1685},1492,"Workpiece Carriers for Automotive","Workpiece carriers for manual and automated handling.","/products/load-carriers-for-automotive","Learn more",{"id":1686,"documentId":1687,"name":1688,"alternativeText":1688,"caption":1688,"width":144,"height":1689,"formats":1690,"hash":1708,"ext":147,"mime":150,"size":1709,"url":1710,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1711,"updatedAt":1712,"publishedAt":1713},956,"hew1gm79tsawi1vhpu7rcn9g","Tiefgezogenes Automatisierungstray",250,{"avatar":1691,"default":1696,"thumbnail":1702},{"ext":147,"url":1692,"hash":1693,"mime":150,"name":1694,"path":85,"size":1695,"width":153,"height":570},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_sm_sm_0005_bit_003_formary_51107_automatisierung_b3d847498e_b0b8f32eb9_437ddf0729_77ce03f210.jpg","avatar_sm_sm_0005_bit_003_formary_51107_automatisierung_b3d847498e_b0b8f32eb9_437ddf0729_77ce03f210","avatar_sm_sm_0005_bit_003_formary_51107_automatisierung_b3d847498e_b0b8f32eb9_437ddf0729.jpg",3.47,{"ext":147,"url":1697,"hash":1698,"mime":150,"name":1699,"path":85,"size":1700,"width":159,"height":1701},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_sm_sm_0005_bit_003_formary_51107_automatisierung_b3d847498e_b0b8f32eb9_437ddf0729_77ce03f210.jpg","default_sm_sm_0005_bit_003_formary_51107_automatisierung_b3d847498e_b0b8f32eb9_437ddf0729_77ce03f210","default_sm_sm_0005_bit_003_formary_51107_automatisierung_b3d847498e_b0b8f32eb9_437ddf0729.jpg",33.92,188,{"ext":147,"url":1703,"hash":1704,"mime":150,"name":1705,"path":85,"size":1706,"width":1562,"height":1707},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_sm_sm_0005_bit_003_formary_51107_automatisierung_b3d847498e_b0b8f32eb9_437ddf0729_77ce03f210.jpg","thumbnail_sm_sm_0005_bit_003_formary_51107_automatisierung_b3d847498e_b0b8f32eb9_437ddf0729_77ce03f210","thumbnail_sm_sm_0005_bit_003_formary_51107_automatisierung_b3d847498e_b0b8f32eb9_437ddf0729.jpg",10.95,96,"sm_sm_0005_bit_003_formary_51107_automatisierung_b3d847498e_b0b8f32eb9_437ddf0729_77ce03f210",55.02,"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_sm_0005_bit_003_formary_51107_automatisierung_b3d847498e_b0b8f32eb9_437ddf0729_77ce03f210.jpg","2024-03-07T18:54:03.000Z","2024-03-08T18:27:25.000Z","2026-01-08T22:03:46.214Z",{"id":1715,"title":1716,"introduction":1717,"link":1718,"link_label":1684,"image":1719},1493,"Tray Packaging for Metal Parts","Tray packaging is stackable and protects against damage.","/products/tray-packaging-for-metal-parts",{"id":1720,"documentId":1721,"name":1722,"alternativeText":1722,"caption":1722,"width":144,"height":1689,"formats":1723,"hash":1739,"ext":923,"mime":926,"size":1740,"url":1741,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1742,"updatedAt":1743,"publishedAt":1744},957,"gnrlc35qpvlsngu97072edjr","Dursichtige Kunststoff Tray Verpackung",{"avatar":1724,"default":1729,"thumbnail":1734},{"ext":923,"url":1725,"hash":1726,"mime":926,"name":1727,"path":85,"size":1728,"width":153,"height":570},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_sm_Unbenannt_18_2f28201c9b_a25bc44815.png","avatar_sm_Unbenannt_18_2f28201c9b_a25bc44815","avatar_sm_Unbenannt_18_2f28201c9b.png",2.6,{"ext":923,"url":1730,"hash":1731,"mime":926,"name":1732,"path":85,"size":1733,"width":159,"height":1701},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_sm_Unbenannt_18_2f28201c9b_a25bc44815.png","default_sm_Unbenannt_18_2f28201c9b_a25bc44815","default_sm_Unbenannt_18_2f28201c9b.png",23.17,{"ext":923,"url":1735,"hash":1736,"mime":926,"name":1737,"path":85,"size":1738,"width":1562,"height":1707},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_sm_Unbenannt_18_2f28201c9b_a25bc44815.png","thumbnail_sm_Unbenannt_18_2f28201c9b_a25bc44815","thumbnail_sm_Unbenannt_18_2f28201c9b.png",7.63,"sm_Unbenannt_18_2f28201c9b_a25bc44815",38.86,"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Unbenannt_18_2f28201c9b_a25bc44815.png","2024-03-07T18:54:27.000Z","2024-03-08T17:59:46.000Z","2026-01-08T22:03:46.324Z",{"id":1746,"title":1747,"introduction":1748,"link":1749,"link_label":1684,"image":1750},1494,"ESD Workpiece Carriers for Electronics","ESD workpiece carriers protect your component from electrical charges.","/products/esd-workpiece-carriers-for-electronics",{"id":1751,"documentId":1752,"name":1753,"alternativeText":1753,"caption":16,"width":144,"height":1689,"formats":1754,"hash":1770,"ext":923,"mime":926,"size":1771,"url":1772,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1773,"updatedAt":1774,"publishedAt":1775},958,"n1f3ajlcn645n5jyllnstlos","ESD Werkstückträger aus Kunststoff",{"avatar":1755,"default":1760,"thumbnail":1765},{"ext":923,"url":1756,"hash":1757,"mime":926,"name":1758,"path":85,"size":1759,"width":153,"height":570},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_sm_Unbenannt_1_d96d6b8bea_e70eecb5bd.png","avatar_sm_Unbenannt_1_d96d6b8bea_e70eecb5bd","avatar_sm_Unbenannt_1_d96d6b8bea.png",3.24,{"ext":923,"url":1761,"hash":1762,"mime":926,"name":1763,"path":85,"size":1764,"width":159,"height":1701},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_sm_Unbenannt_1_d96d6b8bea_e70eecb5bd.png","default_sm_Unbenannt_1_d96d6b8bea_e70eecb5bd","default_sm_Unbenannt_1_d96d6b8bea.png",31.03,{"ext":923,"url":1766,"hash":1767,"mime":926,"name":1768,"path":85,"size":1769,"width":1562,"height":1707},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_sm_Unbenannt_1_d96d6b8bea_e70eecb5bd.png","thumbnail_sm_Unbenannt_1_d96d6b8bea_e70eecb5bd","thumbnail_sm_Unbenannt_1_d96d6b8bea.png",10.29,"sm_Unbenannt_1_d96d6b8bea_e70eecb5bd",50.17,"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Unbenannt_1_d96d6b8bea_e70eecb5bd.png","2024-03-07T18:54:41.000Z","2025-10-29T10:30:17.000Z","2026-01-08T22:03:46.523Z",{"id":1777,"title":530,"introduction":1778,"link":1779,"link_label":1684,"image":1780},1495,"Trays with colour stripes facilitate product identification and organization.","/products/trays-with-color-stripes",{"id":1781,"documentId":1782,"name":1783,"alternativeText":1784,"caption":1783,"width":144,"height":1689,"formats":1785,"hash":1800,"ext":923,"mime":926,"size":1801,"url":1802,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1803,"updatedAt":1804,"publishedAt":1805},959,"ntsyp223crdlhztshtwazgq4","Kunststoff Tray mit Farbstreifen","Kunststoff Tray mit Farbstreifen im Thermoformen",{"avatar":1786,"default":1790,"thumbnail":1795},{"ext":923,"url":1787,"hash":1788,"mime":926,"name":1789,"path":85,"size":235,"width":153,"height":570},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_sm_Unbenannt_17_cae04c8835_0322fbcf23.png","avatar_sm_Unbenannt_17_cae04c8835_0322fbcf23","avatar_sm_Unbenannt_17_cae04c8835.png",{"ext":923,"url":1791,"hash":1792,"mime":926,"name":1793,"path":85,"size":1794,"width":159,"height":1701},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_sm_Unbenannt_17_cae04c8835_0322fbcf23.png","default_sm_Unbenannt_17_cae04c8835_0322fbcf23","default_sm_Unbenannt_17_cae04c8835.png",34.35,{"ext":923,"url":1796,"hash":1797,"mime":926,"name":1798,"path":85,"size":1799,"width":1562,"height":1707},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_sm_Unbenannt_17_cae04c8835_0322fbcf23.png","thumbnail_sm_Unbenannt_17_cae04c8835_0322fbcf23","thumbnail_sm_Unbenannt_17_cae04c8835.png",10.52,"sm_Unbenannt_17_cae04c8835_0322fbcf23",56.38,"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Unbenannt_17_cae04c8835_0322fbcf23.png","2024-03-07T18:55:02.000Z","2024-10-15T14:27:52.000Z","2026-01-08T22:03:46.629Z",{"__component":1807,"id":905,"title":1808,"steps":1809},"page-template.project-process","Project Process for Plastic trays: From Inquiry to Order",[1810,1826,1841,1855,1870,1884],{"id":1811,"title":1812,"text":1813,"icon":1814},241,"Inquiry","You configure your desired product in our configurator in the desired quantities, material and design.\n",{"id":1815,"documentId":1816,"name":1817,"alternativeText":1818,"caption":16,"width":1819,"height":1820,"formats":85,"hash":1821,"ext":572,"mime":573,"size":1822,"url":1823,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1824,"updatedAt":1824,"publishedAt":1825},2014,"g6wsmatqsd5qyj2nhg9aygy6","Anfrage Icon.svg","Anfrage Icon",26,27,"Anfrage_Icon_105a62717c",0.63,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Anfrage_Icon_105a62717c.svg","2025-05-16T14:49:42.000Z","2026-01-08T22:06:07.680Z",{"id":1827,"title":1828,"text":1829,"icon":1830},242,"Review & Offer","We check your data for feasibility and implementation. Then we provide you with an offer within 24 hours. At the same time, we also make suggestions for the data creation of your deep-drawn part as well as useful sampling options.",{"id":1831,"documentId":1832,"name":1833,"alternativeText":1834,"caption":16,"width":1819,"height":1835,"formats":85,"hash":1836,"ext":572,"mime":573,"size":1837,"url":1838,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1839,"updatedAt":1839,"publishedAt":1840},2015,"cah70h4kq0l9fe02mx9xsu2w","Prüfung & Angebot Icon.svg","Prüfung & Angebot Icon",28,"Pruefung_and_Angebot_Icon_b0cd88df45",0.39,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Pruefung_and_Angebot_Icon_b0cd88df45.svg","2025-05-16T14:56:44.000Z","2026-01-08T22:06:07.788Z",{"id":1842,"title":1843,"text":1844,"icon":1845},243,"Data Approval","You approve our data for prototyping or the series tool.",{"id":1846,"documentId":1847,"name":1848,"alternativeText":1849,"caption":16,"width":1820,"height":1613,"formats":85,"hash":1850,"ext":572,"mime":573,"size":1851,"url":1852,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1853,"updatedAt":1853,"publishedAt":1854},2016,"vg4v4bcijo4dglb3q6a06i8e","Datenfreigabe Icon.svg","Datenfreigabe Icon","Datenfreigabe_Icon_0a85bfd06f",0.33,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Datenfreigabe_Icon_0a85bfd06f.svg","2025-05-16T15:01:54.000Z","2026-01-08T22:06:07.895Z",{"id":1856,"title":1857,"text":1858,"icon":1859},244,"Tool & Sampling","We create your tool and send you series samples for approval.",{"id":1860,"documentId":1861,"name":1862,"alternativeText":1863,"caption":16,"width":1819,"height":1819,"formats":85,"hash":1864,"ext":572,"mime":573,"size":1865,"url":1866,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1867,"updatedAt":1868,"publishedAt":1869},2017,"fdcoz6dclius65131s8oha1e","Werkzeug & Bemusterung Icon.svg","Werkzeug & Bemusterung Icon","Werkzeug_and_Bemusterung_Icon_b782df4c18",0.79,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Werkzeug_and_Bemusterung_Icon_b782df4c18.svg","2025-05-16T15:03:51.000Z","2025-05-16T15:03:52.000Z","2026-01-08T22:06:08.084Z",{"id":1562,"title":1871,"text":1872,"icon":1873},"Series Production","After checking and approving the samples, we start manufacturing your deep-drawn parts.",{"id":1874,"documentId":1875,"name":1876,"alternativeText":1877,"caption":16,"width":1819,"height":1878,"formats":85,"hash":1879,"ext":572,"mime":573,"size":1880,"url":1881,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1882,"updatedAt":1882,"publishedAt":1883},2018,"vnd9vtz3y996jc253axwi3r8","Serienfertigung Icon.svg","Serienfertigung Icon",25,"Serienfertigung_Icon_33f1088b96",0.64,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Serienfertigung_Icon_33f1088b96.svg","2025-05-16T15:05:59.000Z","2026-01-08T22:06:08.195Z",{"id":437,"title":1885,"text":1886,"icon":1887},"Shipping","After completion and thorough inspection by our QA team, we will send your series delivery on its way.",{"id":1888,"documentId":1889,"name":1890,"alternativeText":1891,"caption":16,"width":1819,"height":1819,"formats":85,"hash":1892,"ext":572,"mime":573,"size":1880,"url":1893,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1894,"updatedAt":1895,"publishedAt":1896},2019,"t3indrk1wo8jt6f7kkl6m0j9","Versand Icon.svg","Versand Icon","Versand_Icon_52a37f9ff8","https://fsn1.your-objectstorage.com/formary-de-production-cms/Versand_Icon_52a37f9ff8.svg","2025-05-16T15:09:06.000Z","2025-05-16T15:09:07.000Z","2026-01-08T22:06:08.301Z",{"__component":898,"id":1898,"buttons":1899},147,[1900],{"id":1901,"visible":190,"label":1902,"link":195,"variant":187},871,"Configure your plastic tray",{"__component":466,"id":1904,"title":1905,"text":1906,"image":85,"cta_button":1907},145,"Do you need plastic trays for KLT containers or Euro containers?","In our online shop, you’ll find a wide selection of plastic trays for standard KLTs and Euro containers. Your advantage: no design work and therefore no tooling costs. Order now.",{"id":1908,"visible":190,"label":1909,"link":1910,"variant":187},868,"Go to the online shop","/online-shop",{"__component":1912,"id":14,"title":1913,"text":1914,"information":1915,"image":1920},"page-template.image-text","Quickly find the right tray solution – download the white paper for free","\u003Cp>In our white paper, discover how versatile thermoformed plastic trays are and how you can quickly develop a custom concept using the 3D Tray Generator or order a suitable standard tray in just a few clicks.\u003C/p>\u003Cp>&nbsp;\u003C/p>\u003Cp>What you’ll learn:\u003C/p>\u003Cp>&nbsp;\u003C/p>\u003Cp>✓ Advantages of plastic trays\u003Cbr>✓ Our manufacturing standards\u003Cbr>✓ Product examples &amp; properties\u003Cbr>✓ 3D tray concepts with the Tray Generator\u003Cbr>✓ Standard trays in the online shop\u003C/p>",[1916],{"id":406,"title":1917,"text":1918,"link":1919},"Plastic trays for transport & storage","Download the white paper for free","https://share.hsforms.com/1BsKHsqnJTo-s7D61uN80xQ8o2u3",{"id":1921,"documentId":1922,"name":1923,"alternativeText":1923,"caption":16,"width":386,"height":1924,"formats":1925,"hash":1960,"ext":1516,"mime":364,"size":1961,"url":1962,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":1963,"updatedAt":1963,"publishedAt":1964},2382,"j5tub595cj54bqypyctitu13","Tray-Generator Whitepaper Mockup",933,{"lg":1926,"md":1932,"sm":1937,"avatar":1943,"default":1949,"thumbnail":1955},{"ext":1516,"url":1927,"hash":1928,"mime":364,"name":1929,"path":85,"size":1930,"width":367,"height":1931},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","lg_Tray_Generator_Whitepaper_Mockup_fa90592ed3","lg_Tray-Generator Whitepaper Mockup",29.46,746,{"ext":1516,"url":1933,"hash":1934,"mime":364,"name":1935,"path":85,"size":1936,"width":215,"height":185},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","md_Tray_Generator_Whitepaper_Mockup_fa90592ed3","md_Tray-Generator Whitepaper Mockup",21.23,{"ext":1516,"url":1938,"hash":1939,"mime":364,"name":1940,"path":85,"size":1941,"width":144,"height":1942},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","sm_Tray_Generator_Whitepaper_Mockup_fa90592ed3","sm_Tray-Generator Whitepaper Mockup",17.02,466,{"ext":1516,"url":1944,"hash":1945,"mime":364,"name":1946,"path":85,"size":1947,"width":153,"height":1948},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","avatar_Tray_Generator_Whitepaper_Mockup_fa90592ed3","avatar_Tray-Generator Whitepaper Mockup",1.89,90,{"ext":1516,"url":1950,"hash":1951,"mime":364,"name":1952,"path":85,"size":1953,"width":159,"height":1954},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","default_Tray_Generator_Whitepaper_Mockup_fa90592ed3","default_Tray-Generator Whitepaper Mockup",11.37,350,{"ext":1516,"url":1956,"hash":1957,"mime":364,"name":1958,"path":85,"size":1959,"width":1619,"height":165},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","thumbnail_Tray_Generator_Whitepaper_Mockup_fa90592ed3","thumbnail_Tray-Generator Whitepaper Mockup",3.6,"Tray_Generator_Whitepaper_Mockup_fa90592ed3",39.45,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","2025-11-26T12:39:34.000Z","2026-01-08T22:06:57.669Z",{"__component":471,"id":1966,"title":1967,"variant":448,"first_accordion_open":190,"accordions":1968},474,"FAQ – Frequently asked questions about plastic trays",[1969,1973,1977,1981,1985,1989,1993,1997,2001,2005],{"id":1970,"title":1971,"content":1972},2933,"What is meant by a tray?","\u003Cp>A tray is a thermoformed \u003Ca href=\"https://www.formary.de/en/products/thermoformed-plastic-packaging\">packaging solution\u003C/a> that securely holds products in cavities. Plastic trays in particular protect sensitive components during transport and are stackable.\u003C/p>",{"id":1974,"title":1975,"content":1976},2934,"Why use plastic as a packaging material?","\u003Cp>Plastic is durable, stackable, precisely formable, washable, and optionally ESD-safe, making it suitable for both single-use and reusable applications.\u003C/p>",{"id":1978,"title":1979,"content":1980},2935,"How are plastic trays manufactured?","\u003Cp>Plastic trays are produced by \u003Ca href=\"https://www.formary.de/en/plastic-thermoforming\">thermoforming\u003C/a>. A plastic sheet is heated and formed over a\u003Ca href=\"https://www.formary.de/en/blog/tools-for-thermoformed-plastic-parts\"> thermoforming tool\u003C/a> to achieve the desired shape.\u003C/p>",{"id":1982,"title":1983,"content":1984},2936,"Which materials are suitable for plastic trays?","\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pet-a-plastic\">PET-A\u003C/a>: transparent, recyclable\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/ps-plastic\">PS\u003C/a>: cost-effective, versatile\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/abs-plastic\">ABS\u003C/a>: robust, durable\u003C/li>\u003Cli>ESD materials: for electronic components\u003C/li>\u003C/ul>",{"id":1986,"title":1987,"content":1988},2937,"What is the difference between single-use and reusable trays?","\u003Cul>\u003Cli>\u003Cstrong>Single-use tray:\u003C/strong> cost-effective solution for one-time use\u003C/li>\u003Cli>\u003Cstrong>Reusable tray: \u003C/strong>robust, durable, and sustainable for long-term circulation\u003C/li>\u003C/ul>",{"id":1990,"title":1991,"content":1992},2938,"Where are plastic trays used?","\u003Cp>Thermoformed trays and workpiece carriers are used in the following industries:\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/thermoformed-parts-for-automotive\">Automotive \u003C/a>(workpiece carriers)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/electronics\">Electronics \u003C/a>(ESD trays)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/medical-pharmaceutical-applications\">Medical technology\u003C/a> (sterile packaging)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/industrial-solutions\">Industry \u003C/a>&amp; logistics (standard KLT trays, custom solutions)\u003C/li>\u003C/ul>",{"id":1994,"title":1995,"content":1996},2939,"Does formary also offer plastic trays with ESD protection?","\u003Cp>Yes. Upon request, we design\u003Ca href=\"https://www.formary.de/en/blog/esd-trays\"> ESD trays\u003C/a> for your sensitive electronic components. We are happy to advise you on which material is best suited to your requirements.\u003C/p>",{"id":1998,"title":1999,"content":2000},2940,"How is the packing density of plastic trays determined?","\u003Cp>Packing density indicates how many items fit into a tray. It is defined based on the component’s shape, weight, and external dimensions. The goal is to use space efficiently and avoid empty volume during transport.\u003C/p>",{"id":2002,"title":2003,"content":2004},2941,"What advantages does a plastic tray offer in production automation?","\u003Cp>Plastic trays facilitate automated handling by providing precise cavities for robotic or machine access. They hold components in exact positions, speed up processes, and increase efficiency in automated production lines.\u003C/p>",{"id":2006,"title":2007,"content":2008},2942,"Can my plastic tray also be printed?","\u003Cp>Yes, that’s no problem. As a rule, we print thermoformed plastic parts using screen printing or pad printing. Learn more about these two printing techniques under \u003Ca href=\"https://www.formary.de/en/blog/printing-on-plastic-parts\">screen printing and pad printing.\u003C/a>\u003C/p>",{"__component":2010,"id":2011,"title":2012,"variant":444,"cta_button":85,"blogarticles":2013,"style":85},"page-template.blog-teaser",110,"More insights into plastic trays",[2014,2102,2182,2264],{"id":2015,"documentId":2016,"createdAt":2017,"updatedAt":2018,"publishedAt":85,"locale":10,"title":2019,"introduction":2020,"content":2021,"slug":2022,"cover":2023,"seo":2073,"blog_author":2078,"blogcategory":2087,"inline_hubspot_form":85,"blocks":2094,"localizations":2095},373,"xv9se23qc5esajjy35n4d3lw","2026-01-13T15:51:51.994Z","2026-01-26T08:45:04.319Z","What Is a Workpiece Carrier? Definition & Applications","A constant challenge in the manufacturing industry is efficiently managing material flow throughout all assembly stages and departments. These logistical challenges can be optimally addressed by using product-specific workpiece carriers. Learn more in this article.","\u003Ch2>\u003Cspan style=\"color:#005250;\">What is a workpiece carrier?