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certified. Additionally, we provide test reports, material data sheets, and certificates for your products.",{"id":541,"documentId":542,"name":543,"alternativeText":543,"caption":16,"width":285,"height":285,"formats":85,"hash":544,"ext":255,"mime":256,"size":545,"url":546,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":547,"updatedAt":548,"publishedAt":549},81,"v1m29tc2lqufre8ay0n1wsqi","Qualität und Verlässlichkeit_Icon","certificate_ccd176ba4a",0.73,"https://fsn1.your-objectstorage.com/formary-de-production-cms/certificate_ccd176ba4a.svg","2021-06-18T15:38:47.000Z","2025-10-13T10:35:13.000Z","2026-01-08T22:01:49.672Z",{"id":551,"title":552,"text":553,"icon":554},2516,"Improved Manufacturing Process","Enable transport tray automation for fast, smooth component assembly and efficient logistics.",{"id":555,"documentId":556,"name":557,"alternativeText":558,"caption":16,"width":285,"height":285,"formats":85,"hash":559,"ext":255,"mime":256,"size":560,"url":561,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":562,"updatedAt":563,"publishedAt":564},59,"txj986cnmje5xd8t3bjqd6zh","automated-logistics.svg","Verbesserter Fertigungsprozess_Icon","automated_logistics_a9eb5044b9",0.59,"https://fsn1.your-objectstorage.com/formary-de-production-cms/automated_logistics_a9eb5044b9.svg","2021-05-31T17:21:20.000Z","2024-05-14T15:08:20.000Z","2026-01-08T22:01:46.911Z",{"id":566,"background":567,"border":85},991,"grey",{"__component":569,"id":570,"title":571,"industry_materials":572},"industry-page-template.material-examples",118,"Automotive Deep-Drawn Parts - Common Materials in Use",[573,659,735,809,888],{"id":574,"usecases":575,"material":576},526,"Covers, air conditioning covers, hoods, rear parts, headrests, front parts, air conditioning covers, water deflectors, fender flares, rear light covers, engine covers & housings, splash shields, pillar covers, wheel covers, steering column covers, battery covers",{"id":577,"documentId":578,"createdAt":579,"updatedAt":580,"publishedAt":85,"locale":10,"slug":581,"seo":582,"content":586,"image":620,"localizations":653},55,"q84g5stbs4rk6972gnxfwy0l","2026-01-13T15:52:05.944Z","2026-01-23T10:58:07.580Z","abs-plastic",{"id":583,"open_graph_title":584,"open_graph_description":585,"title":584,"description":585},2161,"ABS plastic | Acrylonitrile butadiene styrene copolymer","ABS plastic: ✓ What is ABS plastic? ✓ Properties of ABS plastic ✓ ABS plastic thermoforming ✓ ABS plastic applications.\n",[587,595,606,610,616],{"__component":206,"id":588,"title":589,"meta":590,"description":591,"image_position":592,"background":567,"size":593,"alignment":594,"display_thumbnail":215},465,"ABS Plastic Thermoforming","ABS","Thermoforming Applications with ABS Plastic | Properties of ABS Plastic | Thermoforming with ABS","overlay","small","center",{"__component":596,"id":597,"introduction":598,"price":599,"usecase":600,"strengths":601,"weaknesses":602,"processing":603,"characteristics":604,"short_description":605},"material-page-template.facts",46,"ABS serves as an entry point into the world of engineering plastics. It is considered an all-around performer in thermoforming, offering enhanced mechanical and thermal properties compared to PS plastic. Thermoformable ABS plastic is noted for its excellent impact strength, stiffness, and tensile strength, alongside high hardness. The abbreviation ABS stands for Acrylonitrile-Butadiene-Styrene copolymers.","high","ABS is the universal entry-level plastic for applications involving technical thermoplastics. ABS is considered an all-rounder and, compared to PS, has optimized mechanical and thermal properties. ABS has very good impact strength, rigidity, and tensile strength, while also being very hard.","Good impact resistance\nGood scratch resistance\nHigh temperature resistance\nAntistatic (without additives)\nResistant to: oils, organic chemicals, organic acids\nAdditives: flame retardants, stiffness, cold resistance\nIdeal for coating, painting, metal plating","Poor tensile strength\nNot suitable for use with solvents\nNo \"clear view\" (natural beige color)\nPoor storage stability due to hygroscopic nature","ABS is known for its ease of processing due to good flow characteristics. Because of the butadiene in ABS, which creates a strong bonding structure, it is highly suitable for coating, painting, printing, and metal plating. This includes producing ABS parts with a chrome-plated finish. Adding special additives to ABS to achieve specific part properties might affect its thermoformability, such as TPU for delicate components or flame retardants for fire resistance in blister packaging. ABS thermoformed parts can be readily glued and welded thanks to their high heat resistance. When storing ABS raw materials, remember it's hygroscopic, meaning it absorbs moisture over time, which can deteriorate quality and processability. Consequently, ABS is generally not stockpiled but sourced on-demand to meet customer needs. You should factor in lead times when procuring ABS thermoformed parts.","Technical entry-level plastic, scratch-resistant and impact-resistant, antistatic, high temperature resistance","All-rounder, good mechanical and thermal properties",{"__component":607,"id":608,"title":609,"variant":298,"first_accordion_open":215},"page-template.accordion",481,"Frequently asked questions about ABS plastic",{"__component":611,"id":612,"title":613,"link":85,"cta_label":614,"cta_note":615},"page-template.call-to-action",370,"Thermoformed Parts Made Easy. With formary. 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PP plastic thermoformed parts require longer heating and cooling cycles, reducing processing speed. Thermoforming tools are typically made of aluminum and are relatively expensive because they need optimal and consistent temperature control. This is achieved through deep-hole drill cooling, which requires the thermoforming tool to be a single, solid piece. As a result, basic tools with multiple, interchangeable inserts cannot be used for PP plastic. Additionally, creating prototype tools using 3D printing or Ureol is not feasible due to the lack of temperature control options in PP thermoformed parts. Prototyping must be carried out using the production tool under optimal manufacturing conditions. It is also important to note that PP plastic does not allow bonding processes in the post-processing of blister packs.","Good mechanical properties, very high temperature resistance, very light.","Very soft, very stretchy, packaging area",{"__component":607,"id":689,"title":690,"variant":298,"first_accordion_open":215},487,"Frequently asked questions about PP plastic",{"__component":611,"id":692,"title":613,"link":85,"cta_label":614,"cta_note":693},376,"Get your non-binding offer today.",{"__component":617,"id":695,"title":619},417,{"id":697,"documentId":698,"name":699,"alternativeText":700,"caption":16,"width":701,"height":701,"formats":702,"hash":723,"ext":148,"mime":151,"size":724,"url":725,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":726,"updatedAt":727,"publishedAt":728},359,"e6o160huji6terile0novbwt","PP Kunststoff","PP Kunststoff_Thermoplastische Kunststoffe",793,{"md":703,"sm":708,"default":713,"thumbnail":718},{"ext":148,"url":704,"hash":705,"mime":151,"name":706,"path":85,"size":707,"width":161,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0062_bit_003_51064_inlay_transport_close_fa226b42e3.jpg","md_0062_bit_003_51064_inlay_transport_close_fa226b42e3","md_0062_bit_003_51064_inlay_transport_-close.jpg",34.83,{"ext":148,"url":709,"hash":710,"mime":151,"name":711,"path":85,"size":712,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0062_bit_003_51064_inlay_transport_close_fa226b42e3.jpg","sm_0062_bit_003_51064_inlay_transport_close_fa226b42e3","sm_0062_bit_003_51064_inlay_transport_-close.jpg",24.36,{"ext":148,"url":714,"hash":715,"mime":151,"name":716,"path":85,"size":717,"width":188,"height":188},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0062_bit_003_51064_inlay_transport_close_fa226b42e3.jpg","default_0062_bit_003_51064_inlay_transport_close_fa226b42e3","default_0062_bit_003_51064_inlay_transport_-close.jpg",13.99,{"ext":148,"url":719,"hash":720,"mime":151,"name":721,"path":85,"size":722,"width":196,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0062_bit_003_51064_inlay_transport_close_fa226b42e3.jpg","thumbnail_0062_bit_003_51064_inlay_transport_close_fa226b42e3","thumbnail_0062_bit_003_51064_inlay_transport_-close.jpg",2.94,"0062_bit_003_51064_inlay_transport_close_fa226b42e3",37.92,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0062_bit_003_51064_inlay_transport_close_fa226b42e3.jpg","2021-10-21T16:31:22.000Z","2024-12-02T17:32:58.000Z","2026-01-08T22:02:26.292Z",[730],{"id":731,"documentId":664,"createdAt":732,"updatedAt":733,"publishedAt":85,"locale":128,"slug":734},47,"2026-01-08T23:04:01.661Z","2026-01-23T14:12:28.378Z","pp",{"id":736,"usecases":737,"material":738},528,"Flange covers, interior trim parts, engine covers",{"id":555,"documentId":739,"createdAt":740,"updatedAt":741,"publishedAt":85,"locale":10,"slug":742,"seo":743,"content":747,"image":768,"localizations":804},"w6o7hgq0mnfn9lipxjvtwopv","2026-01-13T15:52:07.332Z","2026-01-23T14:01:07.115Z","pet-g-plastic",{"id":744,"open_graph_title":745,"open_graph_description":746,"title":745,"description":746},2164,"Polyethylene terephthalate | PET-G plastic","Polyethylene terephthalate (PET-G): ✓ Polyethylene terephthalate properties and uses ✓ PET-G thermoforming ✓ PET-G plastic applications.",[748,753,761,764,766],{"__component":206,"id":749,"title":750,"meta":751,"description":752,"image_position":592,"background":567,"size":593,"alignment":594,"display_thumbnail":215},468,"PET-G Plastic Thermoforming","PET-G","Thermoformed parts made of PET-G plastic | Properties of PET-G plastic | Thermoforming with PET-G plastic",{"__component":596,"id":253,"introduction":754,"price":681,"usecase":755,"strengths":756,"weaknesses":757,"processing":758,"characteristics":759,"short_description":760},"PET-G stands for Polyethylene Terephthalate Glycol and is a modified PET plastic known for its exceptional formability and transparency during thermoforming. Due to these properties, PET-G is often used for visible components and high-gloss blister packaging. However, its lack of UV resistance prevents its use in outdoor applications.","PET-G is a modified PET that stands out due to its very high dimensional accuracy and transparency and is therefore often used for visible parts. Only its lack of UV resistance prevents it from being used outdoors.","Maximum transparency\nGood stretchability\nVery sharp contours possible\nResistant to: oils, salts, acids\nMore cost-effective than ABS, PC, PMMA for visible parts","No UV resistance\nVery low impact strength\nHighly brittle\nHigh density (heavy weight)\nFluctuating market availability\nLong procurement time","The \"G\" in PET-G stands for glycol, which is added during polymerization to prevent crystallization under heat. This ensures that when PET-G film is heated in a thermoforming machine, it remains crystal clear even at high forming temperatures. This makes PET-G a plastic with maximum transparency, ideal for visible parts. Compared to PET-A, PET-G has better low-temperature performance. Glycol also enhances its thermoforming properties, making PET-G a preferred choice when ABS is insufficient. It enables highly detailed contours and sharp edges in thermoformed parts.","Very high transparency, high mold sharpness even with difficult contours.","Modified PET-A, very high mold sharpness and transparency",{"__component":607,"id":762,"title":763,"variant":298,"first_accordion_open":215},484,"Frequently asked questions about PET-G plastic",{"__component":611,"id":765,"title":613,"link":85,"cta_label":614,"cta_note":693},373,{"__component":617,"id":767,"title":619},414,{"id":769,"documentId":770,"name":771,"alternativeText":772,"caption":16,"width":500,"height":773,"formats":774,"hash":798,"ext":148,"mime":151,"size":799,"url":800,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":801,"updatedAt":802,"publishedAt":803},356,"tc830jbuaeg1illcd2rgtydd","PET-G Kunststoff","PET-G Kunststoff_Thermoplastische Kunststoffe",900,{"md":775,"sm":781,"default":787,"thumbnail":793},{"ext":148,"url":776,"hash":777,"mime":151,"name":778,"path":85,"size":779,"width":780,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c.jpg","md_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c","md_bit_002_formary_prod_gall_automat00027 (1)-close.jpg",52.58,767,{"ext":148,"url":782,"hash":783,"mime":151,"name":784,"path":85,"size":785,"width":786,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c.jpg","sm_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c","sm_bit_002_formary_prod_gall_automat00027 (1)-close.jpg",39.25,639,{"ext":148,"url":788,"hash":789,"mime":151,"name":790,"path":85,"size":791,"width":792,"height":188},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c.jpg","default_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c","default_bit_002_formary_prod_gall_automat00027 (1)-close.jpg",24.9,479,{"ext":148,"url":794,"hash":795,"mime":151,"name":796,"path":85,"size":797,"width":196,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c.jpg","thumbnail_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c","thumbnail_bit_002_formary_prod_gall_automat00027 (1)-close.jpg",4.47,"bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c",67.97,"https://fsn1.your-objectstorage.com/formary-de-production-cms/bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c.jpg","2021-10-21T16:29:52.000Z","2024-12-02T17:23:53.000Z","2026-01-08T22:02:25.852Z",[805],{"id":44,"documentId":739,"createdAt":806,"updatedAt":807,"publishedAt":85,"locale":128,"slug":808},"2026-01-08T23:03:56.364Z","2026-01-23T13:59:16.721Z","pet-g",{"id":810,"usecases":811,"material":812},529,"Vehicle glazing, motorcycle covers, windshields",{"id":813,"documentId":814,"createdAt":815,"updatedAt":816,"publishedAt":85,"locale":10,"slug":817,"seo":818,"content":822,"image":845,"localizations":883},57,"rjxboj36p6nf8a7vgctgcevd","2026-01-13T15:52:06.644Z","2026-01-23T14:19:29.891Z","pmma-plastic",{"id":819,"open_graph_title":820,"open_graph_description":821,"title":820,"description":821},2168,"Polymethyl methacrylate | PMMA plastic","Polymethyl methacrylate (PMMA): ✓ What is PMMA? ✓ PMMA properties  ✓ PMMA thermoforming ✓ PMMA plastic applications ➡️ Learn more now.",[823,828,837,839,843],{"__component":206,"id":824,"title":825,"meta":826,"description":827,"image_position":592,"background":567,"size":593,"alignment":594,"display_thumbnail":215},472,"PMMA Plastic Thermoforming","PMMA","Thermoformed parts made of PMMA plastic | Properties of PMMA plastic | Thermoforming with PMMA plastic",{"__component":596,"id":281,"introduction":829,"price":830,"usecase":831,"strengths":832,"weaknesses":833,"processing":834,"characteristics":835,"short_description":836},"PMMA stands for Polymethyl Methacrylate and is commonly known under the brand name Plexiglas. Due to its crystal-clear appearance, PMMA thermoformed parts are often used as glass substitutes in various applications. While PMMA shares similar properties with polycarbonate (PC), it is more brittle and has lower impact resistance. However, thanks to its weather resistance, PMMA thermoformed parts are widely used in outdoor applications.","very_high","PMMA is often used as a window replacement for a wide range of applications due to its crystal-clear appearance and is generally better known under the brand name Plexiglas. PMMA is a very rigid and brittle thermoplastic, but is often used outdoors due to its weather resistance.","High impact resistance\nHigh hardness\nHigh transparency\nVery good scratch resistance\nTemperature resistant up to 90°C\nWeather and UV resistant","No alcohols \nNo solvents\nVery brittle\nVery sensitive to stress cracking","PMMA is a very stiff and hard thermoplastic, making it challenging to thermoform and process. To successfully thermoform PMMA plastic, it must be pre-blown with compressed air after heating before being shaped in the forming tool (stretch-forming process). Since PMMA is highly rigid, the primary challenge in thermoforming is preventing stress cracks from forming during the process.","Technical plastic with high transparency, impact-resistant, scratch-resistant, and hard, UV- and weather-resistant.","“Plexiglas”, crystal clear appearance, very rigid/brittle, weather-resistant",{"__component":607,"id":207,"title":838,"variant":298,"first_accordion_open":215},"Frequently asked questions about PMMA plastic",{"__component":611,"id":840,"title":841,"link":85,"cta_label":614,"cta_note":842},377,"Thermoformed Parts Made Easy. With formary.","Receive your non-binding quote today.",{"__component":617,"id":844,"title":619},418,{"id":846,"documentId":847,"name":848,"alternativeText":849,"caption":16,"width":850,"height":850,"formats":851,"hash":877,"ext":148,"mime":151,"size":878,"url":879,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":880,"updatedAt":881,"publishedAt":882},353,"h0afz3elnzs1awzfvvz1v04e","PMMA Kunststoff","PMMA Kunststoff_Thermoplastische Kunststoffe ",1059,{"lg":852,"md":857,"sm":862,"default":867,"thumbnail":872},{"ext":148,"url":853,"hash":854,"mime":151,"name":855,"path":85,"size":856,"width":154,"height":154},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_0085_bit_002_formary_prod_gall_inlay_de137bf985.jpg","lg_0085_bit_002_formary_prod_gall_inlay_de137bf985","lg_0085_bit_002_formary_prod_gall_inlay_.jpg",74.32,{"ext":148,"url":858,"hash":859,"mime":151,"name":860,"path":85,"size":861,"width":161,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0085_bit_002_formary_prod_gall_inlay_de137bf985.jpg","md_0085_bit_002_formary_prod_gall_inlay_de137bf985","md_0085_bit_002_formary_prod_gall_inlay_.jpg",40.38,{"ext":148,"url":863,"hash":864,"mime":151,"name":865,"path":85,"size":866,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0085_bit_002_formary_prod_gall_inlay_de137bf985.jpg","sm_0085_bit_002_formary_prod_gall_inlay_de137bf985","sm_0085_bit_002_formary_prod_gall_inlay_.jpg",27.06,{"ext":148,"url":868,"hash":869,"mime":151,"name":870,"path":85,"size":871,"width":188,"height":188},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0085_bit_002_formary_prod_gall_inlay_de137bf985.jpg","default_0085_bit_002_formary_prod_gall_inlay_de137bf985","default_0085_bit_002_formary_prod_gall_inlay_.jpg",14.69,{"ext":148,"url":873,"hash":874,"mime":151,"name":875,"path":85,"size":876,"width":196,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0085_bit_002_formary_prod_gall_inlay_de137bf985.jpg","thumbnail_0085_bit_002_formary_prod_gall_inlay_de137bf985","thumbnail_0085_bit_002_formary_prod_gall_inlay_.jpg",2.66,"0085_bit_002_formary_prod_gall_inlay_de137bf985",80.86,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0085_bit_002_formary_prod_gall_inlay_de137bf985.jpg","2021-10-21T16:27:49.000Z","2024-12-02T17:27:54.000Z","2026-01-08T22:02:25.446Z",[884],{"id":285,"documentId":814,"createdAt":885,"updatedAt":886,"publishedAt":85,"locale":128,"slug":887},"2026-01-08T23:04:03.497Z","2026-01-23T14:16:31.072Z","pmma",{"id":889,"usecases":890,"material":891},530,"Seat shells for commercial vehicles in the automotive industry, winding protection elements, wheel covers, fenders, tank covers, motorcycle tank covers, motorsport prototypes",{"id":892,"documentId":893,"createdAt":894,"updatedAt":895,"publishedAt":85,"locale":10,"slug":896,"seo":897,"content":901,"image":922,"localizations":955},60,"yn4t7ml5e5xi3o3h7cwfroz7","2026-01-13T15:52:07.727Z","2026-01-23T10:52:45.019Z","asa-plastic",{"id":898,"open_graph_title":899,"open_graph_description":900,"title":899,"description":900},2162,"ASA Plastic | Acrylonitrile-styrene-acrylate","ASA plastic: ✓ ASA plastic properties ✓ Thermoforming with ASA ✓ ASA plastic prices ✓ ASA plastic applications.",[902,907,915,918,920],{"__component":206,"id":903,"title":904,"meta":905,"description":906,"image_position":592,"background":567,"size":593,"alignment":594,"display_thumbnail":215},466,"ASA Plastic Thermoforming","ASA","Thermoformed Parts from ASA Plastic | Properties of ASA Plastic | Thermoforming with ASA Plastic",{"__component":596,"id":731,"introduction":908,"price":599,"usecase":909,"strengths":910,"weaknesses":911,"processing":912,"characteristics":913,"short_description":914},"ASA in ASA plastic stands for Acrylonitrile Styrene Acrylate and is a modified ABS plastic. ASA plastic has similar properties to ABS. Additionally, ASA is extremely weather- and UV-resistant, making it suitable for thermoformed parts used outdoors. Its high hardness, impact resistance, and scratch resistance also make ASA ideal for the production of thermoformed covers, containers, and similar thermoformed parts that are used outdoors.","ASA is a modified ABS plastic and therefore has similar properties to ABS. ASA is also extremely weather and UV resistant, making it suitable for outdoor use. This is supported by its high hardness, impact resistance, and scratch resistance.","Weather and UV Resistance (for outdoor use)\nGood impact strength\nGood scratch resistance\nHigh temperature resistance\nAntistatic (without the addition of additives)\nResistant to: Oils, fats\nAdditives: Fire protection, rigidity, cold resistance\nSuitable for: Coating, painting, galvanizing","Poor tensile strength\nNo solvents\nNo \"clear\" (beige appearance)\nPoor storability (hygroscopic)","Similar to ABS, ASA plastic is also very easy to process in thermoforming. When storing thermoformable ASA semi-finished products, it is important to note that the thermoplastic is hygroscopic. This means that ASA plastic absorbs moisture from the environment during long-term storage, which can degrade the quality and processing on the thermoforming machine. Just like ABS, ASA material in rolls and sheets is usually not kept as stock, but is instead procured from the thermoforming manufacturer upon customer request. The material delivery times should be considered as lead time when procuring ASA thermoformed parts. An alternative method for producing thermoformed parts from stored ASA is pre-drying using convection heating in a hot air oven. The hot air causes the stored moisture to migrate to the surface and evaporate. However, this additional process step of blistering increases the cycle times.","Similar properties to ABS, but also UV-resistant and therefore suitable for outdoor use.","Modified ABS, weather and UV resistant",{"__component":607,"id":916,"title":917,"variant":298,"first_accordion_open":215},482,"Frequently asked questions about ASA plastic",{"__component":611,"id":919,"title":841,"link":85,"cta_label":614,"cta_note":842},371,{"__component":617,"id":921,"title":619},412,{"id":923,"documentId":924,"name":925,"alternativeText":926,"caption":16,"width":927,"height":927,"formats":928,"hash":949,"ext":148,"mime":151,"size":950,"url":951,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":952,"updatedAt":953,"publishedAt":954},354,"vpm73swsiqmpqvlecsniqcoe","0022_bit_003_50764_abdeckung_-close.jpg","ASA Kunststoff_Tiefziehbare Thermoplaste",887,{"md":929,"sm":934,"default":939,"thumbnail":944},{"ext":148,"url":930,"hash":931,"mime":151,"name":932,"path":85,"size":933,"width":161,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0022_bit_003_50764_abdeckung_close_c11399b66d.jpg","md_0022_bit_003_50764_abdeckung_close_c11399b66d","md_0022_bit_003_50764_abdeckung_-close.jpg",49.68,{"ext":148,"url":935,"hash":936,"mime":151,"name":937,"path":85,"size":938,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0022_bit_003_50764_abdeckung_close_c11399b66d.jpg","sm_0022_bit_003_50764_abdeckung_close_c11399b66d","sm_0022_bit_003_50764_abdeckung_-close.jpg",32.73,{"ext":148,"url":940,"hash":941,"mime":151,"name":942,"path":85,"size":943,"width":188,"height":188},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0022_bit_003_50764_abdeckung_close_c11399b66d.jpg","default_0022_bit_003_50764_abdeckung_close_c11399b66d","default_0022_bit_003_50764_abdeckung_-close.jpg",17.58,{"ext":148,"url":945,"hash":946,"mime":151,"name":947,"path":85,"size":948,"width":196,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0022_bit_003_50764_abdeckung_close_c11399b66d.jpg","thumbnail_0022_bit_003_50764_abdeckung_close_c11399b66d","thumbnail_0022_bit_003_50764_abdeckung_-close.jpg",3.42,"0022_bit_003_50764_abdeckung_close_c11399b66d",71.36,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0022_bit_003_50764_abdeckung_close_c11399b66d.jpg","2021-10-21T16:28:48.000Z","2023-09-28T13:05:07.000Z","2026-01-08T22:02:25.547Z",[956],{"id":957,"documentId":893,"createdAt":958,"updatedAt":959,"publishedAt":85,"locale":128,"slug":960},42,"2026-01-08T23:03:52.627Z","2026-01-23T10:49:51.823Z","asa",{"__component":962,"id":963,"title":964,"introduction":85,"cards":965,"style":85},"page-template.cards",556,"Product Examples of Thermoformed Parts for Automotive",[966,1003,1035,1066],{"id":967,"title":968,"introduction":969,"link":970,"link_label":971,"image":972},1582,"Plastic Workpiece Carrier","Plastic workpiece carriers for automated processes.","/products/load-carriers-for-automotive","Learn more",{"id":973,"documentId":974,"name":975,"alternativeText":976,"caption":16,"width":168,"height":977,"formats":978,"hash":997,"ext":148,"mime":151,"size":998,"url":999,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":1000,"updatedAt":1001,"publishedAt":1002},964,"lbj42tikw1bsg8cr8gxjzb9e","Werkstückträger für Automotive","Kunststoff Werkstückträger im 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in weiß mit Werkstücken",{"lg":1913,"md":1918,"sm":1923,"xl":1928,"2xl":1933,"default":1938,"thumbnail":1943},{"ext":148,"url":1914,"hash":1915,"mime":151,"name":1916,"path":85,"size":1917,"width":154,"height":154},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_0063_bit_003_formary_50924_transport_9e8946de50.jpg","lg_0063_bit_003_formary_50924_transport_9e8946de50","lg_0063_bit_003_formary_50924_transport_.jpg",44.52,{"ext":148,"url":1919,"hash":1920,"mime":151,"name":1921,"path":85,"size":1922,"width":161,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0063_bit_003_formary_50924_transport_9e8946de50.jpg","md_0063_bit_003_formary_50924_transport_9e8946de50","md_0063_bit_003_formary_50924_transport_.jpg",29.63,{"ext":148,"url":1924,"hash":1925,"mime":151,"name":1926,"path":85,"size":1927,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0063_bit_003_formary_50924_transport_9e8946de50.jpg","sm_0063_bit_003_formary_50924_transport_9e8946de50","sm_0063_bit_003_formary_50924_transport_.jpg",22.95,{"ext":148,"url":1929,"hash":1930,"mime":151,"name":1931,"path":85,"size":1932,"width":145,"height":145},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_0063_bit_003_formary_50924_transport_9e8946de50.jpg","xl_0063_bit_003_formary_50924_transport_9e8946de50","xl_0063_bit_003_formary_50924_transport_.jpg",62.05,{"ext":148,"url":1934,"hash":1935,"mime":151,"name":1936,"path":85,"size":1937,"width":181,"height":181},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_0063_bit_003_formary_50924_transport_9e8946de50.jpg","2xl_0063_bit_003_formary_50924_transport_9e8946de50","2xl_0063_bit_003_formary_50924_transport_.jpg",74.36,{"ext":148,"url":1939,"hash":1940,"mime":151,"name":1941,"path":85,"size":1942,"width":188,"height":188},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0063_bit_003_formary_50924_transport_9e8946de50.jpg","default_0063_bit_003_formary_50924_transport_9e8946de50","default_0063_bit_003_formary_50924_transport_.jpg",15.22,{"ext":148,"url":1944,"hash":1945,"mime":151,"name":1946,"path":85,"size":1947,"width":196,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0063_bit_003_formary_50924_transport_9e8946de50.jpg","thumbnail_0063_bit_003_formary_50924_transport_9e8946de50","thumbnail_0063_bit_003_formary_50924_transport_.jpg",3.21,"0063_bit_003_formary_50924_transport_9e8946de50",113.73,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0063_bit_003_formary_50924_transport_9e8946de50.jpg","2021-08-10T15:57:32.000Z","2024-04-10T11:43:56.000Z","2026-01-08T22:02:17.612Z",{"__component":1955,"id":1956,"tabs":1957},"page-template.explanation-tabs",121,[1958,1963,1967],{"id":1959,"title":1960,"introduction":1961,"content":1962},171,"Plastic Trays for Intralogistics","In intralogistics, plastic trays secure internal material flow. They reliably transport components, assemblies, or finished products from one station to the next, tailored to conveyor systems and processes.","\u003Cul>\u003Cli>Transport of components between production steps\u003C/li>\u003Cli>Precisely fitting cavities for workpiece carrier transport systems\u003C/li>\u003Cli>Finger grip recesses for ergonomic loading and unloading\u003C/li>\u003Cli>Stackable for safe and space-saving storage\u003C/li>\u003Cli>Compatible with KLT containers and Euro containers\u003C/li>\u003C/ul>\u003Cp>→ Learn more in our blog: \u003Ca href=\"https://www.formary.de/en/blog/optimizing-intralogistics\">Optimizing intralogistics with plastic trays\u003C/a>\u003C/p>",{"id":1627,"title":1964,"introduction":1965,"content":1966},"Plastic Trays for Extra Logistics","In extralogistics, plastic trays protect products during transport beyond company boundaries. They ensure safety in road freight, air freight, and sea freight and are suitable for sustainable returnable packaging systems.","\u003Cul>\u003Cli>Protection during shipping by road, air, or sea freight\u003C/li>\u003Cli>Reusable trays for closed-loop packaging systems\u003C/li>\u003Cli>Stackable on Euro pallets, in cartons, or in KLT containers\u003C/li>\u003Cli>Optimized packing densities for lot-size–appropriate delivery\u003C/li>\u003C/ul>\u003Cp>→ Learn more in our blog: \u003Ca href=\"https://www.formary.de/en/blog/stacking-methods-for-trays\">Stacking methods for plastic trays\u003C/a>\u003C/p>",{"id":1968,"title":1969,"introduction":1970,"content":1971},173,"Plastic trays for production automation","Plastic trays are a key factor in the automation of manufacturing processes. They enable seamless interaction between robots, machines, and conveyor systems.","\u003Cul>\u003Cli>Precisely tailored cavities for automated gripping and placement\u003C/li>\u003Cli>Stackable trays for automated loading and unloading\u003C/li>\u003Cli>ESD trays for the safe handling of electronic components\u003C/li>\u003Cli>Trays with color coding or poka-yoke corners for error-free processes\u003C/li>\u003C/ul>\u003Cp>→ Learn more in our blog: \u003Ca href=\"https://www.formary.de/en/blog/automation-of-production-with-trays\">Automated production with plastic trays\u003C/a>\u003C/p>",{"__component":238,"id":1973,"title":1974,"variant":241,"size":213,"introduction":85,"benefits":1975,"style":2008},555,"Advantages of Plastic Trays",[1976,1980,1984,1988,1992,1996,2000,2004],{"id":1977,"title":1978,"text":1979},2399,"Protection","from damage and scratches to your components during transportation and shipping with the help of plastic trays",{"id":1981,"title":1982,"text":1983},2400,"Optimized Logistics","thanks to efficient packing, stacking, transporting, storing and shipping of plastic trays\n",{"id":1985,"title":1986,"text":1987},2401,"Reusable Returnable Packaging","to establish an industrial cycle to your customers and suppliers with the plastic trays\n",{"id":1989,"title":1990,"text":1991},2402,"Efficient Design ","tailored to your processes and products, light weight of plastic",{"id":1993,"title":1994,"text":1995},2403,"Customized or Small Load Carrier Standards","the outer dimensions of the individual plastic tray are adapted to your transport packaging",{"id":1997,"title":1998,"text":1999},2404,"Reduce Transport and Storage Volumes","no empty spaces to store and transport thanks to stacking techniques with plastic trays",{"id":2001,"title":2002,"text":2003},2405,"Different Component Variants","produce, store and transport with universal nests in a workpiece carrier",{"id":2005,"title":2006,"text":2007},2406,"Plastics Characteristics ","use plastic trays for your transport by selecting the material, ESD trays as well ",{"id":2009,"background":85,"border":2010},941,"bottom",{"__component":2012,"id":2013,"order":2014,"title":2015,"subtitle":2016,"text":2017,"image":2018},"page-template.text-image",187,"text_image","Smart plastic tray concept with the 3D Tray Generator","Do you have a CAD model of your component and want to know what a perfectly fitting plastic tray could look like?","\u003Cp>Upload your component to our free\u003Ca href=\"https://www.formary.de/en/3d-services/tray-generator\"> 3D Tray Generator \u003C/a>and receive a suitable tray concept within 30 seconds. Simply book a demo, and we will create your plastic tray together with you based on your component.\u003C/p>",{"id":1262,"documentId":2019,"name":2020,"alternativeText":2020,"caption":16,"width":144,"height":2021,"formats":2022,"hash":2071,"ext":2024,"mime":2027,"size":2072,"url":2073,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":2074,"updatedAt":2075,"publishedAt":2076},"k9hf7mu2h4ceu69whmi8ku61","3D Tray Generator v2 Mockup ",1080,{"lg":2023,"md":2030,"sm":2036,"xl":2042,"2xl":2048,"avatar":2054,"default":2060,"thumbnail":2065},{"ext":2024,"url":2025,"hash":2026,"mime":2027,"name":2028,"path":85,"size":2029,"width":154,"height":1416},".webp","https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","lg_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed","image/webp","lg_3D Tray Generator v2 Mockup ",50.01,{"ext":2024,"url":2031,"hash":2032,"mime":2027,"name":2033,"path":85,"size":2034,"width":161,"height":2035},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","md_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed","md_3D Tray Generator v2 Mockup ",29.82,432,{"ext":2024,"url":2037,"hash":2038,"mime":2027,"name":2039,"path":85,"size":2040,"width":168,"height":2041},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","sm_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed","sm_3D Tray Generator v2 Mockup ",23.81,360,{"ext":2024,"url":2043,"hash":2044,"mime":2027,"name":2045,"path":85,"size":2046,"width":145,"height":2047},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","xl_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed","xl_3D Tray Generator v2 Mockup ",75.18,720,{"ext":2024,"url":2049,"hash":2050,"mime":2027,"name":2051,"path":85,"size":2052,"width":181,"height":2053},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","2xl_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed","2xl_3D Tray Generator v2 Mockup ",97.67,810,{"ext":2024,"url":2055,"hash":2056,"mime":2027,"name":2057,"path":85,"size":2058,"width":984,"height":2059},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","avatar_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed","avatar_3D Tray Generator v2 Mockup ",2.04,70,{"ext":2024,"url":2061,"hash":2062,"mime":2027,"name":2063,"path":85,"size":2064,"width":188,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","default_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed","default_3D Tray Generator v2 Mockup ",14.52,{"ext":2024,"url":2066,"hash":2067,"mime":2027,"name":2068,"path":85,"size":2069,"width":233,"height":2070},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","thumbnail_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed","thumbnail_3D Tray Generator v2 Mockup ",4.98,138,"3_D_Tray_Generator_v2_Mockup_4de6ebb5ed",88.64,"https://fsn1.your-objectstorage.com/formary-de-production-cms/3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","2025-11-26T12:15:33.000Z","2025-11-26T12:15:55.000Z","2026-01-08T22:06:55.725Z",{"__component":1348,"id":2078,"benefits_title":2079,"benefits":2080},62,"What design options are available for plastic trays?",[2081,2085,2089,2093,2097,2101],{"id":2082,"title":2083,"text":2084},211,"Grip recesses","Integrated finger grip recesses make it easier to safely grip, lift, and place trays. Their size and positioning are individually designed, as they also influence cavity geometry and stackability.",{"id":2086,"title":2087,"text":2088},212,"Stacking techniques","Undercut and stud stacking ensure safe, space-saving storage—whether freestanding on pallets or inside transport containers. The design is based on the desired number of layers and the maximum height of the packaging unit.",{"id":2090,"title":2091,"text":2092},213,"Single-use & reusable trays","Single-use trays are cost-effective and suitable for one-time transport. Reusable trays, on the other hand, are durable, robust, and sustainable, making them ideal for returnable packaging systems and long-term circulation.",{"id":2094,"title":2095,"text":2096},214,"Compatibility with load carriers","Outer dimensions can be precisely matched to KLT containers, Euro containers, or cartons. This allows plastic trays to be easily integrated into existing transport and storage processes.",{"id":2098,"title":2099,"text":2100},215,"Custom cavities","The cavities are designed specifically for your components. Requirements such as packing density (number of parts per tray), orientation, and component loading and unloading form the basis of the design.",{"id":2102,"title":2103,"text":2104},216,"Packing density","Packing density defines how many items can be accommodated per thermoformed tray. Optimized packing density reduces empty space and lowers transport costs.",{"__component":2106,"id":2107,"title":85,"textblocks":2108},"page-template.textblocks",66,[2109],{"id":570,"title":2110,"text":2111,"variant":2112,"width":2113},"Material for Your Plastic Tray","Which plastic is the right one for your plastic packaging? Click here for a complete overview.","boxed","full",{"__component":962,"id":889,"title":2115,"introduction":2116,"cards":2117,"style":85},"Product Examples of Plastic Trays","Here are a number of examples of thermoformed plastic trays that are used in different areas.\n",[2118,2122,2126,2131],{"id":2119,"title":2120,"introduction":2121,"link":970,"link_label":971},1492,"Workpiece Carriers for Automotive","Workpiece carriers for manual and automated handling.",{"id":2123,"title":2124,"introduction":2125,"link":1070,"link_label":971},1493,"Tray Packaging for Metal Parts","Tray packaging is stackable and protects against damage.",{"id":2127,"title":2128,"introduction":2129,"link":2130,"link_label":971},1494,"ESD Workpiece Carriers for Electronics","ESD workpiece carriers protect your component from electrical charges.","/products/esd-workpiece-carriers-for-electronics",{"id":2132,"title":2133,"introduction":2134,"link":2135,"link_label":971},1495,"Plastic Trays with Color Stripes","Trays with colour stripes facilitate product identification and organization.","/products/trays-with-color-stripes",{"__component":2137,"id":1561,"title":2138,"steps":2139},"page-template.project-process","Project Process for Plastic trays: From Inquiry to Order",[2140,2144,2148,2152,2156,2159],{"id":2141,"title":2142,"text":2143},241,"Inquiry","You configure your desired product in our configurator in the desired quantities, material and design.\n",{"id":2145,"title":2146,"text":2147},242,"Review & Offer","We check your data for feasibility and implementation. Then we provide you with an offer within 24 hours. At the same time, we also make suggestions for the data creation of your deep-drawn part as well as useful sampling options.",{"id":2149,"title":2150,"text":2151},243,"Data Approval","You approve our data for prototyping or the series tool.",{"id":2153,"title":2154,"text":2155},244,"Tool & Sampling","We create your tool and send you series samples for approval.",{"id":233,"title":2157,"text":2158},"Series Production","After checking and approving the samples, we start manufacturing your deep-drawn parts.",{"id":2160,"title":2161,"text":2162},246,"Shipping","After completion and thorough inspection by our QA team, we will send your series delivery on its way.",{"__component":1555,"id":1100,"buttons":2164},[2165],{"id":2166,"visible":215,"label":2167,"link":229,"variant":230},871,"Configure your plastic tray",{"__component":1099,"id":2169,"title":2170,"text":2171,"image":85,"cta_button":2172},145,"Do you need plastic trays for KLT containers or Euro containers?","In our online shop, you’ll find a wide selection of plastic trays for standard KLTs and Euro containers. Your advantage: no design work and therefore no tooling costs. Order now.",{"id":2173,"visible":215,"label":2174,"link":2175,"variant":230},868,"Go to the online shop","/online-shop",{"__component":2177,"id":14,"title":2178,"text":2179,"information":2180,"image":2186},"page-template.image-text","Quickly find the right tray solution – download the white paper for free","\u003Cp>In our white paper, discover how versatile thermoformed plastic trays are and how you can quickly develop a custom concept using the 3D Tray Generator or order a suitable standard tray in just a few clicks.\u003C/p>\u003Cp> \u003C/p>\u003Cp>What you’ll learn:\u003C/p>\u003Cp> \u003C/p>\u003Cp>✓ Advantages of plastic trays\u003Cbr>✓ Our manufacturing standards\u003Cbr>✓ Product examples & properties\u003Cbr>✓ 3D tray concepts with the Tray Generator\u003Cbr>✓ Standard trays in the online shop\u003C/p>",[2181],{"id":2182,"title":2183,"text":2184,"link":2185},83,"Plastic trays for transport & storage","Download the white paper for free","https://share.hsforms.com/1BsKHsqnJTo-s7D61uN80xQ8o2u3",{"id":2187,"documentId":2188,"name":2189,"alternativeText":2189,"caption":16,"width":145,"height":2190,"formats":2191,"hash":2226,"ext":2024,"mime":2027,"size":2227,"url":2228,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":2229,"updatedAt":2229,"publishedAt":2230},2382,"j5tub595cj54bqypyctitu13","Tray-Generator Whitepaper Mockup",933,{"lg":2192,"md":2198,"sm":2204,"avatar":2209,"default":2215,"thumbnail":2221},{"ext":2024,"url":2193,"hash":2194,"mime":2027,"name":2195,"path":85,"size":2196,"width":154,"height":2197},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","lg_Tray_Generator_Whitepaper_Mockup_fa90592ed3","lg_Tray-Generator Whitepaper Mockup",29.46,746,{"ext":2024,"url":2199,"hash":2200,"mime":2027,"name":2201,"path":85,"size":2202,"width":161,"height":2203},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","md_Tray_Generator_Whitepaper_Mockup_fa90592ed3","md_Tray-Generator Whitepaper Mockup",21.23,560,{"ext":2024,"url":2205,"hash":2206,"mime":2027,"name":2207,"path":85,"size":2208,"width":168,"height":903},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","sm_Tray_Generator_Whitepaper_Mockup_fa90592ed3","sm_Tray-Generator Whitepaper Mockup",17.02,{"ext":2024,"url":2210,"hash":2211,"mime":2027,"name":2212,"path":85,"size":2213,"width":984,"height":2214},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","avatar_Tray_Generator_Whitepaper_Mockup_fa90592ed3","avatar_Tray-Generator Whitepaper Mockup",1.89,90,{"ext":2024,"url":2216,"hash":2217,"mime":2027,"name":2218,"path":85,"size":2219,"width":188,"height":2220},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","default_Tray_Generator_Whitepaper_Mockup_fa90592ed3","default_Tray-Generator Whitepaper Mockup",11.37,350,{"ext":2024,"url":2222,"hash":2223,"mime":2027,"name":2224,"path":85,"size":2225,"width":2094,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","thumbnail_Tray_Generator_Whitepaper_Mockup_fa90592ed3","thumbnail_Tray-Generator Whitepaper Mockup",3.6,"Tray_Generator_Whitepaper_Mockup_fa90592ed3",39.45,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","2025-11-26T12:39:34.000Z","2026-01-08T22:06:57.669Z",{"__component":607,"id":2232,"title":2233,"variant":298,"first_accordion_open":215,"accordions":2234},474,"FAQ – Frequently asked questions about plastic trays",[2235,2239,2243,2247,2251,2255,2259,2263,2267,2271],{"id":2236,"title":2237,"content":2238},2933,"What is meant by a tray?","\u003Cp>A tray is a thermoformed \u003Ca href=\"https://www.formary.de/en/products/thermoformed-plastic-packaging\">packaging solution\u003C/a> that securely holds products in cavities. Plastic trays in particular protect sensitive components during transport and are stackable.\u003C/p>",{"id":2240,"title":2241,"content":2242},2934,"Why use plastic as a packaging material?","\u003Cp>Plastic is durable, stackable, precisely formable, washable, and optionally ESD-safe, making it suitable for both single-use and reusable applications.\u003C/p>",{"id":2244,"title":2245,"content":2246},2935,"How are plastic trays manufactured?","\u003Cp>Plastic trays are produced by \u003Ca href=\"https://www.formary.de/en/plastic-thermoforming\">thermoforming\u003C/a>. A plastic sheet is heated and formed over a\u003Ca href=\"https://www.formary.de/en/blog/tools-for-thermoformed-plastic-parts\"> thermoforming tool\u003C/a> to achieve the desired shape.\u003C/p>",{"id":2248,"title":2249,"content":2250},2936,"Which materials are suitable for plastic trays?","\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pet-a-plastic\">PET-A\u003C/a>: transparent, recyclable\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/ps-plastic\">PS\u003C/a>: cost-effective, versatile\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/abs-plastic\">ABS\u003C/a>: robust, durable\u003C/li>\u003Cli>ESD materials: for electronic components\u003C/li>\u003C/ul>",{"id":2252,"title":2253,"content":2254},2937,"What is the difference between single-use and reusable trays?","\u003Cul>\u003Cli>\u003Cstrong>Single-use tray:\u003C/strong> cost-effective solution for one-time use\u003C/li>\u003Cli>\u003Cstrong>Reusable tray: \u003C/strong>robust, durable, and sustainable for long-term circulation\u003C/li>\u003C/ul>",{"id":2256,"title":2257,"content":2258},2938,"Where are plastic trays used?","\u003Cp>Thermoformed trays and workpiece carriers are used in the following industries:\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/thermoformed-parts-for-automotive\">Automotive \u003C/a>(workpiece carriers)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/electronics\">Electronics \u003C/a>(ESD trays)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/medical-pharmaceutical-applications\">Medical technology\u003C/a> (sterile packaging)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/industrial-solutions\">Industry \u003C/a>& logistics (standard KLT trays, custom solutions)\u003C/li>\u003C/ul>",{"id":2260,"title":2261,"content":2262},2939,"Does formary also offer plastic trays with ESD protection?","\u003Cp>Yes. Upon request, we design\u003Ca href=\"https://www.formary.de/en/blog/esd-trays\"> ESD trays\u003C/a> for your sensitive electronic components. We are happy to advise you on which material is best suited to your requirements.\u003C/p>",{"id":2264,"title":2265,"content":2266},2940,"How is the packing density of plastic trays determined?","\u003Cp>Packing density indicates how many items fit into a tray. It is defined based on the component’s shape, weight, and external dimensions. The goal is to use space efficiently and avoid empty volume during transport.\u003C/p>",{"id":2268,"title":2269,"content":2270},2941,"What advantages does a plastic tray offer in production automation?","\u003Cp>Plastic trays facilitate automated handling by providing precise cavities for robotic or machine access. They hold components in exact positions, speed up processes, and increase efficiency in automated production lines.\u003C/p>",{"id":2272,"title":2273,"content":2274},2942,"Can my plastic tray also be printed?","\u003Cp>Yes, that’s no problem. As a rule, we print thermoformed plastic parts using screen printing or pad printing. Learn more about these two printing techniques under \u003Ca href=\"https://www.formary.de/en/blog/printing-on-plastic-parts\">screen printing and pad printing.\u003C/a>\u003C/p>",{"__component":2276,"id":2277,"title":2278,"variant":241,"cta_button":85,"blogarticles":2279,"style":85},"page-template.blog-teaser",110,"More insights into plastic trays",[2280,2288,2296,2304],{"id":765,"documentId":2281,"createdAt":2282,"updatedAt":2283,"publishedAt":85,"locale":10,"title":2284,"introduction":2285,"content":2286,"slug":2287},"xv9se23qc5esajjy35n4d3lw","2026-01-13T15:51:51.994Z","2026-01-26T08:45:04.319Z","What Is a Workpiece Carrier? Definition & Applications","A constant challenge in the manufacturing industry is efficiently managing material flow throughout all assembly stages and departments. These logistical challenges can be optimally addressed by using product-specific workpiece carriers. Learn more in this article.","\u003Ch2>\u003Cspan style=\"color:#005250;\">What is a workpiece carrier?\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">A workpiece carrier, also known as a parts carrier, load carrier, tray or workpiece holder, is used to \u003Cstrong>transport\u003C/strong>, \u003Cstrong>fix\u003C/strong> and \u003Cstrong>protect\u003C/strong> workpieces during the manufacturing process. Workpiece carriers are used in various industries, including \u003C/span>\u003Ca href=\"https://www.formary.de/branchen/automotive\">\u003Cspan style=\"color:hsl(0,0%,0%);\">automotive\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\">, \u003C/span>\u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">\u003Cspan style=\"color:hsl(0,0%,0%);\">electronics\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\">, \u003C/span>\u003Ca href=\"https://www.formary.de/branchen/nahrungsmittel\">\u003Cspan style=\"color:hsl(0,0%,0%);\">food production\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> and others.\u003C/span>\u003C/p>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Werkstuecktraeger_7ae6aaee4c.png\" alt=\"Werkstückträger für verschiedene Funktionen und Anwendungen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">The functions of workpiece carriers explained in more detail:\u003C/span>\u003C/h3>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Fixing and positioning\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers are used to hold the workpieces securely in place and keep them in the desired position. This is particularly important for sensitive parts.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Protection against damage\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carrier transport systems ensure that workpieces are protected during \u003C/span>\u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">\u003Cspan style=\"color:hsl(0,0%,0%);\">transport and storage\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\">. Components can be fixed in such a way that sensitive component areas do not come into contact with the wall. They are also protected from falling out and vibrations during transport by fixings and customised nests.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Automation and efficiency\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">In automated production systems, workpiece carriers enable a smooth material flow. Workpiece carrier systems are often designed so that they can be seamlessly integrated into automated systems and enable robotic handling. You can find more on this topic under \u003C/span>\u003Ca href=\"https://www.formary.de/loesungen/kunststoff-automatisierungstray\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\"Automation trays.\"\u003C/span>\u003C/a>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">The role of workpiece carriers for Industry 4.0\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Industry 4.0 requires consistent automation of production processes for cross-technology mergers of systems. Consistent production conditions are essential to ensure that all robots and automation components can optimally control, remove and process components and transfer them smoothly to the next production step.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">These conditions are guaranteed by the use of flexible workpiece carriers, among other things.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers can efficiently transport partially processed components, assemblies or products from one cell, machine or system to the next processing station. The tray is perfectly matched to the individual conveyor technology and the respective processes. The workpiece carrier usually moves along the production line on a conveyor belt or workpiece conveyor.\u003C/span>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">How do workpiece carriers ensure optimised production and logistics?