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steel cutting at a glance","\u003Cul>\u003Cli>\u003Cspan style=\"color:rgb(51,51,51);\">\u003Cstrong>Process\u003C/strong>: Knife cutting with strip steel knife \u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:rgb(51,51,51);\">\u003Cstrong>Typical application\u003C/strong>: Small and medium series, sample parts \u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:rgb(51,51,51);\">\u003Cstrong>Cutting quality\u003C/strong>: Good contour, slight predetermined breaking points and retaining bars possible \u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:rgb(51,51,51);\">\u003Cstrong>Advantages\u003C/strong>: Low tool costs, short set-up times, can be heated to 200 °C \u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:rgb(51,51,51);\">\u003Cstrong>Restrictions\u003C/strong>: Limited service life, no edge-free punching\u003C/span>\u003C/li>\u003C/ul>","vertical",{"id":232,"background":233,"border":85},985,"grey",{"__component":235,"id":236,"meta":85,"title":237,"introduction":238,"buttons":239},"page-template.headline",242,"What is Band Steel Cutting?","Once a thermoformed part has cooled, it must be separated from the tool and any excess material removed. 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Shear cutting, on the other hand, uses a precise drop-cut tool and is therefore ideal for tight tolerances and higher quantities.\u003C/p>",{"id":444,"title":445,"content":446},3114,"How thick can the material be when cutting strip steel?","\u003Cp>Up to approx. 4 mm, optimally up to 1.2 mm for clean cutting quality.\u003C/p>",{"id":448,"title":449,"content":450},3115,"Can strip steel tools be heated?","\u003Cp>Yes, up to approx. 200 °C. This improves the cut edge and reduces angel hair.\u003C/p>",{"id":452,"title":453,"content":454},3116,"How long does a strip steel tool last?","\u003Cp>Between 50,000 and 200,000 strokes. This depends on the material, material thickness and cutting contour.\u003C/p>",{"id":456,"title":457,"content":458},3117,"Is borderless punching possible?","\u003Cp>No. A minimum distance of 0.5 mm from the edge is required to prevent cutting into the wall.\u003C/p>",{"id":460,"title":461,"content":462},3118,"How much does a strip steel tool cost?","\u003Cp>The costs depend on the contour, size and material, but are significantly lower than CNC or shear cutting tools. This means that strip steel cutting is generally used for prototypes and small series.\u003C/p>",{"__component":464,"id":465,"title":466,"introduction":467,"cards":468,"style":85},"page-template.cards",553,"Alternative Cutting Methods for Thermoformed Parts","Looking for other cutting methods beyond band steel cutting? 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does plastic milling work?","In plastic milling, thermoformed parts are machined on CNC-controlled 3- to 5-axis machines.\n","\u003Cp>Plastics are particularly well suited for CNC milling due to their versatility, electrical insulating properties, and ease of machining. The process enables precise contours, holes, and slots, even for large or complex components.\u003C/p>\u003Cp>\u003Cstrong>Advantages of plastic milling:\u003C/strong>\u003C/p>\u003Cul>\u003Cli>High precision and clean edges\u003C/li>\u003Cli>Cost-effective for small and medium production runs\u003C/li>\u003Cli>No expensive tooling required\u003C/li>\u003C/ul>",{"__component":464,"id":896,"title":897,"introduction":898,"cards":899,"style":85},542,"Overview of separation processes","Trimming techniques for milling and punching your thermoformed plastic parts.",[900,953,1004],{"id":901,"title":902,"introduction":903,"link":904,"link_label":905,"image":906},1535,"Band Steel Cutting","When is a knife-cut with a band steel tool the best option? | What are the tolerance considerations?","/post-processing-methods/separating/band-steel-cutting","Learn More About Band Steel Cutting",{"id":907,"documentId":908,"name":909,"alternativeText":910,"caption":16,"width":546,"height":547,"formats":911,"hash":947,"ext":149,"mime":152,"size":948,"url":949,"previewUrl":85,"provider":199,"provider_metadata":85,"createdAt":950,"updatedAt":951,"publishedAt":952},252,"zcsmz7tneqzlx17na8qmisqn","Messerschnitt.jpg","Kunststoff