\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">A workpiece carrier, also known as a parts carrier, load carrier, tray or workpiece holder, is used to \u003Cstrong>transport\u003C/strong>, \u003Cstrong>fix\u003C/strong> and \u003Cstrong>protect\u003C/strong> workpieces during the manufacturing process. Workpiece carriers are used in various industries, including \u003C/span>\u003Ca href=\"https://www.formary.de/branchen/automotive\">\u003Cspan style=\"color:hsl(0,0%,0%);\">automotive\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\">, \u003C/span>\u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">\u003Cspan style=\"color:hsl(0,0%,0%);\">electronics\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\">, \u003C/span>\u003Ca href=\"https://www.formary.de/branchen/nahrungsmittel\">\u003Cspan style=\"color:hsl(0,0%,0%);\">food production\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> and others.\u003C/span>\u003C/p>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Werkstuecktraeger_7ae6aaee4c.png\" alt=\"Werkstückträger für verschiedene Funktionen und Anwendungen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">The functions of workpiece carriers explained in more detail:\u003C/span>\u003C/h3>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Fixing and positioning\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers are used to hold the workpieces securely in place and keep them in the desired position. This is particularly important for sensitive parts.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Protection against damage\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carrier transport systems ensure that workpieces are protected during \u003C/span>\u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">\u003Cspan style=\"color:hsl(0,0%,0%);\">transport and storage\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\">. Components can be fixed in such a way that sensitive component areas do not come into contact with the wall. They are also protected from falling out and vibrations during transport by fixings and customised nests.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Automation and efficiency\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">In automated production systems, workpiece carriers enable a smooth material flow. Workpiece carrier systems are often designed so that they can be seamlessly integrated into automated systems and enable robotic handling. You can find more on this topic under \u003C/span>\u003Ca href=\"https://www.formary.de/loesungen/kunststoff-automatisierungstray\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\"Automation trays.\"\u003C/span>\u003C/a>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">The role of workpiece carriers for Industry 4.0\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Industry 4.0 requires consistent automation of production processes for cross-technology mergers of systems. Consistent production conditions are essential to ensure that all robots and automation components can optimally control, remove and process components and transfer them smoothly to the next production step.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">These conditions are guaranteed by the use of flexible workpiece carriers, among other things.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers can efficiently transport partially processed components, assemblies or products from one cell, machine or system to the next processing station. The tray is perfectly matched to the individual conveyor technology and the respective processes. The workpiece carrier usually moves along the production line on a conveyor belt or workpiece conveyor.\u003C/span>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">How do workpiece carriers ensure optimised production and logistics?\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers play a decisive role in the optimisation of manufacturing and logistics processes. Here are some aspects of how they can contribute to this:\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Coding and product recognition\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Various electronic and optical methods are available to ensure that machines and systems can recognise both components and the workpiece carrier.\u003C/span>\u003C/p>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Codierung_und_Produkterkennung_bei_Werkstuecktraegern_04b5ca29d0.png\" alt=\"Werkstückträger ermöglichen Codierung und Produkterkennung\">\u003C/figure>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Placeholders for adhesive labels or label pockets\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Replaceable or fixed labels are an effective and frequently used method of product labelling. For labels, space can be saved at an early stage on the tray edge and the stacking cams can be designed to fit around them.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Integrated RFID transponders\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Electronic devices that transmit data wirelessly via radio frequencies can be integrated into the workpiece carrier. It is possible to provide space for an RFID transponder or alternative tracking devices at an early stage on the edge of the workpiece carrier.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Coding strip\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">For mechanical testing, BCD coding with moulded studs or milled cuts can be applied to the edge of the part carrier or the frame.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Colour stripes\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">An additional coloured stripe on the workpiece carrier can be used for visual alignment and orientation. Images and more information on \u003C/span>\u003Ca href=\"https://www.formary.de/produkte/tray-mit-farbstreifen\">\u003Cspan style=\"color:hsl(0,0%,0%);\">trays with colour strips\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> can be found on our product pages.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Alignment and positioning\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">To ensure that the sensor system reliably recognises components and prevents the robot gripper from colliding during loading and unloading, the workpiece carrier offers various solutions.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Gripper and fork recesses\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">If trays need to be separated individually (with a fork or grippers), recesses or grooves can be provided for dipping.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Recesses for centring cones\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Recesses for centring cones can be attached to the edge of the nest to align the workpiece carriers. The centring bar is used to secure the workpiece carrier during loading and unloading or on the conveyor belt.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Poka-Yoke corners\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">The term \"poka-yoke\" comes from the Japanese and means \"avoid mistakes\". Poka-yoke corners are used for visual orientation to avoid errors such as incorrect insertion or alignment of the workpiece holder. For correctly aligned workpiece holder insertion, a chamfer can be made in one of the corners or a coloured stripe can be placed on one side.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Anti-twist protection / stacking protection\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">An anti-twist device guarantees correct alignment when stacking several workpiece carriers on top of each other by means of mechanical stacking protection. This can also be designed for different tray variants so that the workpiece carriers can only be stacked by type.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Transport\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers also support the transport of components. The transport of components using the trays is ensured by efficient stacking, adaptation to conveyor systems and ergonomic handling.\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:31.32%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Stapelung_von_Werkstuecktraegern_e6a854e2e3.jpg\" alt=\"Effiziente Stapelung durch Werkstückträger\">\u003C/figure>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Stacking technology\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers are stackable. They can be stacked on top of each other effortlessly and stably without external aids. Various stacking techniques are available, including \u003Cstrong>undercut\u003C/strong> or \u003Cstrong>dimple stacking\u003C/strong>, which can be flexibly adapted to your transport and handling requirements.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">It is important to consider the following aspects in the design:\u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">The sensitivity of the parts\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">The desired number of layers\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">The maximum height of the packaging unit\u003C/span>\u003C/li>\u003C/ul>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">The deep-drawn workpiece carriers can be designed so that they can be stacked free-standing on Euro pallets or integrated into cartons or small load carriers. The stacking is adapted to the palletising system used and also includes an anti-twist device for stacking protection. You can find even more information on \u003C/span>\u003Ca href=\"https://www.formary.de/blog/transportschaeden-vermeiden-mithilfe-dieser-4-stapeltechniken\">\u003Cspan style=\"color:hsl(0,0%,0%);\">stacking techniques\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> in our blog.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Adaptation to conveyor systems\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Conveyor belt systems are used in the form of roller conveyors, belt conveyors and floor conveyors. The underside of your workpiece carrier is designed according to the requirements of your transport system.\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:28.45%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Anpassung_an_Foerdersysteme_2188301975.png\" alt=\"Anpassung der Werkstückträger an Fördersysteme\">\u003C/figure>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Ergonomic handling\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Ergonomically designed \u003Cstrong>recessed grips\u003C/strong> on the sides of the workpiece carriers facilitate ergonomic loading of the trays in the KLT or outer carton. This means that the trays can be easily gripped, held, carried, removed from the carton or placed back into the carton.\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:22.45%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Griffmulden_des_Werkstuecktraegers_1_0b09491900.jpg\" alt=\"Griffmulden ermöglichen ergonomisches Handling der Werkstückträger\">\u003C/figure>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">It is advisable to consider the size and position of the handles on the workpiece carrier at an early stage, as this also influences the shape of the nests and the stacking.\u003C/span>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Why plastic workpiece trays? The advantages\u003C/span>\u003C/h2>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Blog_Banner_1_1_05bdbbe651.png\" alt=\"Gefüllter Kunststoff Werkstückträger mit Bauteilen\">\u003C/figure>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers can be made of various materials, including \u003C/span>\u003Ca href=\"https://www.formary.de/blog/vergleich-kunststoff-vs-metall\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>plastic\u003C/strong> or \u003Cstrong>metal\u003C/strong>.\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> Plastic carriers are lighter and easier to handle than conventional metal cleaning baskets. The plastic material of the workpiece carriers therefore makes handling easier and, due to the plastic properties, promotes gentle handling of the sensitive workpieces.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Depending on the area of application, plastic workpiece carriers are usually made of materials such as PET-A, PS or ABS. Plastic trays often have special properties such as\u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/blog/esd-trays-aus-kunststoff-einsatz-und-vorteile\">\u003Cspan style=\"color:hsl(0,0%,0%);\">ESD protection\u003C/span>\u003C/a>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">resistance to chemicals\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">or integration into cleaning processes.\u003C/span>\u003C/li>\u003C/ul>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">The service life (disposable or reusable, over months or years) of the load carrier influences the design of the workpiece carrier. Thanks to variable material thicknesses, plastic pallets can be designed to be either very stable, durable and resilient for \u003Cstrong>reusable use\u003C/strong> as returnable packaging.\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:25.88%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefzieh_Transport_Einweg_Mehrweg_1dfc761d52_aca5821727.jpg\" alt=\"Einsatzdauer von Werkstückträgern\">\u003C/figure>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">This is achieved through increased material thicknesses and stabilising elements such as ribbing and struts. Alternatively, plastic workpiece carriers can be designed for \u003Cstrong>single-use\u003C/strong> in an extremely material-saving and cost-effective way.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Areas of application for plastic workpiece carriers\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Find out more about the areas of application for plastic workpiece carriers:\u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/esd-werkstuecktraeger-fuer-elektronik\">\u003Cspan style=\"color:hsl(0,0%,0%);\">ESD workpiece carriers for electronics\u003C/span>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/tray-mit-farbstreifen\">\u003Cspan style=\"color:hsl(0,0%,0%);\">Tray with colour stripes\u003C/span>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/werkstuecktraeger-fuer-automotive-1\">\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carrier for automotive\u003C/span>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/tray-verpackung-fuer-metallteile\">\u003Cspan style=\"color:hsl(0,0%,0%);\">Tray packaging for metal parts\u003C/span>\u003C/a>\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Workpiece carriers enable efficient processes - A summary\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">In the world of manufacturing, workpiece carriers are indispensable aids that ensure the smooth running of production processes. From fixing and positioning to protection against damage, they fulfil various functions to optimise the quality of the end products and increase efficiency.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Do you need workpiece carriers or\u003C/span>\u003Ca href=\"https://www.formary.de/en/products/thermoformed-plastic-packaging\">\u003Cspan style=\"color:hsl(0,0%,0%);\"> thermoformed plastic packaging \u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\">for your components? Then \u003C/span>\u003Ca href=\"https://www.formary.de/konfigurator\">\u003Cspan style=\"color:hsl(0,0%,0%);\">configure\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> your plastic tray now!\u003C/span>\u003C/p>","what-is-a-workpiece-carrier",{"id":2024,"documentId":2025,"name":2026,"alternativeText":2019,"caption":16,"width":400,"height":1513,"formats":2027,"hash":2068,"ext":923,"mime":926,"size":2069,"url":2070,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":2071,"updatedAt":2071,"publishedAt":2072},2129,"ythsyxr842nve4ivqi6s5fvs","What Is a Workpiece Carrier? Definition & Applications Blog Banner Eng",{"lg":2028,"md":2033,"sm":2038,"xl":2043,"2xl":2048,"avatar":2053,"default":2058,"thumbnail":2063},{"ext":923,"url":2029,"hash":2030,"mime":926,"name":2031,"path":85,"size":2032,"width":367,"height":1521},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda.png","lg_What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda","lg_What Is a Workpiece Carrier? Definition & Applications Blog Banner Eng",321.87,{"ext":923,"url":2034,"hash":2035,"mime":926,"name":2036,"path":85,"size":2037,"width":215,"height":1527},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda.png","md_What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda","md_What Is a Workpiece Carrier? Definition & Applications Blog Banner Eng",196.67,{"ext":923,"url":2039,"hash":2040,"mime":926,"name":2041,"path":85,"size":2042,"width":144,"height":1533},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda.png","sm_What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda","sm_What Is a Workpiece Carrier? Definition & Applications Blog Banner Eng",144.72,{"ext":923,"url":2044,"hash":2045,"mime":926,"name":2046,"path":85,"size":2047,"width":386,"height":1539},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda.png","xl_What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda","xl_What Is a Workpiece Carrier? Definition & Applications Blog Banner Eng",453.71,{"ext":923,"url":2049,"hash":2050,"mime":926,"name":2051,"path":85,"size":2052,"width":393,"height":1545},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda.png","2xl_What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda","2xl_What Is a Workpiece Carrier? Definition & Applications Blog Banner Eng",554.06,{"ext":923,"url":2054,"hash":2055,"mime":926,"name":2056,"path":85,"size":2057,"width":153,"height":1551},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda.png","avatar_What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda","avatar_What Is a Workpiece Carrier? Definition & Applications Blog Banner Eng",11.23,{"ext":923,"url":2059,"hash":2060,"mime":926,"name":2061,"path":85,"size":2062,"width":159,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda.png","default_What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda","default_What Is a Workpiece Carrier? Definition & Applications Blog Banner Eng",92.88,{"ext":923,"url":2064,"hash":2065,"mime":926,"name":2066,"path":85,"size":2067,"width":1562,"height":994},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda.png","thumbnail_What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda","thumbnail_What Is a Workpiece Carrier? Definition & Applications Blog Banner Eng",33.84,"What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda",252.2,"https://fsn1.your-objectstorage.com/formary-de-production-cms/What_Is_a_Workpiece_Carrier_Definition_and_Applications_Blog_Banner_Eng_3dce6cffda.png","2025-06-04T19:03:34.000Z","2026-01-08T22:06:23.434Z",{"id":2074,"open_graph_title":2075,"open_graph_description":2076,"title":2075,"description":2077},2217,"What is a workpiece carrier? | Trays explained in more detail","What is a workpiece carrier? ✓ Definition ✓ Function ✓ Role of workpiece carriers for Industry 4.0 ✓ Advantages ▶ Read now!\n","What is a workpiece carrier? ✓ Definition ✓ Function ✓ Role of workpiece carriers for Industry 4.0 ✓ Advantages ▶ Read now!\n\n",{"id":2079,"documentId":2080,"createdAt":2081,"updatedAt":2081,"publishedAt":85,"locale":10,"role":2082,"name":2083,"email":2084,"phone":2085,"meeting_url":2086},51,"umk62m0sgi9fe20ee90o9b9f","2026-01-16T11:13:10.227Z","PR Managerin","Sarah Guaglianone","sarah.guaglianone@formary.de","015202087894","https://meetings.hubspot.com/sarah-guaglianone",{"id":882,"documentId":2088,"createdAt":2089,"updatedAt":2090,"publishedAt":85,"locale":10,"title":2091,"slug":2092,"description":2093},"nm4hkxw9ydvlepb5n0fbq8ls","2026-01-13T16:44:17.483Z","2026-01-26T08:25:05.206Z","Thermoformed Parts in Practice","thermoformed-parts-in-practice","All insights into the practice of thermoforming. Useful tips on what to consider. Here you will find entries on all aspects of thermoforming.",[],[2096],{"id":29,"documentId":2016,"createdAt":2097,"updatedAt":2097,"publishedAt":85,"locale":128,"title":2098,"introduction":2099,"content":2100,"slug":2101},"2026-01-08T23:07:27.897Z","Was ist ein Werkstückträger? Definition & Anwendungen","Eine ständige Herausforderung der Fertigungsindustrie ist das effiziente Lenken des Materialflusses für die Herstellung von Produkten - über alle Montagestufen und Abteilungen hinweg. Die Bewältigung dieser logistischen Herausforderungen kann durch den Einsatz von produktspezifischen Werkstückträgern optimal gelöst werden. Mehr dazu im Beitrag. ","\u003Ch2>\u003Cspan style=\"color:#005250;\">Werkstückträger - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>Werkstückträger \u003C/strong>transportieren, fixieren und schützen Werkstücke, optimieren Materialfluss und ermöglichen Automatisierung in der Fertigung.