\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers play a decisive role in the optimisation of manufacturing and logistics processes. Here are some aspects of how they can contribute to this:\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Coding and product recognition\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Various electronic and optical methods are available to ensure that machines and systems can recognise both components and the workpiece carrier.\u003C/span>\u003C/p>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Codierung_und_Produkterkennung_bei_Werkstuecktraegern_04b5ca29d0.png\" alt=\"Werkstückträger ermöglichen Codierung und Produkterkennung\">\u003C/figure>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Placeholders for adhesive labels or label pockets\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Replaceable or fixed labels are an effective and frequently used method of product labelling. For labels, space can be saved at an early stage on the tray edge and the stacking cams can be designed to fit around them.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Integrated RFID transponders\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Electronic devices that transmit data wirelessly via radio frequencies can be integrated into the workpiece carrier. It is possible to provide space for an RFID transponder or alternative tracking devices at an early stage on the edge of the workpiece carrier.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Coding strip\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">For mechanical testing, BCD coding with moulded studs or milled cuts can be applied to the edge of the part carrier or the frame.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Colour stripes\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">An additional coloured stripe on the workpiece carrier can be used for visual alignment and orientation. Images and more information on \u003C/span>\u003Ca href=\"https://www.formary.de/produkte/tray-mit-farbstreifen\">\u003Cspan style=\"color:hsl(0,0%,0%);\">trays with colour strips\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> can be found on our product pages.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Alignment and positioning\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">To ensure that the sensor system reliably recognises components and prevents the robot gripper from colliding during loading and unloading, the workpiece carrier offers various solutions.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Gripper and fork recesses\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">If trays need to be separated individually (with a fork or grippers), recesses or grooves can be provided for dipping.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Recesses for centring cones\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Recesses for centring cones can be attached to the edge of the nest to align the workpiece carriers. The centring bar is used to secure the workpiece carrier during loading and unloading or on the conveyor belt.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Poka-Yoke corners\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">The term \"poka-yoke\" comes from the Japanese and means \"avoid mistakes\". Poka-yoke corners are used for visual orientation to avoid errors such as incorrect insertion or alignment of the workpiece holder. For correctly aligned workpiece holder insertion, a chamfer can be made in one of the corners or a coloured stripe can be placed on one side.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Anti-twist protection / stacking protection\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">An anti-twist device guarantees correct alignment when stacking several workpiece carriers on top of each other by means of mechanical stacking protection. This can also be designed for different tray variants so that the workpiece carriers can only be stacked by type.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Transport\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers also support the transport of components. The transport of components using the trays is ensured by efficient stacking, adaptation to conveyor systems and ergonomic handling.\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:31.32%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Stapelung_von_Werkstuecktraegern_e6a854e2e3.jpg\" alt=\"Effiziente Stapelung durch Werkstückträger\">\u003C/figure>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Stacking technology\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers are stackable. They can be stacked on top of each other effortlessly and stably without external aids. Various stacking techniques are available, including \u003Cstrong>undercut\u003C/strong> or \u003Cstrong>dimple stacking\u003C/strong>, which can be flexibly adapted to your transport and handling requirements.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">It is important to consider the following aspects in the design:\u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">The sensitivity of the parts\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">The desired number of layers\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">The maximum height of the packaging unit\u003C/span>\u003C/li>\u003C/ul>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">The deep-drawn workpiece carriers can be designed so that they can be stacked free-standing on Euro pallets or integrated into cartons or small load carriers. The stacking is adapted to the palletising system used and also includes an anti-twist device for stacking protection. You can find even more information on \u003C/span>\u003Ca href=\"https://www.formary.de/blog/transportschaeden-vermeiden-mithilfe-dieser-4-stapeltechniken\">\u003Cspan style=\"color:hsl(0,0%,0%);\">stacking techniques\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> in our blog.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Adaptation to conveyor systems\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Conveyor belt systems are used in the form of roller conveyors, belt conveyors and floor conveyors. The underside of your workpiece carrier is designed according to the requirements of your transport system.\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:28.45%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Anpassung_an_Foerdersysteme_2188301975.png\" alt=\"Anpassung der Werkstückträger an Fördersysteme\">\u003C/figure>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Ergonomic handling\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Ergonomically designed \u003Cstrong>recessed grips\u003C/strong> on the sides of the workpiece carriers facilitate ergonomic loading of the trays in the KLT or outer carton. This means that the trays can be easily gripped, held, carried, removed from the carton or placed back into the carton.\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:22.45%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Griffmulden_des_Werkstuecktraegers_1_0b09491900.jpg\" alt=\"Griffmulden ermöglichen ergonomisches Handling der Werkstückträger\">\u003C/figure>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">It is advisable to consider the size and position of the handles on the workpiece carrier at an early stage, as this also influences the shape of the nests and the stacking.\u003C/span>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Why plastic workpiece trays? The advantages\u003C/span>\u003C/h2>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Blog_Banner_1_1_05bdbbe651.png\" alt=\"Gefüllter Kunststoff Werkstückträger mit Bauteilen\">\u003C/figure>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers can be made of various materials, including \u003C/span>\u003Ca href=\"https://www.formary.de/blog/vergleich-kunststoff-vs-metall\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>plastic\u003C/strong> or \u003Cstrong>metal\u003C/strong>.\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> Plastic carriers are lighter and easier to handle than conventional metal cleaning baskets. The plastic material of the workpiece carriers therefore makes handling easier and, due to the plastic properties, promotes gentle handling of the sensitive workpieces.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Depending on the area of application, plastic workpiece carriers are usually made of materials such as PET-A, PS or ABS. Plastic trays often have special properties such as\u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/blog/esd-trays-aus-kunststoff-einsatz-und-vorteile\">\u003Cspan style=\"color:hsl(0,0%,0%);\">ESD protection\u003C/span>\u003C/a>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">resistance to chemicals\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">or integration into cleaning processes.\u003C/span>\u003C/li>\u003C/ul>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">The service life (disposable or reusable, over months or years) of the load carrier influences the design of the workpiece carrier. Thanks to variable material thicknesses, plastic pallets can be designed to be either very stable, durable and resilient for \u003Cstrong>reusable use\u003C/strong> as returnable packaging.\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:25.88%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefzieh_Transport_Einweg_Mehrweg_1dfc761d52_aca5821727.jpg\" alt=\"Einsatzdauer von Werkstückträgern\">\u003C/figure>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">This is achieved through increased material thicknesses and stabilising elements such as ribbing and struts. Alternatively, plastic workpiece carriers can be designed for \u003Cstrong>single-use\u003C/strong> in an extremely material-saving and cost-effective way.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Areas of application for plastic workpiece carriers\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Find out more about the areas of application for plastic workpiece carriers:\u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/esd-werkstuecktraeger-fuer-elektronik\">\u003Cspan style=\"color:hsl(0,0%,0%);\">ESD workpiece carriers for electronics\u003C/span>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/tray-mit-farbstreifen\">\u003Cspan style=\"color:hsl(0,0%,0%);\">Tray with colour stripes\u003C/span>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/werkstuecktraeger-fuer-automotive-1\">\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carrier for automotive\u003C/span>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/tray-verpackung-fuer-metallteile\">\u003Cspan style=\"color:hsl(0,0%,0%);\">Tray packaging for metal parts\u003C/span>\u003C/a>\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Workpiece carriers enable efficient processes - A summary\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">In the world of manufacturing, workpiece carriers are indispensable aids that ensure the smooth running of production processes. From fixing and positioning to protection against damage, they fulfil various functions to optimise the quality of the end products and increase efficiency.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Do you need workpiece carriers or\u003C/span>\u003Ca href=\"https://www.formary.de/en/products/thermoformed-plastic-packaging\">\u003Cspan style=\"color:hsl(0,0%,0%);\"> thermoformed plastic packaging \u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\">for your components? Then \u003C/span>\u003Ca href=\"https://www.formary.de/konfigurator\">\u003Cspan style=\"color:hsl(0,0%,0%);\">configure\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> your plastic tray now!\u003C/span>\u003C/p>","what-is-a-workpiece-carrier",{"id":2220,"documentId":2289,"createdAt":2290,"updatedAt":2291,"publishedAt":85,"locale":10,"title":2292,"introduction":2293,"content":2294,"slug":2295},"m8zzptx9l09znjfx044u28ia","2026-01-13T15:51:47.618Z","2026-01-26T08:34:06.659Z","Cleaning Trays: This is how to clean reusable trays","Workpiece carriers transport components in various stages of production and are used for long periods. Many components, especially in the automotive industry, are oily or greasy, and during transport, dirt and other contaminants accumulate. Therefore, it is important to clean the trays.","\u003Ch2>\u003Cspan style=\"color:#005250;\">How does tray cleaning affect design?\u003C/span>\u003C/h2>\u003Cp>The cleaning of used \u003Ca href=\"https://www.formary.de/en/solutions/trays-for-transportation-storage\">plastic trays\u003C/a> and \u003Ca href=\"https://www.formary.de/en/blog/what-is-a-workpiece-carrier\">workpiece carriers\u003C/a> usually takes place at the end of the production chain or is even completely separated from the production process and carried out by external service providers. Trays are usually designed with a focus on the production process they are intended to optimize. Nevertheless, it is important to consider tray cleaning right from the start of development. That's why you can specify washing processes in the \u003Ca href=\"https://www.formary.de/en/configurator\">configurator\u003C/a> when you make your inquiry.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">How is a tray cleaned industrially?\u003C/span>\u003C/h2>\u003Cp>In most cases, production sites sort trays that need to be cleaned and place them at a collection point where they are picked up for workpiece carrier cleaning. The trays are then cleaned either in-house or by an external service provider. \u003Cstrong>Industrial washing systems\u003C/strong> are used for this purpose. The designs of the washing systems are as varied as the items, workpiece carriers, and components being cleaned. In simplified terms, the washing process usually involves the following steps:\u003C/p>\u003Cul>\u003Cli>Pre-sorting\u003C/li>\u003Cli>Removal of foreign objects (e.g., labels)\u003C/li>\u003Cli>Multi-stage washing process as required, e.g.:\u003Cul>\u003Cli>Pre-wash zone\u003C/li>\u003Cli>Ultrasonic\u003C/li>\u003Cli>Spraying\u003C/li>\u003Cli>Immersion degreasing\u003C/li>\u003Cli>Injection flood washing\u003C/li>\u003Cli>High-pressure water jet technology\u003C/li>\u003C/ul>\u003C/li>\u003Cli>Drying process\u003C/li>\u003C/ul>\u003Cp>The latter is particularly important for \u003Cstrong>delicate electronic components\u003C/strong>, where residual moisture can quickly lead to corrosion. After the professional cleaning process, the reusable workpiece carriers can be returned to the production cycle immediately.\u003C/p>\u003Cp>Plastic and trays are exposed to particular stresses during industrial cleaning. We will take a closer look at these in the next section.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">What must the tray withstand during cleaning?\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Solvents\u003C/li>\u003Cli>Chemicals\u003C/li>\u003Cli>Mechanical high-pressure water\u003C/li>\u003Cli>High temperatures\u003C/li>\u003C/ul>\u003Cp>Effects on the tray during the washing process\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:22.52%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_f5063a52fa.png\" alt=\"Einwirkungen auf das Tray beim Waschprozess\">\u003Cfigcaption>Effects on the tray during the washing process\u003C/figcaption>\u003C/figure>\u003Cp>What workpiece carriers have to endure during the washing process naturally depends on the degree of contamination, the type of dirt, and the required hygiene standard. Solvents are used to remove grease, oil, or paint. Chemicals that remove residues can also have an aggressive effect on the surface of the tray. Mechanical high-pressure water can affect delicate contours, and drying processes expose the tray to high temperatures.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Cleaning trays: Cleaning techniques\u003C/span>\u003C/h3>\u003Cp>The \u003Cstrong>ultrasonic washing system\u003C/strong> is a gentle method for cleaning workpiece carriers. Even containers with the most stubborn residues can be cleaned without the use of aggressive cleaning chemicals. During ultrasonic cleaning, the workpiece carrier is placed in a bath that is set into vibration by sound waves. This creates positive and negative pressure in the cavities of the liquid, generating tiny bubbles. When the bubbles burst, this movement pulls the dirt off the surface.\u003C/p>\u003Cp>Drying can be carried out using \u003Cstrong>vacuum technology\u003C/strong>. Drying processes for sensitive components are carried out using warm air circulation systems or contactless, antistatic air cleaners. The possibilities are endless.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">How your tray survives many washing processes unscathed\u003C/span>\u003C/h2>\u003Cp>Since we have already designed many thermoformed trays and workpiece carriers that are suitable for industrial cleaning systems, we can tell you what is important.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">1.) The right choice of material\u003C/span>\u003C/h3>\u003Cp>Reusable containers are generally made from thicker materials to ensure that the tray remains stable for months or years of use. In addition, properties such as\u003C/p>\u003Cul>\u003Cli>impact strength\u003C/li>\u003Cli>hardness\u003C/li>\u003Cli>and resistance\u003C/li>\u003C/ul>\u003Cp>to various substances. What will the tray come into contact with and what solvents will be used to clean it? Only plastics that are non-reactive with the relevant substances and are resistant to them are selected.\u003C/p>\u003Cp>Although using high-quality plastic and thicker material is more expensive initially, the investment quickly pays for itself. A high-quality tray needs to be replaced less often and retains its stability and quality. Reusable trays therefore make sense not only from an environmental point of view, but also for economic reasons.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">2.) Observe design must-dos with regard to tray cleaning\u003C/span>\u003C/h3>\u003Cp>The design of the tray depends on the \u003Cstrong>environmental influences\u003C/strong> it has to withstand – including during workpiece carrier cleaning. Trays can be reinforced where high mechanical and dynamic stresses occur, and thin spots in cavities must be avoided. More complex tool designs support a long service life.\u003C/p>\u003Cp>Special features and post-processing support the cleaning of the tray. Plastic trays can be equipped with water-repellent edges. Holes can be milled into the bottom of the cavities or mold cavities so that water can drain off easily.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">3.) Involve cleaning service providers\u003C/span>\u003C/h3>\u003Cp>The design is most efficient when the internal or external cleaning service provider is involved from the outset. To avoid unwanted chemical reactions, there are two approaches:\u003C/p>\u003Ch4>Cleaning agent used\u003C/h4>\u003Cp>Ask your service provider to specify the cleaning agent they plan to use. formary checks the data sheet for \u003Cstrong>compatibility\u003C/strong> with the plastic used.\u003C/p>\u003Ch4>Plastic used\u003C/h4>\u003Cp>formary will provide the service provider with a \u003Cstrong>cleaning agent recommendation\u003C/strong> for the plastic used. The service provider will check the compatibility of the cleaning agent with their equipment. If you develop your tray with us, formary will be happy to handle the communication. We know that it is worthwhile for your project to draw on the combined experience of plastics and cleaning experts.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Tray cleaning – ask the right questions and get the perfect product quickly\u003C/span>\u003C/h2>\u003Cp>Design your workpiece carrier for production with subsequent workpiece carrier cleaning now. You can find this configuration in the formary configurator under “Fine tuning & handling” and “Washability.” Learn more about the design of deep-drawn parts in our blog post \u003Ca href=\"https://www.formary.de/en/blog/construction-data-in-thermoforming\">\u003Cstrong>\u003Cu>“Release of design data”\u003C/u>\u003C/strong>\u003C/a> or in our \u003Ca href=\"https://www.formary.de/en/design-guide\">\u003Cstrong>\u003Cu>design guide\u003C/u>\u003C/strong>\u003C/a>.\u003C/p>\u003Cp>Configuration of the washing process in the formary product configurator\u003C/p>\u003Cp>\u003Cstrong>If you have any questions or feedback, please write to us now in LiveChat or call us at: +49 7191 9525170\u003C/strong>\u003C/p>","how-to-clean-trays",{"id":692,"documentId":2297,"createdAt":2298,"updatedAt":2299,"publishedAt":85,"locale":10,"title":2300,"introduction":2301,"content":2302,"slug":2303},"yt35yx2a2ob138xd444o1cxl","2026-01-13T15:51:52.616Z","2026-01-26T08:46:19.075Z","Plastic manufacturing processes compared: thermoforming vs. injection molding, 3D printing, CNC milling, and foam","When manufacturing plastic parts, thermoforming is often compared with injection molding, milling, 3D printing, and foam solutions. The decisive factors are speed, cost, design freedom, material requirements, and process reliability. This article highlights the key differences between these processes.","\u003Ch2>\u003Cspan style=\"color:#005250;\">Comparison of plastic manufacturing processes - The most important facts in brief\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Plastic manufacturing processes differ primarily in terms of time-to-market, costs, design freedom, robustness, material diversity, and automatability.\u003C/li>\u003Cli>\u003Cstrong>Thermoforming\u003C/strong> is particularly advantageous for small to medium series and offers short project lead times.\u003C/li>\u003Cli>\u003Cstrong>Injection molding\u003C/strong> is worthwhile for large quantities, but incurs high tooling costs.\u003C/li>\u003Cli>\u003Cstrong>Milling and 3D printing\u003C/strong> are suitable for prototyping, but are expensive in series production.\u003C/li>\u003Cli>\u003Cstrong>Foam and standard solutions\u003C/strong> are cost-effective, but technically limited.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">What are the most important plastic manufacturing processes?\u003C/span>\u003C/h2>\u003Cp>In plastics engineering, different plastic processes are used depending on the component geometry and quantity.\u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Process\u003C/th>\u003Cth>Category\u003C/th>\u003Cth>Typical applications\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>Thermoforming\u003C/td>\u003Ctd>Forming\u003C/td>\u003Ctd>Housings, covers, trays, packaging\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Injection molding\u003C/td>\u003Ctd>Casting\u003C/td>\u003Ctd>Mass-produced products, precision components\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>CNC milling\u003C/td>\u003Ctd>Machining\u003C/td>\u003Ctd>Precision components, prototypes\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>3D printing\u003C/td>\u003Ctd>Additive\u003C/td>\u003Ctd>Prototypes, small series, complex geometries\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Foam solutions\u003C/td>\u003Ctd>Foaming\u003C/td>\u003Ctd>Upholstery, simple packaging\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Cp>In plastics engineering, these processes are primarily differentiated according to the molding method, quantity, precision, and material properties.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp>ℹ️ In this article, we compare plastic manufacturing processes that are particularly suitable for housings, covers, trays, and functional components. Processes such as extrusion or blow molding are deliberately not covered in depth, as they are primarily used for profiles, films, or hollow bodies without specific geometries. \u003C/p>\n    \u003C/div>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">How do key plastic manufacturing processes work?\u003C/span>\u003C/h2>\u003Cp>Here is a brief overview of how they work:\u003C/p>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>In \u003Ca href=\"https://www.formary.de/en/plastic-thermoforming\">thermoforming\u003C/a>, a plastic sheet is heated and then drawn into a mold. The process is suitable for \u003Ca href=\"https://www.formary.de/en/solutions/plastic-containers\">containers\u003C/a>, \u003Ca href=\"https://www.formary.de/en/solutions/plastic-covers\">housings\u003C/a>, \u003Ca href=\"https://www.formary.de/en/products/thermoformed-plastic-packaging\">packaging\u003C/a>, and \u003Ca href=\"https://www.formary.de/en/solutions/plastic-inlays\">inlays\u003C/a>.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Isometric_view_1_1_30bffb92d9.webp\" alt=\"Isometric view of the thermoforming process\">\u003C/figure>\u003Ch3>Injection molding\u003C/h3>\u003Cp>In \u003Ca href=\"https://www.formary.de/en/blog/injection-molding-vs-thermoforming\">injection molding\u003C/a>, plastic is first melted and then injected under pressure into a closed mold. There, the material solidifies through controlled cooling before the mold is opened and the component is removed.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Filling_funnel_1_1_99ee04589a.webp\" alt=\"Injection molding process\">\u003C/figure>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>In \u003Ca href=\"https://www.formary.de/en/post-processing-methods/trennen/cnc-milling\">CNC milling\u003C/a>, a component is carved out of a plastic block by a computer-controlled milling head that precisely removes material along predetermined paths.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_12_1_c0eee05c68.webp\" alt=\"CNC milling process\">\u003C/figure>\u003Cp>In \u003Ca href=\"https://www.formary.de/en/blog/thermoforming-vs-3d-printing\">3D printing\u003C/a>, also known as additive manufacturing, a component is built up layer by layer from plastic.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Material_preparation_1_1_ef5d47864c.webp\" alt=\"3D printing process\">\u003C/figure>\u003Ch4>Foam and standard solutions\u003C/h4>\u003Cp>Foam can be produced both chemically and physically. In chemical foaming, typical components such as polyol and isocyanate react with each other, producing CO₂ among other things. This gas causes the mass to foam. In physical foaming, a blowing agent is added which expands or evaporates when heated, thus forming the pore structure.\u003C/p>\u003Cp>After foaming, the foam block hardens and can then be cut, punched, or CNC-machined. The foam parts produced in this way are particularly suitable for simple packaging, upholstery elements, or standard solutions.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">The top 5 factors to consider when deciding which plastic manufacturing process is best suited to your application\u003C/span>\u003C/h2>\u003Cp>The processes are compared in five categories that are often decisive when it comes to the production of plastic parts:\u003C/p>\u003Col>\u003Cli>Time to market\u003C/li>\u003Cli>Cost structure (for small and medium series)\u003C/li>\u003Cli>Design freedom & modification effort\u003C/li>\u003Cli>Mechanical robustness\u003C/li>\u003Cli>Material selection\u003C/li>\u003C/ol>\u003Ch3>\u003Cspan style=\"color:#005250;\">1. Time-to-market\u003C/span>\u003C/h3>\u003Cp>Fast development and production start-ups enable you to respond to market requirements. Especially in dynamic markets, a short time-to-market can be crucial for securing competitive advantages or meeting project deadlines.\u003C/p>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>In the best case scenario, a \u003Ca href=\"https://www.formary.de/en/blog/project-planning-in-thermoforming\">thermoforming project\u003C/a> can be delivered in less than 6 weeks. This includes 1-2 weeks for creating the design based on the requirements and data in consultation with the company. Once the \u003Ca href=\"https://www.formary.de/en/blog/construction-data-in-thermoforming\">design data\u003C/a> has been approved, production of the aluminum series tool begins. Depending on the urgency, this can be done in 3 weeks.\u003C/p>\u003Cp>As soon as the \u003Ca href=\"https://www.formary.de/en/blog/tools-for-thermoformed-plastic-parts\">tool\u003C/a> is ready, it is taken to the thermoforming manufacturer and the first samples are drawn from the series tool and material. Once the series samples have been approved, series production begins. Depending on the quantities and provided that the manufacturer has sufficient capacity, (partial) delivery can take place after just two weeks.\u003C/p>\u003Ch4>Injection molding\u003C/h4>\u003Cp>In injection molding, the long tooling times of usually six to twelve weeks lead to a significantly delayed start of series production.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/CW_1_2_1_1_0515b9ec9d.webp\" alt=\"Delivery times in injection molding\">\u003C/figure>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>Milling and 3D printing are becoming increasingly complex in series production, which means that production times are longer overall. 3D printing is very fast for smaller quantities or prototypes, as no tools are required. This means there are \u003Cstrong>no lead times\u003C/strong>. Once the CAD data is available, parts can be manufactured within a few days.\u003C/p>\u003Cp>For large series, 3D printing or milling is limited due to slower production speeds, poor scalability, and higher material costs.\u003C/p>\u003Ch4>Foam / Standard solutions\u003C/h4>\u003Cp>Foam and standard solutions are ready for immediate use, but often do not offer the precision required for technically demanding applications.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">2. Cost structure for small and medium series\u003C/span>\u003C/h3>\u003Cp>In moderate quantities, fixed costs have a direct impact on profitability, as they significantly increase the unit price. Processes with low fixed costs enable more efficient unit costs and reduce the risk of an uneconomical series.\u003C/p>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>A key cost driver in a thermoforming project is the tooling costs, which represent a one-time investment in the four to five-digit range. These costs are amortized as the number of units increases. Since economies of scale do not apply to the same extent to material costs, the proportion of material costs per thermoformed part increases with increasing quantity and thus becomes the largest cost center.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Total_cost_share_1_1_079ca23bfa.webp\" alt=\"Cost factors in thermoforming\">\u003C/figure>\u003Cp>Compared to other plastic manufacturing processes, thermoforming occupies the “sweet spot” between several hundred and 10,000 parts, as the initial tooling costs are significantly lower than for injection molding and the unit prices are significantly lower than for 3D printing.\u003C/p>\u003Ch4>Injection molding\u003C/h4>\u003Cp>Injection molding requires a costly initial investment in the tool, but is more cost-effective in terms of total costs due to low unit prices for quantities of around 10,000 or more. This means that the manufacturing process only pays off for very large series.\u003C/p>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>3D printing has no initial tooling costs, but due to consistent production times, there is little scope for economies of scale in terms of quantity. Milling also incurs high unit costs, which quickly makes the process uneconomical for small and medium-sized series.\u003C/p>\u003Ch4>Foam / standard solutions\u003C/h4>\u003Cp>Foam solutions and standard solutions are cost-effective, but in many cases do not offer sufficient technical durability.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">3. Design freedom & modification effort\u003C/span>\u003C/h3>\u003Cp>A manufacturing process that can respond flexibly to product changes, especially in the development phase, and does not make adjustments expensive or time-consuming reduces development risks. This allows updates and optimizations to be implemented without high additional costs.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_15_1_406ba26690.webp\" alt=\"Plastic cover\">\u003C/figure>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>Deep drawing offers a high degree of flexibility and allows for adjustments, even for special requirements such as ESD or STANAG compliance.\u003C/p>\u003Ch4>Injection molding\u003C/h4>\u003Cp>Injection molding allows for design freedom, but changes to the tool often result in considerable effort and high adjustment costs.\u003C/p>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>Milling and 3D printing allow for changes. However, milling has geometric limitations, which reduces the scope for design. 3D printing allows for a great deal of creative freedom.\u003C/p>\u003Ch4>Foam / standard solutions\u003C/h4>\u003Cp>Foam and standard components offer little scope for customization and are limited to standard shapes.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">4. Mechanical robustness\u003C/span>\u003C/h3>\u003Cp>Thermoformed parts such as housings or panels must be resilient in real-world use. An unsuitable process will result in components that deform, break, or are unsafe, which can lead to high follow-up costs in assembly and service.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/behaeltnis_belastung_01_1_1_41d5d7d8e1.webp\" alt=\"Plastic container\">\u003C/figure>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>Thanks to adjustable wall thicknesses and the materials used, thermoforming offers high rigidity and excellent mechanical strength.\u003C/p>\u003Ch4>Injection molding\u003C/h4>\u003Cp>Injection-molded parts also achieve high strength and are mechanically equivalent to thermoformed parts in terms of robustness.\u003C/p>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>3D-printed components have significant limitations in terms of mechanical load capacity.\u003C/p>\u003Ch4>Foam / standard solutions\u003C/h4>\u003Cp>Foam solutions also have low mechanical load capacity and are therefore usually unsuitable for functional technical applications.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">5. Material selection\u003C/span>\u003C/h3>\u003Cp>\u003Ca href=\"https://www.formary.de/en/materials\">Materials\u003C/a> determine both functionality and durability. Requirements such as \u003Ca href=\"https://www.formary.de/en/blog/esd-trays\">ESD protection\u003C/a>, UV resistance, temperature behavior, or chemical resistance are often crucial to a project. Processes with a limited selection of materials can severely restrict the area of application.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_16_1_5d8c0e1a7b.webp\" alt=\"Plastic flakes\">\u003C/figure>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>Thermoforming allows for a wide range of materials, including specialized variants such as \u003Ca href=\"https://www.formary.de/en/products/esd-workpiece-carriers-for-electronics\">ESD-compatible\u003C/a> or flame-retardant materials, covering many technical requirements.\u003C/p>\u003Ch4>Injection molding\u003C/h4>\u003Cp>Injection molding offers a certain variety of materials, but is limited by process-specific requirements in the selection and combination of plastics.\u003C/p>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>The choice of materials for milling and 3D printing is highly dependent on the respective machine, meaning that not all engineering plastics can be used.\u003C/p>\u003Ch4>Foam / Standard solutions\u003C/h4>\u003Cp>Foams are difficult to specify and therefore only meet simple material requirements.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Plastic manufacturing processes in tabular comparison:\u003C/span>\u003C/h2>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Advantages\u003C/th>\u003Cth>\u003Cstrong>Plastic thermoforming\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Injection molding\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Milling / 3D printing\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Foam / Standard solutions\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>Time-to-Market\u003C/td>\u003Ctd>quickly achievable, depending on geometry & tooling\u003C/td>\u003Ctd>long tooling times (6–12 weeks)\u003C/td>\u003Ctd>quick for samples, but time-consuming for series production\u003C/td>\u003Ctd>immediately available, but lower precision\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Costs for small/medium series\u003C/td>\u003Ctd>very efficient, low tooling costs\u003C/td>\u003Ctd>high fixed costs, only worthwhile for large series\u003C/td>\u003Ctd>high unit costs\u003C/td>\u003Ctd>inexpensive, but short service life\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Design freedom & adaptability\u003C/td>\u003Ctd>high flexibility (also for ESD, STANAG, etc.)\u003C/td>\u003Ctd>high adaptation costs\u003C/td>\u003Ctd>geometrically limited (milling) / very free (3D printing)\u003C/td>\u003Ctd>hardly customizable\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Mechanical robustness\u003C/td>\u003Ctd>high rigidity due to wall thickness adjustment\u003C/td>\u003Ctd>high strength due to compacted plastic melt\u003C/td>\u003Ctd>limited with 3D printing; CNC robust\u003C/td>\u003Ctd>low stability\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Material selection (e.g., ESD, PC, STANAG)\u003C/td>\u003Ctd>wide selection, including specialized materials\u003C/td>\u003Ctd>limited by process-related requirements\u003C/td>\u003Ctd>depends on machine & process\u003C/td>\u003Ctd>hardly specifiable\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Which plastic manufacturing process is right for my project?\u003C/span>\u003C/h2>\u003Cp>The choice of the appropriate process depends largely on the number of units, the type of component, and the cost requirements. A quick basis for decision-making:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Recommendation of the appropriate plastic process based on number of units\u003C/span>\u003C/h3>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Quantity\u003C/th>\u003Cth>Recommended plastic process\u003C/th>\u003Cth>\u003Cstrong>Why?\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>1–20 pieces\u003C/td>\u003Ctd>3D printing or CNC milling\u003C/td>\u003Ctd>Maximum flexibility, no tooling costs, ideal for prototypes or functional samples.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>20–500 pieces\u003C/td>\u003Ctd>Thermoforming\u003C/td>\u003Ctd>Very low tooling costs, fast implementation, economical for small series.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>10,000 - 100,000 pieces\u003C/td>\u003Ctd>Thermoforming or injection molding (to be considered individually)\u003C/td>\u003Ctd>Thermoforming is most cost-effective for thin-walled, large components; injection molding is useful for high precision/detail requirements.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>100,000+ pieces\u003C/td>\u003Ctd>typically injection molding (or thermoforming with appropriate tools)\u003C/td>\u003Ctd>High tooling costs are offset by minimal unit costs.\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">FAQ - Frequently asked questions about manufacturing processes for plastic parts\u003C/span>\u003C/h2>\u003Ch4>What plastic manufacturing processes are available?\u003C/h4>\u003Cp>The most important plastic manufacturing processes include thermoforming, injection molding, CNC milling, 3D printing, and foaming (e.g., foam solutions). The most suitable process depends on the number of units, geometry, material requirements, and budget.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Which plastic manufacturing process is the most cost-effective?\u003C/span>\u003C/h4>\u003Cp>For small and medium series, \u003Cstrong>thermoforming\u003C/strong> is the most economical process. For large series, \u003Cstrong>injection molding\u003C/strong> remains unbeatable.\u003C/p>\u003Ch4>Which process is suitable for complex geometries?\u003C/h4>\u003Cul>\u003Cli>Filigree details → injection molding\u003C/li>\u003Cli>Complex free forms → 3D printing\u003C/li>\u003Cli>Large, thin-walled housings → thermoforming\u003C/li>\u003C/ul>\u003Ch4>Which is the most flexible process?\u003C/h4>\u003Cp>\u003Cstrong>Thermoforming:\u003C/strong> low tooling costs, quick changes, large components possible.\u003C/p>\u003Ch4>When is thermoforming more suitable than injection molding?\u003C/h4>\u003Cp>Thermoforming is more economical for small and medium-sized series, as tooling and adjustment costs are significantly lower and projects can be started more quickly.\u003C/p>\u003Ch4>Why is milling or 3D printing often unsuitable for series production?\u003C/h4>\u003Cp>Both processes require long machine times and result in correspondingly high unit costs, which quickly makes series production uneconomical.\u003C/p>\u003Ch4>How does design freedom affect manufacturability?\u003C/h4>\u003Cp>Greater design freedom facilitates adjustments but can lead to manufacturing risks. A \u003Ca href=\"https://www.formary.de/en/3d-services/dfm-analyse\">DFM analysis\u003C/a> ensures that geometries are suitable for deep drawing and can be implemented efficiently.\u003C/p>\u003Ch4>How do I find the right material for my component?\u003C/h4>\u003Cp>The \u003Ca href=\"https://www.formary.de/en/whitepaper-ebooks/materialguide-1\">Material Guide\u003C/a> provides a compact overview of available plastics, their properties, and their suitability for various applications.\u003C/p>\u003Ch4>Which industries benefit particularly from thermoforming?\u003C/h4>\u003Cp>Typical areas of application include \u003Ca href=\"https://www.formary.de/en/industries/mechanical-engineering\">mechanical engineering\u003C/a>, \u003Ca href=\"https://www.formary.de/en/industries/medical-pharmaceutical-applications\">medical technology\u003C/a>, \u003Ca href=\"https://www.formary.de/en/industries/robotics\">robotics\u003C/a>, \u003Ca href=\"https://www.formary.de/en/industries/electronics\">electronics\u003C/a>, and \u003Ca href=\"https://www.formary.de/en/industries/agriculture-horticulture\">horticulture\u003C/a>.\u003C/p>\u003Ch4>Are there sustainable alternatives?\u003C/h4>\u003Cp>Yes, with our \u003Ca href=\"https://www.formary.de/en/products/molded-fiber-packaging\">fiber casting\u003C/a> and \u003Ca href=\"https://www.formary.de/en/products/paper-pulp-injection-molded-packaging\">paper injection molding\u003C/a> solutions, we offer completely biodegradable products, or through the use of \u003Ca href=\"https://www.formary.de/en/blog/what-is-recyclate\">recyclates\u003C/a> and \u003Ca href=\"https://www.formary.de/en/blog/what-are-bioplastics\">bioplastics\u003C/a>.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Select the right manufacturing process for your project now\u003C/span>\u003C/h2>\u003Cp>Choosing the right process determines costs, speed, and technical performance. With formary, you not only receive high-quality products, but also support in selecting materials, surfaces, and the optimal process.\u003C/p>\u003Cp>On request, we can also check whether a combination of several plastic manufacturing processes makes sense—for example, \u003Ca href=\"https://www.formary.de/en/blog/rapid-prototyping-in-thermoforming\">prototyping\u003C/a> using 3D printing and subsequent series production using thermoforming. Start now with your inquiry via the \u003Ca href=\"https://www.formary.de/en/configurator\">formary configurator\u003C/a> and realize your next project quickly and efficiently.\u003C/p>","plastic-manufacturing-processes-compared",{"id":1388,"documentId":2305,"createdAt":2306,"updatedAt":2307,"publishedAt":85,"locale":10,"title":2308,"introduction":2309,"content":2310,"slug":2311},"t8cdf4kf19se6cjzzzao0d9i","2026-01-13T15:51:50.468Z","2026-01-26T08:41:41.310Z","Determining the Mold Nests of Your Workpiece Carrier","Mold nests or cavities can be diverse: rectangular, round, custom-shaped, tracks, ribs, or domes. So how is it decided which mold nest is the right one? More on this in the article.","\u003Cp>The shape of the cavity that holds the component is often the critical point for its functionality. Whether for inlays, blisters, transport trays, or workpiece carriers—how well the cavity fits the product determines the efficiency and safety during handling, transport, and storage.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">What are mold nests? What is a cavity?\u003C/span>\u003C/h2>\u003Cp>Mold nests are cavities that hold the component. The term \"cavity\" comes from the Latin \"cavum,\" meaning hollow. In simple terms, mold nests are recesses in the workpiece carrier designed for secure transport of the component and to simplify loading and unloading of the trays.\u003C/p>\u003Cp>The shape of the cavity that holds the component is often the key to functionality. Whether for inlays, blisters, transport trays, or workpiece carriers, the better the cavity fits the product, the more efficient and safe the handling, transport, and storage will be.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Typical requirements for mold nests and cavities\u003C/span>\u003C/h2>\u003Cp>In both intralogistics and extralogistics, the primary goal is cost savings.\u003C/p>\u003Cp>One way this is achieved is by saving volume and using space more efficiently. For transporting components on trays, a high packing density is essential. This means achieving a minimal transport volume by placing as many components as possible per tray. Therefore, the mold nests and cavities must be designed to maximize the packing density.\u003C/p>\u003Cp>At the same time, costs can be saved if as many different components as possible can be transported in a universal tray. This means fewer tray variants and lower investment and handling costs. In this case, the mold nests are designed as universal nests.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">What affects the maximum packing density of mold nests and cavities?\u003C/span>\u003C/h2>\u003Cp>The maximum packing density is usually determined by your application specifications, thermoforming limitations, and, if the trays are used on automated production lines, the capabilities of the system/robot. Based on these specifications, the goal is to fill the available space as efficiently as possible with mold nests.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">1.) Users often specify a minimum distance for the cavities:\u003C/span>\u003C/h3>\u003Cul>\u003Cli>Distance between mold nests\u003C/li>\u003Cli>Distance from mold nest to the outer edge of the tray These specifications have ergonomic reasons for non-automated processes. Manual loading and handling of the trays should be simple. For example, components should be easily removed from the cavity, or trays should be quickly placed into a secondary container.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">2.) What do the mold nests require?\u003C/span>\u003C/h3>\u003Cul>\u003Cli>The mold nests need a draft angle of at least 2-5°. This draft angle is needed for thermoforming so the tray can be lifted off the deep-drawing tool.\u003C/li>\u003C/ul>\u003Cp>This impacts the arrangement of the cavities on the tray, as well as the distances between the mold nests. CAD programs have a draft angle analysis feature to optimize the packing density of tightly packed trays.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">3.) What requirements does the automated system have for the cavities?\u003C/span>\u003C/h3>\u003Col>\u003Cli>Edge geometry of the nest opening\u003C/li>\u003Cli>Gripper type and gripper technique\u003C/li>\u003Cli>Nest depth In automation projects, there are additional requirements for nest production. The maximum packing density is always the result of the equation of the above factors.\u003C/li>\u003C/ol>\u003Ch3>\u003Cspan style=\"color:#005250;\">How are universally usable mold nests designed?\u003C/span>\u003C/h3>\u003Cp>When investing in the development of a transport tray, the design of a universal tray is often required. A universal tray can transport different component variants or families of components. This saves on tool costs, which would be incurred for each tray variant.\u003C/p>\u003Cp>This means the mold nests must be adapted to various components.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">What should be considered when developing universal mold nests?\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>Position:\u003C/strong> If placing the components in a horizontal position is not possible due to different dimensions, much space can be wasted.\u003C/li>\u003Cli>\u003Cstrong>Unequal outer sizes and/or contours:\u003C/strong> The contours must roughly match, or else it will be difficult to design.\u003C/li>\u003Cli>\u003Cstrong>Sensitive areas:\u003C/strong> If certain parts of the component need to be free, it is often hard to find a middle ground.\u003C/li>\u003Cli>\u003Cstrong>Placing components at different levels:\u003C/strong> Steps and tight contours in some materials, like PC, are difficult to form.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">How are mold nests 100% adapted to the component?\u003C/span>\u003C/h2>\u003Cp>A cavity is always aligned with the original component. This is done using the CAD data of the components, a component prototype, or an existing tray.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">How are nest data created?\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>CAD data:\u003C/strong> The best way for the customer and formary is to create data from the CAD files of the component. This allows for optimal measurement of all sides of the component. No time-consuming adjustments to the data are necessary. Additionally, finer details, such as the gap between the component and the nest's inner wall, can be adjusted in advance. Before data creation, a confidentiality agreement (NDA) is signed.\u003C/li>\u003Cli>\u003Cstrong>Component prototype:\u003C/strong> The second option is to create nest data based on a component prototype. Depending on the component's design, we can either manually measure or use more sophisticated optical measuring devices.\u003C/li>\u003Cli>\u003Cstrong>Existing tray:\u003C/strong> As a third option, we can reverse-engineer the data based on an existing tray prototype. Here, we measure the part with a Faro arm. A disadvantage is that imperfections on the tray's surface are also transferred to the data model. It is always important that other requirements, such as centering distances (for automated trays), grid dimensions, and desired measurements at the nest's bottom, are communicated. The more details are aligned in advance, the fewer errors will occur in the data construction.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Can I test the fit of the cavity before tool creation?\u003C/span>\u003C/h3>\u003Cp>Yes. Once the nest design has been created in the CAD program, its functionality can be tested with different variants (see also prototypes or our blog post on rapid prototyping).\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Options for testing mold nest samples\u003C/span>\u003C/h3>\u003Cp>Testing mold nest samples can be done with 3D printing or thermoforming from an Ureol tool.\u003C/p>\u003Cp>3D printing is the fastest option but provides less insight regarding the deep-drawing result. Thermoforming from an Ureol tool is slower but much more indicative, as it allows the direct transfer of learnings about the stretching behavior for the series.\u003C/p>\u003Cp>The appropriate option depends on the requirements profile, which consists of the following three factors:\u003C/p>\u003Cp>\u003Cstrong>Speed\u003C/strong>: How quickly are the samples and their review required?\u003C/p>\u003Cp>\u003Cstrong>Relevance\u003C/strong>: How comparable does the sample need to be to the series production? Does it need to use the original material and thickness? Should it be deep-drawn (tested method), or can an alternative method (3D printing) be used?