stanzen mit Messerschnitt_Nachbearbeitungsverfahren Thermoforming",{"lg":912,"md":917,"sm":922,"xl":927,"2xl":932,"default":937,"thumbnail":942},{"ext":149,"url":913,"hash":914,"mime":152,"name":915,"path":85,"size":916,"width":155,"height":556},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Messerschnitt_731db18a43.jpg","lg_Messerschnitt_731db18a43","lg_Messerschnitt.jpg",7.43,{"ext":149,"url":918,"hash":919,"mime":152,"name":920,"path":85,"size":921,"width":156,"height":562},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Messerschnitt_731db18a43.jpg","md_Messerschnitt_731db18a43","md_Messerschnitt.jpg",4.9,{"ext":149,"url":923,"hash":924,"mime":152,"name":925,"path":85,"size":926,"width":168,"height":479},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Messerschnitt_731db18a43.jpg","sm_Messerschnitt_731db18a43","sm_Messerschnitt.jpg",3.98,{"ext":149,"url":928,"hash":929,"mime":152,"name":930,"path":85,"size":931,"width":175,"height":573},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Messerschnitt_731db18a43.jpg","xl_Messerschnitt_731db18a43","xl_Messerschnitt.jpg",9.81,{"ext":149,"url":933,"hash":934,"mime":152,"name":935,"path":85,"size":936,"width":146,"height":579},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Messerschnitt_731db18a43.jpg","2xl_Messerschnitt_731db18a43","2xl_Messerschnitt.jpg",11.45,{"ext":149,"url":938,"hash":939,"mime":152,"name":940,"path":85,"size":941,"width":169,"height":492},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Messerschnitt_731db18a43.jpg","default_Messerschnitt_731db18a43","default_Messerschnitt.jpg",2.78,{"ext":149,"url":943,"hash":944,"mime":152,"name":945,"path":85,"size":946,"width":305,"height":498},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Messerschnitt_731db18a43.jpg","thumbnail_Messerschnitt_731db18a43","thumbnail_Messerschnitt.jpg",1.35,"Messerschnitt_731db18a43",13.21,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Messerschnitt_731db18a43.jpg","2021-07-30T15:42:54.000Z","2023-10-09T18:01:00.000Z","2026-01-08T22:02:11.712Z",{"id":954,"title":471,"introduction":955,"link":473,"link_label":956,"image":957},1536,"When is a through-cut shear tool the right choice?","Learn More About Shear Cutting",{"id":958,"documentId":959,"name":960,"alternativeText":961,"caption":16,"width":546,"height":547,"formats":962,"hash":998,"ext":149,"mime":152,"size":999,"url":1000,"previewUrl":85,"provider":199,"provider_metadata":85,"createdAt":1001,"updatedAt":1002,"publishedAt":1003},254,"n4bpv3kbdselcmp7wfi95tir","Scherschnitt.jpg","Kunststoff stanzen mit Scherschnitt_Nachbearbeitungsverfahren Thermoforming",{"lg":963,"md":968,"sm":973,"xl":978,"2xl":983,"default":988,"thumbnail":993},{"ext":149,"url":964,"hash":965,"mime":152,"name":966,"path":85,"size":967,"width":155,"height":556},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Scherschnitt_6f4c4228fc.jpg","lg_Scherschnitt_6f4c4228fc","lg_Scherschnitt.jpg",7.89,{"ext":149,"url":969,"hash":970,"mime":152,"name":971,"path":85,"size":972,"width":156,"height":562},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Scherschnitt_6f4c4228fc.jpg","md_Scherschnitt_6f4c4228fc","md_Scherschnitt.jpg",5.38,{"ext":149,"url":974,"hash":975,"mime":152,"name":976,"path":85,"size":977,"width":168,"height":479},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Scherschnitt_6f4c4228fc.jpg","sm_Scherschnitt_6f4c4228fc","sm_Scherschnitt.jpg",4.27,{"ext":149,"url":979,"hash":980,"mime":152,"name":981,"path":85,"size":982,"width":175,"height":573},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Scherschnitt_6f4c4228fc.jpg","xl_Scherschnitt_6f4c4228fc","xl_Scherschnitt.jpg",10.31,{"ext":149,"url":984,"hash":985,"mime":152,"name":986,"path":85,"size":987,"width":146,"height":579},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Scherschnitt_6f4c4228fc.jpg","2xl_Scherschnitt_6f4c4228fc","2xl_Scherschnitt.jpg",12.78,{"ext":149,"url":989,"hash":990,"mime":152,"name":991,"path":85,"size":992,"width":169,"height":492},