\u003C/li>\u003Cli>Werkstückträger bieten \u003Cstrong>Funktionen \u003C/strong>wie Codierung, RFID, Stapel- und Fördersystemanpassung sowie ergonomisches Handling zur Effizienzsteigerung.\u003C/li>\u003Cli>\u003Cstrong>Kunststoffvarianten \u003C/strong>sind leicht, schonend für empfindliche Teile und je nach Materialstärke für Einweg- oder langlebigen Mehrwegeinsatz geeignet.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was ist ein Werkstückträger?\u003C/span>\u003C/h2>\u003Cp>Ein Werkstückträger, auch bekannt als Teileträger, Ladungsträger, Tray oder Werkstückhalter, wird dafür genutzt, um Werkstücke während des Fertigungsprozesses zu \u003Cstrong>transportieren\u003C/strong>, zu \u003Cstrong>fixieren\u003C/strong> und zu \u003Cstrong>schützen\u003C/strong>. Werkstückträger werden in verschiedenen Industriezweigen, darunter \u003Ca href=\"https://www.formary.de/branchen/automotive\">Automotive\u003C/a>, \u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronik\u003C/a>, \u003Ca href=\"https://www.formary.de/branchen/nahrungsmittel\">Nahrungsmittelproduktion\u003C/a> und weiteren Branchen genutzt.\u003C/p>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Werkstuecktraeger_7ae6aaee4c.png\" alt=\"Werkstückträger für verschiedene Funktionen und Anwendungen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Die Funktionen von Werkstückträgern näher erklärt:&nbsp;\u003C/span>\u003C/h3>\u003Ch4>Fixierung und Positionierung\u003C/h4>\u003Cp>Werkstückträger dienen dazu, die Werkstücke sicher zu fixieren und in der gewünschten Position zu halten. Dies ist besonders wichtig bei empfindlichen Teilen.&nbsp;\u003C/p>\u003Ch4>Schutz vor Beschädigungen\u003C/h4>\u003Cp>Werkstückträger-Transportsysteme sorgen dafür, dass die Werkstücke während dem \u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Transport und der Lagerung\u003C/a> geschützt werden. Bauteile können so fixiert werden, dass empfindliche Bauteilstellen keinen Wandkontakt haben. Ebenso werden sie durch Fixierungen und angepasste Nester vor dem Herausfallen und Erschütterungen beim Transport geschützt.\u003C/p>\u003Ch4>Automatisierung und Effizienz\u003C/h4>\u003Cp>In automatisierten Fertigungsanlagen ermöglichen Werkstückträger einen reibungslosen Materialfluss. Werkstückträgersysteme sind oft so konzipiert, dass sie nahtlos in automatisierte Systeme integriert werden können und ein Roboter Handling ermöglichen.&nbsp;\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp>ℹ️ Idealerweise wird der gesamte Prozess über verschiedene Fertigungsstufen eines Bauteils nahtlos durch ein \u003Cb>einziges Werkstückträgersystem\u003C/b> abgedeckt. Dies ermöglicht eine durchgängige Automatisierung von Produktionsabläufen, Bauteilreinigung, Lagerhaltung und Logistik.\u003C/p>\n    \u003C/div>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">Die Rolle von Werkstückträgern für die Industrie 4.0\u003C/span>\u003C/h2>\u003Cp>Die Industrie 4.0 erfordert für technologieübergreifende Zusammenschlüsse von Systemen eine konsequente Automatisierung von Produktionsprozessen. Um sicherzustellen, dass alle Roboter und Automationskomponenten Bauteile optimal steuern, entnehmen, verarbeiten und reibungslos an den nächsten Produktionsschritt übergeben können, sind gleichbleibende Produktionsbedingungen essenziell.&nbsp;\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Werkstückträger als Basis für stabile Prozesse\u003C/span>\u003C/h3>\u003Cp>Diese Bedingungen werden unter anderem durch den Einsatz von flexiblen Werkstückträgern gewährleistet. Sie stellen sicher, dass Bauteile unabhängig von Größe oder Geometrie exakt positioniert und störungsfrei weitertransportiert werden können.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Transport entlang der Fertigungslinie\u003C/span>\u003C/h3>\u003Cp>Werkstückträger übernehmen dabei eine zentrale Funktion:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Beförderung von teilverarbeiteten Bauteilen, Baugruppen oder Produkten\u003C/strong> von Station zu Station\u003C/li>\u003Cli>\u003Cstrong>Anpassung an die Fördertechnik\u003C/strong> wie Bänder, Rollenbahnen oder Werkstückförderer\u003C/li>\u003Cli>\u003Cstrong>Integration in die Prozesslogik\u003C/strong>, sodass das Tray nahtlos im Produktionsfluss mitläuft\u003C/li>\u003C/ul>\u003Cp>Somit sind Werkstückträger essenziell für effiziente, digital gesteuerte Fertigungsabläufe in der Industrie 4.0.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie gewähren Werkstückträger eine optimierte Fertigung und Logistik?\u003C/span>\u003C/h2>\u003Cp>Werkstückträger spielen eine entscheidende Rolle bei der Optimierung von Fertigungs- und Logistikprozessen. Hier sind einige Aspekte, wie sie dazu beitragen können:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Codierung und Produkterkennung\u003C/span>\u003C/h3>\u003Cp>Um sicherzustellen, dass Maschinen und Anlagen sowohl Bauteile als auch den Werkstückträger erkennen können, stehen verschiedene elektronische und optische Methoden zur Verfügung.\u003C/p>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Codierung_und_Produkterkennung_bei_Werkstuecktraegern_04b5ca29d0.png\" alt=\"Werkstückträger ermöglichen Codierung und Produkterkennung\">\u003C/figure>\u003Ch4>Platzhalter für Klebeetiketten oder Etikettentaschen\u003C/h4>\u003Cp>Austauschbare oder fixe Etiketten sind eine effektive und oft verwendete Methode zur Produktmarkierung. Für Etiketten kann man frühzeitig Platz am Tray-Rand einsparen und die Stapelnocken passend darum konstruieren.&nbsp;\u003C/p>\u003Ch4>Integrierte RFID Transponder\u003C/h4>\u003Cp>Elektronische Geräte, die Daten drahtlos über Radiofrequenzen senden, können in den Werkstückträger integriert werden. Für einen RFID Transponder oder alternative Tracking Devices ist es möglich, frühzeitig Platz am Werkstückträger-Rand vorzusehen.\u003C/p>\u003Ch4>Codierleiste\u003C/h4>\u003Cp>Für eine mechanische Prüfung kann am Teileträger-Rand oder dem Rahmen eine BCD-Codierung mit ausgeformten Noppen oder eingefrästen Schnitten eingebracht werden.\u003C/p>\u003Ch4>Farbstreifen\u003C/h4>\u003Cp>Ein zusätzlicher Farbstreifen am Werkstückträger kann optisch zur Ausrichtung und Orientierung gelten. Bilder und mehr Informationen zu \u003Ca href=\"https://www.formary.de/produkte/tray-mit-farbstreifen\">Trays mit Farbstreifen\u003C/a> finden Sie in unseren Produktseiten.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Ausrichtung und Positionierung\u003C/span>\u003C/h3>\u003Cp>Um sicherzustellen, dass die Sensorik Bauteile zuverlässig erkennt und Zusammenstöße des Roboter-Greifers beim Be- und Entladen verhindert, bietet der Werkstückträger verschiedene Lösungen.\u003C/p>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Ausrichtung_und_Positionierung_bei_Werkstuecktraegern_8509237622.png\" alt=\"Werkstückträger erleichtern Ausrichtung und Positionierung \">\u003C/figure>\u003Ch4>Greifer- und Gabelaussparungen\u003C/h4>\u003Cp>Wenn Trays einzeln separiert werden müssen (mit einer Gabel oder Greifern), können Aussparungen oder Nuten zum Eintauchen angebracht werden.\u003C/p>\u003Ch4>Vertiefungen für Zentrierkegel\u003C/h4>\u003Cp>Zur Ausrichtung der Werkstückträger können am Nesterrand Vertiefungen für Zentrierkegel angebracht werden. Der Zentrierriegel dient der Fixierung des Werkstückträgers bei Beladung und Entnahme oder auf dem Förderband.\u003C/p>\u003Ch4>Poka-Yoke Ecken\u003C/h4>\u003Cp>Der Begriff “Poka-Yoke” kommt aus dem japanischen und bedeutet sinngemäß “Fehler vermeiden.” Poka-Yoke Ecken dienen zur optischen Orientierung, um Fehler wie zum Beispiel das falsche Einlegen oder Ausrichten des Werkstückträgers, zu vermeiden. Zur korrekt ausgerichteten Werkstückhalter-Einspeisung kann eine Fase in eine der Ecken eingebracht, oder ein Farbstreifen auf einer Seite platziert werden.\u003C/p>\u003Ch4>Verdrehsicherung / Stapelschutz\u003C/h4>\u003Cp>Eine Verdrehsicherung garantiert die korrekte Ausrichtung beim Übereinanderstapeln mehrerer Werkstückträger durch einen mechanischen Stapelschutz. Dieser kann auch bei verschiedenen Tray-Varianten so ausgeführt werden, dass die Werkstückträger nur sortenrein gestapelt werden können.&nbsp;\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Beförderung\u003C/span>\u003C/h3>\u003Cp>Werkstückträger unterstützen zusätzlich die Beförderung von Bauteilen. Die Beförderung der Bauteile mithilfe der Trays wird durch effiziente Stapelung, die Anpassung an Fördersysteme als auch ergonomisches Handling sichergestellt.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:31.32%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Stapelung_von_Werkstuecktraegern_e6a854e2e3.jpg\" alt=\"Effiziente Stapelung durch Werkstückträger\">\u003C/figure>\u003Ch4>Stapeltechnik&nbsp;\u003C/h4>\u003Cp>Werkstückträger sind so konstruiert, dass sie stapelbar sind. Sie lassen sich mühelos und ohne externe Hilfsmittel stabil übereinander stapeln. Bei der Anordnung gibt es verschiedene Techniken, darunter \u003Cstrong>Hinterschnitt\u003C/strong>- oder \u003Cstrong>Noppenstapelungen\u003C/strong>, die flexibel an Ihre Anforderungen im Transport und Handling angepasst werden können.&nbsp;\u003C/p>\u003Cp>Bei der Konstruktion ist es wichtig, folgende Aspekte zu berücksichtigen:\u003C/p>\u003Cul>\u003Cli>Die Empfindlichkeit der Teile\u003C/li>\u003Cli>Die gewünschte Anzahl der Lagen\u003C/li>\u003Cli>Die maximale Höhe der Verpackungseinheit\u003C/li>\u003C/ul>\u003Cp>Die tiefgezogenen Werkstückträger können so konzipiert werden, dass sie freistehend auf Europaletten gestapelt oder in Kartons oder KLT integriert werden können. Dabei ist die Stapelung an das eingesetzte Palettiersystem angepasst und enthält zusätzlich eine Verdrehsicherung zum Stapelschutz. Noch mehr Informationen zu \u003Ca href=\"https://www.formary.de/blog/transportschaeden-vermeiden-mithilfe-dieser-4-stapeltechniken\">Stapeltechniken\u003C/a> finden Sie in unserem Blog.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp>ℹ️ Palettierer kommen in verschiedenen Varianten zum Einsatz (Schubladensysteme, Aufzugsysteme, Traystapler). Ihr Werkstückträger wird nach den Schritten der Produktionskette konstruiert.\u003C/p>\n    \u003C/div>\u003C/div>\u003Ch4>Anpassung an Fördersysteme\u003C/h4>\u003Cp>Förderbandsysteme kommen in Form von Rollenbändern, Gurtförderern und Bodenbahnen zum Einsatz. Die Unterseite Ihres Werkstückträgers wird nach den Anforderungen Ihres Transportsystems konstruiert.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:28.45%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Anpassung_an_Foerdersysteme_2188301975.png\" alt=\"Anpassung der Werkstückträger an Fördersysteme\">\u003C/figure>\u003Ch4>Ergonomisches Handling\u003C/h4>\u003Cp>Ergonomisch gestaltete \u003Cstrong>Griffmulden\u003C/strong> an den Seiten der Werkstückträger erleichtern die ergonomische Beladung der Trays im KLT oder Umkarton. Dadurch können die Trays mühelos gegriffen, gehalten, getragen, aus dem Karton entnommen oder wieder in den Karton eingelegt werden.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:22.45%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Griffmulden_des_Werkstuecktraegers_1_0b09491900.jpg\" alt=\"Griffmulden ermöglichen ergonomisches Handling der Werkstückträger\">\u003C/figure>\u003Cp>Es ist ratsam, die Größe und Position der Griffe an dem Werkstückträger frühzeitig zu berücksichtigen, da dies auch die Form der Nester und die Stapelung beeinflusst.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp>ℹ️ In unserem \u003Ca href=\"https://www.formary.de/3d-services/tray-generator\">3D Tray Generator \u003C/a> haben Sie die Möglichkeit, 3D-Daten Ihres Trays hochzuladen und Eigenschaften wie Stapelhöhe, Abmessungen, Kennzeichnungen und mehr anzupassen.\u003C/p>\n    \u003C/div>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">Warum Werkstückträger aus Kunststoff? Die Vorteile\u003C/span>\u003C/h2>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Blog_Banner_1_1_05bdbbe651.png\" alt=\"Gefüllter Kunststoff Werkstückträger mit Bauteilen\">\u003C/figure>\u003Cp>Werkstückträger können aus diversen Materialien gefertigt sein, darunter \u003Ca href=\"https://www.formary.de/blog/vergleich-kunststoff-vs-metall\">\u003Cstrong>Kunststoff\u003C/strong> oder \u003Cstrong>Metall\u003C/strong>.\u003C/a> Kunststoffträger sind im Vergleich zu herkömmlichen Metallreinigungskörben leichter und handlicher. Das Kunststoffmaterial der Werkstückträger erleichtert somit die Handhabung und fördert aufgrund der Kunststoffeigenschaften einen schonenden Umgang mit den empfindlichen Werkstücken.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Materialvielfalt und Eigenschaften\u003C/span>\u003C/h3>\u003Cp>Je nach Anwendungsgebiet bestehen Werkstückträger aus Kunststoff in den meisten Fällen aus Materialien wie \u003Ca href=\"https://www.formary.de/materialien/pet-a\">PET-A,\u003C/a> \u003Ca href=\"https://www.formary.de/materialien/ps\">PS \u003C/a>oder \u003Ca href=\"https://www.formary.de/materialien/abs\">ABS.\u003C/a> Oft weisen Kunststofftrays spezielle Eigenschaften wie&nbsp;\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/blog/esd-trays-aus-kunststoff-einsatz-und-vorteile\">ESD-Schutz\u003C/a> für elektronische Bauteile\u003C/li>\u003Cli>Beständigkeit gegenüber Chemikalien\u003C/li>\u003Cli>oder die Integration in Reinigungsprozesse auf.\u003C/li>\u003C/ul>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp>ℹ️ Durch den langen Einsatz werden Werkstückträger mit der Zeit ölig oder fettig, durch den Transport kommen Schmutz und andere Kontaminationen hinzu. Daher ist die \u003Cb>Werkstückträger Reinigung\u003C/b> relevant. Mehr dazu finden Sie auf unserem Blog zum Thema \u003Ca href=\"https://www.formary.de/blog/trays-reinigen-so-funktioniert-die-reinigung-von-mehrwegtrays\">Trays reinigen.\u003C/a>\u003C/p>\n    \u003C/div>\n\u003C/div>\u003Ch3>\u003Cspan style=\"color:#005250;\">Nutzungsdauer: Einweg oder Mehrweg\u003C/span>\u003C/h3>\u003Cp>Die Nutzungsdauer (Einweg oder Mehrweg, über Monate oder Jahre hinweg) des Ladungsträgers beeinflusst die Konzeption des Werkstückträgers.&nbsp;\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:25.88%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefzieh_Transport_Einweg_Mehrweg_1dfc761d52_aca5821727.jpg\" alt=\"Einsatzdauer von Werkstückträgern\">\u003C/figure>\u003Cul>\u003Cli>\u003Cstrong>Mehrweg: \u003C/strong>Durch variable Materialstärken können Kunststoffpaletten entweder sehr stabil, langlebig und belastbar für den Mehrweggebrauch als Pendelverpackung gestaltet werden. Dies wird durch erhöhte Materialstärken sowie stabilisierende Elemente wie Verrippungen und Verstrebungen erreicht.\u003C/li>\u003Cli>\u003Cstrong>Einweg: \u003C/strong>Es gibt auch die Möglichkeit, die Kunststoff Werkstückträger äußerst materialsparend und kostengünstig für den Einweggebrauch zu konzipieren.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Einsatzbereiche von Werkstückträgern aus Kunststoff\u003C/span>\u003C/h3>\u003Cp>Finden Sie mehr über die Einsatzbereiche von Kunststoff Werkstückträgern heraus:\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/esd-werkstuecktraeger-fuer-elektronik\">ESD-Werkstückträger für Elektronik\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/tray-mit-farbstreifen\">Tray mit Farbstreifen\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/werkstuecktraeger-fuer-automotive-1\">Werkstückträger für Automotive\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/tray-verpackung-fuer-metallteile\">Tray Verpackung für Metallteile\u003C/a>\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zu Werkstückträgern aus Kunststoff\u003C/span>\u003C/h2>\u003Ch4>Was ist ein Werkstückträger?\u003C/h4>\u003Cp>Ein Werkstückträger ist ein spezieller Träger zum Transport, zur Fixierung und zum Schutz von Werkstücken während des Fertigungsprozesses.\u003C/p>\u003Ch4>In welchen Branchen werden Werkstückträger eingesetzt?\u003C/h4>\u003Cp>Sie kommen unter anderem in der Automobil-, Elektronik-, Lebensmittel- und Metallverarbeitungsindustrie zum Einsatz.\u003C/p>\u003Ch4>Welche Funktionen haben Werkstückträger?\u003C/h4>\u003Cp>Sie sorgen für eine sichere Fixierung, Schutz vor Beschädigungen, reibungslosen Materialfluss und Integration in automatisierte Systeme.\u003C/p>\u003Ch4>Welche Zusatzfunktionen können integriert werden?\u003C/h4>\u003Cp>Mögliche Funktionen sind Codierung, RFID-Transponder, Poka-Yoke-Ausrichtungen, Stapelschutz und ergonomische Griffmulden.\u003C/p>\u003Ch4>Warum werden Werkstückträger oft aus Kunststoff gefertigt?\u003C/h4>\u003Cp>Kunststoffträger sind leicht und handlich und können je nach Materialstärke für den Einweg- oder Mehrwegeinsatz optimiert werden.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Werkstückträger ermöglichen effiziente Prozesse - Ein Fazit\u003C/span>\u003C/h2>\u003Cp>In der Welt der verarbeitenden Industrie sind Werkstückträger unverzichtbare Hilfsmittel, die den reibungslosen Ablauf von Fertigungsprozessen gewährleisten. Von der Fixierung und Positionierung bis hin zum Schutz vor Beschädigungen erfüllen sie verschiedene Funktionen, um die Qualität der Endprodukte zu optimieren und die Effizienz zu steigern.\u003C/p>\u003Cp>Sie benötigen Werkstückträger oder \u003Ca href=\"https://www.formary.de/produkte/tiefziehverpackungen-aus-kunststoff\">Tiefziehverpackungen aus Kunststoff \u003C/a>für Ihre Bauteile? Dann \u003Ca href=\"https://www.formary.de/konfigurator\">konfigurieren\u003C/a> Sie jetzt Ihr Kunststofftray!\u003C/p>","was-ist-ein-werkstuecktraeger-definition-and-anwendungen",{"id":1954,"documentId":2103,"createdAt":2104,"updatedAt":2105,"publishedAt":85,"locale":10,"title":2106,"introduction":2107,"content":2108,"slug":2109,"cover":2110,"seo":2160,"blog_author":2164,"blogcategory":2171,"inline_hubspot_form":85,"blocks":2172,"localizations":2173},"m8zzptx9l09znjfx044u28ia","2026-01-13T15:51:47.618Z","2026-01-26T08:34:06.659Z","Cleaning Trays: This is how to clean reusable trays","Workpiece carriers transport components in various stages of production and are used for long periods. Many components, especially in the automotive industry, are oily or greasy, and during transport, dirt and other contaminants accumulate. Therefore, it is important to clean the trays.","\u003Ch2>\u003Cspan style=\"color:#005250;\">How does tray cleaning affect design?\u003C/span>\u003C/h2>\u003Cp>The cleaning of used \u003Ca href=\"https://www.formary.de/en/solutions/trays-for-transportation-storage\">plastic trays\u003C/a> and \u003Ca href=\"https://www.formary.de/en/blog/what-is-a-workpiece-carrier\">workpiece carriers\u003C/a> usually takes place at the end of the production chain or is even completely separated from the production process and carried out by external service providers. Trays are usually designed with a focus on the production process they are intended to optimize. Nevertheless, it is important to consider tray cleaning right from the start of development. That's why you can specify washing processes in the \u003Ca href=\"https://www.formary.de/en/configurator\">configurator\u003C/a> when you make your inquiry.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">How is a tray cleaned industrially?\u003C/span>\u003C/h2>\u003Cp>In most cases, production sites sort trays that need to be cleaned and place them at a collection point where they are picked up for workpiece carrier cleaning. The trays are then cleaned either in-house or by an external service provider. \u003Cstrong>Industrial washing systems\u003C/strong> are used for this purpose. The designs of the washing systems are as varied as the items, workpiece carriers, and components being cleaned. In simplified terms, the washing process usually involves the following steps:\u003C/p>\u003Cul>\u003Cli>Pre-sorting\u003C/li>\u003Cli>Removal of foreign objects (e.g., labels)\u003C/li>\u003Cli>Multi-stage washing process as required, e.g.:\u003Cul>\u003Cli>Pre-wash zone\u003C/li>\u003Cli>Ultrasonic\u003C/li>\u003Cli>Spraying\u003C/li>\u003Cli>Immersion degreasing\u003C/li>\u003Cli>Injection flood washing\u003C/li>\u003Cli>High-pressure water jet technology\u003C/li>\u003C/ul>\u003C/li>\u003Cli>Drying process\u003C/li>\u003C/ul>\u003Cp>The latter is particularly important for \u003Cstrong>delicate electronic components\u003C/strong>, where residual moisture can quickly lead to corrosion. After the professional cleaning process, the reusable workpiece carriers can be returned to the production cycle immediately.