\u003C/p>\u003Cp>\u003Cstrong>Effort\u003C/strong>: Is there a larger budget available for sample testing before starting production? Is it only the fit being tested, or should the tray be replicated as realistically as possible for series use\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">What happens if the components do not fit in the mold nests?\u003C/span>\u003C/h3>\u003Cp>If the components do not fit in the cavities, mold nests can be quickly modified. We offer various sample levels that differ in speed, relevance, and effort.\u003C/p>\u003Cp>The 3D print and Ureol thermoforming sample options take advantage of naturally fast development times and are the quickest and most cost-effective options for fixed insights. After testing the samples with your components, adjustments can be made promptly.\u003C/p>\u003Cp>If adjustments are only noticed during the prototype's production or the first real handling tests, that's not a problem. The following guidelines apply:\u003C/p>\u003Ch3>Options for adjusting mold nests and cavities\u003C/h3>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt solid windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt solid windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.0pt;\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>Tool design\u003C/strong>\u003C/span>\u003C/th>\u003Cth style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt none windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt solid windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>Mold pockets can be adjusted in this direction  \u003C/strong>\u003C/span>\u003C/th>\u003Cth style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt none windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt solid windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>Mold pockets cannot be adjusted in this direction\u003C/strong>\u003C/span>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt solid windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt none windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.0pt;\">\u003Cstrong>Negative mold tool\u003C/strong>\u003C/td>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:none;border-right:1.0pt solid windowtext;border-top:none;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">\u003Cp>Deepen the mold nests\u003C/p>\u003Cul>\u003Cli>Increase the nest's size to create more space between the nest and the component\u003C/li>\u003Cli>Lower the nest to sink the components deeper into the nest\u003C/li>\u003C/ul>\u003C/td>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:none;border-right:1.0pt solid windowtext;border-top:none;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">Increase the nest height\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt solid windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt none windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.0pt;\">\u003Cstrong>Positive mold tool\u003C/strong>\u003C/td>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:none;border-right:1.0pt solid windowtext;border-top:none;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">\u003Cp>Increase the nests\u003C/p>\u003Cul>\u003Cli>Tighten the mold nests around the component to reduce space between the component and the nest walls\u003C/li>\u003Cli>Raise the nest floor to position the components closer to the nest edge or even allow them to protrude (e.g., for better gripper positioning)\u003C/li>\u003C/ul>\u003C/td>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:none;border-right:1.0pt solid windowtext;border-top:none;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">Deepen the mold nests\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Determining mold nests and cavities - A conclusion\u003C/span>\u003C/h3>\u003Cp>The selection of appropriate mold nests for workpiece carriers is crucial for efficient transport and storage. Mold nests ensure that the component is securely held in the workpiece carrier and safely undergoes all production and logistics processes. In designing mold nests, cavities for gripper cutouts, as well as factors such as minimum distances, draft angles, and automation system requirements, should be considered. Overall, suitable mold nests are an essential component of product safety and process optimization.\u003C/p>\u003Cp>\u003Cstrong>Any questions? Contact us now via live chat or call: 07191 9525170.\u003C/strong>\u003C/p>","how-to-determine-tray-cavities",{"__component":2313,"id":1617,"title":2314,"employee":2315},"page-template.schedule-a-call","Do you still have questions about plastic trays? 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Kunststoffabdeckung in weiß 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use a plastic cover?","A plastic cover reliably protects components from dust, dirt, liquids, and mechanical impact. It conceals cables or electronics and ensures a clean, professional appearance.","\u003Cp>Compared to metal, plastic covers and housings are:\u003C/p>\u003Cul>\u003Cli>lighter and easier to install\u003C/li>\u003Cli>more cost-effective to manufacture, even in small quantities\u003C/li>\u003Cli>ore flexible in shape, color, and size\u003C/li>\u003Cli>impact-absorbing and noise-dampening\u003C/li>\u003Cli>resistant to chemicals and corrosion\u003C/li>\u003Cli>ESD-safe when using suitable plastics and additives\u003C/li>\u003C/ul>\u003Cp>→ Learn more in our blog: \u003Ca href=\"https://www.formary.de/en/blog/plastics-vs-metal\">Plastic vs. metal\u003C/a>\u003C/p>",{"id":1552,"title":3238,"introduction":3239,"content":3240},"Areas of application for plastic covers","Plastic covers are versatile and used across a wide range of industries—from mechanical engineering and medical technology to automotive and electronics applications.","\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/medical-pharmaceutical-applications\">Medical technology: \u003C/a>housings for diagnostic devices, MRI covers, monitors, control panels\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/mechanical-engineering\">Mechanical engineering\u003C/a> & \u003Ca href=\"https://www.formary.de/en/industries/industrial-solutions\">industry\u003C/a>: machine covers, CNC protective hoods, wheel housings, plastic enclosures\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/thermoformed-parts-for-automotive\">Automotive \u003C/a>& caravan: interior components, wheel trims, tractor hoods, caravan covers\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/electronics\">Electronics\u003C/a>: plastic housings with ESD protection, covers for control units, panels with cable feed-throughs\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/agriculture-horticulture\">Agriculture & horticulture: \u003C/a>protective hoods for outdoor applications with UV resistance\u003C/li>\u003C/ul>",{"id":3242,"title":3243,"introduction":3244,"content":3245},181,"Highest Optical Quality","Plastic covers are often visible components, which is why we place special emphasis on high-quality, scratch-free surfaces.","\u003Cp>The surfaces of plastic covers can be enhanced by:\u003C/p>\u003Cul>\u003Cli>Colored plastics\u003C/li>\u003Cli>Printing or coating techniques\u003C/li>\u003Cli>Texturing\u003C/li>\u003Cli>Metallization\u003C/li>\u003Cli>Stainless steel appearance\u003C/li>\u003C/ul>\u003Cp>Compared to injection molding, thermoformed plastic covers do not show visual defects such as mold parting lines on the surface. To conceal edges or recesses, undercuts can be incorporated into the plastic enclosure.\u003C/p>",{"__component":238,"id":3247,"title":3248,"variant":241,"size":213,"introduction":85,"benefits":3249,"style":85},559,"Advantages of Plastic Covers",[3250,3254,3258,3262,3266,3270,3274,3278,3282],{"id":3251,"title":3252,"text":3253},2434,"Complex Geometries","Plastic covers allow for complex shapes and geometries to be created without high tooling costs or large initial investments.\n",{"id":3255,"title":3256,"text":3257},2435,"Cost-Effective Process","Thermoforming offers a cost-effective production method, even for small quantities of plastic covers, making it a great alternative to more expensive methods like injection molding.\n",{"id":3259,"title":3260,"text":3261},2436,"Quick Delivery","Plastic covers can be processed with a fast time-to-market, offering quicker delivery compared to injection molding.",{"id":3263,"title":3264,"text":3265},2437,"Custom Enclosures","Custom enclosures can be designed with machined cuts for openings, slots, and holes, tailored to your specific needs.\n",{"id":3267,"title":3268,"text":3269},2438,"Plastic Assemblies","Plastic covers can also integrate assembly options, such as embedding fasteners, which allows for further customization and functionality.\n",{"id":3271,"title":3272,"text":3273},2439,"Large, Stable Empty Housings","Thermoforming allows the creation of large, stable empty housings, with forming surfaces up to 3,460 x 2,260 mm.",{"id":3275,"title":3276,"text":3277},2440,"High Quality","Thermoforming offers high-quality plastic covers, with reproducibility and process security that ensures consistent results without warping.",{"id":3279,"title":3280,"text":3281},2441,"Specific Plastic Properties","The material selection for plastic covers can be optimized for specific properties, such as UV resistance, chemical resistance, and flame retardancy.",{"id":3283,"title":3284,"text":3285},2442,"Transparent or Colored","Plastic covers can be made transparent (e.g., using Plexiglas for high transparency) or colored, with the option of using colored plastic films or sheets.",{"__component":2012,"id":3287,"order":2014,"title":3288,"subtitle":3289,"text":3290,"image":3291},190,"Do you already have a CAD model of your thermoformed housing?","Run the thermoforming check now!","\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">Using our \u003C/span>\u003Ca href=\"https://www.formary.de/3d-services/dfm-analyse\">\u003Cspan style=\"color:rgb(0,169,165);\">DfM analysis,\u003C/span>\u003C/a>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(0,169,165);\"> \u003C/span>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">we review your CAD data for wall thickness distribution, draft angles, radii, and other criteria to ensure the technical feasibility of your thermoformed container. Simply book a free \u003C/span>\u003Ca href=\"https://meetings.hubspot.com/moritz-bittner-formary/dfm-analyse-demo?utm_source=landingpage&utm_medium=demo-button&utm_campaign=dfm-analyse&uuid=7ebd3138-9706-4630-86b7-6d6c5cc48da5\">\u003Cspan style=\"color:rgb(0,169,165);\">demo\u003C/span> \u003C/a>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">and we’ll be happy to go through your data with you.\u003C/span>\u003C/p>",{"id":3292,"documentId":3293,"name":3294,"alternativeText":3295,"caption":16,"width":144,"height":2021,"formats":3296,"hash":3337,"ext":1013,"mime":1016,"size":3338,"url":3339,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":3340,"updatedAt":3340,"publishedAt":3341},2171,"e6at6lug4i30i8703pm43uta","DfM-Analyse  Mockup.png","DfM-Analyse Mockup",{"lg":3297,"md":3302,"sm":3307,"xl":3312,"2xl":3317,"avatar":3322,"default":3327,"thumbnail":3332},{"ext":1013,"url":3298,"hash":3299,"mime":1016,"name":3300,"path":85,"size":3301,"width":154,"height":1416},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Df_M_Analyse_Mockup_434baf74a8.png","lg_Df_M_Analyse_Mockup_434baf74a8","lg_DfM-Analyse  Mockup.png",222.65,{"ext":1013,"url":3303,"hash":3304,"mime":1016,"name":3305,"path":85,"size":3306,"width":161,"height":2035},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Df_M_Analyse_Mockup_434baf74a8.png","md_Df_M_Analyse_Mockup_434baf74a8","md_DfM-Analyse  Mockup.png",136.6,{"ext":1013,"url":3308,"hash":3309,"mime":1016,"name":3310,"path":85,"size":3311,"width":168,"height":2041},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Df_M_Analyse_Mockup_434baf74a8.png","sm_Df_M_Analyse_Mockup_434baf74a8","sm_DfM-Analyse  Mockup.png",101.91,{"ext":1013,"url":3313,"hash":3314,"mime":1016,"name":3315,"path":85,"size":3316,"width":145,"height":2047},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Df_M_Analyse_Mockup_434baf74a8.png","xl_Df_M_Analyse_Mockup_434baf74a8","xl_DfM-Analyse  Mockup.png",318.35,{"ext":1013,"url":3318,"hash":3319,"mime":1016,"name":3320,"path":85,"size":3321,"width":181,"height":2053},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Df_M_Analyse_Mockup_434baf74a8.png","2xl_Df_M_Analyse_Mockup_434baf74a8","2xl_DfM-Analyse  Mockup.png",393.21,{"ext":1013,"url":3323,"hash":3324,"mime":1016,"name":3325,"path":85,"size":3326,"width":984,"height":2059},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Df_M_Analyse_Mockup_434baf74a8.png","avatar_Df_M_Analyse_Mockup_434baf74a8","avatar_DfM-Analyse  Mockup.png",11.21,{"ext":1013,"url":3328,"hash":3329,"mime":1016,"name":3330,"path":85,"size":3331,"width":188,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Df_M_Analyse_Mockup_434baf74a8.png","default_Df_M_Analyse_Mockup_434baf74a8","default_DfM-Analyse  Mockup.png",66.91,{"ext":1013,"url":3333,"hash":3334,"mime":1016,"name":3335,"path":85,"size":3336,"width":233,"height":2070},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Df_M_Analyse_Mockup_434baf74a8.png","thumbnail_Df_M_Analyse_Mockup_434baf74a8","thumbnail_DfM-Analyse  Mockup.png",26.89,"Df_M_Analyse_Mockup_434baf74a8",108.92,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Df_M_Analyse_Mockup_434baf74a8.png","2025-06-11T21:31:26.000Z","2026-01-08T22:06:29.101Z",{"__component":238,"id":2203,"title":3343,"variant":241,"size":299,"introduction":16,"benefits":3344,"style":85},"How you benefit from DfM for plastic covers",[3345,3349,3353,3357,3361,3365,3369],{"id":3346,"title":3347,"text":3348},2443,"Weight Reduction","Save material by using thinner wall thicknesses for plastic covers and housings.",{"id":3350,"title":3351,"text":3352},2444,"Cost-Effective and Better Recycling","Substitute steel or fiberglass with plastic covers to reduce costs and improve recyclability.",{"id":3354,"title":3355,"text":3356},2445,"Higher Product Quality","Scratch-free surfaces and special material properties make the plastic covers high-quality and durable.",{"id":3358,"title":3359,"text":3360},2446,"Longer Durability","Material selection ensures plastic housings and covers can withstand outdoor environments, offering extended resistance.",{"id":3362,"title":3363,"text":3364},2447,"Assembly Creation","Create plastic assemblies by incorporating connection techniques into your plastic covers, enclosures, and housings.",{"id":3366,"title":3367,"text":3368},2448,"Process Reliability","Ensure reliability and repeatability, even with large parts, thanks to our consistent manufacturing processes.",{"id":3370,"title":3371,"text":3372},2449,"Easier Cleaning","Typical features of thermoformed plastic covers make them easier to clean and maintain.",{"__component":3374,"id":3375,"title":3376,"introduction":3377,"text":3378,"variant":298,"style":3379,"cta_button":3381},"page-template.textsection",459,"Assemblies & mounting options","Upon request, we manufacture plastic covers as complete assemblies. Multiple thermoformed parts are joined by bonding, screwing, clipping, or sealing. In addition, the following options are available:","\u003Cul>\u003Cli>\u003Cstrong>Material Combinations: \u003C/strong>Incorporation of brass inserts, screws, ball pins, positioning lugs, and other fastening elements to enhance the functionality and strength of the plastic cover.\u003C/li>\u003Cli>\u003Cstrong>Cutouts: \u003C/strong>Cutouts for handles or additional modules that can be attached to the plastic housing after production, offering flexibility in design and use.\u003C/li>\u003Cli>\u003Cstrong>Premium Appearance:\u003C/strong> Sophisticated trimming techniques, such as inward-facing edges, provide a refined, high-quality look for the plastic covers, ensuring a professional and aesthetic finish.\u003C/li>\u003C/ul>",{"id":3380,"background":567,"border":85},946,{"id":3382,"visible":215,"label":3383,"link":3384,"variant":294},882,"Learn more about assembly services","/post-processing-methods/connecting",{"__component":1348,"id":3386,"benefits_title":3387,"benefits":3388},64,"Design of plastic covers",[3389,3393,3397,3401,3405,3409],{"id":3390,"title":3391,"text":3392},223,"Radii","Radii describe the degree of edge rounding. Thermoformed plastic enclosures always require minimum radii to prevent material weakening or cracking.",{"id":3394,"title":3395,"text":3396},224,"Draft angles","Draft angles of at least approx. 3° are required for smooth demolding of a plastic cover. The exact angle depends on the material, thickness, and geometry and is defined individually by us.",{"id":3398,"title":3399,"text":3400},225,"Standards & dimensional tolerances","As standard, tolerances according to ISO 2768-m apply. If required, tighter tolerances can also be achieved—especially in connection areas that require high precision.",{"id":3402,"title":3403,"text":3404},226,"Fit accuracy","Plastic covers must fit precisely with machine interfaces or assemblies. That’s why we place particular emphasis on tolerance windows and functional interfaces.",{"id":3406,"title":3407,"text":3408},227,"Appearance & surface","Plastic covers can be designed in solid colors, with color stripes, and with smooth, grained, or textured surfaces. Logos, material markings, or date stamps can also be integrated directly.",{"id":3410,"title":3411,"text":3412},228,"Ribs & reinforcements","For short service life, we offer cost-effective lightweight solutions. For long-term use, covers are reinforced with ribs and stiffeners.",{"__component":2106,"id":3414,"title":3415,"textblocks":3416},69,"Material selection for your plastic covers",[3417,3421,3425,3429],{"id":1956,"title":3418,"text":3419,"variant":2112,"width":3420},"UV resistance","For outdoor enclosures, we use UV-stable plastics. This property can be achieved through additives or by selecting materials such as ABS or ASA, which are naturally UV-resistant.","half",{"id":3422,"title":3423,"text":3424,"variant":2112,"width":3420},122,"Chemical resistance","For applications involving oils, greases, or cleaning agents, we select materials that offer long-term resistance, even in sensitive environments.",{"id":3426,"title":3427,"text":3428,"variant":2112,"width":3420},123,"Temperature resistance","In automotive or mechanical engineering applications, plastic covers often have to withstand high temperatures. We select plastics with suitable continuous operating temperatures and resistance to temperature peaks.",{"id":984,"title":3430,"text":3431,"variant":2112,"width":3420},"Flame retardancy","For applications with fire safety requirements, we offer UL 94–certified, flame-retardant plastics that are self-extinguishing. Ideal for medical technology, mechanical engineering, or transportation applications.",{"__component":1555,"id":3433,"buttons":3434},151,[3435],{"id":3436,"visible":215,"label":3437,"link":3438,"variant":212},880,"Go to the material overview","/materials",{"__component":962,"id":3440,"title":3441,"introduction":3442,"cards":3443,"style":85},533,"Product Examples of Plastic Covers","Here are several examples of thermoformed plastic covers used in various applications:",[3444,3448,3452,3456,3460,3465],{"id":3445,"title":3446,"introduction":3447,"link":70,"link_label":971},1502,"Caravan Plastic Covers","These covers enhance both the aesthetics and protection of caravan components.",{"id":3449,"title":3450,"introduction":3451,"link":2719,"link_label":971},1503,"Machine Covers","Plastic machine covers are used to protect machinery from external influences.",{"id":3453,"title":3454,"introduction":3455,"link":2753,"link_label":971},1504,"Protective Covers for CNC Parts & Metal Components","These covers are essential in preventing contamination by dirt and particles during storage or transport.",{"id":3457,"title":3458,"introduction":3459,"link":1039,"link_label":971},1505,"Tractor Plastic Covers","Tractor covers made from plastic are lightweight, enhance efficiency, and provide protection.",{"id":3461,"title":3462,"introduction":3463,"link":3464,"link_label":971},1506,"Medical Technology Enclosures","Plastic enclosures are used in medical devices for diagnostics, therapy, and analysis.","/products/medical-covers",{"id":3466,"title":3467,"introduction":3468,"link":3469,"link_label":971},1507,"Electronic Plastic Enclosures","Plastic enclosures for electronics are designed to safely dissipate electrostatic charges.","/products/electronic-enclosures",{"__component":2137,"id":248,"title":3471,"steps":3472},"Project Process for Your Plastic Cover: From Inquiry to Order",[3473,3476,3478,3480,3482,3484],{"id":3474,"title":2142,"text":3475},259,"You configure your desired product in our configurator in the desired quantities, material and design.",{"id":3477,"title":2146,"text":2147},260,{"id":3479,"title":2150,"text":2151},261,{"id":3481,"title":2154,"text":2155},262,{"id":3483,"title":2157,"text":2158},263,{"id":3485,"title":2161,"text":2162},264,{"__component":1555,"id":3487,"buttons":3488},152,[3489],{"id":3490,"visible":215,"label":3491,"link":229,"variant":230},881,"Configure your plastic cover",{"__component":607,"id":3493,"title":3494,"variant":298,"first_accordion_open":215,"accordions":3495},477,"FAQ – Frequently asked questions about plastic covers",[3496,3499,3503,3507,3511,3515,3519,3523,3527],{"id":3497,"title":2859,"content":3498},2957,"\u003Cp>A plastic cover is a thermoformed part that protects or encloses components. It can be designed as a protective hood, plastic housing, or lid. Also available in round or rectangular shapes, transparent or colored.\u003C/p>",{"id":3500,"title":3501,"content":3502},2958,"Which plastic is suitable for housings and covers?","\u003Cp>Depending on the application: \u003Ca href=\"https://www.formary.de/en/materials/abs-plastic\">ABS \u003C/a>and \u003Ca href=\"https://www.formary.de/en/materials/asa-plastic\">ASA \u003C/a>for UV resistance, \u003Ca href=\"https://www.formary.de/en/materials/pet-a-plastic\">PET \u003C/a>for transparency, \u003Ca href=\"https://www.formary.de/en/materials/ps-plastic\">PS \u003C/a>for standard solutions, ESD materials for electronics, and UL94 flame-retardant plastics for fire protection.\u003C/p>",{"id":3504,"title":3505,"content":3506},2959,"Which post-processing options are available?","\u003Cp>Covers can be post-processed by milling, drilling, or punching to integrate openings, slots, or functional cut-outs. Learn more under\u003Ca href=\"https://www.formary.de/en/post-processing-methods/separating\"> plastic milling and punching.\u003C/a>\u003C/p>",{"id":3508,"title":3509,"content":3510},2960,"Which surface finishes are available?","\u003Cp>Smooth, grained, or textured surfaces are possible. In addition, painting, printing, or a stainless steel look can be achieved. Learn more under\u003Ca href=\"https://www.formary.de/en/post-processing-methods/surface-treatment\"> plastic surface treatment.\u003C/a>\u003C/p>\u003Cp> \u003C/p>",{"id":3512,"title":3513,"content":3514},2961,"Are plastic covers resistant to temperature and chemicals?","\u003Cp>Yes. Depending on the material, they are resistant to high temperatures, UV radiation, chemicals, and oils.\u003C/p>",{"id":3516,"title":3517,"content":3518},2962,"Are flame-retardant plastic covers available?","\u003Cp>Yes. Using UL 94–certified materials, covers can be designed to be self-extinguishing, for example for \u003Ca href=\"https://www.formary.de/en/industries/medical-pharmaceutical-applications\">medical technology\u003C/a>, transportation, and \u003Ca href=\"https://www.formary.de/en/industries/mechanical-engineering\">mechanical engineering\u003C/a> applications.\u003C/p>",{"id":3520,"title":3521,"content":3522},2963,"Can plastic covers be manufactured as assemblies?","\u003Cp>Yes. Covers can be combined by bonding, screwing, or clipping. Inserts, ball studs, or fastening elements can also be integrated. Learn more under \u003Ca href=\"https://www.formary.de/en/post-processing-methods/connecting\">assembly services.\u003C/a>\u003C/p>",{"id":3524,"title":3525,"content":3526},2964,"What is the difference between thermoforming and injection molding?","\u003Cp>With modern thermoforming at injection-molding quality levels, complex geometries, tight tolerances, and high-quality surfaces can now be achieved cost-effectively and flexibly—even for small batch sizes. Another key advantage is that thermoforming produces smooth, homogeneous surfaces without mold parting lines, which is a clear benefit compared to injection molding. Learn more under \u003Ca href=\"https://www.formary.de/en/blog/injection-molding-vs-thermoforming\">Injection molding vs. thermoforming.\u003C/a>\u003C/p>",{"id":3528,"title":3529,"content":3530},2965,"What does Design for Manufacturing mean for plastic covers?","\u003Cp>\u003Ca href=\"https://www.formary.de/en/blog/design-for-manufacturing-guide\">Design for Manufacturing\u003C/a> (DfM) means optimizing your CAD data or designs so they can be manufactured using thermoforming in a technically feasible, cost-efficient, and process-reliable way. This includes careful consideration of radii, draft angles, wall thicknesses, and tolerances.\u003C/p>",{"__component":2276,"id":3532,"title":3533,"variant":241,"cta_button":85,"blogarticles":3534,"style":85},111,"More insights into plastic housings and covers",[3535,3544,3552,3561],{"id":3536,"documentId":3537,"createdAt":3538,"updatedAt":3539,"publishedAt":85,"locale":10,"title":3540,"introduction":3541,"content":3542,"slug":3543},358,"p7xknhhak0ukuf45xqtqknjf","2026-01-13T15:51:49.205Z","2026-01-26T08:37:46.755Z","Painting Plastic – What to Consider When Coating Thermoplastics","Painting thermoformed plastic parts is an option not only to enhance their aesthetic appeal but also to improve their durability and resistance. In this blog post, we will explore the key aspects to consider when painting thermoformed plastic parts.","\u003Ch2>\u003Cspan style=\"color:#005250;\">What Are the Benefits of Painting Thermoformed Plastic Parts?\u003C/span>\u003C/h2>\u003Cp>There are two ways to achieve the desired \u003Ca href=\"https://www.formary.de/en/blog/surface-finishing-for-medical-housings\">surface finish\u003C/a> in thermoforming: (1) using pre-colored or pre-treated plastic sheets that already possess the necessary characteristics before the thermoforming process, or (2) post-processing the finished plastic part. The next section explains why pre-treated plastic is not always used.\u003C/p>\u003Cp>Here, we first outline the reasons and benefits of painting thermoformed plastic parts as a post-processing step:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">1. Painting Plastic for Aesthetics and Brand Identity\u003C/span>\u003C/h3>\u003Cp>Painting your thermoformed plastic parts strengthens brand identity and enhances aesthetics. A high-quality surface immediately improves the perceived value of your product.\u003C/p>\u003Cp>You can integrate special effects such as:\u003C/p>\u003Cul>\u003Cli>High-gloss finish\u003C/li>\u003Cli>Metallic effects\u003C/li>\u003Cli>Matte or textured finishes\u003C/li>\u003C/ul>\u003Cp>Additionally, full or partial coloration, different colors, or color gradients in all RAL shades are possible.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">2. Painting Plastic for Protection Against Environmental Influences\u003C/span>\u003C/h3>\u003Cp>A painted surface acts as a protective layer, shielding thermoformed parts from UV radiation, moisture, and chemicals. Painting plastic extends the lifespan of the parts and increases the efficiency of your production cycle.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">3. Painting Plastic for Easier Cleaning and Maintenance\u003C/span>\u003C/h3>\u003Cp>Painted thermoformed plastic parts are easier to clean and maintain. The smooth surface prevents dirt accumulation and simplifies maintenance.\u003C/p>\u003Cp>For specific cleaning requirements, feel free to contact us directly or read our post \u003Cstrong>“How to Clean Trays.”\u003C/strong>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Painting Plastic vs. Pre-Colored Plastic Sheets – Key Reasons for Choosing Paint\u003C/span>\u003C/h2>\u003Cp>Coloring can also be achieved by purchasing pre-colored plastic sheets or films that are extruded in the desired RAL shade. However, specific circumstances and requirements may favor post-processing through painting to achieve the desired surface finish.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:19.44%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Lackiertes_Kunststoffgehaeuse_in_rot_6d1deef253.jpg\" alt=\"Kunststoff lackieren - Kunststoffgehäuse in rot\">\u003Cfigcaption>Plastic housing in orange\u003C/figcaption>\u003C/figure>\u003Cp>In the following cases, pre-colored plastic sheets are usually avoided in favor of painting thermoformed parts:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Minimum Order Quantities (MOQs)\u003C/span>\u003C/h3>\u003Cp>Custom RAL colors require custom extrusion, and most plastic manufacturers impose minimum order quantities. These quantities can be too high to justify custom extrusion for a specific product or order.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Multicolored Parts\u003C/span>\u003C/h3>\u003Cp>If a thermoformed part needs to be multicolored, it cannot be achieved with a pre-colored, extruded sheet. While simple color stripes can be added for product identification, complex color patterns require painting.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Which Plastics Can Be Painted?\u003C/span>\u003C/h3>\u003Cp>Plastics have a lower affinity for paint adhesion compared to metallic surfaces due to properties like surface energy, porosity, and smoothness. Therefore, \u003Cstrong>2K-PUR paints\u003C/strong> (two-component polyurethane-based coatings) are commonly used due to their strong adhesion and long-lasting durability.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Plastics That Are Easy to Paint:\u003C/span>\u003C/h3>\u003Cul>\u003Cli>ABS (Acrylonitrile Butadiene Styrene)\u003C/li>\u003Cli>PC (Polycarbonate)\u003C/li>\u003Cli>PMMA (Polymethyl Methacrylate)\u003C/li>\u003Cli>PA (Polyamide)\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Plastics That Are Difficult to Paint:\u003C/span>\u003C/h3>\u003Cul>\u003Cli>PE (Polyethylene)\u003C/li>\u003Cli>PP (Polypropylene)\u003C/li>\u003Cli>PVC (Polyvinyl Chloride)\u003C/li>\u003Cli>Other elastic plastics\u003C/li>\u003C/ul>\u003Cp>To improve paint adhesion, pre-treatment methods such as primers, adhesion promoters, or chemical treatments are often required to enhance surface energy.\u003C/p>\u003Cp>Learn more about \u003Cstrong>thermoplastic materials and their properties\u003C/strong> in our \u003Ca href=\"https://www.youtube.com/watch?v=HhU0eK7A1ag\">\u003Cstrong>Thermoplastic Plastics Webinar\u003C/strong>\u003C/a>\u003Cstrong>.\u003C/strong>\u003C/p>\u003Cp>Special pre-treatments are often carried out to improve the adhesion of coatings to plastics. This may include the use of adhesion promoters, primers, or other chemical treatments to increase the surface energy from a chemical point of view and improve adhesion.\u003C/p>\u003Cp>It is important to consider the compatibility between the plastic material and the selected coating system to ensure successful plastic coating.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Painting Plastic: The Coating Process\u003C/span>\u003C/h3>\u003Cp>Before painting, plastics require thorough pre-treatment. Various cleaning and pre-treatment methods include:\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:21.31%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoff_lackieren_Lackierverfahren_e394423dfb.jpg\" alt=\"Kunststoff lackieren - Verfahren\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Painting Plastic: The Coating Process\u003C/span>\u003C/h3>\u003Cp>Before painting, plastics require thorough pre-treatment. Various cleaning and pre-treatment methods include:\u003C/p>\u003Ch3>Surface Pre-Treatment Methods:\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>CO₂ Cleaning:\u003C/strong> Compressed carbon dioxide is used in a blasting process to remove contaminants.\u003C/li>\u003Cli>\u003Cstrong>Steam Cleaning:\u003C/strong> Hot steam cleans plastic parts without leaving residue.\u003C/li>\u003Cli>\u003Cstrong>Flame Treatment:\u003C/strong> Controlled heat application removes impurities and enhances paint adhesion.\u003C/li>\u003Cli>\u003Cstrong>Low-Pressure Plasma Treatment:\u003C/strong> Ionized gas interacts with the surface to improve adhesion without leaving residue.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Manual vs. Automated Plastic Painting\u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:11.6%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Roter_Kunststoffbehaelter_Kunststoff_lackieren_65a6765195.jpg\" alt=\"Kunststoff lackieren mit roter Farbe auf der Kunststoffwanne\">\u003Cfigcaption>Red plastic container\u003C/figcaption>\u003C/figure>\u003Cp>Once the plastic parts are cleaned and pre-treated, the next step is choosing between **manual or automated painting.**Masking-free painting techniques can improve precision and efficiency.\u003C/p>\u003Cp>The choice between manual and automated painting depends on factors such as production volume, part complexity, and specific coating requirements.\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Robotic Painting:\u003C/strong> Industrial robots apply coatings precisely, ensuring uniformity on complex geometries.\u003C/li>\u003Cli>\u003Cstrong>Automated Paint Lines:\u003C/strong> Conveyor systems transport parts through the coating process for efficient high-volume production.\u003C/li>\u003Cli>\u003Cstrong>Spray Coating:\u003C/strong> Paint is atomized and applied using compressed air or electrostatics.\u003C/li>\u003Cli>\u003Cstrong>Dip Coating:\u003C/strong> Parts are submerged in paint, ensuring even coverage, followed by excess removal.\u003C/li>\u003C/ul>\u003Cp>Following the painting process, a drying phase hardens the coating, resulting in a durable, high-quality finish. These painted plastic parts are widely used in industries like \u003Cstrong>automotive, electronics, and furniture manufacturing.\u003C/strong>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Painting Plastic – A Conclusion\u003C/span>\u003C/h2>\u003Cp>Painting thermoformed plastic parts provides numerous advantages, including \u003Cstrong>aesthetic enhancement, environmental protection, and ease of maintenance.\u003C/strong> By considering material properties and using proper painting techniques, high-quality results can be achieved.\u003C/p>\u003Cp>However, \u003Cstrong>proper preparation is key.\u003C/strong> Do you have questions about the optimal color finish for your thermoformed parts? \u003Cstrong>Contact us via email or call us directly at Tel: \u003C/strong>\u003Cspan style=\"color:#005250;\">\u003Cstrong>+4971919525170\u003C/strong>\u003C/span>\u003Cstrong>.\u003C/strong>\u003C/p>","painting-plastic",{"id":1216,"documentId":3545,"createdAt":3546,"updatedAt":3547,"publishedAt":85,"locale":10,"title":3548,"introduction":3549,"content":3550,"slug":3551},"ijlrusckxsm6mygyyu1hkehr","2026-01-13T15:51:45.925Z","2026-01-26T08:29:40.497Z","Printing on Plastic Parts – The Difference Between Pad Printing and Screen Printing","Printing on thermoformed plastic parts enables detailed lettering, designs, and branding elements. Pad and screen printing are the most commonly used methods, depending on the application. This article explores these techniques in more detail.\n","\u003Ch2>\u003Cspan style=\"color:#005250;\">Why Print on Plastic Parts?\u003C/span>\u003C/h2>\u003Cp>Printing on plastic parts is considered an “\u003Cstrong>off-mold decoration\u003C/strong>” process, which is applied after the forming process. Especially for products such as covers, trays, and housings manufactured through \u003Cstrong>plastic deep drawing\u003C/strong>, printing is an optimal \u003Ca href=\"https://www.formary.de/en/blog/surface-finishing-for-medical-housings\">surface refinement solution\u003C/a> for customizing the appearance of deep-drawn parts.\u003C/p>\u003Cp>The print on plastic parts must not only be aesthetically appealing but also highly \u003Cstrong>durable and scratch-resistant\u003C/strong>. After all, the print—whether a logo, scales, or control elements—significantly contributes to the overall appearance of the product. Choosing the right printing process is therefore crucial.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Which Plastics Can Be Printed?\u003C/span>\u003C/h2>\u003Cp>You can print on:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>ABS plastic\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>PC plastic\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>PE plastic\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>PP plastic\u003C/strong>\u003C/li>\u003Cli>and more.\u003C/li>\u003C/ul>\u003Cp>Printing on plastic parts is possible with many \u003Cstrong>thermoplastics\u003C/strong>. However, it is important to note that not all plastics are equally suitable for printing.\u003C/p>\u003Cp>Some plastics have a naturally \u003Cstrong>low surface tension\u003C/strong>, making it difficult for inks to adhere. In such cases, special \u003Cstrong>pre-treatments\u003C/strong> such as cleaning, degreasing, or using adhesion promoters are recommended to improve ink adhesion.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Printing Plastic Parts with Screen Printing or Pad Printing – A Comparison\u003C/span>\u003C/h2>\u003Cp>Two of the most common methods for printing on plastic parts are \u003Cstrong>screen printing\u003C/strong> and \u003Cstrong>pad printing\u003C/strong>. Both processes have specific properties and are suitable for different applications. Which one is better for your project? Find out below:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Screen Printing on Plastic – Ideal for Printing on Flat Surfaces\u003C/span>\u003C/h3>\u003Cp>\u003Cstrong>What is screen printing?\u003C/strong>\u003C/p>\u003Cp>Screen printing is a \u003Cstrong>stencil-based process\u003C/strong> that allows precise transfer of designs onto various surfaces. It is also called \u003Cstrong>stencil printing\u003C/strong> because certain areas of the screen are covered with a stencil, allowing ink to pass through only the open sections.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:18.73%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Siebdruck_Verfahren_Grafik_c1136bba6f.png\" alt=\"Siebdruck Verfahren_Grafik\">\u003Cfigcaption>Screen printing process\u003C/figcaption>\u003C/figure>\u003Cp>Screen printing on plastic is particularly effective on flat surfaces and is often used on larger areas such as covers and housings, as the somewhat coarse textile structure limits the ability to reproduce very fine or small screen-printed motifs with precision.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">How Does Screen Printing Work?\u003C/span>\u003C/h3>\u003Col>\u003Cli>\u003Cstrong>Screen Preparation:\u003C/strong> A fine-mesh screen (usually made of polyester or polyamide) is stretched onto a frame. A light-sensitive coating is applied to this screen.\u003C/li>\u003Cli>\u003Cstrong>Creating the Stencil:\u003C/strong> The desired print design is transferred onto the screen through \u003Cstrong>exposure\u003C/strong>. Non-exposed areas remain ink-permeable, while exposed areas block ink.\u003C/li>\u003Cli>\u003Cstrong>Printing Process:\u003C/strong> The screen is placed on the plastic part. A squeegee (a rubber blade) spreads ink over the screen, pressing it through the open areas onto the material.\u003C/li>\u003Cli>\u003Cstrong>Drying:\u003C/strong> The printed part is dried to fix the ink, either through air drying or in specialized drying units.\u003C/li>\u003C/ol>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Drucken_eines_Siebdruck_Motivs_1661271939.png\" alt=\"Drucken eines Siebdruck Motivs\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Advantages and Disadvantages of Screen Printing\u003C/span>\u003C/h2>\u003Cfigure class=\"table\">\u003Ctable>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>Screen Printing Advantages\u003C/strong>\u003C/td>\u003Ctd>\u003Cstrong>Screen Printing Disadvantages\u003C/strong>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>High color intensity:\u003C/strong> Vibrant colors on dark materials.\u003C/td>\u003Ctd>\u003Cstrong>Complex preparation:\u003C/strong> Time-consuming and costly.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Durability:\u003C/strong> Resistant to abrasion and weather conditions.\u003C/td>\u003Ctd>\u003Cstrong>Limited detail accuracy:\u003C/strong> Fine details can be difficult to reproduce.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Special colors & effects:\u003C/strong> Metallic, fluorescent inks possible.\u003C/td>\u003Ctd>\u003Cstrong>Time-consuming multi-color printing:\u003C/strong> Each color requires a separate pass.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>High reproducibility:\u003C/strong> Ideal for large print runs.\u003C/td>\u003Ctd>\u003Cstrong>Limited flexibility:\u003C/strong> Expensive design changes.\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Pad Printing on Plastic – Ideal for Uneven and Complex Surfaces\u003C/span>\u003C/h3>\u003Cp>\u003Cstrong>What is pad printing?\u003C/strong>\u003C/p>\u003Cp>Pad printing is a \u003Cstrong>versatile and highly flexible\u003C/strong> printing process, especially suitable for \u003Cstrong>uneven and complex surfaces\u003C/strong>. It is an \u003Cstrong>indirect\u003C/strong> printing method where an \u003Cstrong>elastic silicone pad\u003C/strong> transfers the ink onto the material.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:17.42%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tampondruck_Grafik_b757f891a5.png\" alt=\"Tampondruck_Grafik\">\u003Cfigcaption>Pad Printing\u003C/figcaption>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">How Does Pad Printing Work?\u003C/span>\u003C/h3>\u003Col>\u003Cli>\u003Cstrong>Ink Transfer:\u003C/strong> Ink is applied to an \u003Cstrong>engraved printing plate (cliché).\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>Ink Pickup:\u003C/strong> A silicone \u003Cstrong>pad\u003C/strong> picks up the ink from the engraving.\u003C/li>\u003Cli>\u003Cstrong>Printing Process:\u003C/strong> The pad presses the ink onto the plastic part.\u003C/li>\u003Cli>\u003Cstrong>Adaptation to Shape:\u003C/strong> The flexible pad conforms to curved, concave, or convex surfaces.\u003C/li>\u003C/ol>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tampondruck_Verfahren_20dd277708.png\" alt=\"Tampondruck Verfahren\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Advantages and Disadvantages of Pad Printing\u003C/span>\u003C/h2>\u003Cfigure class=\"table\">\u003Ctable>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>Pad Printing Advantages\u003C/strong>\u003C/td>\u003Ctd>\u003Cstrong>Pad Printing Disadvantages\u003C/strong>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Flexible for complex shapes:\u003C/strong> Suitable for curved and irregular objects.\u003C/td>\u003Ctd>\u003Cstrong>Limited print size:\u003C/strong> More suitable for smaller areas.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Fine lines and detailed motifs:\u003C/strong> Precise reproduction of small and intricate designs.\u003C/td>\u003Ctd>\u003Cstrong>Thinner ink layer:\u003C/strong> Less intense color compared to screen printing.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>High durability:\u003C/strong> Resistant to abrasion, chemicals, and external influences.\u003C/td>\u003Ctd>/\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Efficiency:\u003C/strong> Multi-color prints possible in one step.\u003C/td>\u003Ctd>/\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Quick drying:\u003C/strong> Inks dry quickly at room temperature.\u003C/td>\u003Ctd>/\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Pad Printing vs. Screen Printing – Applications at a Glance\u003C/span>\u003C/h2>\u003Cp>The main difference between pad printing and screen printing lies in their \u003Cstrong>applications\u003C/strong> and the type of surfaces they can print on.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">When to Use Pad Printing?\u003C/span>\u003C/h3>\u003Cp>Pad printing is more \u003Cstrong>versatile\u003C/strong> when printing on \u003Cstrong>irregular and complex shapes.\u003C/strong> Specific applications include:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Automotive Plastic Deep-Drawn Parts:\u003C/strong> Buttons, switches, and control knobs inside vehicles, such as \u003Cstrong>climate control dials or radio buttons.\u003C/strong> These parts often have curved or uneven surfaces, which pad printing can accurately print on.\u003C/li>\u003Cli>\u003Cstrong>Medical Plastic Deep-Drawn Parts:\u003C/strong> Used for \u003Cstrong>medical device housings\u003C/strong>, such as covers for \u003Cstrong>inhalers and dialysis machines.\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>Electronic Plastic Deep-Drawn Parts:\u003C/strong> Enables \u003Cstrong>fine details\u003C/strong> such as \u003Cstrong>characters and symbols\u003C/strong> on irregular surfaces. Applications include \u003Cstrong>ESD workpiece carriers and ESD transport packaging.\u003C/strong>\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">When to Use Screen Printing?\u003C/span>\u003C/h3>\u003Cp>Screen printing is better suited for \u003Cstrong>flat and large surfaces\u003C/strong> requiring \u003Cstrong>high color density.\u003C/strong> Examples include:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Plastic housings for electronics:\u003C/strong> Large casings for \u003Cstrong>household appliances, computers, and entertainment electronics.\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>Large-format covers:\u003C/strong> Such as \u003Cstrong>caravan covers and tractor panels.\u003C/strong>\u003C/li>\u003C/ul>\u003Cp>The choice between pad printing and screen printing depends on the shape of the thermoformed part, the desired print quality, and the area of application.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Printing Plastic Parts with Screen Printing or Pad Printing – A Conclusion\u003C/span>\u003C/h2>\u003Cp>So, which is better – \u003Cstrong>pad printing or screen printing? Pad printing\u003C/strong> is best for \u003Cstrong>printing on uneven and complex surfaces\u003C/strong>, allowing for \u003Cstrong>highly detailed\u003C/strong> prints but with \u003Cstrong>smaller print sizes and lower color intensity.\u003C/strong>\u003C/p>\u003Cp>\u003Cstrong>Screen printing\u003C/strong> is ideal for \u003Cstrong>large and flat surfaces\u003C/strong>, offering \u003Cstrong>intense colors\u003C/strong>, but \u003Cstrong>requires more preparation and is less suitable for fine details.\u003C/strong>\u003C/p>\u003Ch4>Not sure which printing method is right for your project?\u003C/h4>\u003Cp>Contact us – we’ll be happy to assist you!\u003C/p>","printing-on-plastic-parts",{"id":3553,"documentId":3554,"createdAt":3555,"updatedAt":3556,"publishedAt":85,"locale":10,"title":3557,"introduction":3558,"content":3559,"slug":3560},349,"kry9z4d9ub1c3foldtl5lm62","2026-01-13T15:51:47.416Z","2026-01-26T08:33:46.011Z","Design for Manufacturing (DfM): Guide to Manufacturing-Oriented Design","With the new Design for Manufacturing analysis from formary, it is now possible to check CAD data for thermoformability in a matter of seconds, allowing potential sources of error to be identified early on before they become costly. Read on to find out what features the DfM software offers and what the Design for Manufacturing principle entails.","\u003Ch2>\u003Cspan style=\"background-color:rgb(255,255,255);color:#005250;\">Design for Manufacturing – The most important facts \u003C/span>\u003C/h2>\u003Cul>\u003Cli>Design for Manufacturing (DfM) means designing products so that they can be manufactured easily, economically, and with few errors.\u003C/li>\u003Cli>With a DfM analysis, you can identify manufacturing problems as early as the design phase.\u003C/li>\u003Cli>The new DfM tool by formary enables an automated analysis of your 3D models quickly, accurately, and free of charge in your browser.\u003C/li>\u003C/ul>\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">       → Go directly to DfM Analysis:\u003C/span> \u003Ca href=\"https://www.formary.de/en/3d-services/dfm-analyse\">formary.de/en/3d-services/dfm-analyse\u003C/a>\u003C/p>\u003Chr>\u003Ch3>\u003Cspan style=\"color:#005250;\">What is Design for Manufacturing?\u003C/span>\u003C/h3>\u003Cp>\u003Cstrong>DfM Meaning:\u003C/strong> Design for Manufacturing, Design for Manufacturability (DfM), or “manufacturing-oriented design,” refers to a design approach in which components are created in such a way that they can be produced easily, efficiently, and cost-effectively while maintaining high quality.\u003C/p>\u003Cp>In short: DfM ensures that from the design stage it is clear how the product can be manufactured later on, helping customers save both time and money.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">How does Design for Manufacturing work?\u003C/span>\u003C/h3>\u003Cp>Design for Manufacturing works by checking already during the design phase whether a component is manufacturable. There are clear manufacturing rules and criteria such as wall thicknesses, radii, or moldability:\u003C/p>\u003Col>\u003Cli>Analysis of geometry for manufacturability\u003C/li>\u003Cli>Identification of critical areas (e.g., overly thin wall sections)\u003C/li>\u003Cli>Adjusting the design for optimization\u003C/li>\u003Cli>Validation and release for the manufacturing process\u003C/li>\u003C/ol>\u003Ch3>\u003Cspan style=\"color:#005250;\">The 5 Design for Manufacturing Principles\u003C/span>\u003C/h3>\u003Cp>Design for Manufacturing is based on five key principles that help solve manufacturing issues early in the design phase.\u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cstrong>Design for Manufacturing Principle\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Application in the Development Process\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Problems Solved by DfM\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>1️⃣ Error prevention in design\u003C/strong>\u003C/td>\u003Ctd>Identify and eliminate potential error sources early\u003C/td>\u003Ctd>Fewer complaints, higher quality\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>2️⃣ Manufacturing-oriented design\u003C/strong>\u003C/td>\u003Ctd>Consider appropriate processes and materials\u003C/td>\u003Ctd>Improved manufacturability, reduced production costs\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>3️⃣ Reducing the number of parts\u003C/strong>\u003C/td>\u003Ctd>Design with as few individual parts as possible\u003C/td>\u003Ctd>Less assembly effort, fewer error sources\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>4️⃣ Standardized components\u003C/strong>\u003C/td>\u003Ctd>Use standard parts instead of custom-made ones\u003C/td>\u003Ctd>Shorter lead times, lower costs, easier sourcing\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>5️⃣ Modularization of design\u003C/strong>\u003C/td>\u003Ctd>Divide components into interchangeable modules\u003C/td>\u003Ctd>Better maintainability, easier variant production\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Advantages of Design for Manufacturing\u003C/span>\u003C/h2>\u003Cp>Thanks to its core principles, DfM analysis offers numerous benefits:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Early error detection:\u003C/strong> Critical areas are identified directly in the CAD model\u003C/li>\u003Cli>\u003Cstrong>Cost reduction:\u003C/strong> Avoidance of expensive rework and complaints\u003C/li>\u003Cli>\u003Cstrong>More efficient processes:\u003C/strong> Fewer queries and delays during development\u003C/li>\u003Cli>\u003Cstrong>Improved quality:\u003C/strong> Better feasibility and reproducibility in series production\u003C/li>\u003Cli>\u003Cstrong>Planning reliability:\u003C/strong> Clear communication with manufacturing and tooling departments\u003C/li>\u003Cli>\u003Cstrong>Adaptable to different manufacturing processes:\u003C/strong> Whether injection molding, 3D printing, or \u003Ca href=\"https://www.formary.de/en/plastic-thermoforming\">vacuum forming,\u003C/a> DfM supports all common manufacturing methods.