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cutting overview","\u003Cul>\u003Cli>\u003Cspan style=\"color:rgb(51,51,51);\">\u003Cstrong>Process\u003C/strong>: Die cutting with male and female dies \u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:rgb(51,51,51);\">\u003Cstrong>Typical application\u003C/strong>: Series production with high quantities and tight tolerances \u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:rgb(51,51,51);\">\u003Cstrong>Cutting quality\u003C/strong>: Very clean, no retaining bars or predetermined breaking points visible \u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:rgb(51,51,51);\">\u003Cstrong>Advantages\u003C/strong>: Long tool life, tight tolerances, edge-free punching \u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:rgb(51,51,51);\">\u003Cstrong>Restrictions\u003C/strong>: Higher tool costs, longer set-up times\u003C/span>\u003C/li>\u003C/ul>","vertical",{"id":248,"background":249,"border":85},986,"grey",{"__component":251,"id":252,"meta":85,"title":253,"introduction":254,"buttons":255},"page-template.headline",243,"How Does the Shear Cutting Process Work?","Shear cutting is a precision manufacturing process where a punch and die move toward each other, creating a clean break at the cutting edge. 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tool must be fixed before series start",{"id":406,"table_item":407},378,[408,411],{"id":409,"content":410},1093,"Heating Capability",{"id":412,"content":413},1094,"Not possible with drop-through shear cutting",{"id":415,"table_item":416},379,[417,420],{"id":418,"content":419},1095,"Material Stamping Temperature",{"id":421,"content":422},1096,"-  Demolding temperature for thick materials \n- Room temperature for thin materials",{"id":424,"table_item":425},380,[426,429],{"id":427,"content":428},1097,"Deformation Risk (Stringing)",{"id":430,"content":431},1098,"Always a potential risk",{"id":433,"table_item":434},381,[435,438],{"id":436,"content":437},1099,"Tool Durability",{"id":439,"content":440},1100,"1 to 8 million cycles, depending on material, thickness, and tool design",{"__component":442,"id":443,"title":444,"pros":445,"cons":446},"page-template.pro-cons-list",18,"Shear Cutting: Pros & Cons","Long tool lifespan\nSmooth cut edges\nFast cycle times\nIdeal for high production volumes","Higher tooling costs compared to other cutting techniques\nLonger setup times than steel rule cutting",{"__component":448,"id":449,"title":450,"variant":246,"first_accordion_open":189,"accordions":451},"page-template.accordion",502,"Frequently asked questions about shear cutting",[452,456,460,464,468,472],{"id":453,"title":454,"content":455},3119,"Is borderless punching really possible?","\u003Cp>Yes. Unlike strip steel cutting, no safety margin is required.\u003C/p>",{"id":457,"title":458,"content":459},3120,"How do cut edges differ from strip steel cuts?","\u003Cp>Shear cutting produces a defined shear zone with a uniform, visibly/tactilely clean contour. The strip steel cut may show retaining bars/predetermined breaking points.\u003C/p>",{"id":461,"title":462,"content":463},3121,"What alternatives are there if shear cutting is not possible?","\u003Cul>\u003Cli>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(51,51,51);\">Strip steel cutting for small quantities or softer materials \u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(51,51,51);\">CNC milling for complex or thick-walled geometries\u003C/span>\u003C/li>\u003C/ul>",{"id":465,"title":466,"content":467},3122,"When is a combined forming and punching tool with shear cutting edges worthwhile?","\u003Cp>For high quantities or short cycle times, when cutting is to be performed directly during the moulding process.\u003C/p>",{"id":469,"title":470,"content":471},3123,"How thick can the material be when shear cutting?","\u003Cp>Up to approx. 6 mm, optimally up to 1.2 mm for clean cutting quality.