\u003C/p>\u003Cp>Plastic and trays are exposed to particular stresses during industrial cleaning. We will take a closer look at these in the next section.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">What must the tray withstand during cleaning?\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Solvents\u003C/li>\u003Cli>Chemicals\u003C/li>\u003Cli>Mechanical high-pressure water\u003C/li>\u003Cli>High temperatures\u003C/li>\u003C/ul>\u003Cp>Effects on the tray during the washing process\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:22.52%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_f5063a52fa.png\" alt=\"Einwirkungen auf das Tray beim Waschprozess\">\u003Cfigcaption>Effects on the tray during the washing process\u003C/figcaption>\u003C/figure>\u003Cp>What workpiece carriers have to endure during the washing process naturally depends on the degree of contamination, the type of dirt, and the required hygiene standard. Solvents are used to remove grease, oil, or paint. Chemicals that remove residues can also have an aggressive effect on the surface of the tray. Mechanical high-pressure water can affect delicate contours, and drying processes expose the tray to high temperatures.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Cleaning trays: Cleaning techniques\u003C/span>\u003C/h3>\u003Cp>The \u003Cstrong>ultrasonic washing system\u003C/strong> is a gentle method for cleaning workpiece carriers. Even containers with the most stubborn residues can be cleaned without the use of aggressive cleaning chemicals. During ultrasonic cleaning, the workpiece carrier is placed in a bath that is set into vibration by sound waves. This creates positive and negative pressure in the cavities of the liquid, generating tiny bubbles. When the bubbles burst, this movement pulls the dirt off the surface.\u003C/p>\u003Cp>Drying can be carried out using \u003Cstrong>vacuum technology\u003C/strong>. Drying processes for sensitive components are carried out using warm air circulation systems or contactless, antistatic air cleaners. The possibilities are endless.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">How your tray survives many washing processes unscathed\u003C/span>\u003C/h2>\u003Cp>Since we have already designed many thermoformed trays and workpiece carriers that are suitable for industrial cleaning systems, we can tell you what is important.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">1.) The right choice of material\u003C/span>\u003C/h3>\u003Cp>Reusable containers are generally made from thicker materials to ensure that the tray remains stable for months or years of use. In addition, properties such as\u003C/p>\u003Cul>\u003Cli>impact strength\u003C/li>\u003Cli>hardness\u003C/li>\u003Cli>and resistance\u003C/li>\u003C/ul>\u003Cp>to various substances. What will the tray come into contact with and what solvents will be used to clean it? Only plastics that are non-reactive with the relevant substances and are resistant to them are selected.\u003C/p>\u003Cp>Although using high-quality plastic and thicker material is more expensive initially, the investment quickly pays for itself. A high-quality tray needs to be replaced less often and retains its stability and quality. Reusable trays therefore make sense not only from an environmental point of view, but also for economic reasons.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">2.) Observe design must-dos with regard to tray cleaning\u003C/span>\u003C/h3>\u003Cp>The design of the tray depends on the \u003Cstrong>environmental influences\u003C/strong> it has to withstand – including during workpiece carrier cleaning. Trays can be reinforced where high mechanical and dynamic stresses occur, and thin spots in cavities must be avoided. More complex tool designs support a long service life.\u003C/p>\u003Cp>Special features and post-processing support the cleaning of the tray. Plastic trays can be equipped with water-repellent edges. Holes can be milled into the bottom of the cavities or mold cavities so that water can drain off easily.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">3.) Involve cleaning service providers\u003C/span>\u003C/h3>\u003Cp>The design is most efficient when the internal or external cleaning service provider is involved from the outset. To avoid unwanted chemical reactions, there are two approaches:\u003C/p>\u003Ch4>Cleaning agent used\u003C/h4>\u003Cp>Ask your service provider to specify the cleaning agent they plan to use. formary checks the data sheet for \u003Cstrong>compatibility\u003C/strong> with the plastic used.\u003C/p>\u003Ch4>Plastic used\u003C/h4>\u003Cp>formary will provide the service provider with a \u003Cstrong>cleaning agent recommendation\u003C/strong> for the plastic used. The service provider will check the compatibility of the cleaning agent with their equipment. If you develop your tray with us, formary will be happy to handle the communication. We know that it is worthwhile for your project to draw on the combined experience of plastics and cleaning experts.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Tray cleaning – ask the right questions and get the perfect product quickly\u003C/span>\u003C/h2>\u003Cp>Design your workpiece carrier for production with subsequent workpiece carrier cleaning now. You can find this configuration in the formary configurator under “Fine tuning &amp; handling” and “Washability.” Learn more about the design of deep-drawn parts in our blog post \u003Ca href=\"https://www.formary.de/en/blog/construction-data-in-thermoforming\">\u003Cstrong>\u003Cu>“Release of design data”\u003C/u>\u003C/strong>\u003C/a> or in our \u003Ca href=\"https://www.formary.de/en/design-guide\">\u003Cstrong>\u003Cu>design guide\u003C/u>\u003C/strong>\u003C/a>.\u003C/p>\u003Cp>Configuration of the washing process in the formary product configurator\u003C/p>\u003Cp>\u003Cstrong>If you have any questions or feedback, please write to us now in LiveChat or call us at: +49 7191 9525170\u003C/strong>\u003C/p>","how-to-clean-trays",{"id":2111,"documentId":2112,"name":2113,"alternativeText":2106,"caption":16,"width":400,"height":1513,"formats":2114,"hash":2155,"ext":923,"mime":926,"size":2156,"url":2157,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":2158,"updatedAt":2158,"publishedAt":2159},2100,"ybhwwdwy30k6wy05dfp8u76r","Waschvorgang Blog Banner Eng.png",{"lg":2115,"md":2120,"sm":2125,"xl":2130,"2xl":2135,"avatar":2140,"default":2145,"thumbnail":2150},{"ext":923,"url":2116,"hash":2117,"mime":926,"name":2118,"path":85,"size":2119,"width":367,"height":1521},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","lg_Waschvorgang_Blog_Banner_Eng_4aebcfa560","lg_Waschvorgang Blog Banner Eng.png",306.42,{"ext":923,"url":2121,"hash":2122,"mime":926,"name":2123,"path":85,"size":2124,"width":215,"height":1527},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","md_Waschvorgang_Blog_Banner_Eng_4aebcfa560","md_Waschvorgang Blog Banner Eng.png",157.86,{"ext":923,"url":2126,"hash":2127,"mime":926,"name":2128,"path":85,"size":2129,"width":144,"height":1533},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","sm_Waschvorgang_Blog_Banner_Eng_4aebcfa560","sm_Waschvorgang Blog Banner Eng.png",107.54,{"ext":923,"url":2131,"hash":2132,"mime":926,"name":2133,"path":85,"size":2134,"width":386,"height":1539},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","xl_Waschvorgang_Blog_Banner_Eng_4aebcfa560","xl_Waschvorgang Blog Banner Eng.png",393.04,{"ext":923,"url":2136,"hash":2137,"mime":926,"name":2138,"path":85,"size":2139,"width":393,"height":1545},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","2xl_Waschvorgang_Blog_Banner_Eng_4aebcfa560","2xl_Waschvorgang Blog Banner Eng.png",398.46,{"ext":923,"url":2141,"hash":2142,"mime":926,"name":2143,"path":85,"size":2144,"width":153,"height":1551},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","avatar_Waschvorgang_Blog_Banner_Eng_4aebcfa560","avatar_Waschvorgang Blog Banner Eng.png",9.69,{"ext":923,"url":2146,"hash":2147,"mime":926,"name":2148,"path":85,"size":2149,"width":159,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","default_Waschvorgang_Blog_Banner_Eng_4aebcfa560","default_Waschvorgang Blog Banner Eng.png",67.75,{"ext":923,"url":2151,"hash":2152,"mime":926,"name":2153,"path":85,"size":2154,"width":1562,"height":994},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","thumbnail_Waschvorgang_Blog_Banner_Eng_4aebcfa560","thumbnail_Waschvorgang Blog Banner Eng.png",29.25,"Waschvorgang_Blog_Banner_Eng_4aebcfa560",138.93,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","2025-06-02T20:46:19.000Z","2026-01-08T22:06:19.529Z",{"id":2161,"open_graph_title":2162,"open_graph_description":2163,"title":2162,"description":2163},2199,"Cleaning trays: Cleaning reusable trays","Cleaning trays: How does the cleaning process for reusable trays work? ▶ Learn more about workpiece carrier cleaning.",{"id":630,"documentId":2165,"createdAt":2166,"updatedAt":2167,"publishedAt":85,"locale":10,"role":2168,"name":2169,"email":2170,"phone":85,"meeting_url":85},"hrj6aos08ei0v7dmwqi3sabs","2026-01-16T11:09:54.032Z","2026-01-26T16:15:30.215Z","Co-Founder","Lisa-Marie Bittner","lisa.bittner@formary.de",{"id":882,"documentId":2088,"createdAt":2089,"updatedAt":2090,"publishedAt":85,"locale":10,"title":2091,"slug":2092,"description":2093},[],[2174],{"id":2175,"documentId":2103,"createdAt":2176,"updatedAt":2177,"publishedAt":85,"locale":128,"title":2178,"introduction":2179,"content":2180,"slug":2181},251,"2026-01-08T23:07:21.279Z","2026-01-13T09:40:59.099Z","Trays reinigen: So funktioniert die Reinigung von Mehrwegtrays","Die Werkstückträger transportieren Bauteile in verschiedenen Fertigungsstufen und sind lange im Einsatz. Viele Bauteile, gerade in der Automobilindustrie, sind ölig oder fettig und durch den Transport kommen Schmutz und andere Kontamination hinzu. Daher ist es relevant, die Trays zu reinigen. ","\u003Ch2>\u003Cspan style=\"color:#005250;\">Trays reinigen - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Die \u003Cstrong>Konstruktion \u003C/strong>und \u003Cstrong>Materialauswahl \u003C/strong>von Kunststofftrays sollten den Reinigungsprozess von Anfang an berücksichtigen.\u003C/li>\u003Cli>Industrielle Reinigungsverfahren setzen Trays \u003Cstrong>hohen Belastungen\u003C/strong> wie Hitze, Chemikalien und Wasserdruck aus.\u003C/li>\u003Cli>Die richtige Materialauswahl, eine robuste Konstruktion und die Einbindung von Reinigungsexperten sind entscheidend für eine lange Lebensdauer der Trays.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie beeinflusst die Reinigung der Trays die Konstruktion?&nbsp;\u003C/span>\u003C/h2>\u003Cp>Die Reinigung benutzter \u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Kunststofftrays\u003C/a> und \u003Ca href=\"https://www.formary.de/blog/was-ist-ein-werkstuecktraeger-definition-and-anwendungen\">Werkstückträger\u003C/a> kommt meist am Ende der Fertigungskette oder ist gar komplett vom Fertigungsprozess getrennt und wird von externen Dienstleistern übernommen. Trays werden meist mit Fokus auf den Fertigungsprozess, welchen sie optimieren sollen, konstruiert.&nbsp;\u003C/p>\u003Cp>Dennoch ist es wichtig, die Reinigung des Trays von Anfang an in der Entwicklung zu bedenken. Daher können Sie im&nbsp;\u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator\u003C/a>&nbsp;Waschprozesse schon bei der Anfrage mit angeben.&nbsp;\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie wird ein Tray industriell gereinigt?&nbsp;\u003C/span>\u003C/h2>\u003Cp>Meist sortieren Fertigungsstandorte Trays, die gereinigt werden sollen, aus und platzieren diese an einem Sammelort, wo sie zur Werkstückträger Reinigung abgeholt werden. Die Reinigung der Trays findet anschließend entweder werksintern oder bei einem externen Dienstleister statt. Zum Einsatz kommen hierfür \u003Cstrong>industrielle Waschanlagen\u003C/strong>.&nbsp;\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Trays_reinigen_24a05e7321.png\" alt=\"Trays reinigen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Der Reinigungsprozess in der Waschanlage\u003C/span>\u003C/h3>\u003Cp>Die Ausführungen der Waschanlagen sind so vielseitig wie die gereinigten Artikel, Werkstückträger und Bauteile. Im vereinfachten Sinne beinhaltet der Waschprozess meist folgende Schritte:\u003C/p>\u003Col>\u003Cli>Vorsortierung\u003C/li>\u003Cli>Entfernung von Fremdkörpern (z.B. Etiketten)\u003C/li>\u003Cli>Mehrstufiger Waschvorgang nach Anforderung, z.B.:\u003Cul>\u003Cli>Vorwaschzone\u003C/li>\u003Cli>Ultraschall\u003C/li>\u003Cli>Spritzen\u003C/li>\u003Cli>Tauchentfettung\u003C/li>\u003Cli>Injektionsflutwaschen\u003C/li>\u003Cli>Hochdruckwasserstrahltechnik\u003C/li>\u003C/ul>\u003C/li>\u003Cli>Trockenprozess\u003C/li>\u003C/ol>\u003Cp>Letzteres ist gerade bei \u003Cstrong>filigranen elektronischen Bauteilen\u003C/strong> wichtig, bei denen Restfeuchte schnell zu Korrosion führen kann. Nach dem professionellen Reinigungsprozess können die Mehrweg-Werkstückträger sofort wieder dem Fertigungskreislauf zugeführt werden.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was muss das Tray beim Reinigen aushalten?&nbsp;\u003C/span>\u003C/h2>\u003Cp>Bei der industriellen Reinigung sind Trays besonderen Belastungen ausgesetzt. Die Wahl des richtigen Materials und die Konstruktion müssen diesen Einflüssen standhalten. Hier sind die wichtigsten Faktoren:\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_f5063a52fa.png\" alt=\"Einwirkungen auf das Tray beim Waschprozess\">\u003Cfigcaption>Einwirkungen auf das Tray beim Waschprozess\u003C/figcaption>\u003C/figure>\u003Cul>\u003Cli>\u003Cstrong>Lösemittel und Chemikalien:\u003C/strong> Diese werden zur Entfernung von Fetten, Ölen oder Lacken eingesetzt und können aggressiv auf die Tray-Oberfläche wirken.\u003C/li>\u003Cli>\u003Cstrong>Mechanischer Hochdruck:\u003C/strong> Wasserstrahlen können filigrane Konturen beschädigen.\u003C/li>\u003Cli>\u003Cstrong>Hohe Temperaturen:\u003C/strong> Trocknungsprozesse, wie sie bei der industriellen Reinigung üblich sind, setzen das Material hohen Temperaturen aus.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Welche Reinigungstechniken gibt es?\u003C/span>\u003C/h3>\u003Cp>Neben Standard-Waschverfahren gibt es schonendere Techniken wie die Ultraschallreinigung.\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Ultraschallreinigung:\u003C/strong> Bei dieser Methode wird der Werkstückträger in ein Bad getaucht, das durch Schallwellen in Schwingungen versetzt wird. Dies erzeugt winzige Bläschen, die bei ihrem Platzen die Verschmutzungen von der Oberfläche lösen. Aggressive Chemikalien können so oft vermieden werden.\u003C/li>\u003Cli>\u003Cstrong>Trocknung:\u003C/strong> Die Trocknung kann über \u003Cstrong>Vakuumtechnik\u003C/strong> erfolgen. Trockenprozesse für sensible Bauteile werden über Warmluftumlaufsysteme oder berührungslose, antistatische Luftreiniger ausgeführt. Die Möglichkeiten sind vielseitig.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">So übersteht Ihr Tray beim Reinigen unbeschadet viele Waschprozesse\u003C/span>\u003C/h2>\u003Cp>Da wir schon viele thermogeformte Trays und Werkstückträger konstruiert haben, die für industrielle Reinigungsanlagen geeignet sind, sagen wir Ihnen, worauf es ankommt.&nbsp;\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">1.) Die richtige Materialauswahl\u003C/span>\u003C/h3>\u003Cp>Bei Mehrwegbehältern wird prinzipiell mit dickeren Materialausgangsstärken gearbeitet, um das Tray stabil für einen monate- oder jahrelangen Einsatz zu machen.&nbsp;\u003C/p>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffflakes_die_sich_in_den_Haenden_befinden_66b91b7e44.png\" alt=\"Kunststoff Granulat\">\u003C/figure>\u003Cp>Wichtig sind Eigenschaften wie:\u003C/p>\u003Cul>\u003Cli>Schlagzähigkeit\u003C/li>\u003Cli>Härte\u003C/li>\u003Cli>Beständigkeit gegen Chemikalien und Lösemittel\u003C/li>\u003C/ul>\u003Cp>Nur \u003Ca href=\"https://www.formary.de/materialien\">Kunststoffe,\u003C/a> die mit den eingesetzten Reinigungsmitteln \u003Cstrong>nicht reaktiv\u003C/strong> sind, kommen in Frage. Zwar sind hochwertige Kunststoffe zunächst teurer, sie amortisieren sich jedoch schnell durch \u003Cstrong>längere Lebensdauer, Stabilität und gleichbleibende Qualität\u003C/strong>.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Formnester_von_Kunststofftrays_b2f1c00a99.svg\" alt=\"Formnester von Kunststofftrays\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">2.) Konstruktions-Must-Do’s für reinigungsfeste Trays\u003C/span>\u003C/h3>\u003Cp>Die Konstruktion sollte auf die \u003Cstrong>Umwelteinflüsse der Reinigung\u003C/strong> abgestimmt sein:\u003C/p>\u003Cul>\u003Cli>Verstärkungen an stark beanspruchten Stellen\u003C/li>\u003Cli>keine Dünnstellen in Kavitäten\u003C/li>\u003Cli>komplexere Werkzeugausführungen für längere Haltbarkeit\u003C/li>\u003C/ul>\u003Cp>Zusätzliche Features erleichtern die Reinigung:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>wasserabweisende Ränder\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>Ablauflöcher\u003C/strong> in Kavitäten und \u003Ca href=\"https://www.formary.de/blog/so-bestimmen-sie-die-geeigneten-formnester-ihres-werkstuecktraegers-1\">Formnestern\u003C/a>\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">3.) Reinigungs-Dienstleister frühzeitig einbeziehen\u003C/span>\u003C/h3>\u003Cp>Am effizientesten ist die Konstruktion, wenn der interne oder externe Reinigungsdienstleister von Anfang an mit einbezogen wird. Um ungewünschte chemische Reaktionen zu vermeiden kann man von zwei Seiten herangehen:&nbsp;\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Vom Reinigungsmittel ausgehend:\u003C/strong> Dienstleister nennt das geplante Mittel, formary prüft die Kunststoffkompatibilität.\u003C/li>\u003Cli>\u003Cstrong>Vom Kunststoff ausgehend:\u003C/strong> formary empfiehlt geeignete Mittel, die der Dienstleister mit seiner Anlage validiert.\u003C/li>\u003C/ul>\u003Cp>So lassen sich ungewünschte Reaktionen vermeiden und das Tray optimal auf den \u003Cstrong>Mehrwegeinsatz\u003C/strong> vorbereiten.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zur Tray Reinigung\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:#005250;\">Welche Materialien eignen sich am besten für langlebige Kunststofftrays?\u003C/span>\u003C/h4>\u003Cp>Hochwertige Kunststofftrays bestehen aus Materialien mit hoher Schlagzähigkeit, ausreichender Härte und chemischer Beständigkeit. Nur Kunststoffe, die stabil gegenüber Reinigungsmitteln und den vorgesehenen Einsatzstoffen sind, garantieren eine lange Lebensdauer und gleichbleibende Qualität.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Warum ist die richtige Materialstärke für Mehrwegtrays wichtig?\u003C/span>\u003C/h4>\u003Cp>Dicke Materialstärken sorgen dafür, dass Mehrwegtrays mechanischen Belastungen standhalten und über Monate oder Jahre im Einsatz bleiben. Sie reduzieren die Gefahr von Brüchen oder Verformungen und tragen gleichzeitig zur langfristigen Wirtschaftlichkeit bei, da weniger Ersatz nötig ist.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Wie können Trays so konstruiert werden, dass sie leicht zu reinigen sind?\u003C/span>\u003C/h4>\u003Cp>Die Konstruktion von Kunststofftrays berücksichtigt mechanische Belastungspunkte und Umwelteinflüsse. Verstärkungen an stark beanspruchten Stellen, wasserabweisende Ränder und Ablauflöcher in den Kavitäten erleichtern die Reinigung und verlängern die Lebensdauer des Trays erheblich.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Welche Rolle spielt der Reinigungsdienstleister bei der Tray-Entwicklung?\u003C/span>\u003C/h4>\u003Cp>Ein frühzeitiger Einbezug des Reinigungsdienstleisters gewährleistet, dass eingesetzte Reinigungsmittel und Kunststoffmaterialien optimal aufeinander abgestimmt sind. Durch diese Zusammenarbeit lassen sich chemische Reaktionen vermeiden und die Reinigungsprozesse effizient gestalten.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Lohnt sich die Investition in hochwertige Kunststofftrays?\u003C/span>\u003C/h4>\u003Cp>Ja, hochwertige Kunststofftrays amortisieren sich schnell. Sie müssen seltener ersetzt werden, behalten ihre Stabilität und Qualität über lange Zeit und bieten sowohl ökonomische als auch ökologische Vorteile. Die Investition zahlt sich durch reduzierte Wartungskosten und weniger Materialverbrauch aus.