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Scherschnitt_6f4c4228fc.jpg","default_Scherschnitt_6f4c4228fc","default_Scherschnitt.jpg",3.15,{"ext":149,"url":994,"hash":995,"mime":152,"name":996,"path":85,"size":997,"width":305,"height":498},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Scherschnitt_6f4c4228fc.jpg","thumbnail_Scherschnitt_6f4c4228fc","thumbnail_Scherschnitt.jpg",1.74,"Scherschnitt_6f4c4228fc",15.27,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Scherschnitt_6f4c4228fc.jpg","2021-07-30T15:48:22.000Z","2023-10-09T18:01:27.000Z","2026-01-08T22:02:11.953Z",{"id":1005,"title":1006,"introduction":1007,"link":509,"link_label":1008,"image":1009},1537,"CNC Plastic Milling","For which contours and areas of application is punch cutting no longer possible, but only CNC-controlled 5-axis milling?","Learn More About CNC Plastic Milling",{"id":1010,"documentId":1011,"name":1012,"alternativeText":1013,"caption":16,"width":546,"height":547,"formats":1014,"hash":1050,"ext":149,"mime":152,"size":1051,"url":1052,"previewUrl":85,"provider":199,"provider_metadata":85,"createdAt":1001,"updatedAt":1053,"publishedAt":1054},253,"eszokl7uhaouydzu79oo0ku2","CNC.jpg","Kunststoff fräsen mit CNC-Bearbeitung_Nachbearbeitungsverfahren Thermoforming",{"lg":1015,"md":1020,"sm":1025,"xl":1030,"2xl":1035,"default":1040,"thumbnail":1045},{"ext":149,"url":1016,"hash":1017,"mime":152,"name":1018,"path":85,"size":1019,"width":155,"height":556},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_CNC_dc365519fd.jpg","lg_CNC_dc365519fd","lg_CNC.jpg",9.78,{"ext":149,"url":1021,"hash":1022,"mime":152,"name":1023,"path":85,"size":1024,"width":156,"height":562},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_CNC_dc365519fd.jpg","md_CNC_dc365519fd","md_CNC.jpg",6.77,{"ext":149,"url":1026,"hash":1027,"mime":152,"name":1028,"path":85,"size":1029,"width":168,"height":479},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_CNC_dc365519fd.jpg","sm_CNC_dc365519fd","sm_CNC.jpg",5.71,{"ext":149,"url":1031,"hash":1032,"mime":152,"name":1033,"path":85,"size":1034,"width":175,"height":573},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_CNC_dc365519fd.jpg","xl_CNC_dc365519fd","xl_CNC.jpg",13.03,{"ext":149,"url":1036,"hash":1037,"mime":152,"name":1038,"path":85,"size":1039,"width":146,"height":579},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_CNC_dc365519fd.jpg","2xl_CNC_dc365519fd","2xl_CNC.jpg",14.66,{"ext":149,"url":1041,"hash":1042,"mime":152,"name":1043,"path":85,"size":1044,"width":169,"height":492},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_CNC_dc365519fd.jpg","default_CNC_dc365519fd","default_CNC.jpg",4.45,{"ext":149,"url":1046,"hash":1047,"mime":152,"name":1048,"path":85,"size":1049,"width":305,"height":498},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_CNC_dc365519fd.jpg","thumbnail_CNC_dc365519fd","thumbnail_CNC.jpg",2.21,"CNC_dc365519fd",17.19,"https://fsn1.your-objectstorage.com/formary-de-production-cms/CNC_dc365519fd.jpg","2023-10-09T18:02:00.000Z","2026-01-08T22:02:11.853Z",{"__component":226,"id":1056,"title":1057,"introduction":1058,"text":1059,"variant":230,"style":1060,"cta_button":85},475,"Factors for selecting the optimal separation process","Whether plastic milling or punching is best suited for your application is determined based on the following factors:","\u003Cul>\u003Cli>Tolerance requirements and edge quality\u003C/li>\u003Cli>Type of plastic and material thickness\u003C/li>\u003Cli>Visual requirements and haptics\u003C/li>\u003Cli>Production volume and tooling costs\u003C/li>\u003Cli>Production speed and energy efficiency\u003C/li>\u003C/ul>",{"id":1061,"background":233,"border":1062},963,"bottom",{"__component":431,"id":1064,"title":1065,"variant":230,"first_accordion_open":214,"accordions":1066},494,"Frequently asked questions about plastic milling & plastic punching",[1067,1071,1075,1079,1083,1087],{"id":1068,"title":1069,"content":1070},3082,"What is the difference between plastic milling and plastic punching?","\u003Cp>Punching is faster and more cost-effective for large production runs, while milling is more precise and flexible for small quantities or complex geometries.