\u003C/p>",{"id":473,"title":474,"content":475},3124,"How much does shear cutting cost?","\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(51,51,51);\">The tool costs are higher than those for strip steel cutting, as the die and male mould must be precision-manufactured and hardened. In series production, however, these costs are quickly recouped through \u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(51,51,51);\">long service life \u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(51,51,51);\">very short cycle times \u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(51,51,51);\">virtually burr-free edges\u003C/span>\u003C/li>\u003C/ul>",{"__component":477,"id":478,"title":479,"introduction":480,"cards":481,"style":85},"page-template.cards",554,"Alternative Cutting Methods for Thermoformed Plastic Parts","Looking for other cutting techniques beyond shear cutting? 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Kunststoffe",802,{"md":870,"sm":875,"default":880,"thumbnail":885},{"ext":150,"url":871,"hash":872,"mime":153,"name":873,"path":85,"size":874,"width":204,"height":204},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0058_bit_003_50556_inlay_close_50bd443f47.jpg","md_0058_bit_003_50556_inlay_close_50bd443f47","md_0058_bit_003_50556_inlay_-close.jpg",33.74,{"ext":150,"url":876,"hash":877,"mime":153,"name":878,"path":85,"size":879,"width":146,"height":146},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0058_bit_003_50556_inlay_close_50bd443f47.jpg","sm_0058_bit_003_50556_inlay_close_50bd443f47","sm_0058_bit_003_50556_inlay_-close.jpg",25.01,{"ext":150,"url":881,"hash":882,"mime":153,"name":883,"path":85,"size":884,"width":163,"height":163},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0058_bit_003_50556_inlay_close_50bd443f47.jpg","default_0058_bit_003_50556_inlay_close_50bd443f47","default_0058_bit_003_50556_inlay_-close.jpg",15.22,{"ext":150,"url":886,"hash":887,"mime":153,"name":888,"path":85,"size":889,"width":234,"height":234},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0058_bit_003_50556_inlay_close_50bd443f47.jpg","thumbnail_0058_bit_003_50556_inlay_close_50bd443f47","thumbnail_0058_bit_003_50556_inlay_-close.jpg",2.67,"0058_bit_003_50556_inlay_close_50bd443f47",36.6,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0058_bit_003_50556_inlay_close_50bd443f47.jpg","2021-10-21T16:29:18.000Z","2024-12-02T17:21:06.000Z","2026-01-08T22:02:25.744Z",{"__component":742,"id":897,"tabs":898},128,[899],{"id":900,"title":901,"introduction":902,"content":903},188,"How does plastic milling work?","In plastic milling, thermoformed parts are machined on CNC-controlled 3- to 5-axis machines.\n","\u003Cp>Plastics are particularly well suited for CNC milling due to their versatility, electrical insulating properties, and ease of machining. The process enables precise contours, holes, and slots, even for large or complex components.\u003C/p>\u003Cp>\u003Cstrong>Advantages of plastic milling:\u003C/strong>\u003C/p>\u003Cul>\u003Cli>High precision and clean edges\u003C/li>\u003Cli>Cost-effective for small and medium production runs\u003C/li>\u003Cli>No expensive tooling required\u003C/li>\u003C/ul>",{"__component":477,"id":905,"title":906,"introduction":907,"cards":908,"style":85},542,"Overview of separation processes","Trimming techniques for milling and punching your thermoformed plastic parts.",[909,960,1013],{"id":910,"title":484,"introduction":911,"link":486,"link_label":912,"image":913},1535,"When is a knife-cut with a band steel tool the best option? | What are the tolerance considerations?","Learn More About Band Steel Cutting",{"id":914,"documentId":915,"name":916,"alternativeText":917,"caption":16,"width":555,"height":556,"formats":918,"hash":954,"ext":150,"mime":153,"size":955,"url":956,"previewUrl":85,"provider":174,"provider_metadata":85,"createdAt":957,"updatedAt":958,"publishedAt":959},252,"zcsmz7tneqzlx17na8qmisqn","Messerschnitt.jpg","Kunststoff stanzen mit Messerschnitt_Nachbearbeitungsverfahren 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Cutting","When is a through-cut shear tool the right choice?","/post-processing-methods/separating/shear-cutting","Learn More About Shear Cutting",{"id":967,"documentId":968,"name":969,"alternativeText":970,"caption":16,"width":555,"height":556,"formats":971,"hash":1007,"ext":150,"mime":153,"size":1008,"url":1009,"previewUrl":85,"provider":174,"provider_metadata":85,"createdAt":1010,"updatedAt":1011,"publishedAt":1012},254,"n4bpv3kbdselcmp7wfi95tir","Scherschnitt.jpg","Kunststoff