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Trays reinigen - Richtig anfragen und schnell zum perfekten Produkt\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"color:black;\">Konstruieren Sie jetzt Ihren Werkstückträger für die Fertigung mit anschließender Werkstückträger Reinigung. Im formary Konfigurator finden Sie diese Konfiguration im Punkt „Feinschliff &amp; Handling“ unter „Waschbarkeit“. \u003C/span>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">Erfahren Sie mehr zur Konstruktion von Tiefziehteilen in unserem Blogbeitrag \u003C/span>\u003Ca href=\"https://www.formary.de/blog/freigabe-von-konstruktionsdaten-welche-faktoren-sind-bei-kunststoff-tiefziehteilen-zu-beachten\">\u003Cu>Freigabe von Konstruktionsdaten\u003C/u>\u003C/a>\u003Cu> \u003C/u>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">oder in unserem \u003C/span>\u003Ca href=\"https://www.formary.de/design-guide\">\u003Cu>Design-Guide\u003C/u>\u003C/a>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">.\u003C/span>\u003C/p>","trays-reinigen-so-funktioniert-die-reinigung-von-mehrwegtrays",{"id":2183,"documentId":2184,"createdAt":2185,"updatedAt":2186,"publishedAt":85,"locale":10,"title":2187,"introduction":2188,"content":2189,"slug":2190,"cover":2191,"seo":2241,"blog_author":2246,"blogcategory":2253,"inline_hubspot_form":85,"blocks":2254,"localizations":2255},376,"yt35yx2a2ob138xd444o1cxl","2026-01-13T15:51:52.616Z","2026-01-26T08:46:19.075Z","Plastic manufacturing processes compared: thermoforming vs. injection molding, 3D printing, CNC milling, and foam","When manufacturing plastic parts, thermoforming is often compared with injection molding, milling, 3D printing, and foam solutions. The decisive factors are speed, cost, design freedom, material requirements, and process reliability. This article highlights the key differences between these processes.","\u003Ch2>\u003Cspan style=\"color:#005250;\">Comparison of plastic manufacturing processes - The most important facts in brief\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Plastic manufacturing processes differ primarily in terms of time-to-market, costs, design freedom, robustness, material diversity, and automatability.\u003C/li>\u003Cli>\u003Cstrong>Thermoforming\u003C/strong> is particularly advantageous for small to medium series and offers short project lead times.\u003C/li>\u003Cli>\u003Cstrong>Injection molding\u003C/strong> is worthwhile for large quantities, but incurs high tooling costs.\u003C/li>\u003Cli>\u003Cstrong>Milling and 3D printing\u003C/strong> are suitable for prototyping, but are expensive in series production.\u003C/li>\u003Cli>\u003Cstrong>Foam and standard solutions\u003C/strong> are cost-effective, but technically limited.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">What are the most important plastic manufacturing processes?\u003C/span>\u003C/h2>\u003Cp>In plastics engineering, different plastic processes are used depending on the component geometry and quantity.\u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Process\u003C/th>\u003Cth>Category\u003C/th>\u003Cth>Typical applications\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>Thermoforming\u003C/td>\u003Ctd>Forming\u003C/td>\u003Ctd>Housings, covers, trays, packaging\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Injection molding\u003C/td>\u003Ctd>Casting\u003C/td>\u003Ctd>Mass-produced products, precision components\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>CNC milling\u003C/td>\u003Ctd>Machining\u003C/td>\u003Ctd>Precision components, prototypes\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>3D printing\u003C/td>\u003Ctd>Additive\u003C/td>\u003Ctd>Prototypes, small series, complex geometries\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Foam solutions\u003C/td>\u003Ctd>Foaming\u003C/td>\u003Ctd>Upholstery, simple packaging\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Cp>In plastics engineering, these processes are primarily differentiated according to the molding method, quantity, precision, and material properties.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp>ℹ️ In this article, we compare plastic manufacturing processes that are particularly suitable for housings, covers, trays, and functional components. Processes such as extrusion or blow molding are deliberately not covered in depth, as they are primarily used for profiles, films, or hollow bodies without specific geometries. \u003C/p>\n    \u003C/div>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">How do key plastic manufacturing processes work?\u003C/span>\u003C/h2>\u003Cp>Here is a brief overview of how they work:\u003C/p>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>In \u003Ca href=\"https://www.formary.de/en/plastic-thermoforming\">thermoforming\u003C/a>, a plastic sheet is heated and then drawn into a mold. The process is suitable for \u003Ca href=\"https://www.formary.de/en/solutions/plastic-containers\">containers\u003C/a>, \u003Ca href=\"https://www.formary.de/en/solutions/plastic-covers\">housings\u003C/a>, \u003Ca href=\"https://www.formary.de/en/products/thermoformed-plastic-packaging\">packaging\u003C/a>, and \u003Ca href=\"https://www.formary.de/en/solutions/plastic-inlays\">inlays\u003C/a>.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Isometric_view_1_1_30bffb92d9.webp\" alt=\"Isometric view of the thermoforming process\">\u003C/figure>\u003Ch3>Injection molding\u003C/h3>\u003Cp>In \u003Ca href=\"https://www.formary.de/en/blog/injection-molding-vs-thermoforming\">injection molding\u003C/a>, plastic is first melted and then injected under pressure into a closed mold. There, the material solidifies through controlled cooling before the mold is opened and the component is removed.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Filling_funnel_1_1_99ee04589a.webp\" alt=\"Injection molding process\">\u003C/figure>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>In \u003Ca href=\"https://www.formary.de/en/post-processing-methods/trennen/cnc-milling\">CNC milling\u003C/a>, a component is carved out of a plastic block by a computer-controlled milling head that precisely removes material along predetermined paths.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_12_1_c0eee05c68.webp\" alt=\"CNC milling process\">\u003C/figure>\u003Cp>In \u003Ca href=\"https://www.formary.de/en/blog/thermoforming-vs-3d-printing\">3D printing\u003C/a>, also known as additive manufacturing, a component is built up layer by layer from plastic.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Material_preparation_1_1_ef5d47864c.webp\" alt=\"3D printing process\">\u003C/figure>\u003Ch4>Foam and standard solutions\u003C/h4>\u003Cp>Foam can be produced both chemically and physically. In chemical foaming, typical components such as polyol and isocyanate react with each other, producing CO₂ among other things. This gas causes the mass to foam. In physical foaming, a blowing agent is added which expands or evaporates when heated, thus forming the pore structure.\u003C/p>\u003Cp>After foaming, the foam block hardens and can then be cut, punched, or CNC-machined. The foam parts produced in this way are particularly suitable for simple packaging, upholstery elements, or standard solutions.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">The top 5 factors to consider when deciding which plastic manufacturing process is best suited to your application\u003C/span>\u003C/h2>\u003Cp>The processes are compared in five categories that are often decisive when it comes to the production of plastic parts:\u003C/p>\u003Col>\u003Cli>Time to market\u003C/li>\u003Cli>Cost structure (for small and medium series)\u003C/li>\u003Cli>Design freedom &amp; modification effort\u003C/li>\u003Cli>Mechanical robustness\u003C/li>\u003Cli>Material selection\u003C/li>\u003C/ol>\u003Ch3>\u003Cspan style=\"color:#005250;\">1. Time-to-market\u003C/span>\u003C/h3>\u003Cp>Fast development and production start-ups enable you to respond to market requirements. Especially in dynamic markets, a short time-to-market can be crucial for securing competitive advantages or meeting project deadlines.\u003C/p>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>In the best case scenario, a \u003Ca href=\"https://www.formary.de/en/blog/project-planning-in-thermoforming\">thermoforming project\u003C/a> can be delivered in less than 6 weeks. This includes 1-2 weeks for creating the design based on the requirements and data in consultation with the company. Once the \u003Ca href=\"https://www.formary.de/en/blog/construction-data-in-thermoforming\">design data\u003C/a> has been approved, production of the aluminum series tool begins. Depending on the urgency, this can be done in 3 weeks.\u003C/p>\u003Cp>As soon as the \u003Ca href=\"https://www.formary.de/en/blog/tools-for-thermoformed-plastic-parts\">tool\u003C/a> is ready, it is taken to the thermoforming manufacturer and the first samples are drawn from the series tool and material. Once the series samples have been approved, series production begins. Depending on the quantities and provided that the manufacturer has sufficient capacity, (partial) delivery can take place after just two weeks.\u003C/p>\u003Ch4>Injection molding\u003C/h4>\u003Cp>In injection molding, the long tooling times of usually six to twelve weeks lead to a significantly delayed start of series production.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/CW_1_2_1_1_0515b9ec9d.webp\" alt=\"Delivery times in injection molding\">\u003C/figure>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>Milling and 3D printing are becoming increasingly complex in series production, which means that production times are longer overall. 3D printing is very fast for smaller quantities or prototypes, as no tools are required. This means there are \u003Cstrong>no lead times\u003C/strong>. Once the CAD data is available, parts can be manufactured within a few days.\u003C/p>\u003Cp>For large series, 3D printing or milling is limited due to slower production speeds, poor scalability, and higher material costs.\u003C/p>\u003Ch4>Foam / Standard solutions\u003C/h4>\u003Cp>Foam and standard solutions are ready for immediate use, but often do not offer the precision required for technically demanding applications.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">2. Cost structure for small and medium series\u003C/span>\u003C/h3>\u003Cp>In moderate quantities, fixed costs have a direct impact on profitability, as they significantly increase the unit price. Processes with low fixed costs enable more efficient unit costs and reduce the risk of an uneconomical series.\u003C/p>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>A key cost driver in a thermoforming project is the tooling costs, which represent a one-time investment in the four to five-digit range. These costs are amortized as the number of units increases. Since economies of scale do not apply to the same extent to material costs, the proportion of material costs per thermoformed part increases with increasing quantity and thus becomes the largest cost center.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Total_cost_share_1_1_079ca23bfa.webp\" alt=\"Cost factors in thermoforming\">\u003C/figure>\u003Cp>Compared to other plastic manufacturing processes, thermoforming occupies the “sweet spot” between several hundred and 10,000 parts, as the initial tooling costs are significantly lower than for injection molding and the unit prices are significantly lower than for 3D printing.\u003C/p>\u003Ch4>Injection molding\u003C/h4>\u003Cp>Injection molding requires a costly initial investment in the tool, but is more cost-effective in terms of total costs due to low unit prices for quantities of around 10,000 or more. This means that the manufacturing process only pays off for very large series.\u003C/p>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>3D printing has no initial tooling costs, but due to consistent production times, there is little scope for economies of scale in terms of quantity. Milling also incurs high unit costs, which quickly makes the process uneconomical for small and medium-sized series.\u003C/p>\u003Ch4>Foam / standard solutions\u003C/h4>\u003Cp>Foam solutions and standard solutions are cost-effective, but in many cases do not offer sufficient technical durability.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">3. Design freedom &amp; modification effort\u003C/span>\u003C/h3>\u003Cp>A manufacturing process that can respond flexibly to product changes, especially in the development phase, and does not make adjustments expensive or time-consuming reduces development risks. This allows updates and optimizations to be implemented without high additional costs.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_15_1_406ba26690.webp\" alt=\"Plastic cover\">\u003C/figure>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>Deep drawing offers a high degree of flexibility and allows for adjustments, even for special requirements such as ESD or STANAG compliance.\u003C/p>\u003Ch4>Injection molding\u003C/h4>\u003Cp>Injection molding allows for design freedom, but changes to the tool often result in considerable effort and high adjustment costs.\u003C/p>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>Milling and 3D printing allow for changes. However, milling has geometric limitations, which reduces the scope for design. 3D printing allows for a great deal of creative freedom.\u003C/p>\u003Ch4>Foam / standard solutions\u003C/h4>\u003Cp>Foam and standard components offer little scope for customization and are limited to standard shapes.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">4. Mechanical robustness\u003C/span>\u003C/h3>\u003Cp>Thermoformed parts such as housings or panels must be resilient in real-world use. An unsuitable process will result in components that deform, break, or are unsafe, which can lead to high follow-up costs in assembly and service.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/behaeltnis_belastung_01_1_1_41d5d7d8e1.webp\" alt=\"Plastic container\">\u003C/figure>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>Thanks to adjustable wall thicknesses and the materials used, thermoforming offers high rigidity and excellent mechanical strength.\u003C/p>\u003Ch4>Injection molding\u003C/h4>\u003Cp>Injection-molded parts also achieve high strength and are mechanically equivalent to thermoformed parts in terms of robustness.\u003C/p>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>3D-printed components have significant limitations in terms of mechanical load capacity.\u003C/p>\u003Ch4>Foam / standard solutions\u003C/h4>\u003Cp>Foam solutions also have low mechanical load capacity and are therefore usually unsuitable for functional technical applications.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">5. Material selection\u003C/span>\u003C/h3>\u003Cp>\u003Ca href=\"https://www.formary.de/en/materials\">Materials\u003C/a> determine both functionality and durability. Requirements such as \u003Ca href=\"https://www.formary.de/en/blog/esd-trays\">ESD protection\u003C/a>, UV resistance, temperature behavior, or chemical resistance are often crucial to a project. Processes with a limited selection of materials can severely restrict the area of application.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_16_1_5d8c0e1a7b.webp\" alt=\"Plastic flakes\">\u003C/figure>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>Thermoforming allows for a wide range of materials, including specialized variants such as \u003Ca href=\"https://www.formary.de/en/products/esd-workpiece-carriers-for-electronics\">ESD-compatible\u003C/a> or flame-retardant materials, covering many technical requirements.\u003C/p>\u003Ch4>Injection molding\u003C/h4>\u003Cp>Injection molding offers a certain variety of materials, but is limited by process-specific requirements in the selection and combination of plastics.\u003C/p>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>The choice of materials for milling and 3D printing is highly dependent on the respective machine, meaning that not all engineering plastics can be used.\u003C/p>\u003Ch4>Foam / Standard solutions\u003C/h4>\u003Cp>Foams are difficult to specify and therefore only meet simple material requirements.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Plastic manufacturing processes in tabular comparison:\u003C/span>\u003C/h2>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Advantages\u003C/th>\u003Cth>\u003Cstrong>Plastic thermoforming\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Injection molding\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Milling / 3D printing\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Foam / Standard solutions\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>Time-to-Market\u003C/td>\u003Ctd>quickly achievable, depending on geometry &amp; tooling\u003C/td>\u003Ctd>long tooling times (6–12 weeks)\u003C/td>\u003Ctd>quick for samples, but time-consuming for series production\u003C/td>\u003Ctd>immediately available, but lower precision\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Costs for small/medium series\u003C/td>\u003Ctd>very efficient, low tooling costs\u003C/td>\u003Ctd>high fixed costs, only worthwhile for large series\u003C/td>\u003Ctd>high unit costs\u003C/td>\u003Ctd>inexpensive, but short service life\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Design freedom &amp; adaptability\u003C/td>\u003Ctd>high flexibility (also for ESD, STANAG, etc.)\u003C/td>\u003Ctd>high adaptation costs\u003C/td>\u003Ctd>geometrically limited (milling) / very free (3D printing)\u003C/td>\u003Ctd>hardly customizable\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Mechanical robustness\u003C/td>\u003Ctd>high rigidity due to wall thickness adjustment\u003C/td>\u003Ctd>high strength due to compacted plastic melt\u003C/td>\u003Ctd>limited with 3D printing; CNC robust\u003C/td>\u003Ctd>low stability\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Material selection (e.g., ESD, PC, STANAG)\u003C/td>\u003Ctd>wide selection, including specialized materials\u003C/td>\u003Ctd>limited by process-related requirements\u003C/td>\u003Ctd>depends on machine &amp; process\u003C/td>\u003Ctd>hardly specifiable\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Which plastic manufacturing process is right for my project?\u003C/span>\u003C/h2>\u003Cp>The choice of the appropriate process depends largely on the number of units, the type of component, and the cost requirements. A quick basis for decision-making:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Recommendation of the appropriate plastic process based on number of units\u003C/span>\u003C/h3>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Quantity\u003C/th>\u003Cth>Recommended plastic process\u003C/th>\u003Cth>\u003Cstrong>Why?\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>1–20 pieces\u003C/td>\u003Ctd>3D printing or CNC milling\u003C/td>\u003Ctd>Maximum flexibility, no tooling costs, ideal for prototypes or functional samples.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>20–500 pieces\u003C/td>\u003Ctd>Thermoforming\u003C/td>\u003Ctd>Very low tooling costs, fast implementation, economical for small series.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>10,000 - 100,000 pieces\u003C/td>\u003Ctd>Thermoforming or injection molding (to be considered individually)\u003C/td>\u003Ctd>Thermoforming is most cost-effective for thin-walled, large components; injection molding is useful for high precision/detail requirements.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>100,000+ pieces\u003C/td>\u003Ctd>typically injection molding (or thermoforming with appropriate tools)\u003C/td>\u003Ctd>High tooling costs are offset by minimal unit costs.\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">FAQ - Frequently asked questions about manufacturing processes for plastic parts\u003C/span>\u003C/h2>\u003Ch4>What plastic manufacturing processes are available?\u003C/h4>\u003Cp>The most important plastic manufacturing processes include thermoforming, injection molding, CNC milling, 3D printing, and foaming (e.g., foam solutions). The most suitable process depends on the number of units, geometry, material requirements, and budget.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Which plastic manufacturing process is the most cost-effective?\u003C/span>\u003C/h4>\u003Cp>For small and medium series, \u003Cstrong>thermoforming\u003C/strong> is the most economical process. For large series, \u003Cstrong>injection molding\u003C/strong> remains unbeatable.