\u003C/p>",{"id":1072,"title":1073,"content":1074},3083,"When is CNC milling the right choice?","\u003Cp>For complex shapes, holes, or cutouts that cannot be produced cleanly with a punching tool.\u003C/p>",{"id":1076,"title":1077,"content":1078},3084,"Which plastics can be machined?","\u003Cp>All common \u003Ca href=\"https://www.formary.de/en/materials\">thermoplastics \u003C/a>such as ABS, PS, PET, PVC, PC, PP, PE, PMMA, as well as technical compounds and \u003Ca href=\"https://www.formary.de/en/blog/what-is-recyclate\">recyclates\u003C/a>.\u003C/p>",{"id":1080,"title":1081,"content":1082},3085,"What is strip steel cutting?","\u003Cp>In strip steel cutting, a flexible blade mounted in a wooden form cuts out the contour. This process is cost-effective and fast, making it ideal for production runs with moderate tolerance requirements.\u003C/p>",{"id":1084,"title":1085,"content":1086},3086,"What is shearing?","\u003Cp>In shearing, an upper and lower tool work together like a pair of scissors. This process produces precise edges with minimal burrs and high dimensional accuracy, making it ideal for technical applications.\u003C/p>",{"id":1088,"title":1089,"content":1090},3087,"How is the appropriate separation process determined?","\u003Cp>The selection is based on material, tolerance, geometry, production volume, and budget. formary analyzes your requirements and determines the most economical process on an individual basis.\u003C/p>",{"__component":464,"id":1092,"title":1093,"introduction":1094,"cards":1095,"style":1265},543,"Learn More About Thermoforming","Want to deepen your knowledge of thermoforming? Explore our webinars and detailed process guides.\n\n",[1096,1152,1209],{"id":1097,"title":1098,"introduction":1099,"link":540,"link_label":1100,"image":1101},1538,"Thermoforming Process Overview","How does thermoforming work?\nWhat are the benefits of plastic thermoforming?\nWhat applications are best suited for vacuum forming?","Explore Thermoforming",{"id":1102,"documentId":1103,"name":1104,"alternativeText":1105,"caption":16,"width":546,"height":547,"formats":1106,"hash":1147,"ext":550,"mime":553,"size":1148,"url":1149,"previewUrl":85,"provider":199,"provider_metadata":85,"createdAt":1150,"updatedAt":1150,"publishedAt":1151},785,"bitjdd8gugegoqzeyeyyzphw","Tiefziehen Kunststoff_Banner.png","Tiefziehen 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Kunststoff_Banner.png",28.47,"Tiefziehen_Kunststoff_Banner_3e5ac332f3",557.93,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefziehen_Kunststoff_Banner_3e5ac332f3.png","2024-01-26T15:23:44.000Z","2026-01-08T22:03:23.399Z",{"id":1153,"title":1154,"introduction":1155,"link":1156,"link_label":1157,"image":1158},1539,"Thermoforming Webinars","Material guides for thermoplastics.\nChoosing the right forming process.\nOptimizing thermoformed parts.","/webinars","Join Our Webinars",{"id":1159,"documentId":1160,"name":1161,"alternativeText":1162,"caption":16,"width":546,"height":547,"formats":1163,"hash":1204,"ext":550,"mime":553,"size":1205,"url":1206,"previewUrl":85,"provider":199,"provider_metadata":85,"createdAt":1207,"updatedAt":1207,"publishedAt":1208},786,"dngmnquoypoei8o197mfax4o","Webinar Banner.png","Webinar 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Banner.png",225.34,{"ext":550,"url":1180,"hash":1181,"mime":553,"name":1182,"path":85,"size":1183,"width":175,"height":573},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Webinar_Banner_d5259098f0.png","xl_Webinar_Banner_d5259098f0","xl_Webinar Banner.png",814.03,{"ext":550,"url":1185,"hash":1186,"mime":553,"name":1187,"path":85,"size":1188,"width":146,"height":579},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Webinar_Banner_d5259098f0.png","2xl_Webinar_Banner_d5259098f0","2xl_Webinar Banner.png",1013.33,{"ext":550,"url":1190,"hash":1191,"mime":553,"name":1192,"path":85,"size":1193,"width":293,"height":585},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Webinar_Banner_d5259098f0.png","avatar_Webinar_Banner_d5259098f0","avatar_Webinar 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