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">What Does DfM Analysis Mean for the Thermoforming Process in Practice?\u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffabdeckung_ac9d53be5c.png\" alt=\"Plastic cover in orange\">\u003C/figure>\u003Cp>When designing a plastic thermoformed parts such as \u003Ca href=\"https://www.formary.de/en/solutions/plastic-covers\">plastic covers\u003C/a> or \u003Ca href=\"https://www.formary.de/en/solutions/plastic-containers\">plastic containers,\u003C/a> this means, for example:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Optimizing wall thicknesses\u003C/strong> to ensure even material distribution\u003C/li>\u003Cli>\u003Cstrong>Designing radii\u003C/strong> so that they can be thermoformed without issues\u003C/li>\u003Cli>\u003Cstrong>Building components modularly\u003C/strong> to allow for product variants\u003C/li>\u003Cli>\u003Cstrong>Using standardized mounts or fasteners\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>Considering draft angles\u003C/strong> to enable easy removal from the mold\u003C/li>\u003C/ul>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp>ℹ️ For more details on what you need to consider when designing plastic thermoformed parts, see our article on \u003Ca href=\"https://www.formary.de/en/blog/design-guidelines-for-thermoformed-parts\"> Design Guidelines for Plastic Thermoformed Parts.\u003C/a> \u003C/p>\n    \u003C/div>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">What Are the Challenges and Disadvantages of DfM?\u003C/span>\u003C/h2>\u003Cp>Although Design for Manufacturing offers many benefits, there are typical challenges in practice:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Often requires extensive experience:\u003C/strong> Designers must consider complex manufacturing rules\u003C/li>\u003Cli>\u003Cstrong>Time-consuming manual checks:\u003C/strong> Without software tools, wall thicknesses, radii, and draft angles must be analyzed manually\u003C/li>\u003Cli>\u003Cstrong>Risk of errors:\u003C/strong> Human judgment is error-prone and can lead to costly rework\u003C/li>\u003Cli>\u003Cstrong>Communication problems:\u003C/strong> Without clear visualization, misunderstandings can occur between design and tooling departments\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">The Solution: DfM Analysis of Plastic Thermoformed Parts in Seconds\u003C/span>\u003C/h2>\u003Cp>Upload your thermoforming part data, and our DfM software will evaluate whether it can be manufactured as designed, or which geometries need to be modified for technical, functional, or cost-related reasons. These modifications can then be carried out either by you or by us.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:75%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Df_M_Analyse_Mockup_434baf74a8.png\" alt=\"DfM-Analysis Mockup\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">How Does the DfM Analysis Work?\u003C/span>\u003C/h3>\u003Col>\u003Cli>Upload STEP file\u003C/li>\u003Cli>Automatic analysis in about 60 seconds\u003C/li>\u003Cli>Color-coded results for:\u003Cul>\u003Cli>Wall thickness distribution\u003C/li>\u003Cli>Radii\u003C/li>\u003Cli>Edges and draft angles\u003C/li>\u003Cli>Stretching ratio\u003C/li>\u003Cli>Narrow sections and details\u003C/li>\u003C/ul>\u003C/li>\u003C/ol>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Df_M_Analyse_Funktionen_4592bb4112.png\" alt=\"DfM-Analyse Funktionen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Advantages of the DfM Tool\u003C/span>\u003C/h3>\u003Cul>\u003Cli>Automated analysis in seconds\u003C/li>\u003Cli>Color-coded and visually intuitive\u003C/li>\u003Cli>No waiting times or manual queries\u003C/li>\u003Cli>Detect errors early and reduce costs\u003C/li>\u003Cli>Usable directly in the browser\u003C/li>\u003Cli>No expert knowledge required\u003C/li>\u003Cli>Provides a basis for smooth coordination with toolmaking\u003C/li>\u003C/ul>\u003Cp>ℹ️ For more details about the DfM analysis, visit: \u003Ca href=\"https://www.formary.de/en/3d-services/dfm-analyse\">formary.de/en/3d-services/dfm-analyse\u003C/a>\u003C/p>\u003Chr>\u003Ch3>\u003Cspan style=\"color:#005250;\">Frequently Asked Questions About the DfM Analysis\u003C/span>\u003C/h3>\u003Ch4>What is Design for Manufacturing?\u003C/h4>\u003Cp>Design for Manufacturing (DfM) means designing products so they can be manufactured efficiently, cost-effectively, and without errors. The goal is to consider all manufacturing aspects right from the design stage.\u003C/p>\u003Ch4>What does DfM mean?\u003C/h4>\u003Cp>DfM stands for “Design for Manufacturing” and describes a design approach that optimizes manufacturability and production costs from the very beginning.\u003C/p>\u003Ch4>How much does the DfM analysis cost?\u003C/h4>\u003Cp>The use of our tool is free of charge.\u003C/p>\u003Ch4>Which formats does the tool support?\u003C/h4>\u003Cp>Currently: .STEP files for 3D CAD models.\u003C/p>\u003Ch4>Who is the analysis suitable for?\u003C/h4>\u003Cp>Designers, engineers, and companies aiming to manufacture thermoformed parts efficiently and reliably.\u003C/p>\u003Ch4>How long does the DfM analysis take?\u003C/h4>\u003Cp>The analysis usually takes less than a minute, depending on model complexity.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Design for Manufacturing for Plastic Thermoformed Parts – Now Easier Than Ever\u003C/span>\u003C/h2>\u003Cp>Design for Manufacturing ensures that your products are manufacturable right from the start. With our free DfM analysis, you can check your design in about 60 seconds—for fewer errors, lower costs, and smoother workflows.\u003C/p>\u003Cp>→ Book your \u003Ca href=\"https://meetings.hubspot.com/moritz-bittner-formary/dfm-analyse-demo?utm_source=landingpage&utm_medium=demo-button&utm_campaign=dfm-analyse&uuid=69376d09-d796-4f3c-9d5e-ff6833d70b23\">demo \u003C/a>now!\u003C/p>","design-for-manufacturing-guide",{"id":3562,"documentId":3563,"createdAt":3564,"updatedAt":3565,"publishedAt":85,"locale":10,"title":3566,"introduction":3567,"content":3568,"slug":3569},355,"nz5g6k8re0g3v1tfg9e9ppvl","2026-01-13T15:51:48.617Z","2026-01-26T08:36:28.367Z"," Design Guidelines for Plastic Thermoformed Parts – Top 13 Tips for Plastic-Optimized Construction","Plastic thermoforming is shaped by factors like material quality, temperature, pressure, speed, and tool geometry. With the right design principles, you can prevent errors in CAD and production. Formary has gathered key tips to help you optimize your thermoformed parts.\n","\u003Ch2>\u003Cspan style=\"color:#005250;\">1. Design Rule: Radii in Plastic Thermoforming\u003C/span>\u003C/h2>\u003Cp>When designing plastic parts, it is essential to incorporate the largest possible radii to facilitate material stretching. Thermoformed parts should always have a minimum radius of 1.5 mm. On the tooling side, a minimum radius is required, which, as a rough rule of thumb (since it depends on many factors), should not be smaller than the initial material thickness.\u003C/p>\u003Cp>If sharp edges are necessary, ensure that the radius is at least equal to the starting material thickness. If the radius is smaller, forming the part becomes difficult or even impossible, increasing costs due to longer tool machining times.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_801d30d937.png\" alt=\"Radii in Plastic Thermoforming\">\u003C/figure>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n.c-container {\nborder: 2px solid #15A9A4;\npadding: 10px;\nmargin: 10px;\nborder-radius: 10px;\n}\n\n.c-container {\nmargin: 0;\n}\n\u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n\u003Cp> \u003Cb>Caution:\u003C/b> The radii are shown larger on the deep-drawn part than on the tool itself. For both positive and negative tools, when the specified radii are as small as possible, it is particularly important to ensure that the material fits as tightly as possible into the corners. The radius on the side facing away from the tool is determined by the radius of the tool side, the material type, the material elongation, and the material thickness. \n\u003C/p>\n\u003C/div>\n\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">2. Design Rule: Draft Angles\u003C/span>\u003C/h2>\u003Cp>The angle between the vertical component wall and the demolding direction is called the \u003Cstrong>draft angle\u003C/strong>. Since draft angles affect the final shape of the thermoformed part, they must be incorporated early in the CAD model.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_45961b91ba.png\" alt=\"Draft Angles\">\u003C/figure>\u003Cp>Design vertical walls with draft angles to ensure easy demolding without visible surface defects.\u003C/p>\u003Cp>ℹ️ \u003Cstrong>Recommended Draft Angles:\u003C/strong>\u003C/p>\u003Cul>\u003Cli>General recommendation: >2°\u003C/li>\u003Cli>Industry standard for negative molds: 1.5 - 2°\u003C/li>\u003Cli>Industry standard for positive molds: 4 - 6°\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">3. Design Rule: Forming Ratio and Wall Thickness\u003C/span>\u003C/h2>\u003Cp>The forming ratio describes the relationship between the height and width of the formed area. Since the material is stretched into the mold, it becomes thinner during the process. The forming ratio depends on the tool geometry and final part shape.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:20.06%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Umformverhaetlnis_bei_der_Konstruktion_von_Tiefziehteilen_65263b290b.png\" alt=\"Umformverhätlnis bei der Konstruktion von Tiefziehteilen\">\u003C/figure>\u003Cp>The resulting wall thickness can be roughly calculated using the following formula:\u003C/p>\u003Cp>\u003Cstrong>d₂ = (F₁ / F₂) × d₁\u003C/strong>\u003C/p>\u003Cp>Where:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>F₁\u003C/strong> = Area of the material blank (excluding clamping edge)\u003C/li>\u003Cli>\u003Cstrong>F₂\u003C/strong> = Surface area of the final thermoformed part\u003C/li>\u003Cli>\u003Cstrong>d₁\u003C/strong> = Initial material thickness\u003C/li>\u003Cli>\u003Cstrong>d₂\u003C/strong> = Final wall thickness\u003C/li>\u003C/ul>\u003Cp>ℹ️ More details on radii, draft angles, and forming ratios can be found in the tolerances section.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">4. Design Rule: Positive vs. Negative Forming and Wall Thickness\u003C/span>\u003C/h2>\u003Cp>The deeper the material is stretched during thermoforming, the thinner the remaining wall thickness. Typically, the desired wall thickness is determined first, and then the required starting material thickness is calculated (reverse engineering).\u003C/p>\u003Cp>The stretching ratio describes the change in material length from its initial thickness to the final thermoformed part. In general:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Positive forming\u003C/strong> results in a lower and more favorable stretch ratio compared to negative forming.\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_902be0c5b9.png\" alt=\"Negative Forming\">\u003C/figure>\u003Cp>Due to the viscoelastic behavior of thermoplastics during stretching, there are a few rules of thumb to keep in mind during the molding process when designing plastic parts: \u003C/p>\u003Cul>\u003Cli>The colder the semi-finished product during stretching, the greater the force required to stretch it.\u003C/li>\u003Cli>The faster the deformation speed, the greater the force required to stretch it.\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_d0fda1fcc0.png\" alt=\"Negative formed mold vs positive shaped mold\">\u003C/figure>\u003Cp>In negatively molded parts, the weak point of the deep-drawn part is therefore in the bottom area after forming, as material is stretched from the edge into the bottom of the mold cavity. This causes the material to thin out. In positively molded parts, the weak point of the deep-drawn part is at the edge, as the material first touches the positive mold at the bottom of the future deep-drawn part and thins out the edge area. Excessively thin initial thicknesses and a poor forming ratio, i.e., the ratio of opening width to opening depth, further exacerbate the negative effect.\u003C/p>\u003Ch2>5. Design Rule: Material Stretching in Cavities\u003C/h2>\u003Cp>For negative-formed cavities, the \u003Cstrong>depth-to-width ratio should not exceed 1.5:1\u003C/strong>. A greater depth results in significant thinning, increasing the risk of rupture at the bottom edges.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:27.29%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Materialverstreckung_bei_der_Konstruktion_von_Tiefziehteilen_8ae1a4a0ac.png\" alt=\"Materialverstreckung bei der Konstruktion von Tiefziehteilen\">\u003C/figure>\u003Cp>The table explains the possibilities of different pull ratios for negative and positive shapes:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Forming Ratios for Negative and Positive Forms\u003C/span>\u003C/h3>\u003Cfigure class=\"table\">\u003Ctable>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>Depth-to-Width Ratio\u003C/strong>\u003C/td>\u003Ctd>\u003Cstrong>Positive Forming\u003C/strong>\u003C/td>\u003Ctd>\u003Cstrong>Negative Forming\u003C/strong>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>0.3:1\u003C/td>\u003Ctd>Possible\u003C/td>\u003Ctd>Possible\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>0.5:1\u003C/td>\u003Ctd>Possible\u003C/td>\u003Ctd>Needs punch assistance\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>1:1\u003C/td>\u003Ctd>Possible\u003C/td>\u003Ctd>Needs punch assistance\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>1.5:1\u003C/td>\u003Ctd>Material distortion at the limit\u003C/td>\u003Ctd>Material distortion at the limit\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>2:1\u003C/td>\u003Ctd>Must be tested; cannot be simulated\u003C/td>\u003Ctd>Must be tested; cannot be simulated\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">6. Design Rule: Transition Contours\u003C/span>\u003C/h2>\u003Cp>As mentioned before, small radii should be avoided in thermoforming. Particularly in \u003Cstrong>precise cavity shapes\u003C/strong>, slightly rounded contours improve formability while maintaining full functionality.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:25%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_1c82cbace3.png\" alt=\"Transition Contours\">\u003C/figure>\u003Cp>Figure 1 shows a cavity contour that is difficult to deep draw, while Figure 2 shows a modified contour that can be formed easily. Modifying the draft angles and radii makes the deep-drawn part easier to draw, which improves quality. This also minimizes the risk of tearing and guarantees higher reproducibility.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_a0fcbf36e7.png\" alt=\"Undercuts\">\u003C/figure>\u003Cp>Finally, cycle times are also shorter, which results in a generally more favorable unit price. Transitions from edge contours or stepped areas can also be smoothed out by beveling.\u003C/p>\u003Cp>If the radii are too small, there is always a risk of wrinkling during deep drawing, especially with positive molding. To avoid wrinkles, rib-shaped transitions can also be used in plastic design to at least form a wrinkle in a targeted manner during positive deep drawing.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">7. Design Rule: Undercuts\u003C/span>\u003C/h2>\u003Cp>Undercut contours represent geometries in the mold that prevent the part from being separated smoothly from the mold. Since, unlike in injection molding, the mold in thermoforming does not consist of two halves, undercuts are generally more difficult to demold. As undercut geometries complicate demolding, they should be avoided as far as possible during design.\u003C/p>\u003Cp>This is easier said than done: undercuts play a key role in many deep-drawn parts, as they are used in the form of stacking elements and clamps. Therefore, undercut contours are often unavoidable. For this reason, when designing plastic parts, it is important to reduce them to a level that can be deep-drawn.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">8. Design Rule: Shrinkage During Processing\u003C/span>\u003C/h2>\u003Cp>Remember that the processing shrinkage of a plastic thermoformed part is an important factor that influences the final size and shape. After demolding, the part shrinks further due to the material behavior. This shrinkage varies depending on the material and can continue for up to 24 hours after the part has cooled down. In the case of semi-crystalline thermoplastics in particular, post-shrinkage never stops and the part can continue to shrink over time.\u003C/p>\u003Cp>To take this into account, the design of the deep-drawing tool should calculate and plan for shrinkage in advance and design the size and geometries of the tool accordingly.\u003C/p>\u003Cp>Important factors that influence shrinkage are the \u003Ci>selected plastic\u003C/i> and the demolding temperature, which can be controlled by the processor. However, keep in mind that the extrusion of the material also plays a role and internal stresses in the semi-finished product must be taken into account when designing plastic parts. A sample test should therefore be carried out before production begins in order to identify potential problems such as shrinkage at an early stage.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">9. Design Rule: Thermoformable Tolerances\u003C/span>\u003C/h2>\u003Cp>Deep-drawn parts are designed for most industrial and packaging applications with a tolerance of +/- ~1 mm. This corresponds to the tolerance range according to ISO 2768-c for the 120 to 400 mm length dimensions commonly used in this product area.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_fb44b4374a.png\" alt=\"Thermoformable Tolerances\">\u003C/figure>\u003Cp>Forming tighter tolerances usually involves additional costs. These are due to longer demolding times, greater manufacturing costs, and/or longer cycle times.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">10. Design Rule: Fastening Points in Assemblies\u003C/span>\u003C/h2>\u003Cp>Fixing points are required to assemble various deep-drawn parts or assemblies. Many fastening technology options are used to securely close deep-drawn parts. These must be carefully considered from the outset to ensure that the design is suitable for plastics. Depending on the mechanical load, the frequency of opening and closing, and the stability of the connection, various options are available for achieving a force-fit connection.\u003C/p>\u003Cp>In permanently force-fit connections, screws or rivets are often attached to the deep-drawn parts at the transition points between two parts in order to achieve a connection.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_52b2fb3969.png\" alt=\"Fastening Points in Assemblies\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">11. Design Rule: Stacking Design\u003C/span>\u003C/h2>\u003Cp>If your deep-drawn part is to be stacked, this must be taken into account at an early stage of the design process so that space is left for stacking. Various factors determine the selection of the appropriate stacking technique:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Initial material thickness\u003C/span>\u003C/h3>\u003Cp>The choice of stacking for a thermoformed part depends primarily on the rigidity of the thermoformed part and the sliding properties of the material. The thicker the material (often the case with reusable trays), the better it can be stacked. The poorer the sliding properties of the material, the better the static friction and the better it can be stacked.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Sensitivity of the products\u003C/span>\u003C/h3>\u003Cp>If the components cannot (or should not) be stacked on top of each other, but a few millimeters of air must be maintained, a higher-quality stacking technique is required. The reason for this is that the stacking of the deep-drawn part is self-supporting, i.e., the weight of the trays and their contents must be supported on the tray surface without additional supports.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Urgency of the schedule\u003C/span>\u003C/h3>\u003Cp>Complex stacking techniques with movable stacking elements require production using a flap tool. The manufacture of such a tool is more time-consuming than a relatively simple undercut stacking tool.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">12. Design rule for thermoformed plastic parts: Material selection\u003C/span>\u003C/h2>\u003Cp>Softer plastics exhibit \u003Cstrong>greater deformation\u003C/strong> and higher processing shrinkage after demolding. Materials with high hardness and rigidity are automatically in a better tolerance group in terms of accuracy.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">13. Additional tip: Optimally positioned engravings\u003C/span>\u003C/h2>\u003Cp>If you require markings on the thermoformed part, these can be engraved directly into the mold. The cost of engraving can vary greatly depending on how it is applied. As a rule of thumb, negative (recessed) engraving is relatively inexpensive, while positive (raised) engraving is significantly more complex and therefore more expensive.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Designing plastic parts – it's easy with our design tips\u003C/span>\u003C/h2>\u003Cp>By observing these basic design rules, potential sources of error in the end product can be identified and proactively avoided as early as the CAD data creation stage. This allows you to move straight from your product to prototyping.\u003C/p>\u003Cp>Do you have any further questions? Then get in touch with us or download our design guide for more information on plastic thermoforming.\u003C/p>","design-guidelines-for-thermoformed-parts",{"__component":2313,"id":5,"title":3571,"employee":3572},"Do you have any questions about plastic covers? 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Elegant packaging ensures high-quality, professional product presentation.",{"id":4550,"documentId":4551,"name":4552,"alternativeText":4552,"caption":85,"width":175,"height":4553,"formats":4554,"hash":4583,"ext":1013,"mime":1016,"size":4584,"url":4585,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":4586,"updatedAt":4587,"publishedAt":4588},1085,"qaocaqu07x251wek63n6ot88","Kunststofftray mit Farbstreifen.png",431,{"md":4555,"sm":4561,"avatar":4567,"default":4573,"thumbnail":4578},{"ext":1013,"url":4556,"hash":4557,"mime":1016,"name":4558,"path":85,"size":4559,"width":161,"height":4560},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Tray_mit_Farbstreifen_a0b7ab35d4.png","md_Tray_mit_Farbstreifen_a0b7ab35d4","md_Tray mit Farbstreifen.png",151.03,388,{"ext":1013,"url":4562,"hash":4563,"mime":1016,"name":4564,"path":85,"size":4565,"width":168,"height":4566},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Tray_mit_Farbstreifen_a0b7ab35d4.png","sm_Tray_mit_Farbstreifen_a0b7ab35d4","sm_Tray mit Farbstreifen.png",113.41,323,{"ext":1013,"url":4568,"hash":4569,"mime":1016,"name":4570,"path":85,"size":4571,"width":984,"height":4572},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Tray_mit_Farbstreifen_a0b7ab35d4.png","avatar_Tray_mit_Farbstreifen_a0b7ab35d4","avatar_Tray mit Farbstreifen.png",10.62,63,{"ext":1013,"url":4574,"hash":4575,"mime":1016,"name":4576,"path":85,"size":4577,"width":188,"height":2149},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Tray_mit_Farbstreifen_a0b7ab35d4.png","default_Tray_mit_Farbstreifen_a0b7ab35d4","default_Tray mit Farbstreifen.png",73.75,{"ext":1013,"url":4579,"hash":4580,"mime":1016,"name":4581,"path":85,"size":4582,"width":233,"height":984},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Tray_mit_Farbstreifen_a0b7ab35d4.png","thumbnail_Tray_mit_Farbstreifen_a0b7ab35d4","thumbnail_Tray mit Farbstreifen.png",27.71,"Tray_mit_Farbstreifen_a0b7ab35d4",37.03,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_mit_Farbstreifen_a0b7ab35d4.png","2024-04-18T16:24:32.000Z","2025-10-13T09:54:15.000Z","2026-01-08T22:04:03.070Z",{"__component":2012,"id":1601,"order":2014,"title":4590,"subtitle":4591,"text":4592,"image":4593},"Smart packaging solutions with our 3D Tray Generator","Do you need a concept for your thermoformed packaging, but don't know exactly what it should look like?","\u003Cp>With our \u003Ca href=\"https://www.formary.de/en/3d-services/tray-generator\">\u003Cspan style=\"color:#00a9a5;\">3D Tray Generator\u003C/span>\u003C/a>, you can simply upload your component for which you need thermoformed plastic packaging and create a packaging concept in 30 seconds. 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weight","The ability to manufacture thin-walled thermoformed packaging saves weight, which reduces transport and logistics costs.",{"id":1473,"documentId":1474,"name":1475,"alternativeText":1476,"caption":16,"width":285,"height":285,"formats":85,"hash":1477,"ext":255,"mime":256,"size":1478,"url":1479,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":1480,"updatedAt":1480,"publishedAt":1481},{"id":4744,"title":4745,"text":4746,"icon":4747},3365,"Efficient storage","On the one hand, the precise arrangement of the parts allows optimal use of the space in the plastic packaging, and on the other hand, the stackable thermoformed packaging offers space-saving 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clean.",{"id":541,"documentId":542,"name":543,"alternativeText":543,"caption":16,"width":285,"height":285,"formats":85,"hash":544,"ext":255,"mime":256,"size":545,"url":546,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":547,"updatedAt":548,"publishedAt":549},{"id":4774,"background":294,"border":85},1409,{"__component":335,"id":3402,"title":4776,"list_items":4777},"Fields of application for thermoformed plastic packaging",[4778,4813,4857,4891],{"id":4779,"title":4780,"text":4781,"sidebar_information":85,"image":4782,"buttons":4808},772,"Plastic inlay packaging","\u003Cp>Plastic inlay packaging ensures precise positioning and secure holding of sensitive components. It is customized to the shape, size, and function of the products and is often used in internal logistics or reusable packaging systems.\u003C/p>",{"id":4783,"documentId":4784,"name":4785,"alternativeText":4786,"caption":4786,"width":168,"height":168,"formats":4787,"hash":4802,"ext":148,"mime":151,"size":4803,"url":4804,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":4805,"updatedAt":4806,"publishedAt":4807},655,"xibt16vsmw4xot5gjt58wsxo","Inlay in weiß.jpg","Inlay in weiß",{"avatar":4788,"default":4793,"thumbnail":4798},{"ext":148,"url":4789,"hash":4790,"mime":151,"name":4791,"path":85,"size":4792,"width":984,"height":984},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Inlay_in_weiss_4356e82d31.jpg","avatar_Inlay_in_weiss_4356e82d31","avatar_Inlay in weiß.jpg",2.18,{"ext":148,"url":4794,"hash":4795,"mime":151,"name":4796,"path":85,"size":4797,"width":188,"height":188},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Inlay_in_weiss_4356e82d31.jpg","default_Inlay_in_weiss_4356e82d31","default_Inlay in weiß.jpg",16.17,{"ext":148,"url":4799,"hash":4800,"mime":151,"name":4801,"path":85,"size":1712,"width":196,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Inlay_in_weiss_4356e82d31.jpg","thumbnail_Inlay_in_weiss_4356e82d31","thumbnail_Inlay in weiß.jpg","Inlay_in_weiss_4356e82d31",24.94,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Inlay_in_weiss_4356e82d31.jpg","2023-11-10T19:19:31.000Z","2025-10-13T09:31:27.000Z","2026-01-08T22:03:05.872Z",[4809],{"id":4810,"visible":215,"label":4811,"link":4812,"variant":393},1209,"More about inlay packaging","/products/inlay-packaging",{"id":4814,"title":4815,"text":4816,"sidebar_information":85,"image":4817,"buttons":4853},773,"Tray packaging for metal components","\u003Cp>Tray packaging provides a perfect fit for metal components and protects them from external influences such as scratches, impacts, and surface damage. Thanks to their precise shaping and robust plastic properties, sensitive components can be transported, stored, and even processed automatically without slipping or being damaged.\u003C/p>",{"id":4818,"documentId":4819,"name":4820,"alternativeText":4821,"caption":4821,"width":4426,"height":4426,"formats":4822,"hash":4847,"ext":148,"mime":151,"size":4848,"url":4849,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":4850,"updatedAt":4851,"publishedAt":4852},685,"i7d5ojx0kzstp7swopxv0rpl","Tray Verpackung in weiß.jpg","Tray Verpackung in weiß",{"md":4823,"sm":4828,"avatar":4833,"default":4838,"thumbnail":4843},{"ext":148,"url":4824,"hash":4825,"mime":151,"name":4826,"path":85,"size":4827,"width":161,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Tray_Verpackung_in_weiss_4b835a88bb.jpg","md_Tray_Verpackung_in_weiss_4b835a88bb","md_Tray Verpackung in weiß.jpg",28.97,{"ext":148,"url":4829,"hash":4830,"mime":151,"name":4831,"path":85,"size":4832,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Tray_Verpackung_in_weiss_4b835a88bb.jpg","sm_Tray_Verpackung_in_weiss_4b835a88bb","sm_Tray Verpackung in weiß.jpg",22.3,{"ext":148,"url":4834,"hash":4835,"mime":151,"name":4836,"path":85,"size":4837,"width":984,"height":984},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Tray_Verpackung_in_weiss_4b835a88bb.jpg","avatar_Tray_Verpackung_in_weiss_4b835a88bb","avatar_Tray Verpackung in weiß.jpg",2.42,{"ext":148,"url":4839,"hash":4840,"mime":151,"name":4841,"path":85,"size":4842,"width":188,"height":188},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Tray_Verpackung_in_weiss_4b835a88bb.jpg","default_Tray_Verpackung_in_weiss_4b835a88bb","default_Tray Verpackung in weiß.jpg",14.88,{"ext":148,"url":4844,"hash":4845,"mime":151,"name":4846,"path":85,"size":1305,"width":196,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Tray_Verpackung_in_weiss_4b835a88bb.jpg","thumbnail_Tray_Verpackung_in_weiss_4b835a88bb","thumbnail_Tray Verpackung in weiß.jpg","Tray_Verpackung_in_weiss_4b835a88bb",33.14,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_Verpackung_in_weiss_4b835a88bb.jpg","2023-11-17T15:04:07.000Z","2023-11-17T15:04:19.000Z","2026-01-08T22:03:09.945Z",[4854],{"id":4855,"visible":215,"label":4856,"link":1070,"variant":393},1210,"More about tray packaging",{"id":4858,"title":4859,"text":4860,"sidebar_information":85,"image":4861,"buttons":4887},774,"Medical blister packaging","\u003Cp>Medical blister packaging is used in medical technology to ensure sterile and hygienically safe packaging solutions. It protects sensitive medical devices from contamination and ensures product safety until use, including during transport.\u003C/p>",{"id":4862,"documentId":4863,"name":4864,"alternativeText":4865,"caption":16,"width":168,"height":168,"formats":4866,"hash":4882,"ext":1013,"mime":1016,"size":4883,"url":4884,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":4885,"updatedAt":4885,"publishedAt":4886},2264,"q6yhwvhy1p6m6xnv26oancli","Medizinische Blisterverpackung.png","Medizinische Blisterverpackung",{"avatar":4867,"default":4872,"thumbnail":4877},{"ext":1013,"url":4868,"hash":4869,"mime":1016,"name":4870,"path":85,"size":4871,"width":984,"height":984},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Medizinische_Blisterverpackung_a184b3441c.png","avatar_Medizinische_Blisterverpackung_a184b3441c","avatar_Medizinische Blisterverpackung.png",8.07,{"ext":1013,"url":4873,"hash":4874,"mime":1016,"name":4875,"path":85,"size":4876,"width":188,"height":188},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Medizinische_Blisterverpackung_a184b3441c.png","default_Medizinische_Blisterverpackung_a184b3441c","default_Medizinische Blisterverpackung.png",101.93,{"ext":1013,"url":4878,"hash":4879,"mime":1016,"name":4880,"path":85,"size":4881,"width":196,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Medizinische_Blisterverpackung_a184b3441c.png","thumbnail_Medizinische_Blisterverpackung_a184b3441c","thumbnail_Medizinische Blisterverpackung.png",12.15,"Medizinische_Blisterverpackung_a184b3441c",71.19,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Medizinische_Blisterverpackung_a184b3441c.png","2025-09-23T20:44:06.000Z","2026-01-08T22:06:41.751Z",[4888],{"id":4889,"visible":215,"label":4890,"link":55,"variant":393},1211,"More about medical blister packaging",{"id":4892,"title":4893,"text":4894,"sidebar_information":85,"image":4895,"buttons":4900},775,"ESD packaging made of plastic","\u003Cp>ESD packaging made of plastic offers reliable protection against electrostatic discharge. It is specially designed for electronic components and assemblies to ensure the functionality and service life of sensitive components.\u003C/p>",{"id":4395,"documentId":4396,"name":4397,"alternativeText":4398,"caption":4398,"width":168,"height":168,"formats":4896,"hash":4415,"ext":148,"mime":151,"size":4416,"url":4417,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":4418,"updatedAt":4419,"publishedAt":4420},{"avatar":4897,"default":4898,"thumbnail":4899},{"ext":148,"url":4401,"hash":4402,"mime":151,"name":4403,"path":85,"size":4404,"width":984,"height":984},{"ext":148,"url":4406,"hash":4407,"mime":151,"name":4408,"path":85,"size":4409,"width":188,"height":188},{"ext":148,"url":4411,"hash":4412,"mime":151,"name":4413,"path":85,"size":4414,"width":196,"height":196},[4901],{"id":4902,"visible":215,"label":4903,"link":4904,"variant":393},1212,"More about ESD packaging","/products/esd-plastic-transport-packaging",{"__component":962,"id":4906,"title":4907,"introduction":4908,"cards":4909,"style":4973},624,"Sustainable alternatives to plastic packaging","In addition to our thermoformed plastic packaging, formary also offers sustainable packaging solutions such as fiber casting and paper injection molding.",[4910,4942],{"id":4911,"title":4912,"introduction":4913,"link":4914,"link_label":4915,"image":4916},1770,"Fiber molded packaging","Fiber molded inlays for sensitive products from the electronics, cosmetics, food, or mail order industries.","/products/molded-fiber-packaging","Molded Fiber Packaging ",{"id":4917,"documentId":4918,"name":4919,"alternativeText":4920,"caption":16,"width":168,"height":977,"formats":4921,"hash":4937,"ext":1013,"mime":1016,"size":4938,"url":4939,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":4940,"updatedAt":4940,"publishedAt":4941},1978,"kdsqsn7j6t9nuu3eq8yavcbj","Faserguss Tray.png","Faserguss Tray",{"avatar":4922,"default":4927,"thumbnail":4932},{"ext":1013,"url":4923,"hash":4924,"mime":1016,"name":4925,"path":85,"size":4926,"width":984,"height":285},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Faserguss_Tray_76adea95fe.png","avatar_Faserguss_Tray_76adea95fe","avatar_Faserguss Tray.png",5.09,{"ext":1013,"url":4928,"hash":4929,"mime":1016,"name":4930,"path":85,"size":4931,"width":188,"height":990},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Faserguss_Tray_76adea95fe.png","default_Faserguss_Tray_76adea95fe","default_Faserguss Tray.png",41.6,{"ext":1013,"url":4933,"hash":4934,"mime":1016,"name":4935,"path":85,"size":4936,"width":233,"height":996},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Faserguss_Tray_76adea95fe.png","thumbnail_Faserguss_Tray_76adea95fe","thumbnail_Faserguss Tray.png",14.16,"Faserguss_Tray_76adea95fe",19.83,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Faserguss_Tray_76adea95fe.png","2025-05-05T18:43:14.000Z","2026-01-08T22:06:02.958Z",{"id":4943,"title":4944,"introduction":4945,"link":4946,"link_label":4944,"image":4947},1771,"Paper Pulp Injection Molded Packaging","Paper pulp injection molded inlays are a dimensionally stable packaging solution that is not only sustainable but also aesthetically appealing.","/products/paper-pulp-injection-molded-packaging",{"id":4948,"documentId":4949,"name":4950,"alternativeText":4951,"caption":16,"width":168,"height":977,"formats":4952,"hash":4968,"ext":1013,"mime":1016,"size":4969,"url":4970,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":4971,"updatedAt":4971,"publishedAt":4972},2040,"vqb36j1rwefybok0eetir7we","Papierspritzguss Inlay.png","Papierspritzguss Inlay",{"avatar":4953,"default":4958,"thumbnail":4963},{"ext":1013,"url":4954,"hash":4955,"mime":1016,"name":4956,"path":85,"size":4957,"width":984,"height":285},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Papierspritzguss_Inlay_a0bb1e28de.png","avatar_Papierspritzguss_Inlay_a0bb1e28de","avatar_Papierspritzguss Inlay.png",2.95,{"ext":1013,"url":4959,"hash":4960,"mime":1016,"name":4961,"path":85,"size":4962,"width":188,"height":990},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Papierspritzguss_Inlay_a0bb1e28de.png","default_Papierspritzguss_Inlay_a0bb1e28de","default_Papierspritzguss Inlay.png",22.89,{"ext":1013,"url":4964,"hash":4965,"mime":1016,"name":4966,"path":85,"size":4967,"width":233,"height":996},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Papierspritzguss_Inlay_a0bb1e28de.png","thumbnail_Papierspritzguss_Inlay_a0bb1e28de","thumbnail_Papierspritzguss Inlay.png",8.23,"Papierspritzguss_Inlay_a0bb1e28de",10.28,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Papierspritzguss_Inlay_a0bb1e28de.png","2025-05-22T15:09:04.000Z","2026-01-08T22:06:11.145Z",{"id":4974,"background":567,"border":85},1410,{"__component":1547,"id":2070,"title":4976,"industries":4977},"Further industries that use thermoformed packaging",[4978,4981,4991],{"id":4979,"industry":4980},374,{"id":132,"documentId":133,"createdAt":134,"updatedAt":135,"publishedAt":85,"locale":10,"name":136,"slug":137,"description":138},{"id":4982,"industry":4983},375,{"id":4984,"documentId":4985,"createdAt":4986,"updatedAt":4987,"publishedAt":85,"locale":10,"name":4988,"slug":4989,"description":4990},33,"esv34mfaguw702mnsw13o0bw","2026-01-13T15:51:55.797Z","2026-01-25T21:42:05.792Z","Mechanical Engineering","mechanical-engineering","Precise assembly processes for component groups and substitution of metal covers",{"id":692,"industry":4992},{"id":1491,"documentId":4993,"createdAt":4994,"updatedAt":4995,"publishedAt":85,"locale":10,"name":4996,"slug":4997,"description":4998},"s0nr4kezfzif03mwa46b0r2s","2026-01-13T15:52:02.132Z","2026-01-23T15:56:04.531Z","Agriculture & Horticulture","agriculture-horticulture","Robust, weather-resistant, and versatile, suitable for outdoor use",{"__component":607,"id":5000,"title":5001,"variant":298,"first_accordion_open":215,"accordions":5002},605,"FAQ - Frequently asked questions about plastic packaging",[5003,5007,5011,5015,5019,5023,5027,5031],{"id":5004,"title":5005,"content":5006},3777,"What are thermoformed plastic products?","\u003Cp>Thermoformed products are plastic parts that are molded using heat and pressure. They are used, for example, as trays, housings, or packaging components.\u003C/p>",{"id":5008,"title":5009,"content":5010},3778,"Which plastics are suitable for thermoforming?","\u003Cp>Typical plastics used for thermoforming are\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/abs-plastic\">\u003Cstrong>ABS\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/ps-plastic\">\u003Cstrong>PS\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pet-a-plastic\">\u003Cstrong>PET-A\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pet-g-plastic\">\u003Cstrong>PET-G\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/hd-pe-plastic\">\u003Cstrong>HD-PE\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/ps-plastic\">\u003Cstrong>PS\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pp-plastic\">\u003Cstrong>PP\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pc-plastic\">\u003Cstrong>PC\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pmma-plastic\">\u003Cstrong>PMMA\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/asa-plastic\">\u003Cstrong>ASA\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pvc-plastic\">\u003Cstrong>PVC\u003C/strong>\u003C/a>\u003C/li>\u003C/ul>\u003Cp>The appropriate thermoplastic is selected based on requirements for chemical resistance, temperature resistance, or electrical properties.\u003C/p>",{"id":5012,"title":5013,"content":5014},3779,"What advantages does thermoformed plastic packaging offer over other types of packaging?","\u003Cp>Thermoformed packaging offers high dimensional stability, precise fixation, and efficient use of space. It is stackable, durable, suitable for automation, and can be adapted exactly to the product, which is a clear advantage over conventional packaging solutions.\u003C/p>",{"id":5016,"title":5017,"content":5018},3780,"How does thermoformed packaging differ from injection-molded packaging?","\u003Cp>Thermoforming is significantly cheaper for medium quantities, can be implemented more quickly, and allows greater design freedom with lower tooling costs. You can find more information on this in our blog post \u003Ca href=\"https://www.formary.de/en/blog/injection-molding-vs-thermoforming\">Injection Molding vs. Plastic Thermoforming.\u003C/a>\u003C/p>",{"id":5020,"title":5021,"content":5022},3781,"Are there also standard products?","\u003Cp>Yes. In our \u003Ca href=\"https://www.formary.de/en/online-shop\">online shop\u003C/a>, you will find a selection of standard trays and inserts for SLCs and Euro containers that can be ordered directly. Ideal for short-term needs or frequently used component geometries.\u003C/p>",{"id":5024,"title":5025,"content":5026},3782,"What is ESD packaging and when is it used?","\u003Cp>ESD packaging protects sensitive electronic components from static electricity. It is made of conductive or antistatic plastic and is used wherever electronics need to be transported or stored safely.\u003C/p>",{"id":5028,"title":5029,"content":5030},3783,"Can thermoformed packaging be decorated with colors and patterns?","\u003Cp>Depending on the material and application, thermoformed packaging can be produced in color, transparent, or with surface textures. This creates unique, brand-strong visible parts that perfectly combine function and aesthetics. Learn more about this under \u003Ca href=\"https://www.formary.de/nachbearbeitungsverfahren/oberflaechenbehandlung\">Surface treatment of plastics.\u003C/a>\u003C/p>",{"id":5032,"title":5033,"content":5034},3784,"How quickly can customized thermoformed packaging be produced?","\u003Cp>Thanks to digital tools like the\u003Ca href=\"https://www.formary.de/en/3d-services/tray-generator\"> formary 3D Tray Generator \u003C/a>and an \u003Ca href=\"https://www.formary.de/en/configurator\">online inquiry process\u003C/a>, you will receive an offer within 24 hours.\u003C/p>",{"__component":611,"id":3887,"title":5036,"link":85,"cta_label":1531,"cta_note":5037},"Configure thermoformed plastic packaging and receive an offer. With formary.","Configure your custom plastic packaging now.",{"__component":2276,"id":5039,"title":5040,"variant":241,"cta_button":85,"blogarticles":5041,"style":5348},144,"Everything you need to know about thermoformed packaging",[5042,5130,5203,5276],{"id":5043,"documentId":5044,"createdAt":5045,"updatedAt":5046,"publishedAt":85,"locale":10,"title":5047,"introduction":5048,"content":5049,"slug":5050,"cover":5051,"seo":5102,"blog_author":5106,"blogcategory":5114,"inline_hubspot_form":85,"blocks":5121,"localizations":5122},340,"hrt0o90vioejy5nuiggttsi8","2026-01-13T15:51:45.749Z","2026-01-26T08:29:16.355Z","ESD Trays Made of Plastic – Applications and Benefits","Electrostatic discharge (ESD) can irreparably damage sensitive components and incur high costs. To ensure that electronic components are optimally protected during manufacturing, storage, and delivery, ESD trays made of plastic are used.","\u003Ch2>What is an ESD Tray?\u003C/h2>\u003Cp>An ESD tray is a plastic workpiece carrier designed to protect electronic components from damage caused by electrostatic discharge (ESD). ESD, which stands for \"Electrostatic Discharge,\" can cause significant harm to sensitive electronic parts. ESD trays are specially designed to prevent electrostatic discharge, ensuring a safe environment for the components.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:19.55%;\">\u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/ESD_Tray_9be91e6c40.jpg\" alt=\"ESD Trays in der Elektronikbranche\">\u003C/a>\u003Cfigcaption>ESD Trays in the Electronics Industry\u003C/figcaption>\u003C/figure>\u003Cp>Protection is ensured through the material composition of the tray, which consists of plastics enriched with conductive or antistatic additives. This combination helps to dissipate static charges before they can reach sensitive components.\u003C/p>\u003Ch3>How Does an ESD Tray Work?\u003C/h3>\u003Cp>The function of an ESD tray relies on three key material properties:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Electrical Conductivity\u003C/strong>: The addition of additives like carbon black or graphite makes the plastic electrically conductive, allowing static charges to be efficiently dissipated.\u003C/li>\u003Cli>\u003Cstrong>Antistatic Effect\u003C/strong>: Antistatic additives prevent static charges from forming on the surface of the ESD tray.\u003C/li>\u003Cli>\u003Cstrong>Surface Protection\u003C/strong>: The smooth, specially treated surface of the ESD workpiece carriers not only protects against scratches but also prevents dust or particles from accumulating, which could otherwise lead to static buildup.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"background-color:hsl(0,0%,100%);color:rgb(41,41,41);\">Materials and Manufacturing Processes for ESD Workpiece Carriers\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:#0c0c0c;\">The base material of an ESD tray is a thermoplastic plastic, modified to be electrically conductive or antistatic. Commonly used thermoplastics include ABS (Acrylonitrile Butadiene Styrene Copolymer) and PS (Polystyrene). These plastics are combined with conductive additives like carbon black or graphite and antistatic substances to achieve the desired properties.\u003C/span>\u003C/p>\u003Ch2>How are ESD Trays Made?\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>Material Preparation\u003C/strong>: During plastic extrusion, plastic granules are carefully mixed with additives and antistatic agents to ensure the desired material properties.\u003C/li>\u003Cli>\u003Cstrong>Shaping\u003C/strong>: The plastic is heated and molded into its final form through thermoforming.\u003C/li>\u003Cli>\u003Cstrong>Quality Control\u003C/strong>: Finally, the ESD packaging is tested for electrical conductivity, antistatic properties, and mechanical stability.\u003C/li>\u003C/ul>\u003Ch2>Applications of ESD Trays\u003C/h2>\u003Cp>ESD trays are used across various industries to ensure safe storage and reliable transport of sensitive electronics:\u003C/p>\u003Ch3>Typical Fields of Application for ESD Trays\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>Electronics Manufacturing\u003C/strong>: In the electronics industry, ESD trays are used to transport and safely store components such as semiconductors, circuit boards, or chips between different stages of production.\u003C/li>\u003Cli>\u003Cstrong>Automotive\u003C/strong>: Modern vehicles contain sensitive control units and sensors that need protection during production and delivery.\u003C/li>\u003Cli>\u003Cstrong>Medical & Pharma\u003C/strong>: Diagnostic devices and their components also require high protection from electrostatic discharge.\u003C/li>\u003C/ul>\u003Ch3>\u003Cstrong>Typical Components that Require ESD Trays\u003C/strong>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>Electronics Manufacturing\u003C/strong>: Semiconductors, circuit boards\u003C/li>\u003Cli>\u003Cstrong>Automotive Industry\u003C/strong>: Control units, sensors\u003C/li>\u003Cli>\u003Cstrong>Medical & Lab Technology\u003C/strong>: Diagnostic chips, modules\u003C/li>\u003C/ul>\u003Ch3>\u003Cstrong>Overview of ESD Workpiece Carrier Applications\u003C/strong>\u003C/h3>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cp style=\"text-align:center;\">Areas of application for ESD trays\u003C/p>\u003C/th>\u003Cth>\u003Cp style=\"text-align:center;\">Typical components that require ESD trays\u003C/p>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Electronics manufacturing \u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Semiconductors, printed circuit boards \u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Automotive\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Control units, sensors \u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Medical and laboratory technology\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Diagnostic chips, modules \u003C/p>\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>Advantages of Plastic ESD Trays\u003C/h2>\u003Cp>Plastic ESD workpiece carriers offer several additional benefits for handling sensitive components. Their function is similar to that of conventional plastic trays, with added advantages:\u003C/p>\u003Ch3>Durability\u003C/h3>\u003Cp>Plastic ESD trays are made from high-quality materials that provide excellent strength and durability. Compared to traditional cardboard or foam trays, plastic ESD trays are more resistant to impacts, vibrations, and moisture.\u003C/p>\u003Ch3>Customization for Your Needs\u003C/h3>\u003Cp>Electronic components come in various sizes and shapes. ESD trays are highly customizable and can be designed to meet specific customer requirements. This allows components to be safely and efficiently positioned and transported in the ESD packaging, making it an ideal packaging solution.\u003C/p>\u003Ch3>Optimierte Lagerung und Transport\u003C/h3>\u003Cp>ESD trays are ergonomically designed and easy to handle. They can be equipped with integrated handles for easy gripping and transport.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:13.88%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Gestapelte_ESD_Trays_f91070dd07.png\" alt=\"Gestapelte ESD Trays\">\u003C/figure>\u003Cp>Additionally, plastic ESD trays are stackable, ensuring optimal storage and shipping. Transparent ESD trays also allow easy identification and organization of electronic components.\u003C/p>\u003Ch3>Reusability\u003C/h3>\u003Cp>Compared to single-use packaging, plastic ESD trays offer a more sustainable option. ESD workpiece carriers can be designed for multiple uses, reducing waste and the need for single-use materials like cardboard or foam. At the end of their lifecycle, plastic trays can also be recycled to further improve resource efficiency.\u003C/p>\u003Ch3>ESD Trays for Your Application\u003C/h3>\u003Cp>Are you looking for a tailored solution to protect your valuable electronic components? There are more options than just ESD trays for protecting your electronics, such as plastic enclosures for electronics, ESD transport packaging, and more.\u003C/p>\u003Cp>Use our configurator to design your personalized thermoformed part in ESD execution.