stanzen mit Scherschnitt_Nachbearbeitungsverfahren 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Plastic Milling","For which contours and areas of application is punch cutting no longer possible, but only CNC-controlled 5-axis milling?","Learn More About CNC Plastic Milling",{"id":1019,"documentId":1020,"name":1021,"alternativeText":1022,"caption":16,"width":555,"height":556,"formats":1023,"hash":1059,"ext":150,"mime":153,"size":1060,"url":1061,"previewUrl":85,"provider":174,"provider_metadata":85,"createdAt":1010,"updatedAt":1062,"publishedAt":1063},253,"eszokl7uhaouydzu79oo0ku2","CNC.jpg","Kunststoff fräsen mit CNC-Bearbeitung_Nachbearbeitungsverfahren 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for selecting the optimal separation process","Whether plastic milling or punching is best suited for your application is determined based on the following factors:","\u003Cul>\u003Cli>Tolerance requirements and edge quality\u003C/li>\u003Cli>Type of plastic and material thickness\u003C/li>\u003Cli>Visual requirements and haptics\u003C/li>\u003Cli>Production volume and tooling costs\u003C/li>\u003Cli>Production speed and energy efficiency\u003C/li>\u003C/ul>",{"id":1070,"background":249,"border":1071},963,"bottom",{"__component":448,"id":1073,"title":1074,"variant":246,"first_accordion_open":189,"accordions":1075},494,"Frequently asked questions about plastic milling & plastic punching",[1076,1080,1084,1088,1092,1096],{"id":1077,"title":1078,"content":1079},3082,"What is the difference between plastic milling and plastic punching?","\u003Cp>Punching is faster and more cost-effective for large production runs, while milling is more precise and flexible for small quantities or complex geometries.\u003C/p>",{"id":1081,"title":1082,"content":1083},3083,"When is CNC milling the right choice?","\u003Cp>For complex shapes, holes, or cutouts that cannot be produced cleanly with a punching tool.\u003C/p>",{"id":1085,"title":1086,"content":1087},3084,"Which plastics can be machined?","\u003Cp>All common \u003Ca href=\"https://www.formary.de/en/materials\">thermoplastics \u003C/a>such as ABS, PS, PET, PVC, PC, PP, PE, PMMA, as well as technical compounds and \u003Ca href=\"https://www.formary.de/en/blog/what-is-recyclate\">recyclates\u003C/a>.\u003C/p>",{"id":1089,"title":1090,"content":1091},3085,"What is strip steel cutting?","\u003Cp>In strip steel cutting, a flexible blade mounted in a wooden form cuts out the contour. This process is cost-effective and fast, making it ideal for production runs with moderate tolerance requirements.\u003C/p>",{"id":1093,"title":1094,"content":1095},3086,"What is shearing?","\u003Cp>In shearing, an upper and lower tool work together like a pair of scissors. This process produces precise edges with minimal burrs and high dimensional accuracy, making it ideal for technical applications.\u003C/p>",{"id":1097,"title":1098,"content":1099},3087,"How is the appropriate separation process determined?","\u003Cp>The selection is based on material, tolerance, geometry, production volume, and budget. formary analyzes your requirements and determines the most economical process on an individual basis.\u003C/p>",{"__component":477,"id":1101,"title":1102,"introduction":1103,"cards":1104,"style":1274},543,"Learn More About Thermoforming","Want to deepen your knowledge of thermoforming? Explore our webinars and detailed process guides.\n\n",[1105,1161,1218],{"id":1106,"title":1107,"introduction":1108,"link":548,"link_label":1109,"image":1110},1538,"Thermoforming Process Overview","How does thermoforming work?\nWhat are the benefits of plastic thermoforming?\nWhat applications are best suited for vacuum forming?","Explore Thermoforming",{"id":1111,"documentId":1112,"name":1113,"alternativeText":1114,"caption":16,"width":555,"height":556,"formats":1115,"hash":1156,"ext":559,"mime":562,"size":1157,"url":1158,"previewUrl":85,"provider":174,"provider_metadata":85,"createdAt":1159,"updatedAt":1159,"publishedAt":1160},785,"bitjdd8gugegoqzeyeyyzphw","Tiefziehen Kunststoff_Banner.png","Tiefziehen 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