\u003C/p>\u003Ch4>Which process is suitable for complex geometries?\u003C/h4>\u003Cul>\u003Cli>Filigree details → injection molding\u003C/li>\u003Cli>Complex free forms → 3D printing\u003C/li>\u003Cli>Large, thin-walled housings → thermoforming\u003C/li>\u003C/ul>\u003Ch4>Which is the most flexible process?\u003C/h4>\u003Cp>\u003Cstrong>Thermoforming:\u003C/strong> low tooling costs, quick changes, large components possible.\u003C/p>\u003Ch4>When is thermoforming more suitable than injection molding?\u003C/h4>\u003Cp>Thermoforming is more economical for small and medium-sized series, as tooling and adjustment costs are significantly lower and projects can be started more quickly.\u003C/p>\u003Ch4>Why is milling or 3D printing often unsuitable for series production?\u003C/h4>\u003Cp>Both processes require long machine times and result in correspondingly high unit costs, which quickly makes series production uneconomical.\u003C/p>\u003Ch4>How does design freedom affect manufacturability?\u003C/h4>\u003Cp>Greater design freedom facilitates adjustments but can lead to manufacturing risks. A \u003Ca href=\"https://www.formary.de/en/3d-services/dfm-analyse\">DFM analysis\u003C/a> ensures that geometries are suitable for deep drawing and can be implemented efficiently.\u003C/p>\u003Ch4>How do I find the right material for my component?\u003C/h4>\u003Cp>The \u003Ca href=\"https://www.formary.de/en/whitepaper-ebooks/materialguide-1\">Material Guide\u003C/a> provides a compact overview of available plastics, their properties, and their suitability for various applications.\u003C/p>\u003Ch4>Which industries benefit particularly from thermoforming?\u003C/h4>\u003Cp>Typical areas of application include \u003Ca href=\"https://www.formary.de/en/industries/mechanical-engineering\">mechanical engineering\u003C/a>, \u003Ca href=\"https://www.formary.de/en/industries/medical-pharmaceutical-applications\">medical technology\u003C/a>, \u003Ca href=\"https://www.formary.de/en/industries/robotics\">robotics\u003C/a>, \u003Ca href=\"https://www.formary.de/en/industries/electronics\">electronics\u003C/a>, and \u003Ca href=\"https://www.formary.de/en/industries/agriculture-horticulture\">horticulture\u003C/a>.\u003C/p>\u003Ch4>Are there sustainable alternatives?\u003C/h4>\u003Cp>Yes, with our \u003Ca href=\"https://www.formary.de/en/products/molded-fiber-packaging\">fiber casting\u003C/a> and \u003Ca href=\"https://www.formary.de/en/products/paper-pulp-injection-molded-packaging\">paper injection molding\u003C/a> solutions, we offer completely biodegradable products, or through the use of \u003Ca href=\"https://www.formary.de/en/blog/what-is-recyclate\">recyclates\u003C/a> and \u003Ca href=\"https://www.formary.de/en/blog/what-are-bioplastics\">bioplastics\u003C/a>.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Select the right manufacturing process for your project now\u003C/span>\u003C/h2>\u003Cp>Choosing the right process determines costs, speed, and technical performance. With formary, you not only receive high-quality products, but also support in selecting materials, surfaces, and the optimal process.\u003C/p>\u003Cp>On request, we can also check whether a combination of several plastic manufacturing processes makes sense—for example, \u003Ca href=\"https://www.formary.de/en/blog/rapid-prototyping-in-thermoforming\">prototyping\u003C/a> using 3D printing and subsequent series production using thermoforming. Start now with your inquiry via the \u003Ca href=\"https://www.formary.de/en/configurator\">formary configurator\u003C/a> and realize your next project quickly and efficiently.\u003C/p>","plastic-manufacturing-processes-compared",{"id":2192,"documentId":2193,"name":2194,"alternativeText":2194,"caption":16,"width":400,"height":1513,"formats":2195,"hash":2235,"ext":1516,"mime":364,"size":2236,"url":2237,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":2238,"updatedAt":2239,"publishedAt":2240},2429,"zthn5yll1snygtkdok221qqg","Thermoforming vs. Alternatives_Banner",{"lg":2196,"md":2201,"sm":2206,"xl":2211,"2xl":2216,"avatar":2220,"default":2225,"thumbnail":2230},{"ext":1516,"url":2197,"hash":2198,"mime":364,"name":2199,"path":85,"size":2200,"width":367,"height":1521},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6.webp","lg_Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6","lg_Projektplanung im Thermoforming_Banner (3) (1).webp",28.89,{"ext":1516,"url":2202,"hash":2203,"mime":364,"name":2204,"path":85,"size":2205,"width":215,"height":1527},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6.webp","md_Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6","md_Projektplanung im Thermoforming_Banner (3) (1).webp",21.54,{"ext":1516,"url":2207,"hash":2208,"mime":364,"name":2209,"path":85,"size":2210,"width":144,"height":1533},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6.webp","sm_Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6","sm_Projektplanung im Thermoforming_Banner (3) (1).webp",18.19,{"ext":1516,"url":2212,"hash":2213,"mime":364,"name":2214,"path":85,"size":2215,"width":386,"height":1539},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6.webp","xl_Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6","xl_Projektplanung im Thermoforming_Banner (3) (1).webp",35.46,{"ext":1516,"url":2217,"hash":2218,"mime":364,"name":2219,"path":85,"size":290,"width":393,"height":1545},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6.webp","2xl_Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6","2xl_Projektplanung im Thermoforming_Banner (3) (1).webp",{"ext":1516,"url":2221,"hash":2222,"mime":364,"name":2223,"path":85,"size":2224,"width":153,"height":1551},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6.webp","avatar_Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6","avatar_Projektplanung im Thermoforming_Banner (3) (1).webp",2.16,{"ext":1516,"url":2226,"hash":2227,"mime":364,"name":2228,"path":85,"size":2229,"width":159,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6.webp","default_Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6","default_Projektplanung im Thermoforming_Banner (3) (1).webp",13.12,{"ext":1516,"url":2231,"hash":2232,"mime":364,"name":2233,"path":85,"size":2234,"width":1562,"height":994},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6.webp","thumbnail_Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6","thumbnail_Projektplanung im Thermoforming_Banner (3) (1).webp",5.63,"Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6",44.26,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Projektplanung_im_Thermoforming_Banner_3_1_a4fe4713e6.webp","2025-12-04T12:17:34.000Z","2025-12-04T12:18:05.000Z","2026-01-08T22:07:04.192Z",{"id":2242,"open_graph_title":2243,"open_graph_description":2244,"title":2245,"description":2244},2238,"Comparison of plastic manufacturing processes in 2025t","Thermoforming, injection molding, milling, 3D printing OR foam? → 5 deciding factors for choosing the right manufacturing process.","Comparison of plastic manufacturing processes in 2025",{"id":2247,"documentId":2248,"createdAt":2249,"updatedAt":2249,"publishedAt":85,"locale":10,"role":2250,"name":2251,"email":2252,"phone":85,"meeting_url":85},53,"mt0jww5i0wn79z9rayvg1xae","2026-01-26T08:38:50.654Z","Marketing Intern","Talida Eichhorn","talida.eichhorn@formary.de",{"id":882,"documentId":2088,"createdAt":2089,"updatedAt":2090,"publishedAt":85,"locale":10,"title":2091,"slug":2092,"description":2093},[],[2256],{"id":2257,"documentId":2184,"createdAt":2258,"updatedAt":2259,"publishedAt":85,"locale":128,"title":2260,"introduction":2261,"content":2262,"slug":2263},290,"2026-01-08T23:07:34.110Z","2026-01-23T10:29:20.051Z","Kunststoff-Fertigungsverfahren im Vergleich: Tiefziehen vs. Spritzguss, 3D-Druck, CNC-Fräsen & Schaumstoff","Beim Herstellen von Kunststoffteilen wird Tiefziehen oft mit Spritzguss, Fräsen, 3D-Druck und Schaumstofflösungen verglichen. Entscheidend sind Geschwindigkeit, Kosten, Designfreiheit, Materialanforderungen und Prozesssicherheit. Der Beitrag zeigt die zentralen Unterschiede dieser Verfahren.","\u003Ch2>\u003Cspan style=\"color:#005250;\">Kunststoff-Fertigungsverfahren im Vergleich\u003Cstrong> -\u003C/strong> Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Kunststoff-Fertigungsverfahren unterscheiden sich vor allem in Time-to-Market, Kosten, Designfreiheit, Robustheit, Materialvielfalt und Automatisierbarkeit.\u003C/li>\u003Cli>\u003Cstrong>Tiefziehen\u003C/strong> ist besonders vorteilhaft in kleinen bis mittleren Serien und bietet kurze Projektlaufzeiten.\u003C/li>\u003Cli>\u003Cstrong>Spritzguss\u003C/strong> lohnt sich für große Stückzahlen, verursacht aber hohe Werkzeugkosten.\u003C/li>\u003Cli>\u003Cstrong>Fräsen &amp; 3D-Druck\u003C/strong> eignen sich für Prototyping, sind aber in Serienfertigung teuer.\u003C/li>\u003Cli>\u003Cstrong>Schaumstoff- und Standardlösungen\u003C/strong> sind kostengünstig, aber technisch limitiert.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was zählt zu den wichtigsten Kunststoff-Fertigungsverfahren?\u003C/span>\u003C/h2>\u003Cp>In der Kunststofftechnik werden je nach Bauteilgeometrie und Stückzahl unterschiedliche Kunststoffverfahren eingesetzt.\u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Verfahren\u003C/th>\u003Cth>Kategorie\u003C/th>\u003Cth>Typische Anwendungen\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>Tiefziehen (Thermoformen)\u003C/td>\u003Ctd>Umformen\u003C/td>\u003Ctd>Gehäuse, Abdeckungen, Trays, Verpackungen\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Spritzguss\u003C/td>\u003Ctd>Gießen\u003C/td>\u003Ctd>Massenprodukte, Präzisionsbauteile\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>CNC-Fräsen\u003C/td>\u003Ctd>Spanen\u003C/td>\u003Ctd>Präzisionskomponenten, Prototypen\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>3D-Druck\u003C/td>\u003Ctd>Additiv\u003C/td>\u003Ctd>Prototypen, kleine Serien, komplexe Geometrien\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Schaumstofflösungen\u003C/td>\u003Ctd>Schäumen\u003C/td>\u003Ctd>Polsterungen, einfache Verpackungen\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Cp>In der Kunststofftechnik unterscheidet man diese Verfahren primär nach Formgebungsmethode, Stückzahl, Präzision und Materialeigenschaften.&nbsp;\u003C/p>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp>ℹ️ In diesem Beitrag vergleichen wir Kunststoff-Fertigungsverfahren, die sich besonders für Gehäuse, Abdeckungen, Trays und funktionale Bauteile eignen. Verfahren wie \u003Ca href=\"https://www.formary.de/blog/kunststoff-extrusion-so-wird-kunststofffolie-hergestellt\">Extrusion\u003C/a> oder Blasformen werden bewusst nicht vertieft, da sie primär für Profile, Folien oder Hohlkörper ohne spezifische Geometrien verwendet werden. \u003C/p>\n    \u003C/div>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie funktionieren die wichtigsten Kunststoff-Fertigungsverfahren?\u003C/span>\u003C/h2>\u003Cp>Hier ein kurzer Überblick zur Funktionsweise:\u003C/p>\u003Ch4>Kunststoff Tiefziehen (Thermoformen)\u003C/h4>\u003Cp>Beim \u003Ca href=\"https://www.formary.de/tiefziehen-kunststoff\">Tiefziehen\u003C/a> wird eine Kunststoffplatte erwärmt und anschließend in eine Form gezogen. Das Verfahren eignet sich unter anderem für \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-behaeltnisse\">Behältnisse\u003C/a>, \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-abdeckungen-gehaeuse\">Gehäuse\u003C/a>, \u003Ca href=\"https://www.formary.de/produkte/tiefziehverpackungen-aus-kunststoff\">Verpackungen\u003C/a> oder auch \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-inlays-einlagen\">Inlays\u003C/a>.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_17_1_3268769bd0.webp\" alt=\"Isometrische Darstellung des Tiefziehverfahrens\">\u003C/figure>\u003Ch4>Spritzguss\u003C/h4>\u003Cp>Beim \u003Ca href=\"https://www.formary.de/blog/spritzguss-vs-thermoformen-vorteile-nachteile-unterschiede-und-gemeinsamkeiten\">Spritzguss\u003C/a> wird Kunststoff zunächst geschmolzen und anschließend unter Druck in ein geschlossenes Werkzeug eingespritzt. Dort erstarrt das Material durch kontrollierte Kühlung, bevor die Form geöffnet und das Bauteil entnommen wird.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_11_1_9ebe9c2832.webp\" alt=\"Ansicht des Spritzguss-Verfahrens\">\u003C/figure>\u003Ch4>Fräsen / 3D-Druck\u003C/h4>\u003Cp>Beim \u003Ca href=\"https://www.formary.de/nachbearbeitungsverfahren/trennen/cnc-fraesen\">CNC-Fräsen\u003C/a> wird ein Bauteil aus einem Kunststoffblock herausgearbeitet, indem ein computergesteuerter Fräskopf das Material entlang vorgegebener Bahnen präzise abträgt.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:75%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_12_1_ae3894e426.webp\" alt=\"Ansicht vom Kunststoff CNC-Fräsen\">\u003C/figure>\u003Cp>Beim \u003Ca href=\"https://www.formary.de/blog/thermoformen-vs-3-d-druck\">3D-Druck\u003C/a>, auch als additive Fertigung bekannt, wird ein Bauteil anhand eines digitalen 3D-Modells schichtweise aus Kunststoff aufgebaut.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/3_D_Druck_Verfahren_1_1_1_75bfbb74ef.webp\" alt=\"Ansicht des 3D-Druckverfahrens\">\u003C/figure>\u003Ch4>Schaumstoff / Standardlösungen\u003C/h4>\u003Cp>Schaumstoff kann sowohl chemisch als auch physikalisch hergestellt werden. Beim chemischen Schäumen reagieren typische Komponenten wie Polyol und Isocyanat miteinander, wobei unter anderem CO₂ entsteht. Dieses Gas sorgt dafür, dass die Masse aufschäumt. Beim physikalischen Schäumen wird ein Treibmittel zugesetzt, das sich durch Hitze ausdehnt oder verdampft und so die Porenstruktur bildet.\u003C/p>\u003Cp>Nach dem Aufschäumen härtet der Schaumstoffblock aus und kann anschließend geschnitten, gestanzt oder CNC-bearbeitet werden. Die so entstehenden Schaumstoffteile eignen sich vor allem für einfache Verpackungen, Polsterelemente oder Standardlösungen.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Die Top 5 Entscheidungsfaktoren, welches Kunststoff-Fertigungsverfahren sich am besten für Ihre Anwendung eignet\u003C/span>\u003C/h2>\u003Cp>Verglichen werden die Verfahren in fünf oft entscheidenden Kategorien, wenn es um die Umsetzung von Kunststoffteilen geht:\u003C/p>\u003Col>\u003Cli>Time-to-Market\u003C/li>\u003Cli>Kostenstruktur (bei kleinen und mittleren Serien)\u003C/li>\u003Cli>Designfreiheit &amp; Änderungsaufwand\u003C/li>\u003Cli>Mechanische Robustheit\u003C/li>\u003Cli>Materialauswahl\u003C/li>\u003C/ol>\u003Ch3>\u003Cspan style=\"color:#005250;\">1. Time-to-Market\u003C/span>\u003C/h3>\u003Cp>Schnelle Entwicklungs- und Produktionsstarts ermöglichen es, auf Marktanforderungen zu reagieren. Besonders in dynamischen Märkten kann eine kurze Time-to-Market entscheidend sein, um auf Designänderungen oder Engpässe in der Lieferkette schnell zu reagieren.\u003C/p>\u003Ch4>Kunststoff Tiefziehen (Thermoformen)\u003C/h4>\u003Cp>Ein \u003Ca href=\"https://www.formary.de/blog/projektplanung-im-thermoforming\">Tiefziehprojekt\u003C/a> kann im besten Fall schon in unter 6 Wochen ausgeliefert werden. Dies beinhaltet 1-2 Wochen für die Erstellung der Konstruktion auf Basis der Anforderungen und der Daten in Absprache mit dem Unternehmen. Nach Freigabe der \u003Ca href=\"https://www.formary.de/blog/freigabe-von-konstruktionsdaten-welche-faktoren-sind-bei-kunststoff-tiefziehteilen-zu-beachten\">Konstruktionsdaten\u003C/a> startet die Fertigung des Serienwerkzeugs aus Aluminium. Je nach Dringlichkeit kann dies in 3 Wochen geschehen.\u003C/p>\u003Cp>Sobald das \u003Ca href=\"https://www.formary.de/blog/tiefziehwerkzeug-fuer-kunststoff-tiefziehteile\">Werkzeug\u003C/a> fertig ist, wird dieses zum Tiefziehhersteller gebracht und erste Muster aus Serienwerkzeug und -material gezogen. Nach Freigabe der Serienmuster erfolgt die Serienproduktion. Je nach Stückzahlen und unter Voraussetzung geblockter Kapazitäten beim Hersteller, kann hier schon nach zwei Wochen (teil-) geliefert werden.\u003C/p>\u003Ch4>Spritzguss\u003C/h4>\u003Cp>Beim Spritzguss liegt die Werkzeugherstellung typischerweise bei sechs bis zwölf Wochen, was den Serienstart entsprechend nach hinten verschiebt.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_13_1_ddf27b3681.webp\" alt=\"Lieferzeiten im Spritzguss\">\u003Cfigcaption>Lieferzeiten im Spritzguss\u003C/figcaption>\u003C/figure>\u003Ch4>Fräsen / 3D-Druck\u003C/h4>\u003Cp>Der 3D-Druck ist sehr schnell bei kleineren Mengen oder auch Prototypen, da kein Werkzeug erforderlich ist. Dadurch gibt es&nbsp;\u003Cstrong>keine Vorlaufzeiten\u003C/strong>. Sobald die CAD-Daten vorliegen, können Teile innerhalb weniger Tage gefertigt werden.\u003C/p>\u003Cp>Für große Serien ist der 3D-Druck oder das Fräsen aufgrund der langsameren Fertigungsgeschwindigkeit, schlechten Skalierbarkeit und höheren Materialkostenanteil eingeschränkt.\u003C/p>\u003Ch4>Schaumstoff / Standardlösungen\u003C/h4>\u003Cp>Schaumstoff- und Standardlösungen sind sofort einsatzbereit, bieten jedoch oft nicht die Präzision, die für technisch anspruchsvolle Anwendungen erforderlich sind.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">2. Kostenstruktur bei kleinen und mittleren Serien\u003C/span>\u003C/h3>\u003Cp>In moderaten Stückzahlen wirken sich Fixkosten direkt auf die Wirtschaftlichkeit aus, denn sie erhöhen den Stückpreis deutlich. Verfahren mit niedrigen Fixkosten ermöglichen effizientere Stückkosten und reduzieren das Risiko einer unwirtschaftlichen Serie.\u003C/p>\u003Ch4>Kunststoff Tiefziehen (Thermoformen)\u003C/h4>\u003Cp>Ein zentraler Kostentreiber eines Tiefziehprojekts sind die Werkzeugkosten, welche eine einmalige Investition im vier- bis fünfstelligen Bereich darstellen. Diese Kosten amortisieren sich mit steigender Stückzahl. Da sich Skaleneffekte bei den Materialkosten nicht in gleichem Maße einstellen, steigt der Materialkostenanteil pro Tiefziehteil mit zunehmender Menge und wird somit zur größten Kostenstelle.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_14_1_1_e5711fa917.webp\" alt=\"Kostenfaktoren im Tiefziehen Schaubild\">\u003Cfigcaption>Werkzeugkosten vs. Materialkosten im Tiefziehen\u003C/figcaption>\u003C/figure>\u003Cp>Im Vergleich zu den anderen Kunststoff-Fertigungsverfahren besetzt Tiefziehen hier den “Sweet Spot” zwischen mehreren 100 und 10.000 Stückteilen, da die initialen Werkzeugkosten deutlich geringer sind, als beim Spritzguss und die Stückpreise deutlich günstiger als bei 3D Druck.\u003C/p>\u003Ch4>Spritzguss\u003C/h4>\u003Cp>Spritzguss hat ein kostenintensives Start-Investment in das Werkzeug, ist aber durch geringe Stückpreise ab circa 10.000 Stück in den Gesamtkosten günstiger. Dadurch rechnet sich das Fertigungsverfahren erst bei sehr großen Serien.\u003C/p>\u003Ch4>Fräsen / 3D-Druck\u003C/h4>\u003Cp>3D Druck hat keine initialen Werkzeugkosten, dann aber auch aufgrund gleichbleibender Produktionszeiten nur noch wenig Spielraum in der Stückzahl- Degression. Auch Fräsen verursacht hohe Stückkosten, wodurch das Verfahren für kleine und mittlere Serien schnell unwirtschaftlich wird.\u003C/p>\u003Ch4>Schaumstoff / Standardlösungen\u003C/h4>\u003Cp>Schaumstofflösungen sowie Standardlösungen sind kostengünstig, bieten aber in vielen Fällen keine ausreichende technische Langlebigkeit.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Ch5>ℹ️ Welches Kunststoff-Fertigungsverfahren ist am günstigsten?\u003C/h5>\n\u003Cp>Für Prototypen und Kleinmengen sind 3D-Druck und CNC-Fräsen am günstigsten, für kleine bis mittlere Serien das Tiefziehen und für Großserien der Spritzguss. Die genaue Zuordnung nach Stückzahlen finden Sie weiter unten in der Übersicht.\u003C/p>\n    \u003C/div>\u003C/div>\u003Ch3>\u003Cspan style=\"color:#005250;\">3. Designfreiheit &amp; Änderungsaufwand\u003C/span>\u003C/h3>\u003Cp>Ein Fertigungsverfahren, das flexibel auf Produktänderungen vor allem in der Entwicklungsphase reagieren kann und Anpassungen nicht teuer oder zeitaufwendig macht, reduziert Entwicklungsrisiken. So lassen sich Updates und Optimierungen ohne hohe Zusatzkosten umsetzen.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_15_1_b6aeb2d318.webp\" alt=\"Designfreiheit bei Gehäusen\">\u003C/figure>\u003Ch4>Kunststoff Tiefziehen (Thermoformen)\u003C/h4>\u003Cp>Tiefziehen bietet eine hohe Flexibilität und ermöglicht Anpassungen, auch bei speziellen Anforderungen wie ESD- oder STANAG-Konformität.\u003C/p>\u003Ch4>Spritzguss\u003C/h4>\u003Cp>Spritzguss erlaubt Designfreiheit, jedoch führen Änderungen am Werkzeug oft zu erheblichem Aufwand und hohen Anpassungskosten.\u003C/p>\u003Ch4>Fräsen / 3D-Druck\u003C/h4>\u003Cp>Fräsen und 3D-Druck ermöglichen Änderungen. Das Fräsen stößt jedoch an geometrische Grenzen, was den Gestaltungsspielraum reduziert. Der 3D-Druck ermöglicht einen großen Gestaltungsspielraum.