\u003C/p>\u003Cp> \u003C/p>","esd-trays",{"id":5052,"documentId":5053,"name":5054,"alternativeText":5055,"caption":16,"width":144,"height":2021,"formats":5056,"hash":5097,"ext":1013,"mime":1016,"size":5098,"url":5099,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":5100,"updatedAt":5100,"publishedAt":5101},2071,"oea8roog79jq5qe9pdu6sr50","ESD Trays Blog Banner Eng","ESD trays made of plastic",{"lg":5057,"md":5062,"sm":5067,"xl":5072,"2xl":5077,"avatar":5082,"default":5087,"thumbnail":5092},{"ext":1013,"url":5058,"hash":5059,"mime":1016,"name":5060,"path":85,"size":5061,"width":154,"height":1416},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_ESD_Trays_Blog_Banner_Eng_13516da419.png","lg_ESD_Trays_Blog_Banner_Eng_13516da419","lg_ESD Trays Blog Banner Eng",324.4,{"ext":1013,"url":5063,"hash":5064,"mime":1016,"name":5065,"path":85,"size":5066,"width":161,"height":2035},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_ESD_Trays_Blog_Banner_Eng_13516da419.png","md_ESD_Trays_Blog_Banner_Eng_13516da419","md_ESD Trays Blog Banner Eng",181.98,{"ext":1013,"url":5068,"hash":5069,"mime":1016,"name":5070,"path":85,"size":5071,"width":168,"height":2041},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_ESD_Trays_Blog_Banner_Eng_13516da419.png","sm_ESD_Trays_Blog_Banner_Eng_13516da419","sm_ESD Trays Blog Banner Eng",124.57,{"ext":1013,"url":5073,"hash":5074,"mime":1016,"name":5075,"path":85,"size":5076,"width":145,"height":2047},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_ESD_Trays_Blog_Banner_Eng_13516da419.png","xl_ESD_Trays_Blog_Banner_Eng_13516da419","xl_ESD Trays Blog Banner Eng",422.66,{"ext":1013,"url":5078,"hash":5079,"mime":1016,"name":5080,"path":85,"size":5081,"width":181,"height":2053},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_ESD_Trays_Blog_Banner_Eng_13516da419.png","2xl_ESD_Trays_Blog_Banner_Eng_13516da419","2xl_ESD Trays Blog Banner Eng",478.23,{"ext":1013,"url":5083,"hash":5084,"mime":1016,"name":5085,"path":85,"size":5086,"width":984,"height":2059},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_ESD_Trays_Blog_Banner_Eng_13516da419.png","avatar_ESD_Trays_Blog_Banner_Eng_13516da419","avatar_ESD Trays Blog Banner Eng",10.53,{"ext":1013,"url":5088,"hash":5089,"mime":1016,"name":5090,"path":85,"size":5091,"width":188,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_ESD_Trays_Blog_Banner_Eng_13516da419.png","default_ESD_Trays_Blog_Banner_Eng_13516da419","default_ESD Trays Blog Banner Eng",77.85,{"ext":1013,"url":5093,"hash":5094,"mime":1016,"name":5095,"path":85,"size":5096,"width":233,"height":2070},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_ESD_Trays_Blog_Banner_Eng_13516da419.png","thumbnail_ESD_Trays_Blog_Banner_Eng_13516da419","thumbnail_ESD Trays Blog Banner Eng",30.21,"ESD_Trays_Blog_Banner_Eng_13516da419",194.02,"https://fsn1.your-objectstorage.com/formary-de-production-cms/ESD_Trays_Blog_Banner_Eng_13516da419.png","2025-05-30T16:22:26.000Z","2026-01-08T22:06:15.446Z",{"id":5103,"open_graph_title":5104,"open_graph_description":5105,"title":5104,"description":5105},2205,"Plastic ESD trays: uses and advantages","Plastic ESD trays: ✓ ESD definition ✓ Properties of ESD workpiece carriers ✓ Areas of application ▶ Read the article now.\n",{"id":252,"documentId":5107,"createdAt":5108,"updatedAt":5108,"publishedAt":85,"locale":10,"role":5109,"name":5110,"email":5111,"phone":5112,"meeting_url":5113},"umk62m0sgi9fe20ee90o9b9f","2026-01-16T11:13:10.227Z","PR Managerin","Sarah Guaglianone","sarah.guaglianone@formary.de","015202087894","https://meetings.hubspot.com/sarah-guaglianone",{"id":4651,"documentId":5115,"createdAt":5116,"updatedAt":5117,"publishedAt":85,"locale":10,"title":5118,"slug":5119,"description":5120},"nm4hkxw9ydvlepb5n0fbq8ls","2026-01-13T16:44:17.483Z","2026-01-26T08:25:05.206Z","Thermoformed Parts in Practice","thermoformed-parts-in-practice","All insights into the practice of thermoforming. Useful tips on what to consider. Here you will find entries on all aspects of thermoforming.",[],[5123],{"id":5124,"documentId":5044,"createdAt":5125,"updatedAt":5125,"publishedAt":85,"locale":128,"title":5126,"introduction":5127,"content":5128,"slug":5129},257,"2026-01-08T23:07:23.774Z","ESD-Trays aus Kunststoff: Einsatz und Vorteile","Elektrostatische Entladung (Electrostatic Discharge, ESD) kann empfindliche Bauteile irreparabel schädigen und hohe Kosten verursachen. Um sicherzustellen, dass elektronische Bauteile während der Herstellung, Lagerung und Lieferung optimal geschützt werden, kommen ESD-Trays aus Kunststoff zum Einsatz. ","\u003Ch2>\u003Cspan style=\"color:#005250;\">ESD-Trays aus Kunststoff - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>ESD-Trays aus Kunststoff\u003C/strong> schützen empfindliche elektronische Bauteile vor elektrostatischen Entladungen durch leitfähige und antistatische Materialzusätze.\u003C/li>\u003Cli>Sie bestehen aus \u003Cstrong>thermoplastischen Kunststoffen\u003C/strong> wie ABS oder PS, werden durch Tiefziehen geformt und bieten zusätzlich Oberflächenschutz, Stabilität und Wiederverwendbarkeit.\u003C/li>\u003Cli>ESD-Trays sind \u003Cstrong>stapelbar, ergonomisch, individuell anpassbar\u003C/strong> und werden in Elektronik, Automotive sowie Medizin & Pharmazie eingesetzt.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was ist ein ESD-Tray?\u003C/span>\u003C/h2>\u003Cp>Ein ESD-Tray aus Kunststoff ist ein\u003Ca href=\"https://www.formary.de/blog/was-ist-ein-werkstuecktraeger-definition-and-anwendungen\"> Werkstückträger,\u003C/a> der elektronische Bauteile vor Schäden durch elektrostatische Entladungen schützt. ESD steht für \"Elektrostatische Entladung\" und kann erhebliche Schäden an elektronischen Bauteilen verursachen. \u003Ca href=\"https://www.formary.de/produkte/esd-werkstuecktraeger-fuer-elektronik\">ESD-Werkstückträger\u003C/a> sind speziell entwickelt, um elektrostatische Entladungen zu verhindern und somit eine sichere Umgebung für die Bauteile zu gewährleisten. \u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Wie wird ESD-Schutz gewährleistet?\u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:41.34%;\">\u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/ESD_Tray_9be91e6c40.jpg\" alt=\"ESD Trays in der Elektronikbranche\">\u003C/a>\u003Cfigcaption>ESD Trays in der Elektronikbranche\u003C/figcaption>\u003C/figure>\u003Cp>Der ESD-Schutz wird durch die Materialzusammensetzung des Trays gewährleistet: Diese besteht aus \u003Ca href=\"https://www.formary.de/materialien\">Kunststoffen,\u003C/a> die mit leitfähigen oder antistatischen Additiven angereichert sind. Diese Kombination sorgt dafür, dass statische Ladungen abgeleitet werden, bevor sie empfindliche Komponenten erreichen können. \u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie funktioniert ein ESD-Tray?\u003C/span>\u003C/h2>\u003Cp>Die Funktion eines ESD-Trays basiert auf drei zentralen Eigenschaften des Materials:\u003C/p>\u003Col>\u003Cli>\u003Cstrong>Elektrische Leitfähigkeit:\u003C/strong> Durch die Zugabe von Additiven wie Ruß oder Graphit wird der Kunststoff elektrisch leitfähig, sodass elektrische Ladungen effizient abgeleitet werden können.\u003C/li>\u003Cli>\u003Cstrong>Antistatische Wirkung:\u003C/strong> Antistatische Additive verhindern, dass sich auf der Oberfläche des ESD Trays überhaupt statische Ladungen bilden.\u003C/li>\u003Cli>\u003Cstrong>Oberflächenschutz:\u003C/strong> Die glatte und speziell behandelte Oberfläche der ESD Werkstückträger schützt nicht nur vor Kratzern, sondern verhindert auch, dass sich Staub oder Partikel anlagern, die wiederum eine statische Aufladung begünstigen könnten.\u003C/li>\u003C/ol>\u003Ch2>\u003Cspan style=\"color:#005250;\">Aus welchen Materialien bestehen ESD-Trays?\u003C/span>\u003C/h2>\u003Cp>Die Grundlage eines ESD-Trays bildet ein \u003Ca href=\"https://www.youtube.com/watch?v=HhU0eK7A1ag&t=9s\">thermoplastischer Kunststoff,\u003C/a> der durch gezielte Modifikationen elektrisch leitfähig oder antistatisch gemacht wird. Häufig eingesetzte Thermoplaste sind \u003Ca href=\"https://www.formary.de/materialien/abs\">ABS\u003C/a> (Acrylnitril-Butadien-Styrol-Copolymer) und \u003Ca href=\"https://www.formary.de/materialien/ps\">PS\u003C/a> (Polystyrol). Die Kunststoffe werden mit leitfähigen Additiven wie Ruß oder Graphit und antistatischen Substanzen kombiniert, um die gewünschten Eigenschaften zu erzielen. \u003C/p>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp> ℹ️ Interessiert an mehr Informationen zu thermoplastischen Kunststoffen? Unser  \u003Ca href=\"https://www.formary.de/whitepaper-ebooks/materialleitfaden-fuer-kunststoff-tiefziehteile\"> Materialleitfaden für Kunststoff Tiefziehteile \u003C/a> gibt Ihnen Einblicke in die Welt der Thermoplaste, Compounds und Additive.\u003C/p>\n    \u003C/div>\u003C/div>\u003Ch3>\u003Cspan style=\"color:#005250;\">Wie werden ESD-Trays hergestellt?\u003C/span>\u003C/h3>\u003Col>\u003Cli>\u003Cstrong>Materialvorbereitung:\u003C/strong> Bei der \u003Ca href=\"https://www.formary.de/blog/kunststoff-extrusion-so-wird-kunststofffolie-hergestellt\">Kunststoff Extrusion\u003C/a> wird Kunststoffgranulat sorgfältig mit den Additiven und Antistatika vermischt, um die gewünschten Materialeigenschaften sicherzustellen.\u003C/li>\u003Cli>\u003Cstrong>Formgebung:\u003C/strong> Der Kunststoff wird beim \u003Ca href=\"https://www.formary.de/tiefziehen-kunststoff\">Kunststoff Tiefziehen\u003C/a> erhitzt und in die endgültige Form gebracht.\u003C/li>\u003Cli>\u003Cstrong>Qualitätskontrolle:\u003C/strong> Abschließend werden die ESD Verpackungen auf ihre elektrische Leitfähigkeit, antistatische Eigenschaften sowie mechanische Stabilität geprüft.\u003C/li>\u003C/ol>\u003Ch2>\u003Cspan style=\"color:#005250;\">Einsatzbereiche von ESD-Trays\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>Elektronikfertigung:\u003C/strong> In der \u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronikindustrie\u003C/a> werden ESD-Trays genutzt, um Bauteile wie Halbleiter, Leiterplatten oder Chips zu transportieren und zwischen verschiedenen Fertigungsschritten sicher zu lagern.\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/branchen/automotive\">\u003Cstrong>Automotive:\u003C/strong>\u003C/a> Moderne Fahrzeuge enthalten empfindliche Steuergeräte und Sensoren, die während der Produktion und Lieferung geschützt werden müssen.\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/branchen/medizin-pharma\">\u003Cstrong>Medizin & Pharma:\u003C/strong>\u003C/a> Diagnostische Geräte und deren Komponenten benötigen ebenfalls einen hohen Schutz vor elektrostatischen Entladungen.\u003C/li>\u003C/ul>\u003Ch4>\u003Cspan style=\"color:#005250;\">Übersicht der Einsatzbereiche von ESD-Werkstückträgern\u003C/span>\u003C/h4>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cp style=\"text-align:center;\">Einsatzbereiche von ESD-Trays\u003C/p>\u003C/th>\u003Cth>\u003Cp style=\"text-align:center;\">Typische Komponenten, die ESD-Trays benötigen\u003C/p>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Elektronikfertigung\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Halbleiter, Leiterplatten\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Automobilindustrie\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Steuergeräte, Sensoren\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Medizin- und Labortechnik\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Diagnostik-Chips, Module\u003C/p>\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Welche Vorteile bieten ESD-Trays aus Kunststoff?\u003C/span>\u003C/h2>\u003Cp>\u003Ca href=\"https://www.formary.de/produkte/esd-transportverpackungen-aus-kunststoff\">ESD-Verpackungen\u003C/a> aus Kunststoff bieten neben dem ESD-Schutz einige weitere Vorteile in der Handhabung empfindlicher Bauteile. Ihre Funktion ist die gleiche wie die gewöhnlicher \u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Kunststofftrays\u003C/a>. Dazu gehören zum Beispiel: \u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:22.94%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Warentransport_mit_ESD_Trays_a0593b0c02.png\" alt=\"ESD Tray aus Kunststoff\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">1. Langlebigkeit\u003C/span>\u003C/h3>\u003Cp>ESD-Trays aus Kunststoff bestehen aus hochwertigen Kunststoffmaterialien, die eine ausgezeichnete Festigkeit und Haltbarkeit bieten. Im Vergleich zu herkömmlichen Trays aus Pappe oder Schaumstoff sind ESD Trays aus Kunststoff widerstandsfähiger gegen Stöße, Vibrationen und Feuchtigkeit.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">2. Individuelle Anpassung\u003C/span>\u003C/h3>\u003Cp>Elektronikkomponenten sind in allen Größen und Formen auf dem Markt. Daher werden Kavitäten, Formen und Abmessungen exakt auf Ihr Bauteil abgestimmt, um optimalen Schutz zu gewährleisten.\u003C/p>\u003Cp>\u003Cstrong>Tipp:\u003C/strong> Wenn Sie schon 3D-Daten Ihres Bauteils zur Verfügung haben, dann können Sie mit diesen in unserem \u003Ca href=\"https://www.formary.de/3d-services/tray-generator\">3D Tray Generator\u003C/a> ein Tray-Konzept erstellen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">3. Optimierte Lagerung & Transport\u003C/span>\u003C/h3>\u003Cp>ESD-Trays sind ergonomisch gestaltet und leicht zu handhaben. Diese können mit integrierten Griffen ausgestattet werden, die das einfache Greifen und Transportieren der ESD-Trays ermöglichen.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:20.67%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Gestapelte_ESD_Trays_f91070dd07.png\" alt=\"Gestapelte ESD Trays\">\u003C/figure>\u003Cp>Darüber hinaus sind ESD-Trays aus Kunststoff stapelbar, was eine optimale Lagerung und den Versand gewährleistet. Transparente Varianten ermöglichen eine schnelle Bauteilidentifikation.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">4. Wiederverwendbarkeit\u003C/span>\u003C/h3>\u003Cp>ESD-Tray Verpackungen sind im Vergleich zu Einwegverpackungen eine nachhaltigere Option, da sie als Mehrwegverpackung konstruiert werden können. So reduzieren sie den Abfall und den Bedarf an Einwegmaterialien wie Pappe oder Schaumstoff.\u003C/p>\u003Cp>Zusätzlich können Kunststofftrays in ESD-Ausführung am Ende ihrer Lebensdauer recycelt werden, um die Ressourceneffizienz weiter zu verbessern.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zu ESD-Trays\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Was bedeutet ESD?\u003C/span>\u003C/h4>\u003Cp>ESD steht für elektrostatische Entladung: Das ist ein plötzlicher Stromfluss zwischen zwei unterschiedlich geladenen Objekten.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Sind ESD-Trays immer schwarz?\u003C/span>\u003C/h4>\u003Cp>Viele ESD-Trays sind schwarz (durch Rußzusatz), es gibt aber auch transparente antistatische Varianten.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Kann ich ESD-Trays individuell anpassen lassen?\u003C/span>\u003C/h4>\u003Cp>Ja, Abmessungen, Nestformen, Griffpositionen und Material können nach Bedarf konstruiert werden.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Wie lange sind ESD-Trays haltbar?\u003C/span>\u003C/h4>\u003Cp>Bei sachgerechter Nutzung können sie viele Umläufe im Produktions- oder Logistikprozess überstehen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Gibt es auch Standardvarianten für ESD-Trays?\u003C/span>\u003C/h4>\u003Cp>Ja. Für gängige KLTs und Euronormbehälter bieten wir auch auch Standardtrays- und Einlagen mit ESD-Schutz an. Diese finden Sie in unserem \u003Ca href=\"https://www.formary.de/online-shop\">Online-Shop.\u003C/a>\u003C/p>\u003Ch4>Was für Kunststoffteile gibt es noch mit ESD-Schutz? \u003C/h4>\u003Cp>Neben Trays gibt es auch \u003Ca href=\"https://www.formary.de/produkte/esd-behaelter\">ESD-Behälter\u003C/a> aus Kunststoff.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">ESD-Trays für Ihre Anwendung\u003C/span>\u003C/h2>\u003Cp>Ob Standardlösung oder individuelle Konstruktion: ESD-Trays sind eine effiziente, sichere und langlebige Verpackungslösung für empfindliche Elektronik. Mit dem \u003Ca href=\"https://www.formary.de/konfigurator\">formary-Konfigurator\u003C/a> können Sie ESD-Trays in wenigen Schritten selbst konfigurieren.\u003C/p>","esd-trays-aus-kunststoff-einsatz-und-vorteile",{"id":769,"documentId":5131,"createdAt":5132,"updatedAt":5133,"publishedAt":85,"locale":10,"title":5134,"introduction":5135,"content":5136,"slug":5137,"cover":5138,"seo":5189,"blog_author":5193,"blogcategory":5194,"inline_hubspot_form":85,"blocks":5195,"localizations":5196},"p46qiqgsab5462kx1xih63sn","2026-01-13T15:51:48.797Z","2026-01-26T08:36:47.493Z","SLC Inlays – The Optimal Solution for Transport and Storage","Small Load Carriers (SLCs) are widely used as transport and storage containers across various industries. Their functionality is enhanced by SLC Inlays, which protect delicate components, improve organization, and simplify handling. Learn more in this article.","\u003Ch2>\u003Cspan style=\"color:#005250;\">What Are SLCs (Small Load Carriers)?\u003C/span>\u003C/h2>\u003Cp>\u003Cstrong>SLCs (Small Load Carriers)\u003C/strong> are standardized plastic containers used in logistics and manufacturing for the secure storage and transport of small parts. They are durable, stackable, and compatible with automated storage systems, simplifying any logistical process.\u003C/p>\u003Cp>\u003Cstrong>Types of SLC Containers:\u003C/strong>\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>R-SLC (Returnable Small Load Carrier)\u003C/strong> – Sturdy container with a reinforced base, ideal for heavy loads and automated systems.\u003C/li>\u003Cli>\u003Cstrong>E-SLC (Ergonomic Small Load Carrier)\u003C/strong> – Designed with special grips for easier manual handling.\u003C/li>\u003Cli>\u003Cstrong>RL-SLC (Returnable Lightweight SLC)\u003C/strong> – A lighter version of the R-SLC for applications with lower weight requirements.\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/KLT_6e5f4d4777.png\" alt=\"SLC container in blue \">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">SLC Inserts as the Perfect Addition to Small Load Carriers\u003C/span>\u003C/h2>\u003Cp>Euronorm containers are often used, but problems arise when components are transported as bulk goods and become damaged. To avoid this, suitable SLC inserts are required to secure the components. SLC inserts and inlays are customized container inserts, specially developed for SLCs and Euronorm containers using the plastic thermoforming process. They ensure structured, secure storage of components or parts that must not be handled as bulk goods. Container inserts can be used for any components, provided that they fit into the insert's slots.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Advantages of SLC Inserts:\u003C/span>\u003C/h2>\u003Cp>Container inserts offer numerous advantages in transport and warehousing. These include:\u003C/p>\u003Ch4>Perfect protection of components\u003C/h4>\u003Cp>Sensitive components require special protection. SLC inserts offer optimum fixation thanks to their precise fit and prevent components from colliding with each other or being damaged by movement.\u003C/p>\u003Ch4>More efficient processes\u003C/h4>\u003Cp>The use of container inserts facilitates handling in production and logistics. SLC inserts divide the interior into compartments for different components. The clear structuring of the components within the SLC speeds up picking and assembly, resulting in more efficient processes.\u003C/p>\u003Ch4>Protection against electrostatic discharge (ESD)\u003C/h4>\u003Cp>ESD inserts can be used for electronic components to protect them from electrostatic discharge. This is particularly important in the electronics and automotive industries. Find out more at ESD Trays.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Standard_ESD_Tiefzieheinlagen_aus_Kunststoff_frontal_012ce2ae90.png\" alt=\"Standard ESD-Tiefzieheinlagen aus Kunststoff_frontal\">\u003C/figure>\u003Ch4>Efficient use of space\u003C/h4>\u003Cp>The precise arrangement of the container inserts ensures optimum use of the available space in small load carriers and Euro containers.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Typical areas of application for SLC inserts\u003C/span>\u003C/h2>\u003Cp>SLC inserts are used in numerous branches of industry and contribute to increased efficiency in storage and transport logistics. In the automotive sector, they enable the safe storage and transport of screws, nuts, and other small parts.\u003C/p>\u003Cp>The electronics industry benefits from customized container inserts that protect sensitive components such as circuit boards and microchips from vibration. In medicine, sterile SLC inlays ensure hygienic storage of instruments and prevent contamination. The food industry also relies on special, food-safe container inserts that guarantee safe and hygienic packaging.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Overview of the areas of application for SLC inlays\u003C/span>\u003C/h2>\u003Cfigure class=\"table\">\u003Ctable>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>Industry\u003C/strong>\u003C/td>\u003Ctd>\u003Cstrong>Use Case for SLC Inserts\u003C/strong>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Automotive\u003C/strong>\u003C/td>\u003Ctd>Organizing and protecting screws, nuts, and small parts\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Electronics\u003C/strong>\u003C/td>\u003Ctd>Safe transport of sensitive components (PCBs, microchips)\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Medical\u003C/strong>\u003C/td>\u003Ctd>Sterile storage of instruments and accessories\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Food Industry\u003C/strong>\u003C/td>\u003Ctd>Food-safe inserts for hygienic packaging\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Conclusion – Increased Efficiency with SLC Inserts\u003C/span>\u003C/h2>\u003Cp>From production to logistics and warehousing, SLC inserts significantly enhance the efficiency of \u003Cstrong>Small Load Carriers and Euro containers\u003C/strong>. They \u003Cstrong>improve protection, organization, and workflow efficiency\u003C/strong>—making them a must-have for any industry.\u003C/p>\u003Cp>Find the perfect SLC insert for your needs in our online shop!\u003C/p>","slc-inlays-solution-for-transport-storage",{"id":5139,"documentId":5140,"name":5141,"alternativeText":5142,"caption":16,"width":144,"height":2021,"formats":5143,"hash":5184,"ext":1013,"mime":1016,"size":5185,"url":5186,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":5187,"updatedAt":5187,"publishedAt":5188},2076,"i2qbpydwktuah271bgnsv8aj","SLC Inlays optimal solution Blog Banner Eng","SLC Inlays optimal solution",{"lg":5144,"md":5149,"sm":5154,"xl":5159,"2xl":5164,"avatar":5169,"default":5174,"thumbnail":5179},{"ext":1013,"url":5145,"hash":5146,"mime":1016,"name":5147,"path":85,"size":5148,"width":154,"height":1416},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","lg_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","lg_SLC Inlays optimal solution Blog Banner Eng",315.83,{"ext":1013,"url":5150,"hash":5151,"mime":1016,"name":5152,"path":85,"size":5153,"width":161,"height":2035},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","md_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","md_SLC Inlays optimal solution Blog Banner Eng",187.1,{"ext":1013,"url":5155,"hash":5156,"mime":1016,"name":5157,"path":85,"size":5158,"width":168,"height":2041},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","sm_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","sm_SLC Inlays optimal solution Blog Banner Eng",131.48,{"ext":1013,"url":5160,"hash":5161,"mime":1016,"name":5162,"path":85,"size":5163,"width":145,"height":2047},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","xl_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","xl_SLC Inlays optimal solution Blog Banner Eng",402.04,{"ext":1013,"url":5165,"hash":5166,"mime":1016,"name":5167,"path":85,"size":5168,"width":181,"height":2053},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","2xl_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","2xl_SLC Inlays optimal solution Blog Banner Eng",448.06,{"ext":1013,"url":5170,"hash":5171,"mime":1016,"name":5172,"path":85,"size":5173,"width":984,"height":2059},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","avatar_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","avatar_SLC Inlays optimal solution Blog Banner Eng",12.11,{"ext":1013,"url":5175,"hash":5176,"mime":1016,"name":5177,"path":85,"size":5178,"width":188,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","default_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","default_SLC Inlays optimal solution Blog Banner Eng",84.94,{"ext":1013,"url":5180,"hash":5181,"mime":1016,"name":5182,"path":85,"size":5183,"width":233,"height":2070},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","thumbnail_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","thumbnail_SLC Inlays optimal solution Blog Banner Eng",34.47,"SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452",150.59,"https://fsn1.your-objectstorage.com/formary-de-production-cms/SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","2025-06-02T11:32:34.000Z","2026-01-08T22:06:16.182Z",{"id":5190,"open_graph_title":5191,"open_graph_description":5192,"title":5191,"description":5192},2231,"SLC inserts – Efficient storage and transport solution","SLC inserts optimize storage and transport ▶ Protection, organization, and efficiency for your components. Learn more now!",{"id":252,"documentId":5107,"createdAt":5108,"updatedAt":5108,"publishedAt":85,"locale":10,"role":5109,"name":5110,"email":5111,"phone":5112,"meeting_url":5113},{"id":4651,"documentId":5115,"createdAt":5116,"updatedAt":5117,"publishedAt":85,"locale":10,"title":5118,"slug":5119,"description":5120},[],[5197],{"id":108,"documentId":5131,"createdAt":5198,"updatedAt":5198,"publishedAt":85,"locale":128,"title":5199,"introduction":5200,"content":5201,"slug":5202},"2026-01-08T23:07:32.219Z","KLT Einlagen – Optimale Lösung für Transport und Lagerung","Kleinladungsträger (KLTs) werden als Transport- und Lagerbehälter in zahlreichen Branchen verwendet. Ihre Funktionalität wird dabei durch KLT Einlagen erweitert. KLT Inlays schützen empfindliche Bauteile, optimieren die Organisation und erleichtern die Handhabung. Mehr dazu im Beitrag.","\u003Ch2>\u003Cspan style=\"color:#005250;\">KLT Einlagen für Transport und Lagerung - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>KLTs (Kleinladungsträger)\u003C/strong> sind standardisierte, stapelbare Kunststoffbehälter für sicheren Transport und Lagerung von Kleinteilen, kompatibel mit automatisierten Systemen.\u003C/li>\u003Cli>\u003Cstrong>KLT Einlagen\u003C/strong> sichern Bauteile, verhindern Schäden, ermöglichen ESD-Schutz und strukturieren den Innenraum für effizientere Prozesse.\u003C/li>\u003Cli>KLT Einlagen werden branchenübergreifend eingesetzt (Automobil, Elektronik, Medizin, Lebensmittel) und steigern Schutz, Organisation und Effizienz in Lagerung und Transport.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was sind KLTs (Kleinladungsträger)? \u003C/span>\u003C/h2>\u003Cp>Kleinladungsträger (KLTs) sind standardisierte Kunststoffbehälter, die in Logistik und Fertigung zur sicheren Aufbewahrung und zum Transport von Kleinteilen genutzt werden. Sie sind robust, stapelbar und mit automatisierten Lagersystemen kompatibel. Kurzum: KLT Behälter oder andere Euroboxen vereinfachen jeden logistischen Prozess.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/KLT_6e5f4d4777.png\" alt=\"KLT \">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Verschiedene KLT-Typen\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>R-KLT (Rückführbarer Kleinladungsträger)\u003C/strong> – Stabiler Behälter mit verstärktem Boden, geeignet für hohe Lasten und automatisierte Systeme.\u003C/li>\u003Cli>\u003Cstrong>E-KLT (Ergonomischer Kleinladungsträger)\u003C/strong> – Mit speziellen Griffen für eine leichtere manuelle Handhabung.\u003C/li>\u003Cli>\u003Cstrong>RL-KLT (Rückführbarer Leicht-KLT)\u003C/strong> – Leichtere Variante des R-KLT für Anwendungen mit geringerer Belastung.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">KLT Einlagen: Sichere und strukturierte Lösung für Kleinladungsträger\u003C/span>\u003C/h2>\u003Cp>Häufig wird bereits ein Euronormbehälter verwendet, doch es treten Probleme auf, wenn Bauteile als Schüttgut transportiert und beschädigt werden. Um dies zu vermeiden, werden passende KLT Einlagen zur \u003Ca href=\"https://www.formary.de/blog/bauteilsicherheit-fuer-ihre-kleinteile-durch-tiefzieheinlagen\">Bauteilsicherheit\u003C/a> benötigt.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp> ℹ️ In unserem \u003Ca href=\"https://www.formary.de/online-shop\"> Online-Shop \u003C/a> können Sie zwischen 200 verschiedenen KLT Inlays wählen, die für gängige Außenbehältergrößen konzipiert sind.\u003C/p>\n    \u003C/div>\u003C/div>\u003Ch3>\u003Cspan style=\"color:#005250;\">Was sind KLT Einlagen?\u003C/span>\u003C/h3>\u003Cp>KLT Einlagen und \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-inlays-einlagen\">Inlays\u003C/a> sind individuell angepasste Behältereinlagen, speziell für KLTs und Euronormbehälter mit dem \u003Ca href=\"https://www.formary.de/tiefziehen-kunststoff\">Kunststoff Tiefziehverfahren\u003C/a> entwickelt. Sie sorgen für eine strukturierte, sichere Lagerung von Bauteilen oder auch Teile, die nicht als Schüttgut gehandelt werden dürfen. Behältereinlagen können für jegliche Bauteile verwendet werden, vorausgesetzt, dass diese in die Nester der Einlage reinpassen.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/KLT_Einlagen_im_Behaelter_b39a614efd.png\" alt=\"KLT Einlage im Behälter\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Vorteile von KLT Einlagen\u003C/span>\u003C/h2>\u003Cp>Behältereinlagen bieten zahlreiche Vorteile im Transport - und Lagerwesen. Dazu gehören:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Perfekter Schutz der Bauteile\u003C/span>\u003C/h3>\u003Cp>Empfindliche Bauteile benötigen speziellen Schutz. KLT Einlagen bieten durch ihre passgenaue Form eine optimale Fixierung und verhindern, dass Bauteile aneinanderstoßen oder durch Bewegung beschädigt werden.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Effizientere Prozesse\u003C/span>\u003C/h3>\u003Cp>Die Verwendung von Behälterinlays erleichtert das Handling in der Produktion und Logistik. KLT Inlays unterteilen den Innenraum in Fächer für verschiedene Bauteile. Durch die klare Strukturierung der Bauteile innerhalb der KLTs wird die Kommissionierung und Montage beschleunigt, was zu effizienteren Abläufen führt.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Schutz vor elektrostatischer Entladung (ESD)\u003C/span>\u003C/h3>\u003Cp>Für elektronische Bauteile können \u003Ca href=\"https://www.formary.de/online-shop/3394252\">ESD Einlagen\u003C/a> verwendet werden, um diese vor elektrostatischer Entladung zu schützen. Das ist besonders in der Elektronik- und Automobilindustrie essenziell. Mehr dazu unter \u003Ca href=\"https://www.formary.de/blog/esd-trays-aus-kunststoff-einsatz-und-vorteile\">ESD-Trays.\u003C/a>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Effiziente Raumausnutzung\u003C/span>\u003C/h3>\u003Cp>Durch die präzise Anordnung der Behältereinlagen wird der verfügbare Platz in Kleinladungsträgern und Eurobehältern optimal genutzt.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Typische Anwendungsbereiche von KLT Einlagen\u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Standard_ESD_Tiefzieheinlagen_aus_Kunststoff_frontal_012ce2ae90.png\" alt=\"Standard ESD-Tiefzieheinlagen aus Kunststoff_frontal\">\u003C/figure>\u003Cp>KLT Einlagen werden in vielen Industriezweigen eingesetzt. Sie erhöhen die Effizienz in der Lager- und Transportlogistik, schützen empfindliche Bauteile und sichern eine hygienische Aufbewahrung.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">KLT Einlagen im Automotive-Sektor\u003C/span>\u003C/h3>\u003Cp>Im \u003Ca href=\"https://www.formary.de/branchen/automotive\">Automotive\u003C/a>-Sektor ermöglichen Behältereinlagen die sichere Aufbewahrung und den Transport von Schrauben, Muttern und anderen Kleinteilen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">KLT Inlays für die Elektronikbranche\u003C/span>\u003C/h3>\u003Cp>Die \u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronikbranche\u003C/a> profitiert von maßgeschneiderten Behältereinlagen, die empfindliche Bauteile wie Platinen oder Mikrochips vor Erschütterungen schützen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Hygienische Lösungen für die Medizintechnik\u003C/span>\u003C/h3>\u003Cp>In der \u003Ca href=\"https://www.formary.de/branchen/medizin-pharma\">Medizin\u003C/a> sorgen sterile KLT Inlays für eine hygienische Lagerung von Instrumenten und verhindern Verunreinigungen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">KLT Einlagen in der Nahrungsmittelindustrie\u003C/span>\u003C/h3>\u003Cp>Auch die \u003Ca href=\"https://www.formary.de/branchen/nahrungsmittel\">Nahrungsmittelindustrie\u003C/a> setzt auf spezielle, lebensmittelechte Behälterinlays, die eine sichere und hygienische Verpackung gewährleisten.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Übersicht der Einsatzbereiche von KLT Inlays\u003C/span>\u003C/h4>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cstrong>Branche\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Einsatzbereich von KLT Einlagen\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>Automobilindustrie\u003C/td>\u003Ctd>Ordnung und Schutz für Schrauben, Muttern, Kleinteile\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Elektronikbranche\u003C/td>\u003Ctd>Sicherer Transport empfindlicher Bauteile (Platinen, Mikrochips)\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Medizintechnik\u003C/td>\u003Ctd>Sterile Lagerung von Instrumenten und Zubehör\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Lebensmittelindustrie\u003C/td>\u003Ctd>Verwendung lebensmittelechter KLT Inlays für Hygiene und Sicherheit\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zu KLT Einlagen\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Was sind KLTs?\u003C/span>\u003C/h4>\u003Cp>KLTs sind standardisierte Kunststoffbehälter, die Kleinteile sicher lagern und transportieren, stapelbar sind und in automatisierte Lagersysteme passen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Welche Typen von KLTs gibt es?\u003C/span>\u003C/h4>\u003Cul>\u003Cli>\u003Cstrong>R-KLT:\u003C/strong> Rückführbar, stabil, für hohe Lasten\u003C/li>\u003Cli>\u003Cstrong>E-KLT:\u003C/strong> Ergonomisch, leichteres Handling\u003C/li>\u003Cli>\u003Cstrong>RL-KLT:\u003C/strong> Leichte Version für weniger belastete Anwendungen\u003C/li>\u003C/ul>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Warum werden KLT Einlagen verwendet?\u003C/span>\u003C/h4>\u003Cp>Einlagen sichern Bauteile, verhindern Beschädigungen, ermöglichen ESD-Schutz und strukturieren den Innenraum für effizienteres Handling.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Für welche Branchen eignen sich KLT Einlagen?\u003C/span>\u003C/h4>\u003Cp>Die Automobilindustrie, Elektronikbranche, Medizintechnik und Lebensmittelindustrie profitieren von sicherer, geordneter und ggf. steriler Lagerung.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Können KLT Einlagen individuell angepasst werden?\u003C/span>\u003C/h4>\u003Cp>Ja, Einlagen werden passgenau für KLTs oder Euronormbehälter hergestellt, passend für spezifische Bauteile.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Welche Vorteile bieten KLT Einlagen?\u003C/span>\u003C/h4>\u003Cul>\u003Cli>Schutz empfindlicher Teile\u003C/li>\u003Cli>Effiziente Raumausnutzung\u003C/li>\u003Cli>Schnellere Kommissionierung und Montage\u003C/li>\u003Cli>ESD-Schutz für elektronische Bauteile\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Fazit - Effizienzsteigerung durch KLT Einlagen\u003C/span>\u003C/h2>\u003Cp>Ob in der Produktion, Logistik oder Lagerhaltung – KLT Einlagen optimieren die Nutzung von Kleinladungsträgern und Euronormbehältern erheblich. Sie verbessern den Schutz, die Organisation und die Effizienz der Arbeitsprozesse. Finden Sie in unserem \u003Ca href=\"https://www.formary.de/online-shop\">Online-Shop\u003C/a> die passende KLT Einlage für Ihre Anforderungen!\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:43.12%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Mockup_Online_Shop_6c29b63931.png\" alt=\"formary Online-Shop Mockup\">\u003C/figure>","klt-einlagen-optimale-loesung-fuer-transport-und-lagerung",{"id":5204,"documentId":5205,"createdAt":5206,"updatedAt":5207,"publishedAt":85,"locale":10,"title":5208,"introduction":5209,"content":5210,"slug":5211,"cover":5212,"seo":5262,"blog_author":5266,"blogcategory":5267,"inline_hubspot_form":85,"blocks":5268,"localizations":5269},352,"my3ss0y0qmen3dlue8sg3mzu","2026-01-13T15:51:48.023Z","2026-01-26T08:34:53.736Z","Component Safety for Your Small Parts: How Thermoformed Plastic Inserts Ensure Secure Transport","Delicate components require protection against damage to prevent costs and downtime. Thermoformed plastic inserts provide an efficient solution for safe transport and storage. In this article, you will learn how thermoformed inserts optimize component safety.","\u003Ch2>\u003Cspan style=\"color:#005250;\">What Is Component Safety?\u003C/span>\u003C/h2>\u003Cp>\u003Cstrong>Definition:\u003C/strong> Component safety includes all measures designed to protect sensitive or valuable components from damage. This involves specialized packaging solutions and transport aids that ensure secure handling. Protection can include the following aspects:\u003C/p>\u003Col>\u003Cli>\u003Cstrong>Mechanical Protection\u003C/strong> – Prevents scratches, impacts, dents, or other damage from external forces.\u003C/li>\u003Cli>\u003Cstrong>Chemical Protection \u003C/strong>– Shields components from corrosion, moisture, or harmful chemicals.\u003C/li>\u003Cli>\u003Cstrong>ESD Protection\u003C/strong> – Prevents damage from electrostatic discharge (ESD), which is especially crucial in the electronics industry.\u003C/li>\u003C/ol>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Bauteile_fuer_Tiefzieheinlagen_e81d4dafad.png\" alt=\"Bauteile für Tiefzieheinlagen\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">How Thermoformed Plastic Inserts Protect Your Components\u003C/span>\u003C/h2>\u003Cp>Thermoformed inserts, also known as inlays, are produced using the \u003Cstrong>plastic thermoforming process\u003C/strong>. Through \u003Cstrong>sheet or roll production\u003C/strong>, plastic films are heated and shaped into a mold. The result includes not only inserts but also \u003Cstrong>plastic trays, covers, and containers\u003C/strong>.\u003C/p>\u003Cp>These inserts securely hold products or bulk materials in a \u003Cstrong>custom-fit blister\u003C/strong> within a container or box. Their \u003Cstrong>precise shape prevents movement\u003C/strong>, ensuring that sensitive components remain in place. This is especially crucial for \u003Cstrong>delicate parts or products\u003C/strong> that require a specific orientation during assembly. By securing components, \u003Cstrong>thermoformed inserts prevent transport damage and ensure component safety\u003C/strong>.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Standard_Tiefzieheinlagen_aus_Kunststoff_b6c50d999e.png\" alt=\"Standard Tiefzieheinlagen aus Kunststoff\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Component Safety for ESD-Sensitive Parts\u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:25.11%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/ESD_Tiezfieheinlage_zur_Bauteilsicherheit_von_elektronischen_Teilen_0dab016189.png\" alt=\"Tiefzieheinlage\">\u003C/figure>\u003Cp>In the \u003Cstrong>electronics industry\u003C/strong>, protecting delicate components from \u003Cstrong>electrostatic discharge (ESD)\u003C/strong> is crucial. This electrical discharge can \u003Cstrong>irreparably damage\u003C/strong> electronic parts, leading to \u003Cstrong>production failures or quality defects\u003C/strong>.\u003C/p>\u003Cp>To prevent this, \u003Cstrong>ESD inserts and trays\u003C/strong> are specially designed to securely store and transport electronic components, ensuring \u003Cstrong>safe handling throughout the logistics chain\u003C/strong>.\u003C/p>\u003Ch3>Industries That Rely on Thermoformed Inserts for Component Safety\u003C/h3>\u003Cp>Thermoformed plastic inserts serve as \u003Cstrong>protective transport solutions\u003C/strong> across various industries. Here are some examples:\u003C/p>\u003Cp> \u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cp style=\"text-align:center;\">\u003Cstrong>Industry\u003C/strong>\u003C/p>\u003C/th>\u003Cth>\u003Cp style=\"text-align:center;\">\u003Cstrong>Use Case for Thermoformed Inserts\u003C/strong>\u003C/p>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">\u003Cstrong>Automotive\u003C/strong>\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Protection for body parts, electronic modules, and engine components\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">\u003Cstrong>Electronics\u003C/strong>\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Safe transport of sensitive circuit boards and semiconductor components\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">\u003Cstrong>Medical Technology\u003C/strong>\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Secure storage of precision instruments and implants\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">\u003Cstrong>Logistics & Packaging\u003C/strong>\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Interlayers for stackable containers and pallets\u003C/p>\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Why Are Thermoformed Plastic Inserts Ideal for Component Safety?\u003C/span>\u003C/h2>\u003Cp>Thermoformed \u003Cstrong>plastic inserts\u003C/strong> are widely used as \u003Cstrong>durable inlays\u003C/strong> in \u003Cstrong>small load carriers (KLTs) and Euro containers\u003C/strong>, which often endure \u003Cstrong>intensive use\u003C/strong>. For \u003Cstrong>heavy-duty applications\u003C/strong>, such as protecting tools, the material must be particularly \u003Cstrong>robust\u003C/strong>.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffflakes_die_sich_in_den_Haenden_befinden_66b91b7e44.png\" alt=\"Kunststoff Granulat\">\u003C/figure>\u003Cp>Plastic is the preferred material for thermoformed inserts due to its versatility and durability. Key benefits include:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Lightweight & Long-Lasting\u003C/strong> – Reduces overall weight while withstanding heavy use.\u003C/li>\u003Cli>\u003Cstrong>Flexible & Malleable\u003C/strong> – Easily heated and shaped into \u003Cstrong>precise, custom designs\u003C/strong>.\u003C/li>\u003Cli>\u003Cstrong>Shock-Absorbing\u003C/strong> – Thermoplastics provide \u003Cstrong>impact resistance\u003C/strong>, protecting fragile components.\u003C/li>\u003Cli>\u003Cstrong>Chemical & Corrosion Resistant\u003C/strong> – Most plastics do not react with water, acids, or bases, making them \u003Cstrong>ideal for humid or chemically demanding environments\u003C/strong>.\u003C/li>\u003C/ul>\u003Cp>Commonly Used Plastics in Thermoforming:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>PS (Polystyrene)\u003C/strong> – The \u003Cstrong>standard reference material\u003C/strong> for thermoforming, known for its \u003Cstrong>hardness and chemical resistance\u003C/strong>, making it \u003Cstrong>ideal for transport applications\u003C/strong>.\u003C/li>\u003Cli>\u003Cstrong>ABS (Acrylonitrile Butadiene Styrene)\u003C/strong> – Offers \u003Cstrong>high impact resistance\u003C/strong> and is widely used in \u003Cstrong>automotive and industrial applications\u003C/strong>.\u003C/li>\u003Cli>\u003Cstrong>PP (Polypropylene)\u003C/strong> – Known for its \u003Cstrong>flexibility and heat resistance\u003C/strong>, often used in \u003Cstrong>food and medical industries\u003C/strong>.\u003C/li>\u003C/ul>\u003Cp>When designing the insert, it is important to consider the requirements that the plastic used must meet in order to ensure smooth transport protection for the components.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Component Safety for Your Parts – With formary Standard Thermoformed Inserts\u003C/span>\u003C/h3>\u003Cp>Effective \u003Cstrong>component protection\u003C/strong> is essential to ensure products \u003Cstrong>arrive safely and undamaged\u003C/strong>. Our \u003Cstrong>high-quality thermoformed inserts\u003C/strong> provide \u003Cstrong>secure storage and transport\u003C/strong> for your parts.\u003C/p>\u003Cp>\u003Cstrong>Do you have questions or need personalized advice?\u003C/strong> Contact us today – we’ll help you find the \u003Cstrong>perfect protective solution\u003C/strong> for your components!\u003C/p>","component-safety-for-small-parts",{"id":5213,"documentId":5214,"name":5215,"alternativeText":5216,"caption":16,"width":144,"height":2021,"formats":5217,"hash":5257,"ext":1013,"mime":1016,"size":5258,"url":5259,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":5260,"updatedAt":5260,"publishedAt":5261},2067,"p83bew2hbelxk7czfhhrcnzl","Component Safety Blog Banner","Component Safety  in Thermoforming",{"lg":5218,"md":5223,"sm":5228,"xl":5232,"2xl":5237,"avatar":5242,"default":5247,"thumbnail":5252},{"ext":1013,"url":5219,"hash":5220,"mime":1016,"name":5221,"path":85,"size":5222,"width":154,"height":1416},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Component_Safety_Blog_Banner_687cab0f66.png","lg_Component_Safety_Blog_Banner_687cab0f66","lg_Component Safety Blog Banner",309.66,{"ext":1013,"url":5224,"hash":5225,"mime":1016,"name":5226,"path":85,"size":5227,"width":161,"height":2035},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Component_Safety_Blog_Banner_687cab0f66.png","md_Component_Safety_Blog_Banner_687cab0f66","md_Component Safety Blog Banner",186.6,{"ext":1013,"url":5229,"hash":5230,"mime":1016,"name":5231,"path":85,"size":4341,"width":168,"height":2041},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Component_Safety_Blog_Banner_687cab0f66.png","sm_Component_Safety_Blog_Banner_687cab0f66","sm_Component Safety Blog Banner",{"ext":1013,"url":5233,"hash":5234,"mime":1016,"name":5235,"path":85,"size":5236,"width":145,"height":2047},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Component_Safety_Blog_Banner_687cab0f66.png","xl_Component_Safety_Blog_Banner_687cab0f66","xl_Component Safety Blog Banner",409.39,{"ext":1013,"url":5238,"hash":5239,"mime":1016,"name":5240,"path":85,"size":5241,"width":181,"height":2053},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Component_Safety_Blog_Banner_687cab0f66.png","2xl_Component_Safety_Blog_Banner_687cab0f66","2xl_Component Safety Blog Banner",447.51,{"ext":1013,"url":5243,"hash":5244,"mime":1016,"name":5245,"path":85,"size":5246,"width":984,"height":2059},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Component_Safety_Blog_Banner_687cab0f66.png","avatar_Component_Safety_Blog_Banner_687cab0f66","avatar_Component Safety Blog Banner",12.24,{"ext":1013,"url":5248,"hash":5249,"mime":1016,"name":5250,"path":85,"size":5251,"width":188,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Component_Safety_Blog_Banner_687cab0f66.png","default_Component_Safety_Blog_Banner_687cab0f66","default_Component Safety Blog Banner",83.43,{"ext":1013,"url":5253,"hash":5254,"mime":1016,"name":5255,"path":85,"size":5256,"width":233,"height":2070},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Component_Safety_Blog_Banner_687cab0f66.png","thumbnail_Component_Safety_Blog_Banner_687cab0f66","thumbnail_Component Safety Blog Banner",32.55,"Component_Safety_Blog_Banner_687cab0f66",192.01,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Component_Safety_Blog_Banner_687cab0f66.png","2025-05-30T14:25:20.000Z","2026-01-08T22:06:14.939Z",{"id":5263,"open_graph_title":5264,"open_graph_description":5265,"title":5264,"description":5265},2230,"Component Safety for Your Small Parts","Component safety for your small parts ▶ We explain how plastic thermoformed inserts ensure safe transport of your components.",{"id":252,"documentId":5107,"createdAt":5108,"updatedAt":5108,"publishedAt":85,"locale":10,"role":5109,"name":5110,"email":5111,"phone":5112,"meeting_url":5113},{"id":4651,"documentId":5115,"createdAt":5116,"updatedAt":5117,"publishedAt":85,"locale":10,"title":5118,"slug":5119,"description":5120},[],[5270],{"id":103,"documentId":5205,"createdAt":5271,"updatedAt":5271,"publishedAt":85,"locale":128,"title":5272,"introduction":5273,"content":5274,"slug":5275},"2026-01-08T23:07:31.892Z","Bauteilsicherheit für Ihre Kleinteile: Wie Kunststoff Tiefzieheinlagen für einen sicheren Transport sorgen","Empfindliche Bauteile benötigen Schutz vor Beschädigungen, um Kosten und Ausfälle zu vermeiden. Kunststoff Tiefzieheinlagen bieten eine effiziente Lösung für sicheren Transport und Lagerung. In diesem Beitrag erfahren Sie, wie Tiefzieheinlagen für eine optimale Bauteilsicherheit sorgen. ","\u003Ch2>\u003Cspan style=\"color:#005250;\">Bauteilsicherheit von Kleinteilen - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Kunststoff Tiefzieheinlagen fixieren empfindliche Bauteile passgenau und schützen sie vor Stößen, Kratzern und Feuchtigkeit.\u003C/li>\u003Cli>Sie bieten mechanischen, chemischen und bei Bedarf auch elektrostatischen Schutz für Bauteile in Transport und Lagerung.\u003C/li>\u003Cli>Die präzise Formgebung erleichtert das sichere Handling und reduziert Transportschäden in verschiedenen Branchen.\u003C/li>\u003Cli>Durch ihre Wiederverwendbarkeit und Langlebigkeit sind sie eine wirtschaftliche Lösung für Bauteilsicherheit.\u003C/li>\u003C/ul>\u003Cp>→ Bestellen Sie jetzt Ihre Tiefzieheinlagen in unserem \u003Ca href=\"https://www.formary.de/online-shop\">Online-Shop!\u003C/a>\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was ist Bauteilsicherheit?\u003C/span>\u003C/h2>\u003Cp>\u003Cstrong>Bauteilsicherheit Definition:\u003C/strong> Die Bauteilsicherheit umfasst alle Maßnahmen, die darauf abzielen, empfindliche oder wertvolle Bauteile vor Beschädigungen zu schützen. Dazu gehören spezielle Verpackungslösungen und Transporthilfen, die den sicheren Umgang mit den Bauteilen gewährleisten. \u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Schutzarten im Überblick\u003C/span>\u003C/h3>\u003Col>\u003Cli>\u003Cstrong>Mechanischer Schutz:\u003C/strong> Vermeidung von Kratzern, Stößen, Dellen oder anderen Beschädigungen durch externe Einwirkungen.\u003C/li>\u003Cli>\u003Cstrong>Chemischer Schutz:\u003C/strong> Schutz vor Korrosion, Feuchtigkeit oder schädlichen Chemikalien.\u003C/li>\u003Cli>\u003Cstrong>ESD-Schutz:\u003C/strong> Vermeidung von Schäden durch elektrostatische Entladung (ESD), besonders wichtig in der \u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronikbranche.\u003C/a>\u003C/li>\u003C/ol>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Bauteile_fuer_Tiefzieheinlagen_e81d4dafad.png\" alt=\"Bauteile für Tiefzieheinlagen\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie Kunststoff Tiefzieheinlagen Ihre Bauteile schützen\u003C/span>\u003C/h2>\u003Cp>Kunststoff Tiefzieheinlagen oder auch \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-inlays-einlagen\">\u003Cu>Inlays\u003C/u>\u003C/a> schützen Ihre Kleinteile oder auch Schüttgut, indem sie diese sicher in einem passgenauen Blister innerhalb eines Behälters oder einer Box zu fixieren. Durch ihre passgenaue Passform wird verhindert, dass diese sich bewegen. Besonders bei empfindlichen Bauteilen oder Produkten, die in einer bestimmten Ausrichtung montiert werden müssen, sind solche Fixierungen wichtig, um Transportschäden zu vermeiden und Bauteilsicherheit zu gewährleisten.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Wie werden Tiefzieheinlagen hergestellt?\u003C/span>\u003C/h3>\u003Cp>Tiefzieheinlagen entstehen durch das \u003Ca href=\"https://www.formary.de/tiefziehen-kunststoff\">Kunststoff-Tiefziehverfahren\u003C/a>. Mithilfe der \u003Ca href=\"https://www.formary.de/plattenfertigung\">Plattenfertigung\u003C/a> oder \u003Ca href=\"https://www.formary.de/rollenfertigung\">Rollenfertigung\u003C/a> werden Kunststofffolien durch einen Erwärm-Vorgang in eine Form gebracht. Das Ergebnis sind neben Einlagen auch \u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Kunststofftrays,\u003C/a> \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-abdeckungen-gehaeuse\">Abdeckungen\u003C/a> und \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-behaeltnisse\">Behältnisse\u003C/a>.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Standard_Tiefzieheinlagen_aus_Kunststoff_b6c50d999e.png\" alt=\"Standard Tiefzieheinlagen aus Kunststoff\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Designmerkmale von Standard Tiefzieheinlagen\u003C/span>\u003C/h2>\u003Cp>Bei der Konstruktion von Tiefzieheinlagen wird auf folgende Punkte geachtet:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Formangepasste Nester:\u003C/strong> Rund, eckig oder rippenförmig, je nach Bauteilgeometrie.\u003C/li>\u003Cli>\u003Cstrong>Klemmvorrichtungen:\u003C/strong> Halten sensible Produkte fest im Nest.