\u003C/p>\u003Ch4>Schaumstoff / Standardlösungen\u003C/h4>\u003Cp>Schaumstoff- und Standardkomponenten bieten kaum Individualisierungsmöglichkeiten und bleiben auf Standardformen beschränkt.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">4. Mechanische Robustheit\u003C/span>\u003C/h3>\u003Cp>Kunststoffteile wie Gehäuse oder Verkleidungen müssen im realen Einsatz belastbar sein. Ein ungeeignetes Verfahren führt zu Bauteilen, die sich verformen, brechen oder unsicher sind, welches hohe Folgekosten in Montage und Service mit sich bringt.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/behaeltnis_belastung_01_1_1_9bcf8950f0.webp\" alt=\"Belastbarkeit von Kunststoffteilen\">\u003C/figure>\u003Ch4>Kunststoff Tiefziehen (Thermoformen)\u003C/h4>\u003Cp>Durch anpassbare Wandstärken und die verwendeten Materialien bietet Tiefziehen eine hohe Steifigkeit und sehr gute mechanische Belastbarkeit.\u003C/p>\u003Ch4>Spritzguss\u003C/h4>\u003Cp>Spritzgussteile erreichen ebenfalls eine hohe Belastbarkeit und sind im Bezug auf Robustheit mechanisch gleichwertig zu Tiefziehteilen.\u003C/p>\u003Ch4>Fräsen / 3D-Druck\u003C/h4>\u003Cp>3D-gedruckte Bauteile weisen deutliche Einschränkungen in der mechanischen Belastbarkeit auf.\u003C/p>\u003Ch4>Schaumstoff / Standardlösungen\u003C/h4>\u003Cp>Auch Schaumstofflösungen sind mechanisch wenig belastbar und daher für funktionale technische Anwendungen meist ungeeignet.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">5. Materialauswahl\u003C/span>\u003C/h3>\u003Cp>\u003Ca href=\"https://www.formary.de/materialien\">Materialien\u003C/a> bestimmen sowohl Funktionalität als auch Langlebigkeit. Anforderungen wie \u003Ca href=\"https://www.formary.de/blog/esd-trays-aus-kunststoff-einsatz-und-vorteile\">ESD-Schutz\u003C/a>, UV-Beständigkeit, Temperaturverhalten oder chemische Resistenz sind oft projektentscheidend. Verfahren mit eingeschränkter Materialauswahl können den Einsatzbereich stark limitieren.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:75%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_16_1_745df0841b.webp\" alt=\"Kunststoffflakes\">\u003Cfigcaption>Kunststoffflakes\u003C/figcaption>\u003C/figure>\u003Ch4>Kunststoff Tiefziehen (Thermoformen)\u003C/h4>\u003Cp>Tiefziehen ermöglicht eine breite Auswahl an Materialien, einschließlich spezialisierter Varianten wie \u003Ca href=\"https://www.formary.de/produkte/esd-werkstuecktraeger-fuer-elektronik\">ESD-fähiger\u003C/a> oder schwer entflammbarer Materialien, wodurch viele technische Anforderungen abgedeckt werden.\u003C/p>\u003Ch4>Spritzguss\u003C/h4>\u003Cp>Spritzguss bietet eine gewisse Materialvielfalt, ist jedoch durch prozessspezifische Anforderungen in der Auswahl und Kombination von Kunststoffen eingeschränkt.\u003C/p>\u003Ch4>Fräsen / 3D-Druck\u003C/h4>\u003Cp>Die Materialauswahl bei Fräsen und 3D-Druck ist stark abhängig von der jeweiligen Maschine, sodass nicht alle technischen Kunststoffe realisierbar sind.\u003C/p>\u003Ch4>Schaumstoff / Standardlösungen\u003C/h4>\u003Cp>Schaumstoffe lassen sich kaum spezifizieren und erfüllen daher nur einfache Materialanforderungen.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Kunststoff-Fertigungsverfahren im tabellarischen Vergleich:\u003C/span>\u003C/h2>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cstrong>Vorteile\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Kunststoff Tiefziehen\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Spritzguss\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Fräsen / 3D-Druck\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Schaumstoff / Standardlösungen\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>Time-to-Market\u003C/td>\u003Ctd>schnell realisierbar, abhängig von Geometrie &amp; Werkzeug\u003C/td>\u003Ctd>lange Werkzeugzeiten (6–12 Wochen)\u003C/td>\u003Ctd>schnell bei Mustern, bei Serien jedoch zeitaufwändig\u003C/td>\u003Ctd>sofort verfügbar, aber geringere Präzision\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Kosten bei kleinen/mittleren Serien\u003C/td>\u003Ctd>sehr effizient, niedrige Werkzeugkosten\u003C/td>\u003Ctd>hohe Fixkosten, lohnt erst bei großen Serien\u003C/td>\u003Ctd>hohe Stückkosten\u003C/td>\u003Ctd>günstig, aber geringe Lebensdauer\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Designfreiheit &amp; Anpassbarkeit\u003C/td>\u003Ctd>hohe Flexibilität (auch bei ESD, STANAG, etc…)\u003C/td>\u003Ctd>hohe Anpassungskosten\u003C/td>\u003Ctd>Geometrisch begrenzt (Fräsen) / sehr frei (3D-Druck)\u003C/td>\u003Ctd>kaum individualisierbar\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Mechanische Robustheit\u003C/td>\u003Ctd>hohe Steifigkeit durch Wandstärkenanpassung\u003C/td>\u003Ctd>hohe Festigkeit durch verdichtete Kunststoffschmelze\u003C/td>\u003Ctd>eingeschränkt bei 3D-Druck; CNC robust\u003C/td>\u003Ctd>geringe Stabilität\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Materialauswahl (z.B. ESD, PC, STANAG)\u003C/td>\u003Ctd>breite Auswahl, inkl. spezialisierter Materialien\u003C/td>\u003Ctd>begrenzt durch prozessbedingte Anforderungen\u003C/td>\u003Ctd>abhängig von Maschine &amp; Verfahren\u003C/td>\u003Ctd>kaum spezifizierbar\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Welches Kunststoff-Fertigungsverfahren ist das richtige für mein Projekt?\u003C/span>\u003C/h2>\u003Cp>Die Wahl des passenden Verfahrens hängt maßgeblich von der \u003Cstrong>Stückzahl\u003C/strong>, dem \u003Cstrong>Bauteiltyp\u003C/strong> und den \u003Cstrong>Kostenanforderungen\u003C/strong> ab. Eine schnelle Entscheidungsgrundlage:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Empfehlung des geeigneten Kunststoffverfahrens nach Stückzahlen\u003C/span>\u003C/h3>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cstrong>Stückzahl\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Empfohlenes Kunststoffverfahren\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Warum?\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>1–20 Stück\u003C/td>\u003Ctd>3D-Druck oder CNC-Fräsen\u003C/td>\u003Ctd>Maximale Flexibilität, keine Werkzeugkosten, ideal für Prototypen oder Funktionsmuster.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>20–500 Stück\u003C/td>\u003Ctd>Tiefziehen (Thermoformen)\u003C/td>\u003Ctd>Sehr geringe Werkzeugkosten, schnelle Realisierung, wirtschaftlich in kleinen Serien.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>10.000 - 100.000 Stück\u003C/td>\u003Ctd>Tiefziehen oder Spritzguss (individuell zu betrachten)\u003C/td>\u003Ctd>Tiefziehen ist am günstigsten bei dünnwandigen, großen Bauteilen, Spritzguss ist sinnvoll bei hohen Anforderungen an Präzision/Detailtiefe.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>100.000+ Stück\u003C/td>\u003Ctd>typischerweise Spritzguss (oder Tiefziehen mit entspr. Werkzeugen)\u003C/td>\u003Ctd>Hohe Werkzeugkosten amortisieren sich durch minimale Stückkosten.\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">FAQ- Häufige Fragen zu Herstellungsverfahren für Kunststoffteile\u003C/span>\u003C/h2>\u003Ch4>Welche Kunststoff-Fertigungsverfahren gibt es?\u003C/h4>\u003Cp>Zu den wichtigsten Kunststoff-Fertigungsverfahren zählen Tiefziehen (Thermoformen), Spritzguss, CNC-Fräsen, 3D-Druck und Schäumen (z.B. Schaumstofflösungen). Welches Verfahren geeignet ist, hängt von Stückzahl, Geometrie, Materialanforderungen und Budget ab.\u003C/p>\u003Ch4>Welches Kunststoff-Fertigungsverfahren ist am günstigsten?\u003C/h4>\u003Cp>Für kleine und mittlere Serien ist \u003Cstrong>Tiefziehen\u003C/strong> das wirtschaftlichste Verfahren. Für Großserien bleibt \u003Cstrong>Spritzguss\u003C/strong> unschlagbar.\u003C/p>\u003Ch4>Welches Verfahren eignet sich für komplexe Geometrien?\u003C/h4>\u003Cul>\u003Cli>Filigrane Details → Spritzguss\u003C/li>\u003Cli>komplexe Freiformen → 3D-Druck\u003C/li>\u003Cli>große, dünnwandige Gehäuse → Tiefziehen\u003C/li>\u003C/ul>\u003Ch4>Was ist das flexibelste Verfahren?\u003C/h4>\u003Cp>\u003Cstrong>Tiefziehen:\u003C/strong> niedrige Werkzeugkosten, schnelle Änderungen, große Bauteile möglich.\u003C/p>\u003Ch4>Wann eignet sich Tiefziehen besser als Spritzguss?\u003C/h4>\u003Cp>Tiefziehen ist bei kleinen und mittleren Serien wirtschaftlicher, da Werkzeug- und Anpassungskosten deutlich geringer sind und Projekte schneller starten können.\u003C/p>\u003Ch4>Warum ist Fräsen oder 3D-Druck für Serien oft ungeeignet?\u003C/h4>\u003Cp>Beide Verfahren verursachen hohe Maschinenzeiten und entsprechend hohe Stückkosten, wodurch die Serienfertigung schnell unwirtschaftlich wird.\u003C/p>\u003Ch4>Wie wirkt sich die Designfreiheit auf die Fertigbarkeit aus?\u003C/h4>\u003Cp>Eine höhere Designfreiheit erleichtert Anpassungen, kann aber zu Fertigungsrisiken führen. Eine \u003Ca href=\"https://www.formary.de/3d-services/dfm-analyse\">DFM-Analyse\u003C/a> stellt sicher, dass Geometrien tiefziehgerecht und effizient umsetzbar sind.\u003C/p>\u003Ch4>Wie finde ich das passende Material für mein Bauteil?\u003C/h4>\u003Cp>Der \u003Ca href=\"https://www.formary.de/whitepaper-ebooks/materialleitfaden-fuer-kunststoff-tiefziehteile\">Materialguide\u003C/a> bietet einen kompakten Überblick über verfügbare Kunststoffe, ihre Eigenschaften und Eignung für verschiedene Anwendungen.\u003C/p>\u003Ch4>Welche Branchen profitieren besonders vom Tiefziehen?\u003C/h4>\u003Cp>Typische Einsatzbereiche finden sich unter anderem in \u003Ca href=\"https://www.formary.de/branchen/maschinenbau\">Maschinenbau\u003C/a>, \u003Ca href=\"https://www.formary.de/branchen/medizin-pharma\">Medizintechnik\u003C/a>, \u003Ca href=\"https://www.formary.de/branchen/robotik\">Robotik\u003C/a> oder auch \u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronik\u003C/a> und \u003Ca href=\"https://www.formary.de/branchen/agrar-gartenbau\">Gartenbau\u003C/a>.\u003C/p>\u003Ch4>Gibt es nachhaltige Alternativen?\u003C/h4>\u003Cp>Ja, mit unseren \u003Ca href=\"https://www.formary.de/produkte/faserguss-verpackungen\">Faserguss\u003C/a>- und \u003Ca href=\"https://www.formary.de/produkte/papierspritzguss-verpackungen\">Papierspritzgusslösungen\u003C/a> bieten wir vollständig biologisch abbaubare Produkte, oder etwa durch den Einsatz von \u003Ca href=\"https://www.formary.de/blog/was-ist-rezyklat-moeglichkeiten-im-kunststoff-recycling-und-abgrenzung-zu-neuware\">Rezyklaten\u003C/a> und \u003Ca href=\"https://www.formary.de/blog/was-sind-biokunststoffe\">Biokunststoffen\u003C/a>.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Jetzt das passende Fertigungsverfahren für Ihr Projekt auswählen\u003C/span>\u003C/h2>\u003Cp>Die Wahl des richtigen Kunststoff-Fertigungsverfahrens entscheidet über Kosten, Geschwindigkeit und technische Leistungsfähigkeit. Mit formary erhalten Sie nicht nur Kunststoffprodukte in hoher Qualität, sondern auch Unterstützung bei der Auswahl von Materialien, Oberflächen und dem optimalen Verfahren.\u003C/p>\u003Cp>Auf Wunsch prüfen wir auch, ob eine Kombination mehrerer \u003Cstrong>Kunststoff-Fertigungsverfahren\u003C/strong> sinnvoll ist – etwa \u003Ca href=\"https://www.formary.de/blog/rapid-prototyping-moeglichkeiten-im-tiefziehen\">Prototyping\u003C/a> per 3D-Druck und spätere Serienfertigung im Tiefziehen. Starten Sie jetzt mit Ihrer Anfrage über den \u003Ca href=\"https://www.formary.de/konfigurator\">formary-Konfigurator\u003C/a> und realisieren Sie Ihr nächstes Projekt schnell und effizient.\u003C/p>","kunststoff-fertigungsverfahren-im-vergleich",{"id":1608,"documentId":2265,"createdAt":2266,"updatedAt":2267,"publishedAt":85,"locale":10,"title":2268,"introduction":2269,"content":2270,"slug":2271,"cover":2272,"seo":2323,"blog_author":2327,"blogcategory":2336,"inline_hubspot_form":85,"blocks":2337,"localizations":2338},"t8cdf4kf19se6cjzzzao0d9i","2026-01-13T15:51:50.468Z","2026-01-26T08:41:41.310Z","Determining the Mold Nests of Your Workpiece Carrier","Mold nests or cavities can be diverse: rectangular, round, custom-shaped, tracks, ribs, or domes. So how is it decided which mold nest is the right one? More on this in the article.","\u003Cp>The shape of the cavity that holds the component is often the critical point for its functionality. Whether for inlays, blisters, transport trays, or workpiece carriers—how well the cavity fits the product determines the efficiency and safety during handling, transport, and storage.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">What are mold nests? What is a cavity?\u003C/span>\u003C/h2>\u003Cp>Mold nests are cavities that hold the component. The term \"cavity\" comes from the Latin \"cavum,\" meaning hollow. In simple terms, mold nests are recesses in the workpiece carrier designed for secure transport of the component and to simplify loading and unloading of the trays.\u003C/p>\u003Cp>The shape of the cavity that holds the component is often the key to functionality. Whether for inlays, blisters, transport trays, or workpiece carriers, the better the cavity fits the product, the more efficient and safe the handling, transport, and storage will be.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Typical requirements for mold nests and cavities\u003C/span>\u003C/h2>\u003Cp>In both intralogistics and extralogistics, the primary goal is cost savings.\u003C/p>\u003Cp>One way this is achieved is by saving volume and using space more efficiently. For transporting components on trays, a high packing density is essential. This means achieving a minimal transport volume by placing as many components as possible per tray. Therefore, the mold nests and cavities must be designed to maximize the packing density.\u003C/p>\u003Cp>At the same time, costs can be saved if as many different components as possible can be transported in a universal tray. This means fewer tray variants and lower investment and handling costs. In this case, the mold nests are designed as universal nests.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">What affects the maximum packing density of mold nests and cavities?\u003C/span>\u003C/h2>\u003Cp>The maximum packing density is usually determined by your application specifications, thermoforming limitations, and, if the trays are used on automated production lines, the capabilities of the system/robot. Based on these specifications, the goal is to fill the available space as efficiently as possible with mold nests.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">1.) Users often specify a minimum distance for the cavities:\u003C/span>\u003C/h3>\u003Cul>\u003Cli>Distance between mold nests\u003C/li>\u003Cli>Distance from mold nest to the outer edge of the tray These specifications have ergonomic reasons for non-automated processes. Manual loading and handling of the trays should be simple. For example, components should be easily removed from the cavity, or trays should be quickly placed into a secondary container.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">2.) What do the mold nests require?\u003C/span>\u003C/h3>\u003Cul>\u003Cli>The mold nests need a draft angle of at least 2-5°. This draft angle is needed for thermoforming so the tray can be lifted off the deep-drawing tool.\u003C/li>\u003C/ul>\u003Cp>This impacts the arrangement of the cavities on the tray, as well as the distances between the mold nests. CAD programs have a draft angle analysis feature to optimize the packing density of tightly packed trays.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">3.) What requirements does the automated system have for the cavities?\u003C/span>\u003C/h3>\u003Col>\u003Cli>Edge geometry of the nest opening\u003C/li>\u003Cli>Gripper type and gripper technique\u003C/li>\u003Cli>Nest depth In automation projects, there are additional requirements for nest production. The maximum packing density is always the result of the equation of the above factors.\u003C/li>\u003C/ol>\u003Ch3>\u003Cspan style=\"color:#005250;\">How are universally usable mold nests designed?\u003C/span>\u003C/h3>\u003Cp>When investing in the development of a transport tray, the design of a universal tray is often required. A universal tray can transport different component variants or families of components. This saves on tool costs, which would be incurred for each tray variant.\u003C/p>\u003Cp>This means the mold nests must be adapted to various components.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">What should be considered when developing universal mold nests?\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>Position:\u003C/strong> If placing the components in a horizontal position is not possible due to different dimensions, much space can be wasted.\u003C/li>\u003Cli>\u003Cstrong>Unequal outer sizes and/or contours:\u003C/strong> The contours must roughly match, or else it will be difficult to design.\u003C/li>\u003Cli>\u003Cstrong>Sensitive areas:\u003C/strong> If certain parts of the component need to be free, it is often hard to find a middle ground.\u003C/li>\u003Cli>\u003Cstrong>Placing components at different levels:\u003C/strong> Steps and tight contours in some materials, like PC, are difficult to form.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">How are mold nests 100% adapted to the component?\u003C/span>\u003C/h2>\u003Cp>A cavity is always aligned with the original component. This is done using the CAD data of the components, a component prototype, or an existing tray.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">How are nest data created?\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>CAD data:\u003C/strong> The best way for the customer and formary is to create data from the CAD files of the component. This allows for optimal measurement of all sides of the component. No time-consuming adjustments to the data are necessary. Additionally, finer details, such as the gap between the component and the nest's inner wall, can be adjusted in advance. Before data creation, a confidentiality agreement (NDA) is signed.\u003C/li>\u003Cli>\u003Cstrong>Component prototype:\u003C/strong> The second option is to create nest data based on a component prototype. Depending on the component's design, we can either manually measure or use more sophisticated optical measuring devices.\u003C/li>\u003Cli>\u003Cstrong>Existing tray:\u003C/strong> As a third option, we can reverse-engineer the data based on an existing tray prototype. Here, we measure the part with a Faro arm. A disadvantage is that imperfections on the tray's surface are also transferred to the data model. It is always important that other requirements, such as centering distances (for automated trays), grid dimensions, and desired measurements at the nest's bottom, are communicated. The more details are aligned in advance, the fewer errors will occur in the data construction.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Can I test the fit of the cavity before tool creation?\u003C/span>\u003C/h3>\u003Cp>Yes. Once the nest design has been created in the CAD program, its functionality can be tested with different variants (see also prototypes or our blog post on rapid prototyping).\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Options for testing mold nest samples\u003C/span>\u003C/h3>\u003Cp>Testing mold nest samples can be done with 3D printing or thermoforming from an Ureol tool.\u003C/p>\u003Cp>3D printing is the fastest option but provides less insight regarding the deep-drawing result. Thermoforming from an Ureol tool is slower but much more indicative, as it allows the direct transfer of learnings about the stretching behavior for the series.\u003C/p>\u003Cp>The appropriate option depends on the requirements profile, which consists of the following three factors:\u003C/p>\u003Cp>\u003Cstrong>Speed\u003C/strong>: How quickly are the samples and their review required?\u003C/p>\u003Cp>\u003Cstrong>Relevance\u003C/strong>: How comparable does the sample need to be to the series production? Does it need to use the original material and thickness? Should it be deep-drawn (tested method), or can an alternative method (3D printing) be used?\u003C/p>\u003Cp>\u003Cstrong>Effort\u003C/strong>: Is there a larger budget available for sample testing before starting production? Is it only the fit being tested, or should the tray be replicated as realistically as possible for series use\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">What happens if the components do not fit in the mold nests?\u003C/span>\u003C/h3>\u003Cp>If the components do not fit in the cavities, mold nests can be quickly modified. We offer various sample levels that differ in speed, relevance, and effort.