\u003C/li>\u003Cli>\u003Cstrong>Minimaler Stanzrand:\u003C/strong> Sorgt für bündigen Abschluss mit dem Behälter und verhindert Verrutschen.\u003C/li>\u003C/ul>\u003Cp>Diese Merkmale stellen sicher, dass Bauteile in jeder Transportsituation sicher und stabil gelagert sind.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:25.11%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/ESD_Tiezfieheinlage_zur_Bauteilsicherheit_von_elektronischen_Teilen_0dab016189.png\" alt=\"ESD Tray Mockup\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Bauteilsicherheit für ESD-empfindliche Bauteile\u003C/span>\u003C/h2>\u003Cp>Gerade in der Elektronikindustrie ist der Schutz empfindlicher Bauteile vor elektrostatischer Entladung (ESD) maßgeblich.\u003C/p>\u003Cp>Diese elektrische Entladung kann elektronische Komponenten irreparabel beschädigen, was zu Produktionsausfällen oder Qualitätsmängeln führen kann. \u003Ca href=\"https://www.formary.de/online-shop/3394447\">ESD-Einlagen\u003C/a> als auch \u003Ca href=\"https://www.formary.de/blog/esd-trays-aus-kunststoff-einsatz-und-vorteile\">ESD-Trays\u003C/a> sind daher speziell dafür entwickelt, elektronische Bauteile sicher zu lagern und zu transportieren.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Branchen & Einsatzbereiche\u003C/span>\u003C/h4>\u003Cp>Einlagen werden als Kunststoff Transportschutz in zahlreichen Branchen eingesetzt. Hier sind einige Beispiele:\u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Branche\u003C/th>\u003Cth>Einsatzbereiche von Tiefzieheinlagen zur Bauteilsicherheit\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Automobilindustrie\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Schutz von Karosserieteilen, Elektronikmodulen und Motorbauteilen\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Elektronikindustrie\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Transport von empfindlichen Leiterplatten und Halbleiterbauteilen\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Medizintechnik\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Sicherung von präzisen Instrumenten und Implantaten\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Logistik und Verpackung\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Zwischenlagen für stapelbare Behälter und Paletten\u003C/p>\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Warum eignen sich gerade Tiefzieheinlagen aus Kunststoff zur Bauteilsicherheit?\u003C/span>\u003C/h2>\u003Cp>Kunststoff Tiefzieheinlagen werden häufig als langlebige Einsätze in \u003Cstrong>Kleinladungsträgern (KLT)\u003C/strong> und \u003Cstrong>Euronormbehälter\u003C/strong> für Kleinteile verwendet, die regelmäßig stark beansprucht werden. Bei intensiver mechanischer Nutzung, wie etwa bei schwerem Werkzeug, muss das \u003Ca href=\"https://www.formary.de/materialien\">Material\u003C/a> der \u003Ca href=\"https://www.formary.de/blog/klt-einlagen-optimale-loesung-fuer-transport-und-lagerung\">KLT Einlagen\u003C/a> besonders robust sein. Kunststoff ist daher das bevorzugte Material für Tiefzieheinlagen aufgrund seiner Vielseitigkeit und Robustheit. \u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffflakes_die_sich_in_den_Haenden_befinden_66b91b7e44.png\" alt=\"Kunststoff Granulat\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Kunststoffeigenschaften\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>Leicht und langlebig:\u003C/strong> Kunststoff reduziert das Gesamtgewicht der Tiefziehverpackung und hält auch intensiven Beanspruchungen stand.\u003C/li>\u003Cli>\u003Cstrong>Flexibel und formbar:\u003C/strong> Kunststoffe können leicht erwärmt und in nahezu jede gewünschte Form gebracht werden, was eine große Vielfalt an Designs ermöglicht.\u003C/li>\u003Cli>\u003Cstrong>Stoßdämpfend:\u003C/strong> Thermoplaste verfügen eine über eine gute Stoßdämpfung, was sie für stoßabsorbierende Anwendungen ideal macht.\u003C/li>\u003Cli>\u003Cstrong>Chemie- und korrosionsbeständig:\u003C/strong> In der Regel reagieren die meisten Kunststoffe nicht mit Wasser, Säuren und Laugen, wodurch sie sich ideal für den Einsatz in feuchten Umgebungen und bei chemischen Prozessen eignen.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Häufig eingesetzte Kunststoffe\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/materialien/ps\">PS\u003C/a> (Polystyrol)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/materialien/abs\">ABS\u003C/a> (Acrylnitril-Butadien-Styrol-Copolymer)\u003C/li>\u003Cli>und \u003Ca href=\"https://www.formary.de/materialien/pp\">PP\u003C/a> (Polypropylen).\u003C/li>\u003C/ul>\u003Cp>Es ist bei der Konstruktion der Einlage zu beachten, welche Anforderungen der eingesetzte Kunststoff erfüllen soll, damit ein reibungsloser Transportschutz der Bauteile gewährleistet werden kann.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp> ℹ️ In unserem  \u003Ca href=\"https://www.formary.de/online-shop\"> Online-Shop \u003C/a>  finden Sie eine Auswahl von über \u003Cb>200 Standard Tiefzieheinlagen\u003C/b> für KLTs und Euronormbehälter aus PS. Polystyrol ist der Standardreferenzkunststoff im Tiefziehen, ist chemiebeständig, weist eine hohe Härte auf und eignet sich somit ideal für Transportanwendungen. \u003C/p>\n    \u003C/div>\u003C/div>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zur Bauteilsicherheit\u003C/span>\u003C/h2>\u003Ch4>Was ist der Unterschied zwischen Tiefzieheinlagen und Blisterverpackungen?\u003C/h4>\u003Cp>Tiefzieheinlagen sind formangepasste Einsätze für Behälter, während Blisterverpackungen meist als Einwegverpackung für Einzelprodukte dienen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Warum ist ESD-Schutz wichtig?\u003C/span>\u003C/h4>\u003Cp>Weil elektrostatische Entladungen elektronische Bauteile irreparabel schädigen können.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Wie lange halten Tiefzieheinlagen aus Kunststoff?\u003C/span>\u003C/h4>\u003Cp>Je nach Material und Einsatz oft viele Jahre bei intensiver Nutzung.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Welche Branchen profitieren am meisten von Tiefzieheinlagen?\u003C/span>\u003C/h4>\u003Cp>Vor allem Automobil-, Elektronik- und Medizintechnik sowie Logistikunternehmen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Warum sind Kunststoff Tiefzieheinlagen besonders sicher?\u003C/span>\u003C/h4>\u003Cp>Weil sie passgenau gefertigt werden und Bauteile so fixieren, dass Bewegungen und Stöße vermieden werden.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Bietet formary auch individuelle Tiefzieheinlagen an? \u003C/span>\u003C/h4>\u003Cp>Ja. Neben unserem Online-Shop können Sie über unseren \u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator \u003C/a>ganz einfach eine Tiefzieheinlage nach Ihren individuellen Anforderungen konfigurieren und uns Ihre Anfrage schicken. Wir melden uns innerhalb von 24 Stunden bei Ihnen.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Bauteilsicherheit für Ihre Bauteile - Mit formary Standard Tiefzieheinlagen\u003C/span>\u003C/h2>\u003Cp>Ein effektiver Bauteilschutz ist essenziell, um Produkte sicher und unbeschädigt ans Ziel zu bringen. Haben Sie Fragen oder benötigen Sie eine individuelle Beratung? \u003Ca href=\"https://www.formary.de/kontakt\">Kontaktieren\u003C/a> Sie uns gerne – wir helfen Ihnen, die optimale Transportschutz-Lösung zu finden.\u003C/p>","bauteilsicherheit-fuer-ihre-kleinteile-durch-tiefzieheinlagen",{"id":4979,"documentId":5277,"createdAt":5278,"updatedAt":5279,"publishedAt":85,"locale":10,"title":5280,"introduction":5281,"content":5282,"slug":5283,"cover":5284,"seo":5334,"blog_author":5338,"blogcategory":5339,"inline_hubspot_form":85,"blocks":5340,"localizations":5341},"xyw31v2kgt544xwab2ikmfhi","2026-01-13T15:51:52.175Z","2026-01-26T08:45:29.199Z","Optimizing Intralogistics – How Trays Improve Your Intralogistics Processes","Rising customer demands, flexibility needs, and resource efficiency goals require companies to constantly improve intralogistics. To remain competitive and sustainable, they must optimize material flows, minimize handling times, and implement efficient storage and transport.","\u003Cp>Effective management of internal material and information flows helps save time, resources, and costs. In this context, trays play a crucial role in streamlining intralogistics operations.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">What Is Intralogistics?\u003C/span>\u003C/h2>\u003Cp>Intralogistics refers to the organization of all material and information flows within a company’s premises. It includes warehouse movements, inventory control, and internal goods transport but excludes external logistics processes such as distribution and delivery.\u003C/p>\u003Cp>Intralogistics covers the planning, execution, and optimization of internal material handling to ensure seamless operations and cost efficiency.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:19.14%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Prozesse_am_Laptop_um_die_Intralogistik_zu_optimieren_72f7d889ab.png\" alt=\"Prozesse, um die Intralogistik zu optimieren\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Key Components of Intralogistics\u003C/span>\u003C/h2>\u003Cp>The core tasks of intralogistics include:\u003C/p>\u003Cul>\u003Cli>Managing internal material and information flows\u003C/li>\u003Cli>Planning and executing internal transport processes\u003C/li>\u003Cli>Warehousing and inventory management\u003C/li>\u003Cli>Order picking and goods preparation\u003C/li>\u003Cli>Material flow control and optimization\u003C/li>\u003Cli>Implementation of conveyor systems and warehouse automation\u003C/li>\u003Cli>Process optimization for increased efficiency\u003C/li>\u003Cli>Integration of IT solutions for seamless workflow management\u003C/li>\u003C/ul>\u003Cp>Intralogistics relies on technologies such as warehouse management systems (WMS), automated material handling systems, robotics, data analytics, and artificial intelligence to optimize stock levels, route planning, and logistics processes.\u003C/p>\u003Cp>To enhance internal transport and storage efficiency, \u003Cstrong>plastic trays\u003C/strong> are widely used. Learn how deep-drawn trays contribute to intralogistics optimization in the following section.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">How Deep-Drawn Trays Optimize Your Intralogistics\u003C/span>\u003C/h2>\u003Cp>Optimized intralogistics processes focus on enhancing efficiency, ensuring smooth workflows, and reducing operational costs. Trays play a key role in achieving these goals:\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Schwarzes_Tray_mit_durchsichtigem_Deckel_zur_Intralogistik_Optimierung_db1150db2d.png\" alt=\"Schwarzes Tray mit durchsichtigem Deckel zur Intralogistik Optimierung\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Improved Transport and Handling\u003C/span>\u003C/h3>\u003Cp>Deep-drawn plastic trays, also known as \u003Cstrong>workpiece carriers\u003C/strong>, facilitate the internal transport of partially processed components, assemblies, or products within production facilities. They are designed to integrate seamlessly with conveyor systems and logistics workflows.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:16.95%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_mit_Griffmulden_c26e3d62b5.jpg\" alt=\"Tray with recessed grips\">\u003Cfigcaption>Tray with recessed grips\u003C/figcaption>\u003C/figure>\u003Cp>Trays with ergonomic grip recesses allow for easy manual or automated handling, reducing strain on workers and improving efficiency. Their lightweight construction simplifies transport and minimizes additional resource requirements.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Efficient Organization\u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:14.54%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_mit_Farbstreifen_a0b7ab35d4.png\" alt=\"Tray mit Farbstreifen\">\u003Cfigcaption>Tray with color stripes\u003C/figcaption>\u003C/figure>\u003Cp>Plastic trays enable structured organization and sorting of products. Color-coded trays or labeled inserts enhance identification, reducing search times and errors in logistics operations.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Optimal Space Utilization\u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:14.49%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Stapeltrays_8482098e51.jpg\" alt=\"Stapelbare Trays für die Optimierung der Intralogistik\">\u003Cfigcaption>Stackable trays\u003C/figcaption>\u003C/figure>\u003Cp>Stackable tray designs enable \u003Cstrong>space-saving storage\u003C/strong> in warehouses. Adjusting packaging densities (number of items per tray) helps streamline inventory processes.\u003C/p>\u003Cp>The \u003Cstrong>maximum packing density\u003C/strong> depends on specific application requirements, thermoforming constraints, and automation capabilities. By optimizing tray layouts, companies can maximize available space and improve logistics efficiency.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Sustainability and Reusability\u003C/span>\u003C/h3>\u003Cp>Reusable plastic trays offer a \u003Cstrong>cost-effective and eco-friendly\u003C/strong> alternative to disposable packaging. Unlike single-use solutions, trays can be used multiple times, significantly reducing waste and lowering costs.\u003C/p>\u003Cp>Additionally, plastic trays are often \u003Cstrong>fully recyclable\u003C/strong>, allowing them to be processed into \u003Cstrong>recycled materials (regranulate)\u003C/strong> for further use.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Versatility and Customization\u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:17.69%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Trays_als_Mehrwegverpackungen_d02b014c44.jpg\" alt=\"Trays als Mehrwegverpackungen\">\u003Cfigcaption>Trays as reuasable packaging\u003C/figcaption>\u003C/figure>\u003Cp>Plastic trays are available in various \u003Cstrong>sizes, shapes, and designs\u003C/strong> to meet specific industry requirements. They are widely used in sectors such as:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Automotive:\u003C/strong> Workpiece carriers for precision components\u003C/li>\u003Cli>\u003Cstrong>Electronics & Semiconductors:\u003C/strong> ESD trays for static-sensitive parts\u003C/li>\u003Cli>\u003Cstrong>Industrial Automation:\u003C/strong> Custom trays for robotic systems\u003C/li>\u003C/ul>\u003Cp>Whether for medical device transport, food storage, or industrial logistics, deep-drawn trays \u003Cstrong>offer flexible and customized solutions\u003C/strong> to optimize intralogistics processes.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Optimizing Intralogistics with Trays – A Conclusion\u003C/span>\u003C/h2>\u003Cp>Plastic trays play a critical role in \u003Cstrong>enhancing efficiency and sustainability\u003C/strong> in intralogistics. Their impact on safe and efficient storage and transport, along with their \u003Cstrong>reusability, versatility, and organizational benefits\u003C/strong>, makes them an essential part of modern logistics operations.\u003C/p>\u003Cp>Request your customized tray today via our configurator!\u003C/p>","optimizing-intralogistics",{"id":5285,"documentId":5286,"name":5287,"alternativeText":5288,"caption":16,"width":144,"height":2021,"formats":5289,"hash":5329,"ext":1013,"mime":1016,"size":5330,"url":5331,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":5332,"updatedAt":5332,"publishedAt":5333},2074,"bx2fdy2coueeplj33aurwer8","Intralogistik mit Trays optimieren Blog Banner Eng.png","Intralogistik mit Trays optimieren ",{"lg":5290,"md":5295,"sm":5300,"xl":5305,"2xl":5310,"avatar":5315,"default":5320,"thumbnail":5325},{"ext":1013,"url":5291,"hash":5292,"mime":1016,"name":5293,"path":85,"size":5294,"width":154,"height":1416},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","lg_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1","lg_Intralogistik mit Trays optimieren Blog Banner Eng.png",628.21,{"ext":1013,"url":5296,"hash":5297,"mime":1016,"name":5298,"path":85,"size":5299,"width":161,"height":2035},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","md_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1","md_Intralogistik mit Trays optimieren Blog Banner Eng.png",371.59,{"ext":1013,"url":5301,"hash":5302,"mime":1016,"name":5303,"path":85,"size":5304,"width":168,"height":2041},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","sm_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1","sm_Intralogistik mit Trays optimieren Blog Banner Eng.png",267.99,{"ext":1013,"url":5306,"hash":5307,"mime":1016,"name":5308,"path":85,"size":5309,"width":145,"height":2047},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","xl_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1","xl_Intralogistik mit Trays optimieren Blog Banner Eng.png",913.3,{"ext":1013,"url":5311,"hash":5312,"mime":1016,"name":5313,"path":85,"size":5314,"width":181,"height":2053},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","2xl_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1","2xl_Intralogistik mit Trays optimieren Blog Banner Eng.png",1129.95,{"ext":1013,"url":5316,"hash":5317,"mime":1016,"name":5318,"path":85,"size":5319,"width":984,"height":2059},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","avatar_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1","avatar_Intralogistik mit Trays optimieren Blog Banner Eng.png",18.17,{"ext":1013,"url":5321,"hash":5322,"mime":1016,"name":5323,"path":85,"size":5324,"width":188,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","default_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1","default_Intralogistik mit Trays optimieren Blog Banner Eng.png",167.55,{"ext":1013,"url":5326,"hash":5327,"mime":1016,"name":5328,"path":85,"size":2972,"width":233,"height":2070},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","thumbnail_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1","thumbnail_Intralogistik mit Trays optimieren Blog Banner Eng.png","Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1",431.29,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","2025-06-02T11:13:50.000Z","2026-01-08T22:06:15.880Z",{"id":5335,"open_graph_title":5336,"open_graph_description":5337,"title":5336,"description":5337},2221,"Optimize intralogistics with deep-drawn trays","Optimize intralogistics with deep-drawn trays: ✓ Transport ✓ Efficient organization ✓ Optimal use of space and much more. Read now!",{"id":252,"documentId":5107,"createdAt":5108,"updatedAt":5108,"publishedAt":85,"locale":10,"role":5109,"name":5110,"email":5111,"phone":5112,"meeting_url":5113},{"id":4651,"documentId":5115,"createdAt":5116,"updatedAt":5117,"publishedAt":85,"locale":10,"title":5118,"slug":5119,"description":5120},[],[5342],{"id":53,"documentId":5277,"createdAt":5343,"updatedAt":5343,"publishedAt":85,"locale":128,"title":5344,"introduction":5345,"content":5346,"slug":5347},"2026-01-08T23:07:29.277Z","Intralogistik optimieren - So werten Trays Ihre intralogistischen Prozesse auf ","Steigende Kundenanforderungen, die Notwendigkeit zu Flexibilität und Ressourceneffizienzziele stellen Unternehmen vor die Herausforderung, ihre intralogistischen Prozesse kontinuierlich zu verbessern, um wettbewerbsfähig zu bleiben und gleichzeitig ökonomische und ökologische Nachhaltigkeit zu gewährleisten. ","\u003Ch2>\u003Cspan style=\"color:#005250;\">Intralogistik optimieren - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Die \u003Cstrong>Intralogistik \u003C/strong>organisiert und steuert alle Material- und Informationsflüsse innerhalb eines Betriebsgeländes, um Prozesse effizienter zu gestalten und Kosten zu sparen.\u003C/li>\u003Cli>Tiefgezogene \u003Cstrong>Kunststofftrays \u003C/strong>unterstützen Transport, Handling, Organisation und Lagerung, wodurch Arbeitsabläufe beschleunigt, Fehler reduziert und Platz optimal genutzt werden.\u003C/li>\u003Cli>Trays sind wiederverwendbar, vielseitig einsetzbar und nachhaltig, was die \u003Cstrong>Effizienz \u003C/strong>und Umweltfreundlichkeit der innerbetrieblichen Logistik weiter steigert.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was ist Intralogistik?\u003C/span>\u003C/h2>\u003Cp>Intralogistik bezieht sich auf den Bereich der Logistik, der sich mit der Organisation sämtlicher Material- und Informationsflüsse innerhalb eines Betriebsgeländes befasst. Dies umfasst beispielsweise die Warenbewegungen im Lager sowie die Bestandskontrolle.\u003C/p>\u003Cp>Unter den Begriff Intralogistik fallen daher nicht Transporte außerhalb des Betriebsgeländes. Intralogistik Prozesse beschreiben somit die Steuerung, Abwicklung und Planung des innerbetrieblichen Warenflusses.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:55.37%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Prozesse_am_Laptop_um_die_Intralogistik_zu_optimieren_72f7d889ab.png\" alt=\"Prozesse, um die Intralogistik zu optimieren\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was gehört alles zur Intralogistik?\u003C/span>\u003C/h2>\u003Cp>Zur Intralogistik gehören alle Prozesse, die den \u003Cstrong>Material- und Informationsfluss innerhalb eines Unternehmens\u003C/strong> betreffen. Dazu zählen die Organisation, Steuerung und Abwicklung des innerbetrieblichen Warenflusses sowie die Lagerhaltung und Bestandsführung.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Logistische Kernprozesse\u003C/span>\u003C/h3>\u003Cp>Ein wesentlicher Teil der Intralogistik ist die \u003Cstrong>Kommissionierung und Bereitstellung von Waren\u003C/strong>. Ergänzend dazu umfasst sie die Materialflusssteuerung sowie die kontinuierliche Optimierung von Transportwegen und Lagerkapazitäten. Moderne Betriebe setzen dabei verstärkt auf Fördertechnik und Lagerautomatisierung, um Abläufe effizienter zu gestalten.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Prozessoptimierung durch Technologie\u003C/span>\u003C/h3>\u003Cp>Um die Intralogistik zuverlässig zu steuern, werden digitale Systeme eingesetzt. Dazu gehören:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Lagerverwaltungssysteme (LVS)\u003C/strong> zur Bestandskontrolle\u003C/li>\u003Cli>\u003Cstrong>Materialflussrechner\u003C/strong> für die Steuerung von Förderanlagen\u003C/li>\u003Cli>\u003Cstrong>Automatisierte Systeme für Robotik und Fördertechnik\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>Datenanalysen und KI\u003C/strong> zur Optimierung von Lagerbeständen, Routen und Durchlaufzeiten\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Bedeutung der Intralogistik für den innerbetrieblichen Warenfluss\u003C/span>\u003C/h3>\u003Cp>Die Bereiche der Intralogistik sind somit vielfältig und unterliegen einem ständigen Optimierungsbedarf. Um den innerbetrieblichen Transport der Produkte zu unterstützen und eine optimale Lagerhaltung zu gewährleisten, werden \u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Kunststofftrays\u003C/a> genutzt. Wie tiefgezogene Trays für eine Optimierung der Intralogistik sorgen, erfahren Sie im nächsten Abschnitt.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie tiefgezogene Trays Ihre Intralogistik optimieren\u003C/span>\u003C/h2>\u003Cp>Intralogistik-Lösungen sind verantwortlich für die Planung, Steuerung, Durchführung und Überwachung aller relevanten Prozesse. Durch geeignete Maßnahmen strebt die interne Logistik eine Steigerung der Effizienz an, um ein reibungsloses Zusammenspiel zu gewährleisten und langfristig Kosten zu senken. Tiefgezogene Kunststofftrays sind dabei ein zentrales Hilfsmittel, um diese Ziele zu erreichen.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Schwarzes_Tray_mit_durchsichtigem_Deckel_zur_Intralogistik_Optimierung_db1150db2d.png\" alt=\"Schwarzes Tray mit durchsichtigem Deckel zur Intralogistik Optimierung\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Transport und Handling\u003C/span>\u003C/h3>\u003Cp>Zur Intralogistik Optimierung werden tiefgezogene Transport Trays aus Kunststoff verwendet, um den innerbetrieblichen Transport der Produkte zu unterstützen. Die Trays oder auch \u003Ca href=\"https://www.formary.de/blog/was-ist-ein-werkstuecktraeger-definition-and-anwendungen\">Werkstückträger\u003C/a> werden innerhalb der Produktionsstätte eingesetzt, um teilverarbeitete Bauteile, Baugruppen oder Produkte von einer Arbeitsstation, Maschine oder Anlage zur nächsten zu transportieren. Das Tray ist dabei speziell an die Fördertechnik und Intralogistik Prozesse angepasst.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Ergonomisches Arbeiten durch Formnester und Griffmulden\u003C/span>\u003C/h4>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:22.74%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_mit_Griffmulden_c26e3d62b5_89f1a98fb7.jpg\" alt=\"Tray mit Griffmulden\">\u003C/figure>\u003Cp> \u003C/p>\u003Cp>Trays erleichtern das maschinelle oder manuelle Bestücken durch Ihre Mitarbeiter. Sie sind mit passgenauen Formnestern und Griffmulden an den Seiten ausgestattet, um den optimalen Transport in Ihrem Industriebetrieb zu gewährleisten. Ihr leichtes Gewicht ermöglicht eine einfache Handhabung und reduziert den Bedarf an zusätzlichen Ressourcen für den Transport.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Effiziente Organisation\u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:30.8%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_mit_Farbstreifen_a0b7ab35d4.png\" alt=\"Tray mit Farbstreifen\">\u003Cfigcaption>Tray mit Farbstreifen zur besseren Organisation\u003C/figcaption>\u003C/figure>\u003Cp>Kunststofftrays ermöglichen eine effiziente Organisation und Sortierung von Produkten. Durch die Verwendung von \u003Ca href=\"https://www.formary.de/produkte/tray-mit-farbstreifen\">Trays mit Farbstreifen\u003C/a> oder mit speziellen Kennzeichnungen können Produkte leicht identifiziert und zugeordnet werden, was die Arbeitsabläufe beschleunigt und Fehler in der Intralogistik reduziert.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Optimale Raumausnutzung \u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:26.91%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Stapeltrays_8482098e51.jpg\" alt=\"Stapelbare Trays für die Optimierung der Intralogistik\">\u003Cfigcaption>Stapelbare Trays\u003C/figcaption>\u003C/figure>\u003Cp>Kunststofftrays sind stapelbar, was eine platzsparende und sichere Lagerung im Warenlager ermöglicht. Angepasste Packdichten (Anzahl der Artikel pro Tray Verpackung) erleichtern die Inventurprozesse.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Maximale Packdichte\u003C/span>\u003C/h4>\u003Cp>Die maximale Packdichte wird in der Regel durch die Anforderungen Ihrer Anwendungen, die tiefziehtechnischen Einschränkungen sowie die Möglichkeiten der Anlage oder des Roboters in automatisierten Fertigungslinien bestimmt.\u003C/p>\u003Cp>Basierend auf diesen Vorgaben wird versucht, die verfügbare Fläche bestmöglich mit Formnestern zu füllen, um eine optimale Auslastung zu erreichen. \u003Ca href=\"https://www.formary.de/blog/so-bestimmen-sie-die-geeigneten-formnester-ihres-werkstuecktraegers-1\">So bestimmen Sie die geeigneten Formnester Ihres Werkstückträgers.\u003C/a>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Nachhaltigkeit und Wiederverwendbarkeit\u003C/span>\u003C/h3>\u003Cp>Ein weiterer wichtiger Aspekt, um die Intralogistik zu optimieren, ist die Wiederverwendbarkeit von Kunststofftrays. Im Gegensatz zu Einwegverpackungen können Trays als Mehrwegverpackung mehrfach verwendet werden, was nicht nur Kosten spart, sondern auch Abfall reduziert. Darüber hinaus sind Kunststofftrays in der Regel recyclebar und können damit zu \u003Ca href=\"https://www.formary.de/blog/was-ist-rezyklat-moeglichkeiten-im-kunststoff-recycling-und-abgrenzung-zu-neuware\">Rezyklat\u003C/a> weiterverarbeitet werden.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:30.88%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Trays_als_Mehrwegverpackungen_d02b014c44.jpg\" alt=\"Trays als Mehrwegverpackungen\">\u003Cfigcaption>Trays als Mehrwegverpackungen\u003C/figcaption>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Vielseitigkeit und Anpassungsfähigkeit\u003C/span>\u003C/h3>\u003Cp>Die Vielseitigkeit von Trays ist ein weiterer Pluspunkt in der Intralogistik. Sie sind in verschiedenen Größen und Ausführungen erhältlich, die sich an die spezifischen Anforderungen verschiedener Branchen anpassen lassen.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Einsatzbereiche von Kunststofftrays\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/werkstuecktraeger-fuer-automotive-1\">Werkstückträger für Automotive\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/blog/esd-trays-aus-kunststoff-einsatz-und-vorteile\">ESD-Trays\u003C/a> für die Branchen \u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronik und Halbleitertechnologie\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/blog/wie-automatisierungstrays-ihre-industrie-40-fertigung-optimieren\">Automatisierungstrays\u003C/a> für die \u003Ca href=\"https://www.formary.de/branchen/industrie\">Industrie\u003C/a>\u003C/li>\u003C/ul>\u003Cp>Ob für den Transport von Apparaten in der \u003Ca href=\"https://www.formary.de/branchen/medizin-pharma\">Medizin\u003C/a> oder für die Lagerung von Lebensmitteln in der \u003Ca href=\"https://www.formary.de/branchen/nahrungsmittel\">Nahrungsmittelbranche\u003C/a> - Trays bieten die Flexibilität, Intralogistik Prozesse zu optimieren.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zu Trays in der Intralogistik\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Was ist Intralogistik und warum ist sie wichtig?\u003C/span>\u003C/h4>\u003Cp>Intralogistik beschreibt alle Prozesse, die Material- und Informationsflüsse innerhalb eines Unternehmens steuern. Sie ist wichtig, um Abläufe effizienter zu gestalten, Kosten zu senken und den innerbetrieblichen Warenfluss reibungslos zu organisieren.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Welche Vorteile bieten Kunststofftrays in der Intralogistik?\u003C/span>\u003C/h4>\u003Cp>Kunststofftrays erleichtern Transport, Handling und Lagerung von Produkten, reduzieren Fehler durch passgenaue Formnester, sparen Platz durch Stapelbarkeit und sind wiederverwendbar, was Kosten senkt und die Nachhaltigkeit erhöht.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Wie wähle ich das passende Tray für meine Produktionsprozesse aus?\u003C/span>\u003C/h4>\u003Cp>Die Auswahl hängt von Größe, Gewicht, Art der Produkte, Fördertechnik und den Anforderungen der Fertigungslinie ab. Der formary \u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator\u003C/a> oder \u003Ca href=\"https://www.formary.de/3d-services/tray-generator\">Tray Generator\u003C/a> hilft bei der Anpassung von Formnestern, Griffmulden und Packdichte.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Welche Arten von Trays gibt es?\u003C/span>\u003C/h4>\u003Cp>Es gibt unter anderem:\u003C/p>\u003Cul>\u003Cli>Stapelbare Trays für Lageroptimierung\u003C/li>\u003Cli>ESD-Trays für Elektronik und Halbleiter\u003C/li>\u003Cli>Automatisierungstrays für Industrie 4.0-Fertigung\u003C/li>\u003Cli>Trays für Lebensmittel, Medizin und Automotive\u003C/li>\u003C/ul>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Wie können Trays die Lagerung und den Transport von Produkten optimieren?\u003C/span>\u003C/h4>\u003Cp>Trays sorgen für sichere Produktlagerung, erleichtern das maschinelle oder manuelle Bestücken, ermöglichen eine klare Sortierung und Kennzeichnung und optimieren Platznutzung durch Stapelbarkeit.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Sind Kunststofftrays wiederverwendbar und nachhaltig?\u003C/span>\u003C/h4>\u003Cp>Ja, sie können mehrfach genutzt und recycelt werden. Dadurch reduzieren sie Abfall, sparen Kosten und unterstützen nachhaltige Logistikprozesse.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Wie unterscheiden sich Trays für verschiedene Branchen?\u003C/span>\u003C/h4>\u003Cul>\u003Cli>\u003Cstrong>Automotive:\u003C/strong> robuste Werkstückträger für Bauteile\u003C/li>\u003Cli>\u003Cstrong>Elektronik/Halbleiter:\u003C/strong> ESD-Trays zum Schutz vor elektrostatischer Entladung\u003C/li>\u003Cli>\u003Cstrong>Lebensmittel/Medizin:\u003C/strong> hygienische, leicht zu reinigende Trays\u003C/li>\u003Cli>\u003Cstrong>Industrie:\u003C/strong> Automatisierungstrays für Robotik und Fördertechnik\u003C/li>\u003C/ul>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Kann ich Trays individuell an meine Produkte anpassen?\u003C/span>\u003C/h4>\u003Cp>Ja, Trays können in Größe, Form, Formnestern, Griffmulden, Farbcodierungen oder Kennzeichnungen individuell angepasst werden, um optimal zu Ihren Produkten und Prozessen zu passen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Wie funktioniert die Integration von Trays in automatisierte Fertigungslinien?\u003C/span>\u003C/h4>\u003Cp>Trays werden so konzipiert, dass sie mit Fördertechnik, Robotern oder Maschinen kompatibel sind. Passgenaue Formnester und standardisierte Abmessungen ermöglichen einen reibungslosen Transport und automatisierte Bestückung.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Intralogistik optimieren mit Trays - Ein Fazit\u003C/span>\u003C/h2>\u003Cp>Insgesamt tragen Kunststofftrays wesentlich dazu bei, die Effizienz und Nachhaltigkeit in der Intralogistik zu optimieren. Ihr Beitrag zur sicheren und effizienten Produktlagerung und -transport, ihre Wiederverwendbarkeit, Vielseitigkeit und organisatorischen Vorteile machen sie zu einem unverzichtbaren Bestandteil moderner Prozesse in der internen Logistik.\u003C/p>\u003Cp>Fragen Sie jetzt Ihr Tray über unseren \u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator\u003C/a> an!\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp>ℹ️ Sie haben bereits 3D-Daten für Ihr Kunststofftray? In unserem \u003Ca href=\"https://www.formary.de/3d-services/tray-generator\">Tray Generator \u003C/a> können Sie Ihre Daten direkt in Sekundenschnelle visualisieren.\u003C/p>\n    \u003C/div>\u003C/div>","intralogistik-optimieren-so-werten-trays-ihre-intralogistischen-prozesse-auf",{"id":5349,"background":85,"border":85},1408,{"id":5351,"documentId":5352,"createdAt":5353,"updatedAt":5354,"publishedAt":85,"locale":10,"slug":5355,"name":30,"seo":5356,"content":5385,"localizations":5977},21,"jsl0ifemetq3emm2noyzs8ar","2026-01-13T15:52:49.296Z","2026-01-26T07:55:59.425Z","plastic-inlays",{"id":5357,"open_graph_title":5358,"open_graph_description":5359,"title":5358,"description":5359,"open_graph_image":5360},2158,"Plastic thermoformed inlays & inserts","Plastic thermoformed inlays & inserts: ✓ Drawer inserts ✓ Tool cases ✓ Packaging inserts ✓ Medical blister packs and much more. Enquire now.",{"id":4892,"documentId":5361,"name":5362,"alternativeText":5363,"caption":16,"width":168,"height":168,"formats":5364,"hash":5379,"ext":148,"mime":151,"size":5380,"url":5381,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":5382,"updatedAt":5383,"publishedAt":5384},"sg922pw4fkk5n1039yl5qr9n","Inlay in grün_Kunststoffeinlage.jpg","Tiefzieheinlage aus Kunststoff in grün ",{"avatar":5365,"default":5369,"thumbnail":5374},{"ext":148,"url":5366,"hash":5367,"mime":151,"name":5368,"path":85,"size":1305,"width":984,"height":984},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Inlay_in_gruen_Kunststoffeinlage_30206b1abf.jpg","avatar_Inlay_in_gruen_Kunststoffeinlage_30206b1abf","avatar_Inlay in grün_Kunststoffeinlage.jpg",{"ext":148,"url":5370,"hash":5371,"mime":151,"name":5372,"path":85,"size":5373,"width":188,"height":188},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Inlay_in_gruen_Kunststoffeinlage_30206b1abf.jpg","default_Inlay_in_gruen_Kunststoffeinlage_30206b1abf","default_Inlay in grün_Kunststoffeinlage.jpg",19.24,{"ext":148,"url":5375,"hash":5376,"mime":151,"name":5377,"path":85,"size":5378,"width":196,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Inlay_in_gruen_Kunststoffeinlage_30206b1abf.jpg","thumbnail_Inlay_in_gruen_Kunststoffeinlage_30206b1abf","thumbnail_Inlay in grün_Kunststoffeinlage.jpg",4.26,"Inlay_in_gruen_Kunststoffeinlage_30206b1abf",28.11,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Inlay_in_gruen_Kunststoffeinlage_30206b1abf.jpg","2024-01-15T13:40:52.000Z","2024-10-22T12:27:27.000Z","2026-01-08T22:03:22.019Z",[5386,5396,5400,5767,5785,5811,5826,5850,5855,5864,5886,5897,5903,5909,5952,5968,5971,5975],{"__component":206,"id":5387,"title":5388,"meta":30,"description":5389,"image_position":211,"background":212,"size":213,"alignment":214,"display_thumbnail":215,"image":85,"buttons":5390,"hero_carousel":5394},462,"Thermoformed Inlays and Inserts","With thermoformed plastic inserts, you can securely protect and position your products in cases, drawers, packaging, or containers. Whether used as tool inserts, drawer inserts, packaging inlays, or medical blisters, we develop custom solutions that are perfectly tailored to your product.",[5391],{"id":5392,"visible":215,"label":5393,"link":3954,"variant":230},884,"Get an offer for plastic inlays",{"id":5395},16,{"__component":232,"id":195,"meta":16,"title":5397,"introduction":5398,"buttons":5399},"What are thermoformed plastic inserts?","Thermoformed inserts, also known as plastic inserts or plastic inlays, are custom-fit molded parts that secure products in cavities or recesses. 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Werkstücken",{"lg":5726,"md":5731,"sm":5736,"xl":5741,"2xl":5746,"default":5751,"thumbnail":5756},{"ext":148,"url":5727,"hash":5728,"mime":151,"name":5729,"path":85,"size":5730,"width":154,"height":154},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","lg_0054_bit_003_formary_50927_inlays_d4f92127f5","lg_0054_bit_003_formary_50927_inlays_.jpg",52.28,{"ext":148,"url":5732,"hash":5733,"mime":151,"name":5734,"path":85,"size":5735,"width":161,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","md_0054_bit_003_formary_50927_inlays_d4f92127f5","md_0054_bit_003_formary_50927_inlays_.jpg",32.71,{"ext":148,"url":5737,"hash":5738,"mime":151,"name":5739,"path":85,"size":5740,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","sm_0054_bit_003_formary_50927_inlays_d4f92127f5","sm_0054_bit_003_formary_50927_inlays_.jpg",25.12,{"ext":148,"url":5742,"hash":5743,"mime":151,"name":5744,"path":85,"size":5745,"width":145,"height":145},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","xl_0054_bit_003_formary_50927_inlays_d4f92127f5","xl_0054_bit_003_formary_50927_inlays_.jpg",74.03,{"ext":148,"url":5747,"hash":5748,"mime":151,"name":5749,"path":85,"size":5750,"width":181,"height":181},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","2xl_0054_bit_003_formary_50927_inlays_d4f92127f5","2xl_0054_bit_003_formary_50927_inlays_.jpg",89.12,{"ext":148,"url":5752,"hash":5753,"mime":151,"name":5754,"path":85,"size":5755,"width":188,"height":188},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","default_0054_bit_003_formary_50927_inlays_d4f92127f5","default_0054_bit_003_formary_50927_inlays_.jpg",15.78,{"ext":148,"url":5757,"hash":5758,"mime":151,"name":5759,"path":85,"size":5760,"width":196,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","thumbnail_0054_bit_003_formary_50927_inlays_d4f92127f5","thumbnail_0054_bit_003_formary_50927_inlays_.jpg",2.97,"0054_bit_003_formary_50927_inlays_d4f92127f5",138.61,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","2021-08-10T16:00:30.000Z","2024-04-10T11:30:54.000Z","2026-01-08T22:02:18.393Z",{"__component":1955,"id":5768,"tabs":5769},125,[5770,5775,5780],{"id":5771,"title":5772,"introduction":5773,"content":5774},182,"Areas of application for thermoformed inserts","Thermoformed inserts ensure precise positioning of components and are used in many areas, from internal logistics and storage to retail and packaging.","\u003Cul>\u003Cli>\u003Cstrong>Intralogistics:\u003C/strong> standardized plastic trays, custom KLT inserts, delicate plastic trays, or thermoformed inlays for cartons\u003C/li>\u003Cli>\u003Cstrong>Storage:\u003C/strong> boxes, protective cases, and cooler boxes for spare parts or food, drawer inserts, tool case inserts, plastic interlayers for instruments, cutlery, and small parts\u003C/li>\u003Cli>\u003Cstrong>Retail:\u003C/strong> tool sets in toolboxes, folding boxes with form-fitted inlays, reusable packaging for end customers, display packaging, chocolate inlays, or blister packaging\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/products/thermoformed-plastic-packaging\">\u003Cstrong>Packaging \u003C/strong>\u003C/a>\u003Cstrong>blisters:\u003C/strong> single-use or reusable inlays, inserts for product protection, presentation packaging, and visually appealing placement in secondary packaging\u003C/li>\u003C/ul>",{"id":5776,"title":5777,"introduction":5778,"content":5779},183,"Product Protection with Thermoformed Plastic Inlays","Thermoformed inserts ensure that your products are protected and presented safely, ergonomically, and in a visually appealing way.","\u003Cul>\u003Cli>\u003Cstrong>Functional protection:\u003C/strong> Form-fitted cavities and retention features prevent components from shifting.\u003C/li>\u003Cli>\u003Cstrong>Ergonomics:\u003C/strong> Grip recesses make it easier to remove and place the insert in the container.\u003C/li>\u003Cli>\u003Cstrong>Appearance:\u003C/strong> Colors, textures, and smooth surfaces create an attractive presentation.\u003C/li>\u003Cli>\u003Cstrong>Stability:\u003C/strong> Ribs and reinforcements keep plastic inserts dimensionally stable even under high loads.\u003C/li>\u003C/ul>\u003Cp>→ Learn more in our blog: \u003Ca href=\"https://www.formary.de/en/blog/component-safety-for-small-parts\">Component safety for small parts\u003C/a>\u003C/p>",{"id":5781,"title":5782,"introduction":5783,"content":5784},184,"High-Quality Appearance with Thermoformed Plastic Inlays","Thermoformed inserts do more than just protect—they also offer high-quality surfaces and design options for a professional product presentation.","\u003Cul>\u003Cli>\u003Cstrong>Form-fitted cavities:\u003C/strong> Inlays are developed based on your CAD data, even for delicate or complex geometries\u003C/li>\u003Cli>\u003Cstrong>Uniform material distribution:\u003C/strong> Achieved through optimized material thicknesses, additional tool components, and plug assists to prevent thin spots in the plastic insert\u003C/li>\u003Cli>\u003Cstrong>Corporate design:\u003C/strong> Inserts available in RAL colors or transparent, individually customizable\u003C/li>\u003Cli>\u003Cstrong>Surface options:\u003C/strong> Textured, ribbed, smooth, or painted surfaces depending on requirements\u003C/li>\u003Cli>\u003Cstrong>Individual finishing:\u003C/strong> Printing or logos can be integrated to create a strong brand presence\u003C/li>\u003C/ul>\u003Cp>→ Learn more about visual finishing here: \u003Ca href=\"https://www.formary.de/en/post-processing-methods/surface-treatment\">Plastic surface treatment\u003C/a>\u003C/p>",{"__component":238,"id":5786,"title":5787,"variant":241,"size":213,"introduction":85,"benefits":5788,"style":85},561,"Advantages of Thermoformed Plastic Inlays",[5789,5792,5796,5800,5804,5808],{"id":5790,"title":1978,"text":5791},2450,"Prevents damage and scratches to your products during storage, presentation, or transport using thermoformed inserts.\n",{"id":5793,"title":5794,"text":5795},2451,"Affordable Process","Custom or standard-sized thermoformed inlays are tailored to your needs.",{"id":5797,"title":5798,"text":5799},2452,"Reusable Circulation System","Focus on durability and sustainability with long-lasting plastic inlays.\n",{"id":5801,"title":5802,"text":5803},2453,"Your Corporate Design","Communicate through colors, text, and logos on the thermoformed insert to reflect your brand.\n",{"id":5805,"title":5806,"text":5807},2454,"Specific Material Properties","Utilize industry-specific material selection for your plastic inlay.",{"id":5809,"title":3252,"text":5810},2455,"Accommodate products with complex contours, heavy weight, or spare parts sets within the thermoformed insert.\n",{"__component":2012,"id":5812,"order":2014,"title":5813,"subtitle":5814,"text":5815,"image":5816},191,"Smart thermoformed insert concept with the 3D Tray Generator","Do you have a CAD model of your component and want to see what a perfectly fitting plastic insert could look like?","\u003Cp>Upload your component to our free \u003Ca href=\"https://www.formary.de/en/3d-services/tray-generator\">3D Tray Generator\u003C/a> and receive a suitable inlay concept within 30 seconds. Simply book a \u003Ca href=\"https://meetings.hubspot.com/moritz-bittner-formary/3d-tray-generator-demo?utm_source=landingpage&utm_medium=demo-button&utm_campaign=3d-tray-generator&uuid=47a19735-007b-40f2-8dc7-6fad6b496d92\">demo\u003C/a>, and we will create your thermoformed insert together with you based on your component.\u003C/p>",{"id":1262,"documentId":2019,"name":2020,"alternativeText":2020,"caption":16,"width":144,"height":2021,"formats":5817,"hash":2071,"ext":2024,"mime":2027,"size":2072,"url":2073,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":2074,"updatedAt":2075,"publishedAt":2076},{"lg":5818,"md":5819,"sm":5820,"xl":5821,"2xl":5822,"avatar":5823,"default":5824,"thumbnail":5825},{"ext":2024,"url":2025,"hash":2026,"mime":2027,"name":2028,"path":85,"size":2029,"width":154,"height":1416},{"ext":2024,"url":2031,"hash":2032,"mime":2027,"name":2033,"path":85,"size":2034,"width":161,"height":2035},{"ext":2024,"url":2037,"hash":2038,"mime":2027,"name":2039,"path":85,"size":2040,"width":168,"height":2041},{"ext":2024,"url":2043,"hash":2044,"mime":2027,"name":2045,"path":85,"size":2046,"width":145,"height":2047},{"ext":2024,"url":2049,"hash":2050,"mime":2027,"name":2051,"path":85,"size":2052,"width":181,"height":2053},{"ext":2024,"url":2055,"hash":2056,"mime":2027,"name":2057,"path":85,"size":2058,"width":984,"height":2059},{"ext":2024,"url":2061,"hash":2062,"mime":2027,"name":2063,"path":85,"size":2064,"width":188,"height":34},{"ext":2024,"url":2066,"hash":2067,"mime":2027,"name":2068,"path":85,"size":2069,"width":233,"height":2070},{"__component":1348,"id":5827,"benefits_title":5828,"benefits":5829},65,"Design options for thermoformed inserts",[5830,5834,5836,5840,5844,5847],{"id":5831,"title":5832,"text":5833},229,"Radii & draft angles","Minimum dimensions ensure thermoformability. Radii prevent material weakening, and draft angles (approx. 3°) enable easy demolding of the inserts.",{"id":1619,"title":2083,"text":5835},"Finger grip recesses support handling of the plastic insert in combination with the surrounding container. Size and positioning should be planned early, as they also affect cavity design and stackability.",{"id":5837,"title":5838,"text":5839},231,"Cavity design","The cavities of a thermoformed insert are precisely adapted to the respective component to ensure secure positioning. Spacing and arrangement of the cavities influence not only stability but also handling and packing density.",{"id":5841,"title":5842,"text":5843},232,"Component retention","Clamping features or undercut techniques reliably hold products in the thermoformed plastic inlay, even during transport or vibration.",{"id":2858,"title":5845,"text":5846},"Stabilization","To ensure thermoformed inserts remain dimensionally stable under high loads, ribs and reinforcements are integrated. The choice of material thickness and stiffening method depends on the weight of the components.",{"id":195,"title":5848,"text":5849},"Fit & tolerances","As standard, dimensional accuracy is in accordance with ISO 2768-c. For higher requirements, we can also manufacture according to ISO 2768-m, ensuring a precise fit in drawers, cases, or containers.",{"__component":2106,"id":2059,"title":16,"textblocks":5851},[5852],{"id":5768,"title":5853,"text":5854,"variant":2112,"width":2113},"Material Selection for Your Inlay","The first step in the development of your product for a plastic insert is choosing the right plastic material. Find out now which thermoplastic is most suitable for your thermoformed insert.\n",{"__component":3374,"id":5856,"title":5857,"introduction":5858,"text":5859,"variant":298,"style":5860,"cta_button":5862},460,"How do thermoformed inserts fit into different containers?","We design each thermoformed insert to fit seamlessly into its respective outer container. For standardized Euro containers, we pay close attention to dimensions, trimming contours, and tolerances. Typical challenges are addressed already during the design phase.","\u003Chr>\u003Cp>Typical outer containers for thermoformed inserts include:\u003C/p>\u003Cul>\u003Cli>Boxes & Cases\u003C/li>\u003Cli>Reusable Containers\u003C/li>\u003Cli>Standardized Containers\u003C/li>\u003Cli>Drawer Systems\u003C/li>\u003Cli>Folding Boxes\u003C/li>\u003Cli>Trays & Boxes\u003C/li>\u003Cli>Plastic Boxes & Containers\u003C/li>\u003Cli>Stackable Boxes & Containers\u003C/li>\u003Cli>Presentation Boxes\u003C/li>\u003Cli>Sliding Blisters & Folding Blisters\u003C/li>\u003C/ul>\u003Cp>This ensures a perfectly fitting, thermoformed plastic insert for every type of container.\u003C/p>\u003Cp> \u003C/p>",{"id":5861,"background":212,"border":85},947,{"id":927,"visible":215,"label":5863,"link":229,"variant":230},"Inquire now",{"__component":962,"id":5865,"title":5866,"introduction":5867,"cards":5868,"style":85},534,"Product Examples of Thermoformed Plastic Inlays","Here are a few examples of thermoformed plastic inserts used in various fields:",[5869,5873,5878,5881],{"id":5870,"title":5871,"introduction":5872,"link":4812,"link_label":5871},1508,"Inlay Packaging","Plastic inlay packaging ensures safe and aesthetically pleasing storage for parts and products.",{"id":5874,"title":5875,"introduction":5876,"link":5877,"link_label":5875},1509,"Drawer Inserts","Plastic drawer inserts help organize tools, cutlery, and other utensils into specific compartments for a neat and efficient arrangement.","/products/drawer-inserts",{"id":5879,"title":54,"introduction":5880,"link":55,"link_label":54},1510,"Custom-made medical blisters and blister packaging for syringes, needles, implants, surgical kits, and diagnostic devices.",{"id":5882,"title":5883,"introduction":5884,"link":5885,"link_label":5883},1511,"Plastic Food Packaging","Plastic packaging ensures the freshness and hygiene of your food products","/products/plastic-food-packaging",{"__component":2137,"id":267,"title":5887,"steps":5888},"Project Process for Thermoformed Inlays: From Inquiry to Order",[5889,5891,5893,5894,5895,5896],{"id":5890,"title":2142,"text":3475},265,{"id":5892,"title":2146,"text":2147},266,{"id":19,"title":2150,"text":2151},{"id":24,"title":2154,"text":2155},{"id":29,"title":2157,"text":2158},{"id":34,"title":2161,"text":2162},{"__component":1555,"id":5898,"buttons":5899},153,[5900],{"id":5901,"visible":215,"label":5902,"link":229,"variant":230},886,"Configure your plastic inlay",{"__component":1099,"id":5904,"title":5905,"text":5906,"image":85,"cta_button":5907},146,"Want to Order Your Thermoformed Inlay Quickly and Easily?","Explore our online shop for a wide range of standardized thermoformed inserts for small load carriers and Euro containers, ready for immediate delivery.",{"id":3636,"visible":215,"label":5908,"link":2175,"variant":230},"Visit our Online-Shop",{"__component":607,"id":5910,"title":5911,"variant":298,"first_accordion_open":215,"accordions":5912},478,"FAQ – Frequently asked questions about thermoformed inserts",[5913,5917,5921,5925,5929,5932,5936,5940,5944,5948],{"id":5914,"title":5915,"content":5916},2966,"What is a thermoformed insert?","\u003Cp>A thermoformed insert is a thermoformed molded part that secures products in cavities or recesses. It is also referred to as a plastic insert or plastic inlay.\u003C/p>",{"id":5918,"title":5919,"content":5920},2967,"Are thermoformed inserts food-safe or suitable for medical applications?","\u003Cp>Yes. For applications in medical technology or the food service industry, we use plastics that are food-safe, scratch-resistant, and resistant to cleaning agents.\u003C/p>",{"id":5922,"title":5923,"content":5924},2968,"How much does a plastic inlay cost?","\u003Cp>Costs depend on size, quantity, material, and design. We are happy to provide you with a non-binding quote.\u003C/p>",{"id":5926,"title":5927,"content":5928},2969,"How long do plastic inserts last?","\u003Cp>Reusable inlays are designed for many years of use. Thanks to robust materials and reinforcements, they remain stable even under high loads.