\u003C/p>\u003Cp>The 3D print and Ureol thermoforming sample options take advantage of naturally fast development times and are the quickest and most cost-effective options for fixed insights. After testing the samples with your components, adjustments can be made promptly.\u003C/p>\u003Cp>If adjustments are only noticed during the prototype's production or the first real handling tests, that's not a problem. The following guidelines apply:\u003C/p>\u003Ch3>Options for adjusting mold nests and cavities\u003C/h3>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt solid windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt solid windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.0pt;\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>Tool design\u003C/strong>\u003C/span>\u003C/th>\u003Cth style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt none windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt solid windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>Mold pockets can be adjusted in this direction &nbsp;\u003C/strong>\u003C/span>\u003C/th>\u003Cth style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt none windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt solid windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>Mold pockets cannot be adjusted in this direction\u003C/strong>\u003C/span>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt solid windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt none windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.0pt;\">\u003Cstrong>Negative mold tool\u003C/strong>\u003C/td>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:none;border-right:1.0pt solid windowtext;border-top:none;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">\u003Cp>Deepen the mold nests\u003C/p>\u003Cul>\u003Cli>Increase the nest's size to create more space between the nest and the component\u003C/li>\u003Cli>Lower the nest to sink the components deeper into the nest\u003C/li>\u003C/ul>\u003C/td>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:none;border-right:1.0pt solid windowtext;border-top:none;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">Increase the nest height\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt solid windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt none windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.0pt;\">\u003Cstrong>Positive mold tool\u003C/strong>\u003C/td>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:none;border-right:1.0pt solid windowtext;border-top:none;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">\u003Cp>Increase the nests\u003C/p>\u003Cul>\u003Cli>Tighten the mold nests around the component to reduce space between the component and the nest walls\u003C/li>\u003Cli>Raise the nest floor to position the components closer to the nest edge or even allow them to protrude (e.g., for better gripper positioning)\u003C/li>\u003C/ul>\u003C/td>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:none;border-right:1.0pt solid windowtext;border-top:none;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">Deepen the mold nests\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Determining mold nests and cavities - A conclusion\u003C/span>\u003C/h3>\u003Cp>The selection of appropriate mold nests for workpiece carriers is crucial for efficient transport and storage. Mold nests ensure that the component is securely held in the workpiece carrier and safely undergoes all production and logistics processes. In designing mold nests, cavities for gripper cutouts, as well as factors such as minimum distances, draft angles, and automation system requirements, should be considered. Overall, suitable mold nests are an essential component of product safety and process optimization.\u003C/p>\u003Cp>\u003Cstrong>Any questions? Contact us now via live chat or call: 07191 9525170.\u003C/strong>\u003C/p>","how-to-determine-tray-cavities",{"id":2273,"documentId":2274,"name":2275,"alternativeText":2276,"caption":16,"width":400,"height":1513,"formats":2277,"hash":2318,"ext":923,"mime":926,"size":2319,"url":2320,"previewUrl":85,"provider":169,"provider_metadata":85,"createdAt":2321,"updatedAt":2321,"publishedAt":2322},2007,"j21zrk0mhxos160q0xyw1bsa","Automatisierung der Produktion Banner.png","Formnester von Trays bestimmen",{"lg":2278,"md":2283,"sm":2288,"xl":2293,"2xl":2298,"avatar":2303,"default":2308,"thumbnail":2313},{"ext":923,"url":2279,"hash":2280,"mime":926,"name":2281,"path":85,"size":2282,"width":367,"height":1521},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Automatisierung_der_Produktion_Banner_4b54efa10a.png","lg_Automatisierung_der_Produktion_Banner_4b54efa10a","lg_Automatisierung der Produktion Banner.png",853.27,{"ext":923,"url":2284,"hash":2285,"mime":926,"name":2286,"path":85,"size":2287,"width":215,"height":1527},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Automatisierung_der_Produktion_Banner_4b54efa10a.png","md_Automatisierung_der_Produktion_Banner_4b54efa10a","md_Automatisierung der Produktion Banner.png",503.92,{"ext":923,"url":2289,"hash":2290,"mime":926,"name":2291,"path":85,"size":2292,"width":144,"height":1533},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Automatisierung_der_Produktion_Banner_4b54efa10a.png","sm_Automatisierung_der_Produktion_Banner_4b54efa10a","sm_Automatisierung der Produktion Banner.png",360.85,{"ext":923,"url":2294,"hash":2295,"mime":926,"name":2296,"path":85,"size":2297,"width":386,"height":1539},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Automatisierung_der_Produktion_Banner_4b54efa10a.png","xl_Automatisierung_der_Produktion_Banner_4b54efa10a","xl_Automatisierung der Produktion Banner.png",1272.82,{"ext":923,"url":2299,"hash":2300,"mime":926,"name":2301,"path":85,"size":2302,"width":393,"height":1545},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Automatisierung_der_Produktion_Banner_4b54efa10a.png","2xl_Automatisierung_der_Produktion_Banner_4b54efa10a","2xl_Automatisierung der Produktion Banner.png",1581.99,{"ext":923,"url":2304,"hash":2305,"mime":926,"name":2306,"path":85,"size":2307,"width":153,"height":1551},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Automatisierung_der_Produktion_Banner_4b54efa10a.png","avatar_Automatisierung_der_Produktion_Banner_4b54efa10a","avatar_Automatisierung der Produktion Banner.png",19.45,{"ext":923,"url":2309,"hash":2310,"mime":926,"name":2311,"path":85,"size":2312,"width":159,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Automatisierung_der_Produktion_Banner_4b54efa10a.png","default_Automatisierung_der_Produktion_Banner_4b54efa10a","default_Automatisierung der Produktion Banner.png",216.76,{"ext":923,"url":2314,"hash":2315,"mime":926,"name":2316,"path":85,"size":2317,"width":1562,"height":994},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Automatisierung_der_Produktion_Banner_4b54efa10a.png","thumbnail_Automatisierung_der_Produktion_Banner_4b54efa10a","thumbnail_Automatisierung der Produktion Banner.png",66.59,"Automatisierung_der_Produktion_Banner_4b54efa10a",753.35,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Automatisierung_der_Produktion_Banner_4b54efa10a.png","2025-05-15T21:13:52.000Z","2026-01-08T22:06:06.747Z",{"id":2324,"open_graph_title":2325,"open_graph_description":2326,"title":2325,"description":2326},2200,"Determining mold cavities: How it works","Mold cavities & cavities in trays: ✓ Options ✓ Optimal solutions for your application ▶ Learn more now!",{"id":2328,"documentId":2329,"createdAt":2330,"updatedAt":2331,"publishedAt":85,"locale":10,"role":2168,"name":2332,"email":2333,"phone":2334,"meeting_url":2335},47,"g1eeasqp15jxaye52a997fbs","2026-01-16T11:11:54.168Z","2026-01-26T16:15:12.944Z","Moritz Bittner","moritz.bittner@formary.de","+49 7191 9525172","https://meetings.hubspot.com/moritz-bittner",{"id":882,"documentId":2088,"createdAt":2089,"updatedAt":2090,"publishedAt":85,"locale":10,"title":2091,"slug":2092,"description":2093},[],[2339],{"id":2340,"documentId":2265,"createdAt":2341,"updatedAt":2342,"publishedAt":85,"locale":128,"title":2343,"introduction":2344,"content":2345,"slug":2346},252,"2026-01-08T23:07:21.643Z","2026-01-13T09:41:07.996Z","Formnester Ihres Werkstückträgers bestimmen: Anforderungen & Herausforderungen","Formnester oder auch Kavitäten können vielfältig sein: rechteckig, rund, formangepasst, Bahnen, Rippen oder Dome. Wie entscheidet sich also, welches Formnest das richtige ist? Mehr dazu im Beitrag.","\u003Ch2>\u003Cspan style=\"color:#005250;\">Formnester im Kunststoff Tiefziehen - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>Formnester\u003C/strong> (Kavitäten) sind passgenaue Aussparungen im Werkstückträger, die Bauteile während Transport, Lagerung und Handling fixieren und schützen.\u003C/li>\u003Cli>Die \u003Cstrong>Formgebung \u003C/strong>beeinflusst Packdichte, Ergonomie, Automatisierungsfähigkeit und Werkzeugkosten.\u003C/li>\u003Cli>\u003Cstrong>Anforderungen \u003C/strong>wie Mindestabstände, Formschrägen und Greiferaussparungen müssen früh in der Konstruktion berücksichtigt werden.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was sind Formnester und Kavitäten?\u003C/span>\u003C/h2>\u003Cp>Formnester sind Kavitäten, welche das Bauteil aufnehmen. Kavität leitet sich vom lateinischen “cavum” ab und bedeutet hohl. Vereinfacht sind Formnester Aussparungen im Werkstückträger, die für einen sicheren Transport des Bauteils und ein vereinfachtes Be- und entladen des Trays sorgen.&nbsp;\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Warum sind Formnester so wichtig?\u003C/span>\u003C/h3>\u003Cp>Die Form der Kavität, welche das Bauteil aufnimmt, ist in vielen Fällen der Knackpunkt in der Funktionalität. Ob für \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-inlays-einlagen\">Inlays, \u003C/a>Blister, \u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Trays\u003C/a> oder \u003Ca href=\"https://www.formary.de/blog/was-ist-ein-werkstuecktraeger-definition-and-anwendungen\">Werkstückträger\u003C/a> – wie gut die Kavität an das Produkt angepasst ist entscheidet über Effizienz und Sicherheit bei Handling, Transport und Lagerung.&nbsp;\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_bb276be5f4.png\" alt=\"Verschiedene Nesterkonturen von Werkstückträgern\">\u003Cfigcaption>Formnester: Verschiedene Nesterkonturen\u003C/figcaption>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Welche Anforderungen müssen Formnester erfüllen?\u003C/span>\u003C/h2>\u003Cp>In der \u003Ca href=\"https://www.formary.de/blog/intralogistik-optimieren-so-werten-trays-ihre-intralogistischen-prozesse-auf\">Intralogistik\u003C/a> und Extralogistik steht Kostenoptimierung im Vordergrund. Wichtig dabei sind:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Maximale Packdichte:\u003C/strong> Es gilt, durch die Platzierung einer maximal möglichen Anzahl von Bauteilen pro Tray ein sparsames Transportvolumen zu erreichen.\u003C/li>\u003Cli>\u003Cstrong>Universalnester:\u003C/strong> Es können Kosten gespart werden, wenn möglichst viele verschiedene Bauteile in einem universellen Tray transportiert werden können. Das bedeutet weniger Tray Varianten, geringere Investitionen und geringerer Handlings-Aufwand. In diesem Fall werden die&nbsp;Formnester als Universalnester ausgelegt.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was beeinflusst die maximale Packdichte der Formnester und Kavitäten?\u003C/span>&nbsp;\u003C/h2>\u003Cfigure class=\"image image-style-align-right\">\u003Cimg src=\"https://cms.formary.de/uploads/Packdichte_von_tiefgezogenen_Kunststofftrays_59b6aac606.svg\" alt=\"Packdichte von tiefgezogenen Kunststofftrays\">\u003C/figure>\u003Cul>\u003Cli>\u003Cstrong>Anwender-Vorgaben:\u003C/strong> Mindestabstand Nest–Nest und Nest–Außenkante für ergonomisches Handling. Die Bauteile sollen unkompliziert aus der Kavität entnommen werden oder die Trays sollen schnell in einen Unterbehälter gesetzt werden können.\u003C/li>\u003Cli>\u003Cstrong>Formschrägen:\u003C/strong> Formnester benötigen eine Formschräge von 2–5° für die Entformung im Tiefziehprozess, damit das Tray problemlos vom \u003Ca href=\"https://www.formary.de/blog/tiefziehwerkzeug-fuer-kunststoff-tiefziehteile\">Tiefziehwerkzeug\u003C/a> gehoben werden kann.\u003C/li>\u003Cli>\u003Cstrong>Automatisierungsanforderungen:\u003C/strong> Randgeometrie, Greifertechnik, Nestertiefe und Positionierung. Die maximale Packdichte ist hier immer das Ergebnis der Gleichung aus den oben stehenden Angaben.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie werden universell nutzbare Formnester konzipiert?&nbsp;\u003C/span>\u003C/h2>\u003Cp>Wenn in die Neuentwicklung eines Transport Trays investiert wird, ist oft die Konzeption eines Universaltrays gefordert. In einem Universaltray können verschiedene Bauteilvarianten oder Bauteilfamilien transportiert werden.\u003C/p>\u003Cp>So werden bei der Kavität-Produktion Werkzeugkosten gespart, die für jede Tray Variante anfallen würden. Das bedeutet, die Formnester müssen an verschiedene Bauteile angepasst werden.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Was muss man bei der Entwicklung von universellen Formnestern beachten?\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>Die Position:\u003C/strong>\u003C/span>\u003Cspan style=\"color:#005250;\"> \u003C/span>Ist eine liegende Position der Bauteile aufgrund verschiedener Abmessungen nicht möglich, kann viel Platz vergeudet werden.\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>Ungleiche Außengrößen und/oder Konturen\u003C/strong>: \u003C/span>Die Konturen müssen ungefähr stimmen, sonst wird es schwierig.\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>Empfindliche Stellen:\u003C/strong>\u003C/span> Wenn Stellen an verschiedenen Punkten der Bauteile freigespart werden müssen, dann ist es oft schwierig einen Mittelweg zu finden.\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>Einbringen der Bauteile über verschiedene Ebenen:\u003C/strong>\u003C/span>\u003Cstrong> \u003C/strong>Treppen und enge Konturen sind bei manchen Werkstoffen, wie PC, schwierig auszuformen.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie werden die Formnester 100% ans Bauteil angepasst?\u003C/span>\u003C/h2>\u003Cp>Eine Kavität wird \u003Cstrong>immer\u003C/strong> am Originalbauteil ausgerichtet. Das geschieht anhand der CAD-Daten der Bauteile, eines Bauteilmusters, oder eines Bestandstrays.\u003C/p>\u003Cfigure class=\"image image-style-align-right\">\u003Cimg src=\"https://cms.formary.de/uploads/Formnester_von_Kunststofftrays_b2f1c00a99.svg\" alt=\"Formnester von Kunststofftrays\">\u003C/figure>\u003Ch4>\u003Cspan style=\"color:#005250;\">CAD-Daten\u003C/span>\u003C/h4>\u003Cp>Die Datenerstellung über die CAD-Daten des Bauteils ist für Kunde und formary am besten: Zum einen können wir CAD-Daten von allen Seiten rundum optimal ausmessen. Es sind keine zeitaufwendigen Schleifen in der Datenanpassung nötig.&nbsp;\u003C/p>\u003Cp>Zum zweiten können wir so schon vorab virtuell Feinheiten, wie den Abstand zwischen Bauteil und Nester-Innenwand, justieren. Vor Datenerstellung unterschreiben wir Ihnen selbstverständlich eine&nbsp;Geheimhaltungsvereinbarung/Non-Disclosure-Agreement.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Bauteilmuster\u003C/span>\u003C/h4>\u003Cp>Die zweite Möglichkeit ist, die Daten der Formnester anhand eines Bauteilmusters zu erstellen. Hierzu können wir, abhängig vom Aufbau des Bauteils, entweder manuell ausmessen, oder mit einem optischen Messergerät herangehen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Bestandstray\u003C/span>\u003C/h4>\u003Cp>Als dritte Option können wir auch anhand eines alten Tray-Musters die Daten reverse-engineeren, d.h. auch hier messen wir mit einem Faro Arm das Teil aus. Ein bestehender Nachteil ist, dass auch Unfeinheiten an der Tray Oberfläche übernommen werden, welche dann im Datenmodell vorliegen.&nbsp;\u003C/p>\u003Cp>Wichtig ist immer, dass alle weitere Anforderungen, wie Stichmaß der Zentrierungen (bei Automatisierungstrays), Rastermaße und gewünschte Maße am Nesterboden, kommuniziert werden. Je mehr Details hier im Vorfeld abgestimmt werden, desto fehlerfreier wird die Datenkonstruktion.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Kann ich die Passform der Kavität vor der Werkzeugerstellung testen?\u003C/span>\u003C/h3>\u003Cp>Die Antwort ist ja. Nachdem die Nestergestaltung am CAD-Programm erstellt wurde, lässt sich die Funktionalität über verschiedene Muster-Optionen testen (siehe hierzu auch&nbsp;\u003Ca href=\"https://www.formary.de/prototypen\">Prototypen\u003C/a> oder unseren Blogbeitrag \u003Ca href=\"https://www.formary.de/blog/rapid-prototyping-moeglichkeiten-im-tiefziehen\">Rapid Prototyping\u003C/a>)\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Muster-Optionen\u003C/span>\u003C/h4>\u003Cul>\u003Cli>\u003Cstrong>3D-Druck:\u003C/strong> schnell, günstig, aber begrenzte Aussagekraft.\u003C/li>\u003Cli>\u003Cstrong>Ureol-Tiefzug:\u003C/strong> realitätsnah, prüft direkt Materialverhalten im Tiefziehprozess.\u003C/li>\u003C/ul>\u003Cp>Die Wahl hängt also ab von\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Schnelligkeit\u003C/strong> der benötigten Ergebnisse,\u003C/li>\u003Cli>\u003Cstrong>Aussagekraft\u003C/strong> im Vergleich zur Serienfertigung,\u003C/li>\u003Cli>dem verfügbarem \u003Cstrong>Budget\u003C/strong>.\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_be67328c6c.png\" alt=\"Austesten von Formnest-Mustern mit 3D-Druck und Ureol\">\u003Cfigcaption>Musteroptionen bei Formnestern\u003C/figcaption>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Was passiert, wenn die Bauteile nicht in die Formnester passen?\u003C/span>\u003C/h3>\u003Cp>Die Formnester können je nach Werkzeugausführung angepasst werden:\u003C/p>\u003Cfigure class=\"table\">\u003Ctable style=\"border-bottom:none;border-left:none;border-right:none;border-top:none;\">\u003Cthead>\u003Ctr>\u003Cth style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt solid windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt solid windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.0pt;\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>Werkzeugausführung\u003C/strong>\u003C/span>\u003C/th>\u003Cth style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt none windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt solid windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>Anpassung der Formnester in diese Richtung möglich&nbsp;\u003C/strong>\u003C/span>\u003C/th>\u003Cth style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt none windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt solid windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>Anpassung der Formnester in diese Richtung nicht möglich&nbsp;\u003C/strong>\u003C/span>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt solid windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt none windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.0pt;\">\u003Cstrong>Negatives WZ\u003C/strong>\u003C/td>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:none;border-right:1.0pt solid windowtext;border-top:none;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">\u003Cp>Vertiefen der Formnester&nbsp;\u003C/p>\u003Cul>\u003Cli>Formnester umlaufend größer gestalten für mehr Luft zwischen Nest und Bauteil\u003C/li>\u003Cli>Formnester tiefer setzen, um die Bauteile tiefer im Nest zu versenken\u003C/li>\u003C/ul>\u003C/td>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:none;border-right:1.0pt solid windowtext;border-top:none;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">Erhöhen der Formnester&nbsp;\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt solid windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt none windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.0pt;\">\u003Cstrong>Positives WZ\u003C/strong>\u003C/td>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:none;border-right:1.0pt solid windowtext;border-top:none;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">\u003Cp>Erhöhen der Nester\u003C/p>\u003Cul>\u003Cli>Formnester umlaufend enger setzen, um Luft zwischen Bauteil und Formnesterwänden zu nehmen\u003C/li>\u003Cli>Formnesterboden höher setzen, um die Teile weiter an die Formnesterkante zu setzen, oder gar überstehen zu lassen (bspw. für bessere Greifer-Positionierung)\u003C/li>\u003C/ul>\u003C/td>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:none;border-right:1.0pt solid windowtext;border-top:none;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">Vertiefen der Formnester\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zu Formnestern und 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