\u003C/p>",{"id":5930,"title":5931,"content":2254},2970,"What is the difference between single-use and reusable thermoformed inserts?",{"id":5933,"title":5934,"content":5935},2971,"Which surface finishes are possible?","\u003Cp>Thermoformed inserts can be produced with smooth, textured, or grained surfaces. In addition, painting, printing, or logos are possible. Learn more under \u003Ca href=\"https://www.formary.de/en/post-processing-methods/surface-treatment\">Plastic surface treatment.\u003C/a>\u003C/p>",{"id":5937,"title":5938,"content":5939},2972,"How is the cavity design determined?","\u003Cp>The cavity design is based on the CAD data of your components. Factors such as packing density, orientation, and removal processes determine the layout. If required, clamping features or undercuts can also be integrated. Learn more under \u003Ca href=\"https://www.formary.de/en/blog/how-to-determine-tray-cavities\">defining cavity design.\u003C/a>\u003C/p>",{"id":5941,"title":5942,"content":5943},2973,"What should be considered when designing thermoformed inserts?","\u003Cp>Key factors include radii, draft angles, wall thicknesses, and dimensional tolerances. Ergonomic details such as grip recesses and stabilization through ribs are also taken into account at an early stage.\u003C/p>",{"id":5945,"title":5946,"content":5947},2974,"Which plastics are best suited for thermoformed inserts?","\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pet-a-plastic\">\u003Cstrong>PET-A\u003C/strong>\u003C/a>: transparent, recyclable\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/ps-plastic\">\u003Cstrong>PS\u003C/strong>\u003C/a>: cost-effective, versatile\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/abs-plastic\">\u003Cstrong>ABS\u003C/strong>\u003C/a>: robust, durable\u003C/li>\u003Cli>ESD materials: for electronic components\u003C/li>\u003C/ul>",{"id":5949,"title":5950,"content":5951},2975,"Are there also standard inlays?","\u003Cp>Yes. In addition to custom solutions, formary also offers standard inlays for KLT containers and Euro containers. Our \u003Ca href=\"https://www.formary.de/en/blog/slc-inlays-solution-for-transport-storage\">SLC inserts\u003C/a> are ideal if you are looking for a fast and cost-effective solution without tooling costs. Visit the \u003Ca href=\"https://www.formary.de/en/online-shop\">online shop.\u003C/a>\u003C/p>",{"__component":2276,"id":5953,"title":5954,"variant":241,"cta_button":85,"blogarticles":5955,"style":85},112,"More insights into thermoformed inserts & design",[5956,5957,5958,5967],{"id":769,"documentId":5131,"createdAt":5132,"updatedAt":5133,"publishedAt":85,"locale":10,"title":5134,"introduction":5135,"content":5136,"slug":5137},{"id":5204,"documentId":5205,"createdAt":5206,"updatedAt":5207,"publishedAt":85,"locale":10,"title":5208,"introduction":5209,"content":5210,"slug":5211},{"id":5959,"documentId":5960,"createdAt":5961,"updatedAt":5962,"publishedAt":85,"locale":10,"title":5963,"introduction":5964,"content":5965,"slug":5966},337,"etrv6bmhjwr65vywlx6ohzt7","2026-01-13T15:51:45.181Z","2026-01-26T08:28:07.218Z","3D Tray Generator: From CAD model to deep-drawable solution in seconds","In industrial procurement, every minute counts. Packaging must be precisely tailored to the product, deep-drawable, space-saving, stable—and ideally available quickly. But this is precisely what poses a major challenge for many companies.","\u003Cp>The development of customized plastic trays is complex, technically demanding, and, above all, time-consuming. With the new \u003Cstrong>3D Tray Generator\u003C/strong>, the digital platform formary has now developed a tool that radically simplifies this process—at the touch of a button.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Tray development has never been this easy\u003C/span>\u003C/h2>\u003Cp>Simply upload a CAD file and within 30 seconds you will have a complete, thermoformable tray concept – including 3D visualization, packing density calculation, and customizable configuration. Dimensions, material, stacking technology, recessed grips, or Poka Yoke features? Everything can be selected directly for your \u003Cstrong>plastic tray\u003C/strong> – no CAD knowledge required.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_generieren_25caeead96.png\" alt=\"Tray im 3D Generator generieren\">\u003Cfigcaption>Generate tray\u003C/figcaption>\u003C/figure>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Stapelung_konfigurieren_f01660c022.png\" alt=\"Configure Stacking\">\u003Cfigcaption>Set stacking\u003C/figcaption>\u003C/figure>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Abmessungen_anpassen_0d7deadf96.png\" alt=\"Abmessungen definieren\">\u003Cfigcaption>Define dimensions\u003C/figcaption>\u003C/figure>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Aussenkontur_konfigurieren_b3b58f2a24.png\" alt=\"Außenkonturen definieren im 3D Tray Generator\">\u003Cfigcaption>Configure outer contour (left: recessed grips, right: Poka-Yoke corners)\u003C/figcaption>\u003C/figure>\u003Cp>\u003Ci>“Our requirement was clear: no gimmicks, just a tool that is designed like a professional designer and delivers data that is ready to use immediately,” says Lisa-Marie Bittner, co-founder of formary.\u003C/i>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Faster decisions – earlier planning\u003C/span>\u003C/h2>\u003Cp>This is a real innovation, especially for procurement or logistics managers: the \u003Cstrong>3D Tray Generator\u003C/strong> provides a reliable basis within seconds – ideal for concept phases, customer inquiries, or internal approvals. Even if the component is not yet in series production, the appropriate tray can already be simulated, calculated, and communicated.\u003C/p>\u003Cfigure class=\"image image_resized\" style=\"width:60.84%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/3_D_Tray_Generator_Mockup_2_780e8a9306.webp\" alt=\"3D Tray Generator Mockup\">\u003C/figure>\u003Cp>This not only saves valuable time, but also ensures planning reliability throughout the entire value-added process – from storage to transport logistics.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Ideal for industries with many component variants\u003C/span>\u003C/h3>\u003Cp>The 3D Tray Generator shows its strengths wherever component geometries change frequently or many product variants are processed:\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:35.39%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Upload_der_Bauteiladen_99e0ccd053.png\" alt=\"Bauteildaten des 3D Tray Generators \">\u003C/figure>\u003Cul>\u003Cli>Automotive industry\u003C/li>\u003Cli>Electronics manufacturing\u003C/li>\u003Cli>Medical technology\u003C/li>\u003Cli>Precision engineering and logistics\u003C/li>\u003C/ul>\u003Cp>Digital automation eliminates manual design loops, which in turn helps to minimize sources of error and speed up coordination with internal and external partners.\u003C/p>\u003Cp>\u003Ci>“Packaging is often an afterthought, even though storage, transport, and production logistics depend directly on it,” says co-founder Moritz Bittner. “With our generator, we bring packaging back to the beginning of the planning process—where it belongs.”\u003C/i>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">The bottom line: 30 seconds that make all the difference\u003C/span>\u003C/h2>\u003Cp>The 3D Tray Generator from formary is not a gimmick for engineers – it is a pragmatic tool for anyone responsible for procurement, logistics, or planning. It saves time, reduces costs, and speeds up the process – without waiting times, email ping-pong, or time-consuming CAD coordination.\u003C/p>\u003Cp>See the Tray Generator in action in our \u003Ca href=\"https://landing.formary.de/webinar/3d-tray-generator\">webinar\u003C/a>. Register now!\u003C/p>","3d-tray-generator-cad-modell",{"id":3562,"documentId":3563,"createdAt":3564,"updatedAt":3565,"publishedAt":85,"locale":10,"title":3566,"introduction":3567,"content":3568,"slug":3569},{"__component":2313,"id":5395,"title":5969,"employee":5970},"Do you have questions about thermoformed inserts? 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Other advantages of PC plastic in thermoformed parts include its high transparency and impact resistance. PC plastic is an electrical insulator and can be processed somewhat better than PMMA, with similar properties.","PC plastic is the most heat-resistant engineering plastic with short-term operating temperatures of up to 150°C. PC plastic is highly transparent and an electrical insulator which, with similar properties to PMMA, is slightly easier to process.","Highest temperature resistance\nGood impact resistance\nHigh strength\nVery high transparency\nResistant to: Oils, gasoline, fats\nWeather- and UV-resistant (for outdoor use)","Low abrasion resistance\nDifficult to process\nNot resistant to acids and alkalis\nHigh density (heavy weight)\nPoor storability (hygroscopic)\nComplex tooling required","Processing PC plastic for thermoformed parts requires experience and knowledge, as the material can only achieve satisfactory thermoforming results within an optimal temperature range. For this reason, it is necessary to have optimal and consistent temperature control of the aluminum tool during thermoforming, which is achieved through cooling with deep-hole drilling. These holes can only be implemented in monolithic, non-modular thermoforming tools. Therefore, basic tools with various multi-part inserts cannot be used for PC plastic. Additionally, creating a 3D-printing or Ureol pattern tool is not possible for PC plastic blistering due to the lack of tempering options. The sampling of thermoformed parts must be carried out from the production tool under optimal production conditions. When storing PC plastic, it must be noted that polycarbonate is hygroscopic. This means that PC plastic absorbs moisture from the surrounding environment during long storage, which degrades the quality and processing on the thermoforming machine. Therefore, PC plastic must either be dried before processing or procured upon customer request. Any material lead times should be considered when procuring PC plastic thermoformed parts.","Engineering plastic with excellent mechanical properties, electrical properties, and light transmission.","Highly heat resistant, highly transparent, electrical insulator",{"__component":607,"id":6480,"title":6481,"variant":298,"first_accordion_open":215},562,"Frequently asked questions about PC plastic",{"__component":3374,"id":6483,"title":6484,"introduction":85,"text":6485,"variant":241},651,"Learn More about PC Plastic","\u003Cfigure class=\"media\">\u003Cdiv data-oembed-url=\"https://www.youtube.com/watch?v=TXwXfxl2dII\">\u003Cdiv style=\"position: relative; padding-bottom: 100%; height: 0; padding-bottom: 56.2493%;\">\u003Ciframe src=\"https://www.youtube.com/embed/TXwXfxl2dII\" style=\"position: absolute; width: 100%; height: 100%; top: 0; left: 0;\" frameborder=\"0\" allow=\"autoplay; encrypted-media\" allowfullscreen=\"\">\u003C/iframe>\u003C/div>\u003C/div>\u003C/figure>",{"__component":611,"id":6487,"title":613,"link":85,"cta_label":614,"cta_note":693},492,{"__component":617,"id":3440,"title":619},{"id":6490,"documentId":6491,"name":6492,"alternativeText":6493,"caption":16,"width":6494,"height":6494,"formats":6495,"hash":6520,"ext":148,"mime":151,"size":6521,"url":6522,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":6523,"updatedAt":6524,"publishedAt":6525},357,"dsjo2hwyvy4ha80a0h8j72dq","0098_bit_003_50971_abdeckung_-close.jpg","PC Kunststoff_Thermoplastische Kunstsotffe",1215,{"lg":6496,"md":6501,"sm":6506,"default":6511,"thumbnail":6516},{"ext":148,"url":6497,"hash":6498,"mime":151,"name":6499,"path":85,"size":6500,"width":154,"height":154},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_0098_bit_003_50971_abdeckung_close_42e05e965c.jpg","lg_0098_bit_003_50971_abdeckung_close_42e05e965c","lg_0098_bit_003_50971_abdeckung_-close.jpg",115.55,{"ext":148,"url":6502,"hash":6503,"mime":151,"name":6504,"path":85,"size":6505,"width":161,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0098_bit_003_50971_abdeckung_close_42e05e965c.jpg","md_0098_bit_003_50971_abdeckung_close_42e05e965c","md_0098_bit_003_50971_abdeckung_-close.jpg",72.45,{"ext":148,"url":6507,"hash":6508,"mime":151,"name":6509,"path":85,"size":6510,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0098_bit_003_50971_abdeckung_close_42e05e965c.jpg","sm_0098_bit_003_50971_abdeckung_close_42e05e965c","sm_0098_bit_003_50971_abdeckung_-close.jpg",53.69,{"ext":148,"url":6512,"hash":6513,"mime":151,"name":6514,"path":85,"size":6515,"width":188,"height":188},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0098_bit_003_50971_abdeckung_close_42e05e965c.jpg","default_0098_bit_003_50971_abdeckung_close_42e05e965c","default_0098_bit_003_50971_abdeckung_-close.jpg",32.72,{"ext":148,"url":6517,"hash":6518,"mime":151,"name":6519,"path":85,"size":1315,"width":196,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0098_bit_003_50971_abdeckung_close_42e05e965c.jpg","thumbnail_0098_bit_003_50971_abdeckung_close_42e05e965c","thumbnail_0098_bit_003_50971_abdeckung_-close.jpg","0098_bit_003_50971_abdeckung_close_42e05e965c",153.05,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0098_bit_003_50971_abdeckung_close_42e05e965c.jpg","2021-10-21T16:30:33.000Z","2023-09-28T13:42:07.000Z","2026-01-08T22:02:25.951Z",[6527],{"id":140,"documentId":6456,"createdAt":6528,"updatedAt":6529,"publishedAt":6530,"locale":128,"slug":6531},"2026-01-08T23:03:58.158Z","2026-01-23T14:03:29.327Z","2026-01-23T14:03:30.123Z","pc",{"id":1444,"usecases":6533,"material":6534},"cost-efficient plant trays, prototypes, and interior covers",{"id":6535,"documentId":6536,"createdAt":6537,"updatedAt":6538,"publishedAt":6539,"locale":10,"slug":6540,"seo":6541,"content":6545,"image":6565,"localizations":6601},94,"qp7dnjs9facpocj95stmjnix","2026-01-13T15:52:06.306Z","2026-01-23T14:10:38.803Z","2026-01-23T14:10:39.060Z","ps-plastic",{"id":6542,"open_graph_title":6543,"open_graph_description":6544,"title":6543,"description":6544},2333,"Polystyrene | Everything about PS plastic ","Polystyrene (PS): ✓ What is PS plastic? ✓ PS plastic uses ✓ PS plastic properties ✓ PS plastic advantages ➡️ Learn more now!",[6546,6551,6559,6561,6563],{"__component":206,"id":6547,"title":6548,"meta":6549,"description":6550,"image_position":592,"background":567,"size":593,"alignment":594,"display_thumbnail":215},518,"PS Plastic Thermoforming","PS","Thermoformed parts made of PS plastic | Properties of PS plastic | Thermoforming with PS plastic",{"__component":596,"id":3414,"introduction":6552,"price":681,"usecase":6553,"strengths":6554,"weaknesses":6555,"processing":6556,"characteristics":6557,"short_description":6558},"Polystyrene (PS) is considered the standard reference plastic in plastic thermoforming and is universally applicable. Many thermoforming projects begin with PS plastic. When polystyrene is mentioned in thermoforming, it always refers to the high-impact modified type, PS-HI (high impact). PS plastic has a medium temperature range of up to 80°C. Its medium hardness and strength make it a cost-effective choice for thermoformed packaging and transport applications with low mechanical requirements.","Polystyrene is considered the standard reference plastic and can be used universally. Its medium hardness and strength mean that PS is often used for packaging and transport applications with low mechanical requirements and low-cost manufacturing options.","High rigidity\nHigh hardness\nChemical resistance\nComponent assembly: Excellent adhesion properties\nAvailable features: Flocked, metallized, electrically conductive\nCan be substituted with PET(-G) or ABS using the same tooling\nLow minimum order quantities","Poor mechanical properties\nLow stability\nBrittle and prone to breaking under stress\nHighly volatile pricing at times","PS plastic is the reference material for plastic thermoforming due to its excellent thermoforming properties. PS plastic films or sheets require short heating and cooling cycles in the thermoforming machine, allowing for high processing speed. Since PS has similar shrinkage properties to PET-G, PET, and ABS plastics, these materials can often be processed using tooling designed for PS plastic.\n\nFor this reason, PS plastic can be considered a \"bottom-up\" plastic, from which one can switch to a thermoplastic with enhanced mechanical properties and stability (e.g., ABS plastic) when needed. When post-processing or assembling PS blister packs, the material stands out for its excellent adhesion properties. The procurement price of thermoformable PS is highly dependent on the price of its precursor, styrene. In summer, seasonal price peaks may occur due to its use in the construction industry.","All-rounder, good entry-level plastic for simple trays, high surface gloss, chemical resistant.","Universally applicable, medium hardness and strength, relatively inexpensive",{"__component":607,"id":3676,"title":6560,"variant":298,"first_accordion_open":215},"Häufige Fragen zu PS Kunststoff",{"__component":611,"id":6562,"title":613,"link":85,"cta_label":614,"cta_note":693},494,{"__component":617,"id":6564,"title":619},535,{"id":3536,"documentId":6566,"name":6567,"alternativeText":6568,"caption":16,"width":6569,"height":6569,"formats":6570,"hash":6595,"ext":148,"mime":151,"size":6596,"url":6597,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":6598,"updatedAt":6599,"publishedAt":6600},"dvfi3jt1synsrjrb0ufr8flo","Polystyrol (PS) Kunststoff","Polystyrol (PS) Kunststoff_Thermoplastische 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Does formary Support Agriculture & Horticulture?","formary is your digital manufacturer for plastic thermoformed parts in agriculture and horticulture.",[6637,6651,6664,6669],{"id":6638,"title":6639,"text":6640,"icon":6641},2984,"Fast & Digital Quotation","Get your quote for custom plant trays, flowerpot strips, or agricultural machine covers quickly, transparently, and digitally.",{"id":6642,"documentId":6643,"name":6644,"alternativeText":6645,"caption":16,"width":285,"height":285,"formats":85,"hash":6646,"ext":255,"mime":256,"size":6647,"url":6648,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":6649,"updatedAt":6649,"publishedAt":6650},931,"hi896sagoronsbtzkdcoz4lz","Liste_Icon.svg","Liste_Icon","Liste_Icon_5cea0d389d",0.68,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Liste_Icon_5cea0d389d.svg","2024-02-21T11:55:49.000Z","2026-01-08T22:03:42.971Z",{"id":6652,"title":6653,"text":6654,"icon":6655},2985,"Individual Expert Consultation","formary supports you from the first idea to the finished thermoformed part with proactive advice on material selection, design, and application requirements specific to agriculture and horticulture.",{"id":6656,"documentId":6657,"name":6658,"alternativeText":6659,"caption":16,"width":285,"height":285,"formats":85,"hash":6660,"ext":255,"mime":256,"size":560,"url":6661,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":6662,"updatedAt":6662,"publishedAt":6663},1005,"ouui0vbaj4ryaydtqog0e1ip","Proaktive Beratung_Icon.svg","Proaktive Beratung_Icon","Proaktive_Beratung_Icon_24353a91b2","https://fsn1.your-objectstorage.com/formary-de-production-cms/Proaktive_Beratung_Icon_24353a91b2.svg","2024-03-13T15:49:53.000Z","2026-01-08T22:03:52.737Z",{"id":6665,"title":6666,"text":6667,"icon":6668},2986,"Variety of Materials & Finishing","From cost-effective standard plastics to highly durable specialty materials – including all common finishing processes for your agricultural application.",{"id":4761,"documentId":4762,"name":1489,"alternativeText":1490,"caption":16,"width":1491,"height":1491,"formats":85,"hash":4763,"ext":255,"mime":256,"size":1493,"url":4764,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":4765,"updatedAt":4766,"publishedAt":4767},{"id":6670,"title":6671,"text":6672,"icon":6673},2987,"Maximum Flexibility in the Manufacturing Network","Thanks to our wide partner network, all thermoformable sizes, shapes, and wall thicknesses for plant trays, planting tubs, tractor covers, and more are covered.",{"id":239,"documentId":1431,"name":1432,"alternativeText":1433,"caption":16,"width":285,"height":285,"formats":85,"hash":1434,"ext":255,"mime":256,"size":516,"url":1435,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":1436,"updatedAt":1437,"publishedAt":1438},{"id":6675,"background":567,"border":85},1317,{"__component":1099,"id":6677,"title":6678,"text":6679,"image":6680,"cta_button":6724},195,"Calculate your plastic thermoformed part for your agricultural application now.","Plastic thermoforming for agriculture, indoor and outdoor applications, and horticultural and municipal technology for small and large series | Prototyping & 3D printing sampling | On-demand manufacturing of plant tubs, plant trays, seedling trays, pool covers & tractor covers",{"id":3833,"documentId":6681,"name":6682,"alternativeText":6683,"caption":16,"width":181,"height":2021,"formats":6684,"hash":6720,"ext":148,"mime":151,"size":1801,"url":6721,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":6722,"updatedAt":6722,"publishedAt":6723},"ugfi675j43zcusnd06x2s40z","Roter Tiefziehbehälter.jpg","Roter 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Tiefziehbehälter.jpg",18.23,{"ext":148,"url":6716,"hash":6717,"mime":151,"name":6718,"path":85,"size":6719,"width":4358,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Roter_Tiefziehbehaelter_179d04ab21.jpg","thumbnail_Roter_Tiefziehbehaelter_179d04ab21","thumbnail_Roter Tiefziehbehälter.jpg",4.99,"Roter_Tiefziehbehaelter_179d04ab21","https://fsn1.your-objectstorage.com/formary-de-production-cms/Roter_Tiefziehbehaelter_179d04ab21.jpg","2024-03-19T13:14:18.000Z","2026-01-08T22:03:54.716Z",{"id":6725,"visible":215,"label":614,"link":229,"variant":230},1018,{"__component":607,"id":6727,"title":6728,"variant":298,"first_accordion_open":215,"accordions":6729},575,"FAQ – Frequently Asked Questions about Plastic Parts in Agriculture & Horticulture",[6730,6734,6738,6742,6746],{"id":6731,"title":6732,"content":6733},3605,"What are plastic thermoformed parts used for in agriculture and horticulture?","\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">They are used for plant and transport trays, planting tubs, agricultural machine covers, as well as housings and components for pools and outdoor systems.\u003C/span>\u003C/p>",{"id":6735,"title":6736,"content":6737},3606,"Which plastics are best suited for outdoor use?","\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">UV- and weather-resistant materials such as PVC/ASA, PET-G, and ABS are ideal for long-term use in horticulture and agricultural technology.\u003C/span>\u003C/p>",{"id":6739,"title":6740,"content":6741},3607,"Are plastic thermoformed parts UV- and chemical-resistant?","\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">Yes, depending on the material, plastic thermoformed parts are resistant to sunlight, fertilizers, pesticides, and cleaning agents.\u003C/span>\u003C/p>",{"id":6743,"title":6744,"content":6745},3608,"Can plastic trays be made stackable?","\u003Cp>Yes. Stackable plant and transport trays save space in logistics and storage while simplifying handling.\u003C/p>",{"id":6747,"title":6748,"content":6749},3609,"How quickly can prototypes or small series be delivered?","\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">With bridge tooling and digital processes, formary delivers the first sample parts for your agriculture and horticulture application within a few weeks, flexibly from prototype to small series.\u003C/span>\u003C/p>",{"__component":1547,"id":6751,"title":6752,"industries":6753},109,"More Plastic Solutions for Industries You Might Be Interested 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are Thermoformed Plastic Containers Used for?","Thermoformed containers are versatile and used across many industries. They ensure safe storage, efficient transport, and protection of sensitive products.","\u003Cp>Typical applications of thermoformed plastic containers include:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Industry & manufacturing:\u003C/strong> as stackable containers, transport crates, or storage bins for components\u003C/li>\u003Cli>\u003Cstrong>Logistics & retail:\u003C/strong> as plastic containers with lids for shipping and warehousing\u003C/li>\u003Cli>\u003Cstrong>Agriculture & horticulture:\u003C/strong> in the form of planting trays, planting tubs, or casting molds\u003C/li>\u003Cli>\u003Cstrong>Chemical industry:\u003C/strong> as robust drip trays and liquid containers, resistant to oils and chemicals\u003C/li>\u003Cli>\u003Cstrong>Automotive & engineering:\u003C/strong> as battery trays, tool containers, or custom-made special containers\u003C/li>\u003C/ul>",{"id":8409,"title":8410,"introduction":8411,"content":8412},248,"How are plastic containers customized?","Thermoformed containers must fit precisely. Even during the development phase, formary checks whether the fit on the inside or the outside is critical. Floor dimensions, rim contours, and wall thicknesses are designed accordingly.","\u003Cul>\u003Cli>\u003Cstrong>Rim contours \u003C/strong>can be folded over or kept straight, for example to fit over an L-profile. Integration of lids or film sealing is also possible as an option.\u003C/li>\u003Cli>\u003Cstrong>Nestable stacking \u003C/strong>enables space-saving storage and transport, resulting in volume reductions of up to 75%.\u003C/li>\u003Cli>\u003Cstrong>Grip recesses \u003C/strong>ensure ergonomic handling, safe removal, and easier stacking.\u003C/li>\u003C/ul>\u003Cp>This results in custom-made plastic containers that are precisely tailored to your requirements.\u003C/p>",{"__component":238,"id":175,"title":8414,"variant":241,"size":213,"introduction":85,"benefits":8415,"style":85},"Advantages of Thermoformed Plastic Containers",[8416,8420,8424,8428,8432,8436,8439],{"id":8417,"title":8418,"text":8419},3769,"Custom Geometries","Individual geometries for plastic containers without high thermoforming tool costs.",{"id":8421,"title":8422,"text":8423},3770,"Cost-Effective Manufacturing","An affordable manufacturing process for thermoformed plastic containers, even for smaller quantities.\n",{"id":8425,"title":8426,"text":8427},3771,"Shape Stability","Large and shape-stable containers, with forming areas of plastic boxes up to 3,460 x 2,260 mm.\n",{"id":8429,"title":8430,"text":8431},3772,"Save Time and Effort","Fast delivery: Quick processing and time-to-market for thermoformed plastic containers.",{"id":8433,"title":8434,"text":8435},3773,"Parts with Color Variations","Colored plastic films/sheets for parts, without requiring additional painting.",{"id":8437,"title":5806,"text":8438},3774,"Utilize material selection for your plastic trays, thermoformed containers, and plastic boxes for tailored properties.",{"id":8440,"title":3276,"text":8441},3775,"Excellent quality in thermoforming through reproducibility and process reliability without distortion.",{"__component":2012,"id":8443,"order":2014,"title":8444,"subtitle":3289,"text":8445,"image":8446},235,"Do you already have a CAD model of your thermoformed container?","\u003Cp>Using our \u003Ca href=\"https://www.formary.de/3d-services/dfm-analyse\">\u003Cspan style=\"color:#00a9a5;\">DfM analysis,\u003C/span>\u003C/a>\u003Cspan style=\"color:#00a9a5;\"> \u003C/span>we review your CAD data for wall thickness distribution, draft angles, radii, and other criteria to ensure the technical feasibility of your thermoformed container. Simply book a free \u003Ca href=\"https://meetings.hubspot.com/moritz-bittner-formary/dfm-analyse-demo?utm_source=landingpage&utm_medium=demo-button&utm_campaign=dfm-analyse&uuid=7ebd3138-9706-4630-86b7-6d6c5cc48da5\">\u003Cspan style=\"color:#00a9a5;\">demo\u003C/span> \u003C/a>and we’ll be happy to go through your data with you.\u003C/p>",{"id":3292,"documentId":3293,"name":3294,"alternativeText":3295,"caption":16,"width":144,"height":2021,"formats":8447,"hash":3337,"ext":1013,"mime":1016,"size":3338,"url":3339,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":3340,"updatedAt":3340,"publishedAt":3341},{"lg":8448,"md":8449,"sm":8450,"xl":8451,"2xl":8452,"avatar":8453,"default":8454,"thumbnail":8455},{"ext":1013,"url":3298,"hash":3299,"mime":1016,"name":3300,"path":85,"size":3301,"width":154,"height":1416},{"ext":1013,"url":3303,"hash":3304,"mime":1016,"name":3305,"path":85,"size":3306,"width":161,"height":2035},{"ext":1013,"url":3308,"hash":3309,"mime":1016,"name":3310,"path":85,"size":3311,"width":168,"height":2041},{"ext":1013,"url":3313,"hash":3314,"mime":1016,"name":3315,"path":85,"size":3316,"width":145,"height":2047},{"ext":1013,"url":3318,"hash":3319,"mime":1016,"name":3320,"path":85,"size":3321,"width":181,"height":2053},{"ext":1013,"url":3323,"hash":3324,"mime":1016,"name":3325,"path":85,"size":3326,"width":984,"height":2059},{"ext":1013,"url":3328,"hash":3329,"mime":1016,"name":3330,"path":85,"size":3331,"width":188,"height":34},{"ext":1013,"url":3333,"hash":3334,"mime":1016,"name":3335,"path":85,"size":3336,"width":233,"height":2070},{"__component":1348,"id":8457,"benefits_title":8458,"benefits":8459},142,"Design of thermoformed containers",[8460,8462,8464,8467,8469,8471],{"id":608,"title":2083,"text":8461},"Grip recesses make handling plastic bins and containers easier. They enable safe gripping, carrying, and stacking, both empty and loaded. Size and position are individually planned to support ergonomic work while ensuring structural stability.",{"id":916,"title":2087,"text":8463},"Thermoformed containers can be stacked in a space-saving way. Conical side walls and stacking features allow plastic containers to be easily nested and separated again. With nestable stacking, storage volume can be reduced by up to 75% without compromising functionality.",{"id":8465,"title":5832,"text":8466},483,"Radii prevent material weakening and cracking at edges. Draft angles ensure that the thermoformed container can be easily released from the tool. This results in plastic containers without thin spots that remain dimensionally stable even under high loads.",{"id":762,"title":3407,"text":8468},"In addition to functional design, thermoformed plastic containers can also be visually customized. Options include colored sheets, textured surfaces, embossing, or logos, allowing containers to be integrated into a corporate design.",{"id":6620,"title":3411,"text":8470},"For larger plastic containers or heavy loads, ribs and reinforcements are integrated. These further stabilize the plastic box and increase its service life, even under industrial conditions.",{"id":8472,"title":8473,"text":8474},486,"Material resistance","UV-resistant materials are used for outdoor applications, while chemically resistant plastics are often required in industrial environments. Additives can also increase temperature resistance, ensuring the containers remain stable even under high thermal or mechanical loads.",{"__component":2106,"id":8476,"title":16,"textblocks":8477},100,[8478],{"id":2086,"title":8479,"text":8480,"variant":2112,"width":2113},"Material for Your Container","Depending on the application, the appropriate plastic is selected. ABS and ASA are particularly robust, durable, and UV-resistant, making them ideal for outdoor use. PS is a cost-effective and versatile solution for many standard applications. When transparency and recyclability are required, A-PET is often used. Learn more in our material overview.",{"__component":238,"id":6786,"title":8482,"variant":298,"size":299,"introduction":85,"benefits":8483,"style":8509},"Functions of Thermoformed Plastic Containers",[8484,8488,8491,8494,8497,8500,8503,8506],{"id":8485,"title":8486,"text":8487},3776,"Chemical Resistance","For use with liquids in plastic containers.",{"id":5004,"title":8489,"text":8490},"Long Service Life","Durable plastic boxes, even for outdoor use, thanks to UV resistance.\n",{"id":5008,"title":8492,"text":8493},"Liquid Containment","Retaining liquids securely, even when holding large volumes.",{"id":5012,"title":8495,"text":8496},"Storage Volume Reduction","Achieved with thermoformed stackable plastic containers.\n",{"id":5016,"title":8498,"text":8499},"Abrasion and Scratch Resistance","Ideal for transport containers, production, and shipping.\n",{"id":5020,"title":8501,"text":8502},"Form-Fitted Edge Contours","For lids, grip handles, and other elements of thermoformed containers.\n",{"id":5024,"title":8504,"text":8505},"Stability under Heavy Load","Enhanced by ribs and reinforcement elements in thermoformed containers.",{"id":5028,"title":8507,"text":8508},"Ergonomic Design","For easy manual handling of thermoformed plastic containers.",{"id":8510,"background":85,"border":2010},1519,{"__component":962,"id":8512,"title":8513,"introduction":8514,"cards":8515,"style":8523},669,"Product examples of thermoformed plastic containers","Here is a selection of examples of thermoformed plastic containers used in a wide range of applications",[8516,8518],{"id":8517,"title":7657,"introduction":7659,"link":6230,"link_label":7657},1900,{"id":8519,"title":8520,"introduction":8521,"link":8522,"link_label":8520},1901,"Plastic Thermoformed Trays","Plastic Thermoformed Trays for Enhanced Safety and Efficiency in Medical Packaging.","/products/inlays-for-medical-products",{"id":8524,"background":567,"border":85},1520,{"__component":2137,"id":7645,"title":8526,"steps":8527},"Project Process for Plastic Containers: From Inquiry to Order",[8528,8530,8531,8533,8535,8536],{"id":8529,"title":2142,"text":3475},319,{"id":189,"title":2146,"text":2147},{"id":8532,"title":2150,"text":2151},321,{"id":8534,"title":2154,"text":2155},322,{"id":4566,"title":2157,"text":2158},{"id":8537,"title":2161,"text":2162},324,{"__component":1555,"id":2858,"buttons":8539},[8540],{"id":8541,"visible":215,"label":8542,"link":229,"variant":230},1417,"Configure your plastic container",{"__component":2012,"id":8544,"order":2014,"title":8545,"subtitle":8546,"text":8547,"image":8548},236,"Interested in learning more about thermoformed plastic containers?","Discover how you can extend the service life of your thermoformed containers with our tips.","\u003Cp>Industrial thermoformed containers must be resistant to mechanical, chemical, and long-term stresses in order to support your operations and employees. We explain how to avoid cracks and improper handling of your plastic bins, helping you extend their lifespan.\u003Cbr> \u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .button-container {\n        text-align: left; \n    }\n\n    .custom-button {\n        background-color: #15a9a4;\n        padding: 15px 20px;\n        color: white;\n        font-weight: bold;\n        display: inline-block;\n        margin-right: auto;\n        margin-left: 0;\n        text-decoration: none; \n    }\n\u003C/style>\n\n\n\n\u003Cdiv class=\"button-container\">\n    \u003Ca href=\"https://www.formary.de/en/blog/plastic-retainers-common-mistakes\" target=\"_blank\" class=\"custom-button\">Read now\u003C/a>\n\u003C/div>\n\n\n\u003C/div>",{"id":3833,"documentId":6681,"name":6682,"alternativeText":6683,"caption":16,"width":181,"height":2021,"formats":8549,"hash":6720,"ext":148,"mime":151,"size":1801,"url":6721,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":6722,"updatedAt":6722,"publishedAt":6723},{"lg":8550,"md":8551,"sm":8552,"xl":8553,"avatar":8554,"default":8555,"thumbnail":8556},{"ext":148,"url":6686,"hash":6687,"mime":151,"name":6688,"path":85,"size":6689,"width":154,"height":161},{"ext":148,"url":6691,"hash":6692,"mime":151,"name":6693,"path":85,"size":6694,"width":161,"height":1416},{"ext":148,"url":6696,"hash":6697,"mime":151,"name":6698,"path":85,"size":6699,"width":168,"height":188},{"ext":148,"url":6701,"hash":6702,"mime":151,"name":6703,"path":85,"size":6704,"width":145,"height":182},{"ext":148,"url":6706,"hash":6707,"mime":151,"name":6708,"path":85,"size":6709,"width":984,"height":4347},{"ext":148,"url":6711,"hash":6712,"mime":151,"name":6713,"path":85,"size":6714,"width":188,"height":2041},{"ext":148,"url":6716,"hash":6717,"mime":151,"name":6718,"path":85,"size":6719,"width":4358,"height":196},{"__component":607,"id":8558,"title":8559,"variant":298,"first_accordion_open":215,"accordions":8560},652,"FAQ – Frequently asked questions about thermoformed containers",[8561,8565,8569,8573,8577,8581,8585,8588,8592],{"id":8562,"title":8563,"content":8564},4111,"What is a plastic tub?","\u003Cp>A plastic bin is a thermoformed container that securely holds products or liquids. It can be rectangular or round, large or small, shallow or deep, and is stackable.\u003C/p>",{"id":8566,"title":8567,"content":8568},4112,"What are plastic containers used for?","\u003Cp>Plastic containers are used for storage, transport, and protection of products. They are applied in industry, logistics, chemicals, horticulture, and manufacturing—for example as transport crates, drip trays, casting molds, or planting tubs.\u003C/p>",{"id":8570,"title":8571,"content":8572},4113,"Are custom-made plastic containers available?","\u003Cp>Yes. formary manufactures custom-made plastic containers to your exact specifications—from small specialty bins to large transport containers. Dimensions, wall thicknesses, rim contours, and grip recesses are precisely tailored to your requirements.\u003C/p>",{"id":8574,"title":8575,"content":8576},4114,"Are thermoformed containers stackable?","\u003Cp>Yes. Using special stacking techniques such as conical walls or nestable stacking, containers can be stacked inside or on top of each other in a space-saving manner. This reduces storage volume by up to 75% while still allowing easy separation.\u003C/p>",{"id":8578,"title":8579,"content":8580},4115,"What temperature resistance do thermoformed plastic containers have?","\u003Cp>Depending on the material selected, thermoformed containers are suitable for different temperature ranges. For industrial applications, plastics with high continuous operating temperatures and additives are available, ensuring dimensional stability even when exposed to hot liquids or fluctuating ambient temperatures.\u003C/p>",{"id":8582,"title":8583,"content":8584},4116,"What post-processing options are available for plastic containers?","\u003Cp>Plastic tubs and containers can be post-processed, for example by \u003Ca href=\"https://www.formary.de/en/post-processing-methods/separating\">milling or punching\u003C/a>, to add openings, cut-outs, or functional recesses. This allows specific requirements such as ventilation, drainage, or mounting features to be implemented.\u003C/p>",{"id":8586,"title":5934,"content":8587},4117,"\u003Cp>The surfaces of plastic containers can be customized individually. Options include smooth or textured finishes, colored designs, painting, or printing with logos and markings. Structured surfaces for improved grip or visual enhancement are also possible. Learn more under \u003Ca href=\"https://www.formary.de/en/post-processing-methods/surface-treatment\">Plastic surface treatment.\u003C/a>\u003C/p>",{"id":8589,"title":8590,"content":8591},4118,"What should be considered when designing thermoformed containers?","\u003Cp>When designing thermoformed containers, several factors play a role: radii prevent material weakening, draft angles enable easy demolding from the tool, and appropriate wall thicknesses ensure stability without thin spots. In addition, grip recesses, rim contours, lid options, or reinforcements can be integrated.\u003C/p>\u003Cp>Learn more about design considerations under\u003Ca href=\"https://www.formary.de/en/blog/design-guidelines-for-thermoformed-parts\"> Design rules for thermoformed plastic parts.\u003C/a>\u003C/p>",{"id":8593,"title":8594,"content":8595},4119,"How can I ensure that my design is suitable for thermoforming?","\u003Cp>With \u003Ca href=\"https://www.formary.de/en/blog/design-for-manufacturing-guide\">Design for Manufacturing\u003C/a> (DfM), we ensure that your design is technically feasible for the thermoforming process. Using our DfM analysis, we can check the thermoformability of your containers in just a few seconds.\u003C/p>",{"__component":2313,"id":8119,"title":8597,"employee":8598},"Do you have any questions about deep-drawn containers? Schedule a consultation",{"id":813,"documentId":2316,"createdAt":2317,"updatedAt":2318,"publishedAt":7640,"locale":10,"role":2319,"name":2320,"email":2321,"phone":2322,"meeting_url":2323},{"__component":611,"id":6452,"title":8600,"link":229,"cta_label":8601,"cta_note":8602},"Configure Plastic Deep-Drawn Containers with formary.","Receive an offer","Get your non-binding offer for your plastic container today.",{"__component":617,"id":6727,"title":619},[8605],{"id":4651,"documentId":8076,"createdAt":8606,"updatedAt":8607,"publishedAt":8608,"locale":128,"slug":8609,"name":8610},"2026-01-08T23:05:22.621Z","2026-01-26T07:57:15.277Z","2026-01-26T07:57:15.704Z","kunststoff-behaeltnisse","Behältnisse & Wannen",[8612],{"id":8613,"documentId":7653,"createdAt":8614,"updatedAt":8615,"publishedAt":8616,"locale":128,"name":8617,"slug":8618,"description":8619},116,"2026-01-08T23:06:48.895Z","2026-01-26T00:04:04.740Z","2026-01-26T00:04:05.125Z","Pflanzwannen aus Kunststoff 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you need to know about plastic trays",{"id":9628,"visible":215,"label":8601,"link":229,"variant":294},1379,[9630,9716,9791,9869],{"id":9631,"documentId":9632,"createdAt":9633,"updatedAt":9634,"publishedAt":9635,"locale":10,"title":9636,"introduction":9637,"content":9638,"slug":9639,"cover":9640,"seo":9692,"blog_author":9696,"blogcategory":9697,"inline_hubspot_form":85,"blocks":9705,"localizations":9706},457,"w5b4lyo9avwlupixa0uy380j","2026-01-13T15:51:51.433Z","2026-01-26T08:43:54.619Z","2026-01-26T08:43:54.957Z","5 Reasons to Order Your Deep-Drawn Parts from formary","formary digitizes procurement in the thermoforming industry. Our mission is to create a digital customer experience. Read now.","\u003Ch2>\u003Cspan style=\"color:#005250;\">Procure Thermoformed Parts with formary\u003C/span>\u003C/h2>\u003Cp>formary is a digital procurement platform for plastic deep-drawn parts based in Backnang near Stuttgart. The corporate start-up combines in-depth knowledge of \u003Cstrong>thermoforming\u003C/strong> with modern digitalization approaches. Here are 5 reasons why you should request your thermoformed parts from formary.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">1.Large Portfolio\u003C/span>\u003C/h3>\u003Cp>Deep-drawn parts, vacuum-formed parts, blisters, or trays? Just as diverse as the terms for thermoformed parts are, so are their applications. Each thermoformed part requires different materials, machine types, and post-processing methods. No supplier can cover the entire spectrum. We are constantly expanding our portfolio and adding new manufacturers to our platform. You can centrally access this selection!\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">2. Always Find the Right Manufacturer\u003C/span>\u003C/h3>\u003Cp>There are many thermoformers – but which one specializes in your application? formary is a thermoforming expert that connects your needs with the right supplier from our partner network. We know the expertise, machinery, and available materials of our manufacturers. You benefit from their long-standing experience and the optimal conditions they provide. This eliminates the need for unclear searches and broad inquiries.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\n\u003Cstyle>\n.c-container {\nborder: 2px solid #15A9A4;\npadding: 10px;\nmargin: 10px;\nborder-radius: 10px;\n}\n\n.c-container {\nmargin: 0;\n}\n\u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n\u003Ch4> ℹ️ Want to learn more about our platform model? \u003C/h4>\n\u003Cp>Then read our article \u003Ca href=\"https://www.formary.de/en/blog/asset-sharing-in-thermoforming\">“Asset sharing in deep drawing.”\u003C/a> \u003Cbr>\nThere you will learn how customers and manufacturers alike benefit from asset sharing models. \u003C/p>\n\u003C/div>\u003C/div>\u003Ch3>\u003Cspan style=\"color:#005250;\">3. Streamlined Ordering Process\u003C/span>\u003C/h3>\u003Cp>You provide all the information we need in a guided process within the configurator to get your project started. Our promise is to avoid long feedback loops and save you time. We check your data and simulate materials, data, and production. The offer will be made within 24 hours.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">4. 24/7 Customer Service\u003C/span>\u003C/h3>\u003Cp>Our team is always personally available to assist you with advice and support. Thermoforming inquiries are always new development projects. formary accompanies you proactively and personally through every development stage, ensuring that the project is carried out efficiently and effectively.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">5. Save Time and Effort\u003C/span>\u003C/h3>\u003Cp>formary aims to take the time and effort out of your hands from the inquiry to delivery. We know typical sources of error and invest time in an optimal project flow, allowing you to focus on other tasks and our suppliers to focus on their core business.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Request your deep-drawn parts from formary now\u003C/span>\u003C/h2>\u003Cp>We believe that an efficient interface creates a win-win situation and offers immense value in the procurement of plastic deep-drawn parts of all kinds. Convinced? Test it now and submit a non-binding request in the configurator.\u003C/p>\u003Cp>Have more questions? Call us at: +49719 19525170. You can also learn more in our video!\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Ciframe width=\"560\" height=\"315\" src=\"https://www.youtube.com/embed/r3ikNinnVic?si=WQ5G7jnxHLU3vXMW\" title=\"YouTube video player\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen=\"\">\u003C/iframe>\u003C/div>","5-reasons-to-order-your-deep-drawn-parts-from-formary",{"id":9641,"documentId":9642,"name":9643,"alternativeText":9644,"caption":9643,"width":144,"height":2021,"formats":9645,"hash":9686,"ext":1013,"mime":1016,"size":9687,"url":9688,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":9689,"updatedAt":9690,"publishedAt":9691},2063,"ojksppbksx0wvqxui1jv47pi","5 Reason to order Thermoformed Parts Blog Banner","5 Reasons to order Thermoformed Parts Blog 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Banner",20.11,"5_Reason_to_order_Thermoformed_Parts_Blog_Banner_be1edae726",163.37,"https://fsn1.your-objectstorage.com/formary-de-production-cms/5_Reason_to_order_Thermoformed_Parts_Blog_Banner_be1edae726.png","2025-05-30T12:43:17.000Z","2025-06-05T13:12:57.000Z","2026-01-08T22:06:14.134Z",{"id":9693,"open_graph_title":9694,"open_graph_description":9695,"title":9694,"description":9695},2517,"5 reasons to order your deep-drawn parts from formary","5 reasons to order your deep-drawn parts from formary: ✓ Large portfolio ✓ Supplier matching ✓ Lean ordering process ✓ Customer service ✓ Efficiency.",{"id":813,"documentId":2316,"createdAt":2317,"updatedAt":2318,"publishedAt":7640,"locale":10,"role":2319,"name":2320,"email":2321,"phone":2322,"meeting_url":2323},{"id":597,"documentId":9698,"createdAt":9699,"updatedAt":9700,"publishedAt":9701,"locale":10,"title":9702,"slug":9703,"description":9704},"d6axp27sk5g1tsr0kimvewbr","2026-01-13T16:43:42.823Z","2026-01-26T08:21:03.096Z","2026-01-26T08:21:03.133Z","Platform & Features","platform-and-features","What are the advantages of digital procurement of thermoformed parts and collaboration with the formary platform? Here is our vision. Find out more now.",[],[9707],{"id":9708,"documentId":9632,"createdAt":9709,"updatedAt":9710,"publishedAt":9711,"locale":128,"title":9712,"introduction":9713,"content":9714,"slug":9715},292,"2026-01-08T23:07:20.193Z","2026-01-13T09:39:32.290Z","2026-01-13T09:39:32.864Z","5 Gründe, Ihre Tiefziehteile bei formary zu bestellen","formary digitalisiert die Beschaffung in der Thermoforming Branche. Unsere Mission ist es, ein digitales Kundenerlebnis zu schaffen. Jetzt lesen.","\u003Ch2>\u003Cspan style=\"color:#005250;\">5 Gründe, Ihre Tiefziehteile bei formary zu bestellen - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>Großes Herstellerportfolio:\u003C/strong> Wir bieten Zugang zu einem ständig wachsenden Netzwerk an Herstellern mit jahrelanger Thermoforming-Expertise und matchen diese basierend auf Know-how und Anforderung.\u003C/li>\u003Cli>\u003Cstrong>Schnelle Beschaffung: \u003C/strong>Durch den Konfigurator werden Projekte gestartet, geprüft und simuliert und ein individuelles Angebot wird innerhalb von 24 Stunden erstellt.\u003C/li>\u003Cli>\u003Cstrong>Persönlicher Kundenservice:\u003C/strong> Wir begleiten Sie durch alle Entwicklungsphasen, helfen bei typischen Fehlerquellen und sparen so Zeit, damit Sie sich auf Ihr Kerngeschäft konzentrieren können.\u003C/li>\u003C/ul>\u003Cdiv class=\"raw-html-embed\">\u003Ciframe width=\"560\" height=\"315\" src=\"https://www.youtube.com/embed/r3ikNinnVic?si=WQ5G7jnxHLU3vXMW\" title=\"YouTube video player\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen=\"\">\u003C/iframe>\u003C/div>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">1. Großes Portfolio & zentrale Herstellerplattform\u003C/span>\u003C/h2>\u003Cp>Thermoformteile gibt es in unzähligen Varianten, jedes mit speziellen Anforderungen an:\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/materialien\">Material\u003C/a> (z. B. PET, PS, ABS, PP)\u003C/li>\u003Cli>Maschinentypen (Tiefzieh-, \u003Ca href=\"https://www.formary.de/blog/was-ist-kunststoff-vakuumformen-so-funktioniert-vakuumtiefziehen-von-kunststoffteilen\">Vakuum\u003C/a>- oder \u003Ca href=\"https://www.formary.de/blog/was-ist-druckluftformen-kunststoff-umformen-mit-druckluft-kurz-erklaert\">Druckluftformanlagen\u003C/a>)\u003C/li>\u003Cli>Nachbearbeitung (\u003Ca href=\"https://www.formary.de/nachbearbeitungsverfahren/trennen/cnc-fraesen\">Fräsen, \u003C/a>\u003Ca href=\"https://www.formary.de/nachbearbeitungsverfahren/trennen/scherschnitt\">Stanzen, \u003C/a>\u003Ca href=\"https://www.formary.de/nachbearbeitungsverfahren/oberflaechenbehandlung/bedrucken\">Bedrucken\u003C/a>)\u003C/li>\u003C/ul>\u003Cp>Kein einzelner Hersteller deckt das gesamte Spektrum ab. formary bündelt ein stetig wachsendes Netzwerk geprüfter Hersteller, sodass Sie zentral auf die passende Auswahl zugreifen können.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">2. Immer den passenden Hersteller finden\u003C/span>\u003C/h2>\u003Cp>Dank unserer tiefen Marktkenntnis verknüpft formary Ihre Anforderungen direkt mit dem optimalen Produzenten. Wir kennen:\u003C/p>\u003Cul>\u003Cli>Maschinenpark\u003C/li>\u003Cli>Verfügbares Lagermaterial\u003C/li>\u003Cli>Spezial-Know-how der Hersteller\u003C/li>\u003C/ul>\u003Cp>\u003Cstrong>Ihr Vorteil:\u003C/strong> Sie sparen Zeit bei der Recherche und profitieren von erprobter Fertigungskompetenz. Das ist besonders relevant für folgende Branchen:\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/branchen/medizin-pharma\">Medizintechnik\u003C/a> (Steril-Trays, Blisterverpackungen)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/branchen/nahrungsmittel\">Lebensmittelindustrie\u003C/a> (Lebensmitteltrays, Schutzverpackungen)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/branchen/automotive\">Automotive\u003C/a> (technische Formteile, Transporttrays)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronik & Konsumgüter\u003C/a> (Geräteschutz, Verkaufsverpackungen)\u003C/li>\u003C/ul>\u003Cdiv class=\"raw-html-embed\">\n  \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp> ℹ️ Sie wollen mehr über unser Plattform-Modell erfahren? Dann lesen Sie unseren Beitrag  \u003Ca href=\"https://www.formary.de/blog/asset-sharing-im-tiefziehen-wie-hersteller-und-kunden-gleichermassen-von-der-sharing-economy-profitieren\">“Asset Sharing im Tiefziehen.”\u003C/a> Dort lernen Sie, inwiefern Kunden und Hersteller gleichermaßen von Asset Sharing-Modellen profitieren.\u003C/p>\n    \u003C/div>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">3. Digitale Features: Produktkonfigurator, 3D Tray Generator & DfM-Analyse\u003C/span>\u003C/h2>\u003Cp>Mit den neuesten Tools von formary verkürzen Sie die Entwicklungszeit erheblich:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Konfigurator\u003C/span>\u003C/h3>\u003Cp>Sie geben uns in einem geführten Prozess im \u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator\u003C/a> alle Informationen, die wir benötigen, um mit Ihrem Projekt durchzustarten. Unser Wertversprechen ist:\u003C/p>\u003Cul>\u003Cli>Langwierige Feedback Loops vermeiden und Zeit sparen\u003C/li>\u003Cli>Prüfung Ihrer Daten sowie Simulation von Material, Daten und Fertigung\u003C/li>\u003Cli>Angebot innerhalb von 24 Stunden\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">3D Tray Generator\u003C/span>\u003C/h3>\u003Cul>\u003Cli>Interaktive Erstellung Ihres Tray-Designs im Browser mit dem \u003Ca href=\"https://www.formary.de/3d-services/tray-generator\">3D Tray Generator\u003C/a>\u003C/li>\u003Cli>Sofortige Visualisierung in 3D\u003C/li>\u003Cli>Optimale Anpassung an Produktmaße und Handling-Anforderungen\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">DfM-Analyse (Design for Manufacturing)\u003C/span>\u003C/h3>\u003Cul>\u003Cli>Die \u003Ca href=\"https://www.formary.de/3d-services/dfm-analyse\">DfM-Analyse\u003C/a> prüft Ihr Design bereits in der Angebotsphase auf \u003Cstrong>Fertigbarkeit\u003C/strong>\u003C/li>\u003Cli>Reduziert Änderungs- und Korrekturschleifen deutlich\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">4. Kundenservice rund um die Uhr\u003C/span>\u003C/h2>\u003Cp>Jedes Tiefziehprojekt ist individuell. Deshalb begleiten wir Sie \u003Cstrong>persönlich und proaktiv\u003C/strong> durch alle Entwicklungsphasen, von der ersten Idee bis zum fertigen Produkt. Unser Team steht Ihnen jederzeit mit Fachwissen und Erfahrung zur Seite.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">5. Zeit und Mühe sparen\u003C/span>\u003C/h2>\u003Cp>Mit formary entfallen:\u003C/p>\u003Cul>\u003Cli>Aufwendige Lieferantensuchen\u003C/li>\u003Cli>Mehrfachanfragen bei verschiedenen Produzenten\u003C/li>\u003Cli>Verzögerungen durch unklare Anforderungen\u003C/li>\u003C/ul>\u003Cp>Wir kennen typische Fehlerquellen und investieren Zeit in einen optimalen Projektablauf. So können Sie sich auf andere Aufgaben und unsere Lieferanten auf Ihr Kerngeschäft konzentrieren.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zur Bestellung von Tiefziehteilen mit formary\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Welches Format müssen meine CAD-Daten haben?\u003C/span>\u003C/h4>\u003Cp>Für Daten Ihrer Bauteile und angefragter Tiefziehteile benötigen wir CAD-Daten. Wir können mit step, IGS, DXF und Parasolid arbeiten.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Wer erstellt das Konzept für mein Tiefziehteil?\u003C/span>\u003C/h4>\u003Cp>formary bietet zwei Möglichkeiten.\u003C/p>\u003Col>\u003Cli>Wir können Ihr am CAD-Programm erstelltes Tiefziehteil auf Fertigbarkeit prüfen und Ihnen ein Angebot kalkulieren.\u003C/li>\u003Cli>Wir erstellen Ihr Konzept und tiefziehfähige Daten anhand Ihrer Anfrage-Angaben im Konfigurator. Wir übersenden Ihnen diese im Anschluss zur Prüfung und Freigabe.\u003C/li>\u003C/ol>\u003Cp>Sollten Ihnen bei Ihrer Prüfung der Daten weitere Punkte auffallen, arbeiten wir diese ein. Im Anschluss geht das Tiefziehteil nach Freigabe in die Bemusterung.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Wie wird mein Angebot kalkuliert?\u003C/span>\u003C/h4>\u003Cp>formary kalkuliert Ihre Stückpreise und das Werkzeug anhand der Parameter Ihrer Anfrage sowie weiterer von uns festgelegter Parameter nach Prüfung Ihrer Anforderungen an die Tiefziehteile. Für den Preis entscheidend sind Kalkulationsdaten unserer Datenbank, Erfahrungswerte sowie aktuelle Marktdaten. Diese nutzen wir, um Maschinenselektion, Formfläche und den Werkzeugaufbau auszulegen. Innerhalb 24h erhalten Sie das Angebot, das vor Versand nochmals manuell von einem formary Projektleiter auf Plausibilität geprüft wird.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Was kostet die Nutzung von formary?\u003C/span>\u003C/h4>\u003Cp>Die Nutzung von formary ist kostenlos. Sie können beliebig viele Anfragen bei uns platzieren und uns jederzeit auch proaktiv für Entwicklungsprojekte kontaktieren. Bis zur Bestellung Ihrer Tiefziehteile entstehen Ihnen bei uns grundsätzlich keine Kosten.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Wie bekomme ich mein Angebot?\u003C/span>\u003C/h4>\u003Cp>Nach Absenden Ihrer Anfrage erhalten Sie eine Zusammenfassung der Anfrageparameter per Mail. Diese können Sie nochmals gegenprüfen, per PDF abspeichern oder, falls nötig, ausdrucken. Im Anschluss kalkulieren wir automatisiert die Stückkosten Ihres Tiefziehteils und des Werkzeugs. \u003C/p>\u003Cp>Innerhalb von 24h geht Ihnen das Angebot per Mail zu. Sie können dieses ebenfalls als PDF abspeichern oder ausdrucken. Sollten Sie in der Zwischenzeit oder nach Erhalt Rückfragen haben, können Sie uns jederzeit über den Kanal Ihrer Wahl kontaktieren.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Wie wird der Hersteller für meinen Auftrag ausgewählt?\u003C/span>\u003C/h4>\u003Cp>Die Zuordnung matchen wir intern. Unmittelbar nach Ihrer Beauftragung wird automatisiert anhand von Fertigungsmöglichkeiten, Maschinenausstattung, Materiallager und Verfügbarkeiten, sowie freier Fertigungskapazität der passende Partner selektiert. \u003C/p>\u003Cp>Wir klären alle fertigungsrelevanten Aspekte im Dialog mit unserem Partner. Da wir die Kapazitäten unserer Partner mit einbeziehen, können Sie sicher sein, dass Ihre Lieferzeiten verlässlich ausgeführt werden.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Fragen Sie jetzt Ihre Tiefziehteile bei formary an \u003C/span>\u003C/h2>\u003Cp>Wir glauben, dass eine effiziente Schnittstelle eine Win-Win Situation bedeutet und enormen Mehrwert in der \u003Ca href=\"https://landing.formary.de/webinar/effiziente-beschaffung-von-kunststoff-tiefziehteilen\">Beschaffung von Kunststoff Tiefziehteilen \u003C/a>aller Art bietet. Überzeugt? Testen Sie es jetzt aus und stellen Sie eine unverbindliche Anfrage im \u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator\u003C/a>. \u003C/p>\u003Cp>Weitere Fragen? Rufen Sie uns an: 07191 9525170.\u003C/p>","5-gruende-ihre-tiefziehteile-bei-formary-zu-bestellen",{"id":9717,"documentId":2289,"createdAt":2290,"updatedAt":2291,"publishedAt":9718,"locale":10,"title":2292,"introduction":2293,"content":2294,"slug":2295,"cover":9719,"seo":9769,"blog_author":9773,"blogcategory":9780,"inline_hubspot_form":85,"blocks":9781,"localizations":9782},437,"2026-01-26T08:34:07.412Z",{"id":9720,"documentId":9721,"name":9722,"alternativeText":2292,"caption":16,"width":144,"height":2021,"formats":9723,"hash":9764,"ext":1013,"mime":1016,"size":9765,"url":9766,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":9767,"updatedAt":9767,"publishedAt":9768},2100,"ybhwwdwy30k6wy05dfp8u76r","Waschvorgang Blog Banner Eng.png",{"lg":9724,"md":9729,"sm":9734,"xl":9739,"2xl":9744,"avatar":9749,"default":9754,"thumbnail":9759},{"ext":1013,"url":9725,"hash":9726,"mime":1016,"name":9727,"path":85,"size":9728,"width":154,"height":1416},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","lg_Waschvorgang_Blog_Banner_Eng_4aebcfa560","lg_Waschvorgang Blog Banner Eng.png",306.42,{"ext":1013,"url":9730,"hash":9731,"mime":1016,"name":9732,"path":85,"size":9733,"width":161,"height":2035},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","md_Waschvorgang_Blog_Banner_Eng_4aebcfa560","md_Waschvorgang Blog Banner Eng.png",157.86,{"ext":1013,"url":9735,"hash":9736,"mime":1016,"name":9737,"path":85,"size":9738,"width":168,"height":2041},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","sm_Waschvorgang_Blog_Banner_Eng_4aebcfa560","sm_Waschvorgang Blog Banner Eng.png",107.54,{"ext":1013,"url":9740,"hash":9741,"mime":1016,"name":9742,"path":85,"size":9743,"width":145,"height":2047},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","xl_Waschvorgang_Blog_Banner_Eng_4aebcfa560","xl_Waschvorgang Blog Banner Eng.png",393.04,{"ext":1013,"url":9745,"hash":9746,"mime":1016,"name":9747,"path":85,"size":9748,"width":181,"height":2053},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","2xl_Waschvorgang_Blog_Banner_Eng_4aebcfa560","2xl_Waschvorgang Blog Banner Eng.png",398.46,{"ext":1013,"url":9750,"hash":9751,"mime":1016,"name":9752,"path":85,"size":9753,"width":984,"height":2059},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","avatar_Waschvorgang_Blog_Banner_Eng_4aebcfa560","avatar_Waschvorgang Blog Banner Eng.png",9.69,{"ext":1013,"url":9755,"hash":9756,"mime":1016,"name":9757,"path":85,"size":9758,"width":188,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","default_Waschvorgang_Blog_Banner_Eng_4aebcfa560","default_Waschvorgang Blog Banner Eng.png",67.75,{"ext":1013,"url":9760,"hash":9761,"mime":1016,"name":9762,"path":85,"size":9763,"width":233,"height":2070},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","thumbnail_Waschvorgang_Blog_Banner_Eng_4aebcfa560","thumbnail_Waschvorgang Blog Banner Eng.png",29.25,"Waschvorgang_Blog_Banner_Eng_4aebcfa560",138.93,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","2025-06-02T20:46:19.000Z","2026-01-08T22:06:19.529Z",{"id":9770,"open_graph_title":9771,"open_graph_description":9772,"title":9771,"description":9772},2497,"Cleaning trays: Cleaning reusable trays","Cleaning trays: How does the cleaning process for reusable trays work? ▶ Learn more about workpiece carrier cleaning.",{"id":663,"documentId":9774,"createdAt":9775,"updatedAt":9776,"publishedAt":9777,"locale":10,"role":2319,"name":9778,"email":9779,"phone":85,"meeting_url":85},"hrj6aos08ei0v7dmwqi3sabs","2026-01-16T11:09:54.032Z","2026-01-26T16:15:30.215Z","2026-01-26T16:15:30.255Z","Lisa-Marie Bittner","lisa.bittner@formary.de",{"id":731,"documentId":5115,"createdAt":5116,"updatedAt":5117,"publishedAt":8852,"locale":10,"title":5118,"slug":5119,"description":5120},[],[9783],{"id":1863,"documentId":2289,"createdAt":9784,"updatedAt":9785,"publishedAt":9786,"locale":128,"title":9787,"introduction":9788,"content":9789,"slug":9790},"2026-01-08T23:07:21.279Z","2026-01-13T09:40:59.099Z","2026-01-13T09:40:59.669Z","Trays reinigen: So funktioniert die Reinigung von Mehrwegtrays","Die Werkstückträger transportieren Bauteile in verschiedenen Fertigungsstufen und sind lange im Einsatz. Viele Bauteile, gerade in der Automobilindustrie, sind ölig oder fettig und durch den Transport kommen Schmutz und andere Kontamination hinzu. Daher ist es relevant, die Trays zu reinigen. ","\u003Ch2>\u003Cspan style=\"color:#005250;\">Trays reinigen - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Die \u003Cstrong>Konstruktion \u003C/strong>und \u003Cstrong>Materialauswahl \u003C/strong>von Kunststofftrays sollten den Reinigungsprozess von Anfang an berücksichtigen.\u003C/li>\u003Cli>Industrielle Reinigungsverfahren setzen Trays \u003Cstrong>hohen Belastungen\u003C/strong> wie Hitze, Chemikalien und Wasserdruck aus.\u003C/li>\u003Cli>Die richtige Materialauswahl, eine robuste Konstruktion und die Einbindung von Reinigungsexperten sind entscheidend für eine lange Lebensdauer der Trays.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie beeinflusst die Reinigung der Trays die Konstruktion? \u003C/span>\u003C/h2>\u003Cp>Die Reinigung benutzter \u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Kunststofftrays\u003C/a> und \u003Ca href=\"https://www.formary.de/blog/was-ist-ein-werkstuecktraeger-definition-and-anwendungen\">Werkstückträger\u003C/a> kommt meist am Ende der Fertigungskette oder ist gar komplett vom Fertigungsprozess getrennt und wird von externen Dienstleistern übernommen. Trays werden meist mit Fokus auf den Fertigungsprozess, welchen sie optimieren sollen, konstruiert. \u003C/p>\u003Cp>Dennoch ist es wichtig, die Reinigung des Trays von Anfang an in der Entwicklung zu bedenken. Daher können Sie im \u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator\u003C/a> Waschprozesse schon bei der Anfrage mit angeben. \u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie wird ein Tray industriell gereinigt? \u003C/span>\u003C/h2>\u003Cp>Meist sortieren Fertigungsstandorte Trays, die gereinigt werden sollen, aus und platzieren diese an einem Sammelort, wo sie zur Werkstückträger Reinigung abgeholt werden. Die Reinigung der Trays findet anschließend entweder werksintern oder bei einem externen Dienstleister statt. Zum Einsatz kommen hierfür \u003Cstrong>industrielle Waschanlagen\u003C/strong>. \u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Trays_reinigen_24a05e7321.png\" alt=\"Trays reinigen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Der Reinigungsprozess in der Waschanlage\u003C/span>\u003C/h3>\u003Cp>Die Ausführungen der Waschanlagen sind so vielseitig wie die gereinigten Artikel, Werkstückträger und Bauteile. Im vereinfachten Sinne beinhaltet der Waschprozess meist folgende Schritte:\u003C/p>\u003Col>\u003Cli>Vorsortierung\u003C/li>\u003Cli>Entfernung von Fremdkörpern (z.B. Etiketten)\u003C/li>\u003Cli>Mehrstufiger Waschvorgang nach Anforderung, z.B.:\u003Cul>\u003Cli>Vorwaschzone\u003C/li>\u003Cli>Ultraschall\u003C/li>\u003Cli>Spritzen\u003C/li>\u003Cli>Tauchentfettung\u003C/li>\u003Cli>Injektionsflutwaschen\u003C/li>\u003Cli>Hochdruckwasserstrahltechnik\u003C/li>\u003C/ul>\u003C/li>\u003Cli>Trockenprozess\u003C/li>\u003C/ol>\u003Cp>Letzteres ist gerade bei \u003Cstrong>filigranen elektronischen Bauteilen\u003C/strong> wichtig, bei denen Restfeuchte schnell zu Korrosion führen kann. Nach dem professionellen Reinigungsprozess können die Mehrweg-Werkstückträger sofort wieder dem Fertigungskreislauf zugeführt werden.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was muss das Tray beim Reinigen aushalten? \u003C/span>\u003C/h2>\u003Cp>Bei der industriellen Reinigung sind Trays besonderen Belastungen ausgesetzt. Die Wahl des richtigen Materials und die Konstruktion müssen diesen Einflüssen standhalten. Hier sind die wichtigsten Faktoren:\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_f5063a52fa.png\" alt=\"Einwirkungen auf das Tray beim Waschprozess\">\u003Cfigcaption>Einwirkungen auf das Tray beim Waschprozess\u003C/figcaption>\u003C/figure>\u003Cul>\u003Cli>\u003Cstrong>Lösemittel und Chemikalien:\u003C/strong> Diese werden zur Entfernung von Fetten, Ölen oder Lacken eingesetzt und können aggressiv auf die Tray-Oberfläche wirken.\u003C/li>\u003Cli>\u003Cstrong>Mechanischer Hochdruck:\u003C/strong> Wasserstrahlen können filigrane Konturen beschädigen.\u003C/li>\u003Cli>\u003Cstrong>Hohe Temperaturen:\u003C/strong> Trocknungsprozesse, wie sie bei der industriellen Reinigung üblich sind, setzen das Material hohen Temperaturen aus.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Welche Reinigungstechniken gibt es?\u003C/span>\u003C/h3>\u003Cp>Neben Standard-Waschverfahren gibt es schonendere Techniken wie die Ultraschallreinigung.\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Ultraschallreinigung:\u003C/strong> Bei dieser Methode wird der Werkstückträger in ein Bad getaucht, das durch Schallwellen in Schwingungen versetzt wird. Dies erzeugt winzige Bläschen, die bei ihrem Platzen die Verschmutzungen von der Oberfläche lösen. Aggressive Chemikalien können so oft vermieden werden.\u003C/li>\u003Cli>\u003Cstrong>Trocknung:\u003C/strong> Die Trocknung kann über \u003Cstrong>Vakuumtechnik\u003C/strong> erfolgen. Trockenprozesse für sensible Bauteile werden über Warmluftumlaufsysteme oder berührungslose, antistatische Luftreiniger ausgeführt. Die Möglichkeiten sind vielseitig.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">So übersteht Ihr Tray beim Reinigen unbeschadet viele Waschprozesse\u003C/span>\u003C/h2>\u003Cp>Da wir schon viele thermogeformte Trays und Werkstückträger konstruiert haben, die für industrielle Reinigungsanlagen geeignet sind, sagen wir Ihnen, worauf es ankommt. \u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">1.) Die richtige Materialauswahl\u003C/span>\u003C/h3>\u003Cp>Bei Mehrwegbehältern wird prinzipiell mit dickeren Materialausgangsstärken gearbeitet, um das Tray stabil für einen monate- oder jahrelangen Einsatz zu machen. \u003C/p>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffflakes_die_sich_in_den_Haenden_befinden_66b91b7e44.png\" alt=\"Kunststoff Granulat\">\u003C/figure>\u003Cp>Wichtig sind Eigenschaften wie:\u003C/p>\u003Cul>\u003Cli>Schlagzähigkeit\u003C/li>\u003Cli>Härte\u003C/li>\u003Cli>Beständigkeit gegen Chemikalien und Lösemittel\u003C/li>\u003C/ul>\u003Cp>Nur \u003Ca href=\"https://www.formary.de/materialien\">Kunststoffe,\u003C/a> die mit den eingesetzten Reinigungsmitteln \u003Cstrong>nicht reaktiv\u003C/strong> sind, kommen in Frage. Zwar sind hochwertige Kunststoffe zunächst teurer, sie amortisieren sich jedoch schnell durch \u003Cstrong>längere Lebensdauer, Stabilität und gleichbleibende Qualität\u003C/strong>.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Formnester_von_Kunststofftrays_b2f1c00a99.svg\" alt=\"Formnester von Kunststofftrays\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">2.) Konstruktions-Must-Do’s für reinigungsfeste Trays\u003C/span>\u003C/h3>\u003Cp>Die Konstruktion sollte auf die \u003Cstrong>Umwelteinflüsse der Reinigung\u003C/strong> abgestimmt sein:\u003C/p>\u003Cul>\u003Cli>Verstärkungen an stark beanspruchten Stellen\u003C/li>\u003Cli>keine Dünnstellen in Kavitäten\u003C/li>\u003Cli>komplexere Werkzeugausführungen für längere Haltbarkeit\u003C/li>\u003C/ul>\u003Cp>Zusätzliche Features erleichtern die Reinigung:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>wasserabweisende Ränder\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>Ablauflöcher\u003C/strong> in Kavitäten und \u003Ca href=\"https://www.formary.de/blog/so-bestimmen-sie-die-geeigneten-formnester-ihres-werkstuecktraegers-1\">Formnestern\u003C/a>\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">3.) Reinigungs-Dienstleister frühzeitig einbeziehen\u003C/span>\u003C/h3>\u003Cp>Am effizientesten ist die Konstruktion, wenn der interne oder externe Reinigungsdienstleister von Anfang an mit einbezogen wird. Um ungewünschte chemische Reaktionen zu vermeiden kann man von zwei Seiten herangehen: \u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Vom Reinigungsmittel ausgehend:\u003C/strong> Dienstleister nennt das geplante Mittel, formary prüft die Kunststoffkompatibilität.\u003C/li>\u003Cli>\u003Cstrong>Vom Kunststoff ausgehend:\u003C/strong> formary empfiehlt geeignete Mittel, die der Dienstleister mit seiner Anlage validiert.\u003C/li>\u003C/ul>\u003Cp>So lassen sich ungewünschte Reaktionen vermeiden und das Tray optimal auf den \u003Cstrong>Mehrwegeinsatz\u003C/strong> vorbereiten.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zur Tray Reinigung\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:#005250;\">Welche Materialien eignen sich am besten für langlebige Kunststofftrays?\u003C/span>\u003C/h4>\u003Cp>Hochwertige Kunststofftrays bestehen aus Materialien mit hoher Schlagzähigkeit, ausreichender Härte und chemischer Beständigkeit. Nur Kunststoffe, die stabil gegenüber Reinigungsmitteln und den vorgesehenen Einsatzstoffen sind, garantieren eine lange Lebensdauer und gleichbleibende Qualität.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Warum ist die richtige Materialstärke für Mehrwegtrays wichtig?\u003C/span>\u003C/h4>\u003Cp>Dicke Materialstärken sorgen dafür, dass Mehrwegtrays mechanischen Belastungen standhalten und über Monate oder Jahre im Einsatz bleiben. Sie reduzieren die Gefahr von Brüchen oder Verformungen und tragen gleichzeitig zur langfristigen Wirtschaftlichkeit bei, da weniger Ersatz nötig ist.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Wie können Trays so konstruiert werden, dass sie leicht zu reinigen sind?\u003C/span>\u003C/h4>\u003Cp>Die Konstruktion von Kunststofftrays berücksichtigt mechanische Belastungspunkte und Umwelteinflüsse. Verstärkungen an stark beanspruchten Stellen, wasserabweisende Ränder und Ablauflöcher in den Kavitäten erleichtern die Reinigung und verlängern die Lebensdauer des Trays erheblich.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Welche Rolle spielt der Reinigungsdienstleister bei der Tray-Entwicklung?\u003C/span>\u003C/h4>\u003Cp>Ein frühzeitiger Einbezug des Reinigungsdienstleisters gewährleistet, dass eingesetzte Reinigungsmittel und Kunststoffmaterialien optimal aufeinander abgestimmt sind. Durch diese Zusammenarbeit lassen sich chemische Reaktionen vermeiden und die Reinigungsprozesse effizient gestalten.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Lohnt sich die Investition in hochwertige Kunststofftrays?\u003C/span>\u003C/h4>\u003Cp>Ja, hochwertige Kunststofftrays amortisieren sich schnell. Sie müssen seltener ersetzt werden, behalten ihre Stabilität und Qualität über lange Zeit und bieten sowohl ökonomische als auch ökologische Vorteile. Die Investition zahlt sich durch reduzierte Wartungskosten und weniger Materialverbrauch aus.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Trays reinigen - Richtig anfragen und schnell zum perfekten Produkt\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"color:black;\">Konstruieren Sie jetzt Ihren Werkstückträger für die Fertigung mit anschließender Werkstückträger Reinigung. Im formary Konfigurator finden Sie diese Konfiguration im Punkt „Feinschliff & Handling“ unter „Waschbarkeit“. \u003C/span>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">Erfahren Sie mehr zur Konstruktion von Tiefziehteilen in unserem Blogbeitrag \u003C/span>\u003Ca href=\"https://www.formary.de/blog/freigabe-von-konstruktionsdaten-welche-faktoren-sind-bei-kunststoff-tiefziehteilen-zu-beachten\">\u003Cu>Freigabe von Konstruktionsdaten\u003C/u>\u003C/a>\u003Cu> \u003C/u>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">oder in unserem \u003C/span>\u003Ca href=\"https://www.formary.de/design-guide\">\u003Cu>Design-Guide\u003C/u>\u003C/a>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">.\u003C/span>\u003C/p>","trays-reinigen-so-funktioniert-die-reinigung-von-mehrwegtrays",{"id":9792,"documentId":9793,"createdAt":9794,"updatedAt":9795,"publishedAt":9796,"locale":10,"title":9797,"introduction":9798,"content":9799,"slug":9800,"cover":9801,"seo":9852,"blog_author":9857,"blogcategory":9858,"inline_hubspot_form":85,"blocks":9859,"localizations":9860},435,"kmwdd65q4ti6vu8naxlydmsf","2026-01-13T15:51:47.224Z","2026-01-26T08:33:16.775Z","2026-01-26T08:33:17.093Z","What Stacking Methods Are Used for Trays? 4 Stacking Methods for Efficient Palletizing","This article demonstrates which stacking methods are used for different applications, where common errors occur, and which stacking method provides the greatest added value.","\u003Ch2>\u003Cspan style=\"color:#005250;\">Palletising: How to avoid transport damage with the right stacking method\u003C/span>\u003C/h2>\u003Cp>If plastic trays and workpiece carriers can be stacked, this has advantages for production, storage and logistics. In production, your products are loaded into trays from conveyor belts until the assembled stacks are transported onwards. Free-standing tray stacks do not require any additional boxes or containers as loading aids. Stacking trays save space when storing your products. In intralogistics, a stable stacking method ensures safe transport.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">A few key facts about tray stacking methods\u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:7%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_24de199cb0.png\" alt=\"Trayhöhe\">\u003C/figure>\u003Cp>If trays are to be stacked, this must be taken into account in the design, as additional space is required for stacking. A stackable tray is therefore usually slightly higher than non-stackable models. The tray height when loaded is then made up as follows, for example:\u003C/p>\u003Cp>\u003Cspan class=\"text-small\">Height of the components: 65 mm\u003C/span>\u003C/p>\u003Cp>\u003Cspan class=\"text-small\">Stacking height: 10 mm\u003C/span>\u003C/p>\u003Cp>\u003Cspan class=\"text-small\">Space to the next higher tray: 3 mm\u003C/span>\u003C/p>\u003Cp>\u003Cspan class=\"text-small\">Material thickness of the tray (wall thickness): 2 mm\u003C/span>\u003C/p>\u003Cp>\u003Cspan class=\"text-small\" style=\"color:#00a9a5;\">\u003Cstrong>Tray height (loaded): = 80 mm\u003C/strong>\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:13.65%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_5b95b4029d.png\" alt=\"Gesamt-Stapelhöhe\">\u003C/figure>\u003Cp>The \u003Cstrong>total \u003C/strong>stacking height of this example results from the calculated tray height of 80 mm (loaded) and the stacking height of 10 mm per tray added with each tray. If certain outer carton dimensions are specified, it is possible to calculate how many trays fit into a packaging unit.\u003C/p>\u003Cp>In the formary configurator, you can either adapt the tray to a specific carton or directly request a suitable carton for the specified stacking height.\u003C/p>\u003Cp> \u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Which stacking method is the right one for efficient palletising?\u003C/span>\u003C/h2>\u003Cp>When selecting the right stacking method for palletising, various points are decisive:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Material thickness\u003C/span>\u003C/h3>\u003Cp>The required stacking of the tray depends primarily on the material thickness used. The stacking method often depends on whether the tray is used as a disposable or reusable product.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Sensitivity of the products\u003C/span>\u003C/h3>\u003Cp>Can the next higher tray stack touch your components or rest on them, or are they touch-sensitive? If you are not allowed to stack over the components, but must leave a few millimetres of clearance to the next higher tray, then the stacking tray must be designed to be self-supporting - this requires robust palletising.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Urgency of the schedule\u003C/span>\u003C/h3>\u003Cp>Simple stacking techniques, such as undercut stacking, are easier to implement than moving mould parts (a nap stacking) - and therefore shorten the lead time of your first samples.\u003C/p>\u003Cp>These points determine the pallet stacking method to be used.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">What exactly is an undercut? And what is it used for when palletising stacking trays?\u003C/span>\u003C/h2>\u003Cp>The most commonly used stacking method in logistics is undercut stacking.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:8.24%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/guide_74_2_12261286b6.png\" alt=\"Relevanz vom Hinterschnitt beim Stapeln\">\u003Cfigcaption>The role of the undercut in the appropriate stacking method\u003C/figcaption>\u003C/figure>\u003Cp>An undercut is an inward-facing flange in the tray wall. These are not easy to mould during production, as they have to be removed from the thermoforming tool in the opposite direction to the demoulding direction.\u003C/p>\u003Cp>\u003Cspan style=\"color:#005250;\">However, undercuts offer considerable advantages when using plastic trays - for example, they enable cost-efficient stacking.\u003C/span>\u003C/p>\u003Cp>The size of undercuts can be varied. For small loads such as small cups, an undercut can be very narrow. However, if large loads have to be carried, for example heavy metal parts or engine components, more support surface is required so that the weight is evenly distributed over the material of the underlying tray. In this case, the undercuts are designed to be as wide and deep as possible.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">The price-performance ratio of stacking methods\u003C/span>\u003C/h2>\u003Cp>So which techniques are available and which should be used to avoid transport damage? That depends. We provide guide values based on your application or product. What you are primarily interested in when purchasing a tray is often the price - or the price-performance ratio. More complex technologies often have higher tool prices. We explain the background.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#00a9a5;\">1. Stacking method for small buckets, tubs, tubs: \u003C/span>\u003Cspan style=\"color:#005250;\">Undercut stacking at the edge\u003C/span>\u003C/h2>\u003Cp>With smaller buckets and tubs, the undercut stacking does not need to be very pronounced due to the low weight. It can therefore be applied directly to the edge. This type of palletising is therefore particularly suitable for containers. Simple undercut stacking can be incorporated into the mould during design and is not cost-intensive.\u003C/p>\u003Cp style=\"text-align:center;\">\u003Cspan style=\"color:black;\">\u003Cstrong>Top undercut:\u003C/strong>\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Hinterschnitt_oben_813af2698e.png\" alt=\"Hinterschnitt oben\">\u003Cfigcaption>Undercut top\u003C/figcaption>\u003C/figure>\u003Cp style=\"text-align:center;\">\u003Cspan style=\"color:black;\">\u003Cstrong>Undercut bottom:\u003C/strong>\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Hinterschnitt_unten_a2a0928b7e.png\" alt=\"Hinterschnitt unten\">\u003Cfigcaption>Undercut bottom\u003C/figcaption>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#00a9a5;\">2. Stacking method for disposable trays and workpiece carriers with thin material:\u003C/span>\u003Cspan style=\"color:#005250;\"> undercut stacking in the wall\u003C/span>\u003C/h2>\u003Cp>We have already discussed what undercuts are. As products with a low weight only require a narrow stack, this can be incorporated into the mould without additional features (more on this later). This allows for low-cost moulds and fast production cycles. Just right for disposable trays.\u003C/p>\u003Cp>The disadvantage, however, is that undercut stacking can naturally reach its limits with thin material. If the load is too heavy and the stacking does not support it, the undercut must either be maximised or the material thickness increased. If this does not help either, dimple stacking must be used (see point 4.).\u003C/p>\u003Cp>Normal undercut stacking is usually used for transport and storage applications:\u003C/p>\u003Cul>\u003Cli>Small trays\u003C/li>\u003Cli>Workpiece carriers with low packing density\u003C/li>\u003Cli>Workpiece carriers with low weight\u003C/li>\u003Cli>Low initial thicknesses\u003C/li>\u003Cli>Disposable trays\u003C/li>\u003Cli>Lowest possible project costs\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#00a9a5;\">3. Stacking method for inlays and inserts:\u003C/span>\u003Cspan style=\"color:#005250;\"> A/B stacking\u003C/span>\u003C/h2>\u003Cp>With A/B stacking, two different versions, A and B, of the tray are produced. The two tray versions are identical, but have offset stacking lugs. When palletising, an A part is always placed on a B part so that the nubs are always positioned at offset points on the tray and stabilise the parts.\u003C/p>\u003Cp>Theoretically, this would require two different thermoforming moulds. However, it is also possible to simply use a multi-slot mould with 50% A and 50% B stacking trays. Alternatively, movable modules can be fitted in a single-use mould, which are changed after half the number of pieces. This effort has a corresponding effect on the price of A/B stacking.\u003C/p>\u003Cp>A/B stacking is often used for empty packaging during palletising. This means when empty packaging is sent to a packaging line for packing. The trays are very easy to separate, are all aligned in the same way and can be processed quickly from the stack. The usual area of application for A/B stacking is therefore the \u003Ca href=\"https://www.formary.de/en/solutions/plastic-inlays\">inlay\u003C/a>.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#00a9a5;\">4. Stacking method for automation trays:\u003C/span>\u003Cspan style=\"color:#005250;\"> Dimple stacking from a flap mould\u003C/span>\u003C/h2>\u003Cp>If the stacking has to be very stable, dimple stacking is used for palletising. The stacking trays are supported and stacked by circumferential block segments. If trays contain heavy parts or if precise stacking tolerances of the vertical stack are required (e.g. in a palletiser of an automation system), this is the right technology.\u003C/p>\u003Cp>The circumferential stacking cams are so strongly moulded that they could not be demoulded with a normal tool. For this reason, horizontal flaps are used around the edge of the mould during production to form the block segments. Before demoulding, these segments fold to the side so that the tray can be demoulded seamlessly. This technique requires a more complex mould design. A so-called flap mould with moving parts is used.\u003C/p>\u003Cp>For this reason, this stacking method tends to be in the premium range, with a more cost-intensive tool setup and longer tool production times. For this reason, flap tool stacking is usually used in higher-value application areas such as automation , where robot palletising comes into play in addition to manual palletising.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">These typical mistakes are often made when palletising\u003C/span>\u003C/h2>\u003Cp>For stacking to fulfil its purpose, a number of points have to fit together. Are you having problems stacking your trays? We discuss the error patterns and their possible causes:\u003C/p>\u003Cp>\u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>The aim is to prevent jammed and wedged stacks and to achieve the most stable result possible.\u003C/strong>\u003C/span>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Conclusion: The right stacking method helps to avoid transport damage\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(13,13,13);\">The correct stacking method helps to prevent transport damage by distributing the weight evenly and contributing to the stability of the load. Different techniques such as undercut stacking and dimple stacking contribute significantly to product safety. The choice of the right palletising technology should be tailored to the specific requirements in order to optimise costs and minimise damage.\u003C/span>\u003C/p>\u003Cp>Would you like to benefit from this? Simply tell us the stacking height or the number of trays to be stacked in your enquiry. If you already have 3D data for your tray, you can also use our \u003Cspan style=\"color:#005250;\">\u003Cstrong>3D tray generator\u003C/strong>\u003C/span> to test which stacking method is best suited to your plastic tray.\u003C/p>\u003Cp>Still have questions about tray stacking methods? Write to us in the live chat or give us a call!\u003C/p>","stacking-methods-for-trays",{"id":9802,"documentId":9803,"name":9804,"alternativeText":9805,"caption":16,"width":144,"height":2021,"formats":9806,"hash":9847,"ext":1013,"mime":1016,"size":9848,"url":9849,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":9850,"updatedAt":9850,"publishedAt":9851},2121,"epdbsriirfvkk5cigrj6yyzo","What Stacking Methods are used for trays Blog Banner eng.png","What Stacking Methods are used for trays ",{"lg":9807,"md":9812,"sm":9817,"xl":9822,"2xl":9827,"avatar":9832,"default":9837,"thumbnail":9842},{"ext":1013,"url":9808,"hash":9809,"mime":1016,"name":9810,"path":85,"size":9811,"width":154,"height":1416},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70.png","lg_What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70","lg_What Stacking Methods are used for trays Blog Banner 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eng.png",438.32,{"ext":1013,"url":9833,"hash":9834,"mime":1016,"name":9835,"path":85,"size":9836,"width":984,"height":2059},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70.png","avatar_What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70","avatar_What Stacking Methods are used for trays Blog Banner eng.png",9.87,{"ext":1013,"url":9838,"hash":9839,"mime":1016,"name":9840,"path":85,"size":9841,"width":188,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70.png","default_What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70","default_What Stacking Methods are used for trays Blog Banner eng.png",73.69,{"ext":1013,"url":9843,"hash":9844,"mime":1016,"name":9845,"path":85,"size":9846,"width":233,"height":2070},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70.png","thumbnail_What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70","thumbnail_What Stacking Methods are used for trays Blog Banner eng.png",30.16,"What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70",138.58,"https://fsn1.your-objectstorage.com/formary-de-production-cms/What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70.png","2025-06-04T18:44:09.000Z","2026-01-08T22:06:22.313Z",{"id":9853,"open_graph_title":9854,"open_graph_description":9855,"title":9854,"description":9856},2495,"Using stacking methods correctly for trays","Use stacking methods correctly: ✓ Sources of error when stacking trays ✓ Overview of efficient stacking methods and more.\n","Use stacking methods correctly: ✓ Sources of error when stacking trays ✓ Overview of efficient stacking methods and more.\n\n",{"id":813,"documentId":2316,"createdAt":2317,"updatedAt":2318,"publishedAt":7640,"locale":10,"role":2319,"name":2320,"email":2321,"phone":2322,"meeting_url":2323},{"id":731,"documentId":5115,"createdAt":5116,"updatedAt":5117,"publishedAt":8852,"locale":10,"title":5118,"slug":5119,"description":5120},[],[9861],{"id":3648,"documentId":9793,"createdAt":9862,"updatedAt":9863,"publishedAt":9864,"locale":128,"title":9865,"introduction":9866,"content":9867,"slug":9868},"2026-01-08T23:07:20.882Z","2026-01-13T09:40:49.771Z","2026-01-13T09:40:50.383Z","Welche Stapelmethoden gibt es bei Trays? 4 Stapelmethoden zur effizienten Palettierung","Dieser Beitrag zeigt Ihnen, welche Stapelmethoden für welche Anwendungen eingesetzt werden, wo typische Fehlerquellen liegen und welche Stapelung Ihnen den größten Mehrwert bringt.\n","\u003Ch2>\u003Cspan style=\"color:#005250;\">Stapelmethoden von Kunststofftrays - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Die richtige \u003Cstrong>Stapelmethode \u003C/strong>für Kunststofftrays ist entscheidend, um Transportschäden zu vermeiden und Prozesse in Produktion, Lagerung und Logistik effizienter zu gestalten.\u003C/li>\u003Cli>Es gibt verschiedene Stapelmethoden wie die \u003Cstrong>Hinterschnittstapelung\u003C/strong>, die für einfache und kostengünstige Anwendungen geeignet ist, und die \u003Cstrong>Noppenstapelung\u003C/strong>, die bei schweren Bauteilen und in automatisierten Systemen für hohe Stabilität sorgt.\u003C/li>\u003Cli>Die Wahl der passenden Methode hängt von \u003Cstrong>Faktoren \u003C/strong>wie der Materialdicke, der Empfindlichkeit der Produkte und dem Budget ab.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Palettieren: So vermeiden Sie Transportschäden durch die richtige Stapelmethode\u003C/span>\u003C/h2>\u003Cp>Wenn \u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Kunststofftrays\u003C/a> und \u003Ca href=\"https://www.formary.de/blog/was-ist-ein-werkstuecktraeger-definition-and-anwendungen\">Werkstückträger\u003C/a> stapelbar konstruiert werden, bringt das gleich mehrere Vorteile für \u003Cstrong>Produktion, Lagerung und Logistik\u003C/strong>:\u003C/p>\u003Cul>\u003Cli>In der Fertigung können Produkte automatisch vom Fließband in Trays beladen und als konfektionierte Stapel weitertransportiert werden.\u003C/li>\u003Cli>Freistehende Stapeltrays benötigen keine zusätzlichen Kartons oder Behälter als Ladehilfsmittel.\u003C/li>\u003Cli>Die Lagerung wird platzsparender und die \u003Cstrong>Transportsicherheit\u003C/strong> in der \u003Ca href=\"https://www.formary.de/blog/intralogistik-optimieren-so-werten-trays-ihre-intralogistischen-prozesse-auf\">Intralogistik \u003C/a>steigt durch eine stabile Stapelmethode.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wichtige Fakten zu Stapelmethoden von Trays  \u003C/span>\u003C/h2>\u003Cp>Wenn Trays gestapelt werden sollen, muss das in der Konstruktion beachtet werden, da für die Stapelung zusätzlicher Platz benötigt wird. Meistens ist ein stapelbares Tray daher etwas höher, als nicht stapelbare Modelle. Die Trayhöhe in beladenem Zustand setzt sich dann z.B. folgendermaßen zusammen:\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:23.4%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_24de199cb0.png\" alt=\"Trayhöhe \">\u003C/figure>\u003Cul>\u003Cli>Höhe der Bauteile: 65 mm\u003C/li>\u003Cli>Höhe der Stapelung: 10 mm\u003C/li>\u003Cli>Abstand zum nächsthöheren Tray: 3 mm\u003C/li>\u003Cli>Materialdicke (Wanddicke): 2 mm\u003Cbr>= \u003Cstrong>80 mm beladene Trayhöhe\u003C/strong>\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:24.38%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_5b95b4029d.png\" alt=\"Gesamt-Stapelhöhe\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Gesamt-Stapelhöhe berechnen\u003C/span>\u003C/h3>\u003Cp>Die Gesamt-Stapelhöhe\u003Cstrong> \u003C/strong>dieses Beispiels ergibt sich durch die berechnete Trayhöhe von 80mm (beladen) und der mit jedem Tray hinzukommenden Stapelhöhe von 10mm pro Tray. Wenn bestimmte Umkarton-Maße vorgegeben sind, kann so errechnet werden, wie viele Trays in eine Verpackungseinheit passen. \u003C/p>\u003Cp>Im formary \u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator\u003C/a> können Sie entweder das Tray an einen bestimmten Karton anpassen oder einen passenden Karton zur festgelegten Stapelhöhe direkt mit anfragen.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Nach welchen Kriterien wird die passende Stapelmethode selektiert? \u003C/span>\u003C/h2>\u003Cp>Bei der Selektion der passenden Stapelmethode entscheiden verschiedene Punkte: \u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Materialdicke\u003C/span>\u003C/h3>\u003Cp>Die benötigte Stapelung des Trays richtet sich primär nach der verwendeten Materialdicke. Die Stapelmethode ist oft abhängig davon, ob das Tray als Einweg- oder Mehrwegprodukt eingesetzt wird.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Sensibilität der Produkte\u003C/span>\u003C/h3>\u003Cp>Darf der nächsthöhere Traystapel Ihre Bauteile berühren, bzw. auf Ihnen aufsetzen, oder sind diese berührungsempfindlich? Wenn nicht über die Bauteile gestapelt werden darf, sondern einige Millimeter Luft zum nächsthöheren Tray gelassen werden müssen, dann muss das Stapeltray selbsttragend ausgelegt sein - das setzt eine robuste Palettierung voraus.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Dringlichkeit des Zeitplans\u003C/span>\u003C/h3>\u003Cp>Einfache Stapeltechniken, wie die Hinterschnittstapelung, sind einfacher umzusetzen als bewegliche Werkzeug-Teile (einer Noppenstapelung) und verkürzen daher die Vorlaufzeit Ihrer ersten Muster.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_36c3c74871.png\" alt=\"Einflussfaktoren der Stapeltechnik\">\u003Cfigcaption>Einflussfaktoren der geeigneten Stapelmethode in der Logistik\u003C/figcaption>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was ist eigentlich ein Hinterschnitt? Und wofür braucht man diesen beim Palettieren der Stapeltrays?\u003C/span>\u003C/h2>\u003Cp>Die am häufigsten verwendete Stapelmethode in der Logistik ist die sogenannte Hinterschnittstapelung. Ein Hinterschnitt ist ein nach innen gerichteter Flansch in der Traywand. Diese sind in der Herstellung nicht einfach zu formen, da diese entgegen der Entformrichtung vom \u003Ca href=\"https://www.formary.de/blog/tiefziehwerkzeug-fuer-kunststoff-tiefziehteile\">Tiefziehwerkzeug\u003C/a> entfernt werden müssen.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:26.49%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/guide_74_2_12261286b6.png\" alt=\"Relevanz vom Hinterschnitt beim Stapeln\">\u003Cfigcaption>Die Rolle des Hinterschnitts bei der geeigneten Stapelmethode\u003C/figcaption>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Vorteile der Hinterschnittstapelung\u003C/span>\u003C/h3>\u003Cp>Trotz des aufwändigeren Herstellungsprozesses bietet die Hinterschnittstapelung mehrere Vorteile:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Stabile Stapelung:\u003C/strong> Trays rasten formschlüssig ineinander ein, wodurch sie beim Transport nicht verrutschen.\u003C/li>\u003Cli>\u003Cstrong>Kosteneffizienz:\u003C/strong> Zusätzliche Ladehilfsmittel (z.B. Kartons) werden überflüssig, was Material- und Transportkosten reduziert.\u003C/li>\u003Cli>\u003Cstrong>Platzsparend:\u003C/strong> Mehr Trays können in einer Verpackungseinheit untergebracht werden.\u003C/li>\u003Cli>\u003Cstrong>Vielseitig:\u003C/strong> Geeignet für leichte bis schwere Bauteile, je nach Gestaltung der Hinterschnitte.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Konstruktion von Hinterschnitten\u003C/span>\u003C/h3>\u003Cp>Die Dimensionierung von Hinterschnitten richtet sich nach den Anforderungen der transportierten Bauteile:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Schmale Hinterschnitte:\u003C/strong> ausreichend für leichte Lasten wie Becher, Kunststoffteile oder Kleinserien.\u003C/li>\u003Cli>\u003Cstrong>Breite und tiefe Hinterschnitte:\u003C/strong> notwendig bei schweren Bauteilen wie Metallteilen, Motor- oder Getriebekomponenten, damit sich die Last gleichmäßig verteilt.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Das Preis-Leistungs-Verhältnis von Stapelmethoden\u003C/span>\u003C/h2>\u003Cp>Welche Techniken gibt es denn nun und welche soll verwendet werden, um Transportschäden zu vermeiden? Das kommt ganz auf Ihre Anforderungen an. Wir zeigen Richtwerte anhand Ihrer Anwendung oder Ihres Produktes. Was Sie bei der Beschaffung eines Trays interessiert, ist primär auch oftmals der Preis, bzw. das Preis-Leistungs-Verhältnis. Grundsätzlich gilt: Komplexere Techniken haben oft höhere Werkzeugpreise.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Die 4 gängigsten Stapelmethoden im Überblick \u003C/span>\u003C/h2>\u003Cp>Beim Palettieren von Stapeltrays und Werkstückträgern gibt es verschiedene Methoden, die je nach Gewicht, Materialstärke und Einsatzbereich gewählt werden. Im Folgenden stellen wir die vier wichtigsten Stapeltechniken vor.\u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cstrong>Stapel­methode\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Typische Anwendungen\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Vorteile\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Nachteile\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Kosten\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>Hinterschnitt­stapelung am Rand\u003C/strong>\u003C/td>\u003Ctd>Eimer, Becher, kleine Kunststoffwannen\u003C/td>\u003Ctd>Günstig, direkt im Werkzeug integrierbar\u003C/td>\u003Ctd>Nur für leichte Lasten geeignet\u003C/td>\u003Ctd>Niedrig\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Hinterschnitt­stapelung in der Wandung\u003C/strong>\u003C/td>\u003Ctd>Einwegtrays, kleine Werkstückträger,\u003C/td>\u003Ctd>Schnelle Fertigung, günstige Werkzeuge\u003C/td>\u003Ctd>Begrenzte Tragfähigkeit, bei schweren Teilen problematisch\u003C/td>\u003Ctd>Niedrig–Mittel\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>A/B-Stapelung\u003C/strong>\u003C/td>\u003Ctd>Inlays, Verpackungstrays, Leerverpackungen\u003C/td>\u003Ctd>Sehr gute Trennbarkeit, einfaches Handling\u003C/td>\u003Ctd>Höhere Werkzeugkosten durch zwei Varianten\u003C/td>\u003Ctd>Mittel\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Noppen­stapelung mit Klappenwerkzeug\u003C/strong>\u003C/td>\u003Ctd>Automatisierungstrays, Robotik, schwere Metall- und Automotive-Bauteile\u003C/td>\u003Ctd>Höchste Stabilität, präzise Stapelung, automatisierungsfähig\u003C/td>\u003Ctd>Komplexes Werkzeug, längere Lieferzeit\u003C/td>\u003Ctd>Hoch\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">1. Hinterschnittstapelung am Rand\u003C/span>\u003C/h3>\u003Cp>Die Hinterschnittstapelung gehört zu den einfachsten Methoden und eignet sich vor allem für \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-behaeltnisse\">Behältnisse \u003C/a>wie Eimer, Becher oder kleine Wannen mit geringem Gewicht.\u003C/p>\u003Ch4>Vorteile der Hinterschnittstapelung\u003C/h4>\u003Cp>Die einfache Hinterschnittstapelung kann bei der Konstruktion mit ins Werkzeug übernommen werden und ist nicht kostenintensiv.\u003C/p>\u003Cp style=\"text-align:center;\">\u003Cspan style=\"color:black;\">\u003Cstrong>Hinterschnitt oben:    \u003C/strong>\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Hinterschnitt_oben_813af2698e.png\" alt=\"Hinterschnitt oben\">\u003Cfigcaption>Hinterschnitt oben \u003C/figcaption>\u003C/figure>\u003Cp style=\"text-align:center;\">\u003Cspan style=\"color:black;\">\u003Cstrong>Hinterschnitt unten: \u003C/strong>\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Hinterschnitt_unten_a2a0928b7e.png\" alt=\"Hinterschnitt unten\">\u003Cfigcaption>Hinterschnitt unten\u003C/figcaption>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:rgb(0,82,80);\">2. Hinterschnittstapelung in der Wandung – für Einwegtrays\u003C/span>\u003C/h3>\u003Cp>Da man bei Produkten mit geringem Gewicht nur eine schmale Stapelung benötigt, kann das ohne zusätzliche Features (dazu später mehr) ins Werkzeug eingebracht werden. Das lässt günstige Werkzeuge und schnelle Produktionszyklen zu. Genau richtig also für Einwegtrays. \u003C/p>\u003Ch4>Nachteile der Hinterschnittstapelung \u003C/h4>\u003Cp>Die Hinterschnittstapelung kann bei dünnem Material naturgemäß an ihre Grenzen kommen. Ist die Beladung zu schwer und die Stapelung trägt nicht, muss der Hinterschnitt entweder maximal groß gezogen werden, oder die Materialstärke erhöht werden. Hilft auch das nichts, muss eine Noppenstapelung zum Einsatz kommen (s. Punkt 4.).  \u003C/p>\u003Ch4>Typische Anwendungen der Hinterschnittstapelung\u003C/h4>\u003Cul>\u003Cli>Kleinflächige Trays\u003C/li>\u003Cli>Werkstückträger mit geringer Packdichte\u003C/li>\u003Cli>Werkstückträger mit leichtem Gewicht\u003C/li>\u003Cli>Geringe Ausgangsstärken\u003C/li>\u003Cli>Einwegtrays\u003C/li>\u003Cli>Bei möglichst niedrigen Projektkosten\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">3. A/B Stapelung für Inlays und Einlagen\u003C/span>\u003C/h3>\u003Cp>Die A/B-Stapelung ist eine geeignete Lösung für \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-inlays-einlagen\">Kunststoff-Inlays\u003C/a> und Verpackungseinlagen.\u003C/p>\u003Cul>\u003Cli>Bei einer A/B Stapelung werden zwei verschiedene Versionen, A und B, des Trays gefertigt.\u003C/li>\u003Cli>Die beiden Tray Versionen sind identisch, haben jedoch versetzt positionierte Stapelnocken. \u003C/li>\u003Cli>Beim Palettieren wird immer ein A- auf ein B-Teil gesetzt, sodass sich die Noppen immer an versetzten Stellen des Trays ansetzen und die Teile stabilisieren. \u003C/li>\u003C/ul>\u003Ch4>Das geeignete Werkzeug für die A/B Stapelung\u003C/h4>\u003Cp>Theoretisch wären für die A/B Stapelung zwei verschiedene Thermoforming-Werkzeuge nötig. In der Praxis lassen sich jedoch Alternativen einsetzen:\u003C/p>\u003Cul>\u003Cli>Mehrfachnutzen-Werkzeuge, bei denen jeweils 50 % A- und 50 % B-Trays gefertigt werden.\u003C/li>\u003Cli>Bewegliche Module in einem Einfach-Nutzen-Werkzeug, die nach der Hälfte der Stückzahl gewechselt werden.\u003C/li>\u003C/ul>\u003Cp>Diese Vorgehensweisen beeinflussen den Preis der A/B Stapelung, da der Werkzeugaufwand höher ist.\u003C/p>\u003Ch4>Vorteile und Einsatzbereiche der A/B Stapelung\u003C/h4>\u003Cp>Die A/B Stapelung wird besonders bei Leerverpackungen eingesetzt, also wenn leere Trays für die Weiterverarbeitung an Verpackungsstraßen geliefert werden. Vorteile sind:\u003C/p>\u003Cul>\u003Cli>Trays lassen sich leicht trennen\u003C/li>\u003Cli>Alle Trays sind einheitlich ausgerichtet\u003C/li>\u003Cli>Stapel lassen sich schnell und effizient verarbeiten\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">4. Noppenstapelung aus einem Klappenwerkzeug\u003C/span>\u003C/h3>\u003Cp>Wenn die Stapelung sehr stabil sein muss, kommt beim Palettieren die Noppenstapelung zum Einsatz. Die Stapeltrays werden durch umlaufende Blocksegmente getragen und gestapelt. Wenn Trays schwere Teile beinhalten oder es auf präzise Stapel-Toleranzen des vertikalen Stapels ankommt (bspw. in einem Palettierer einer Automatisationsanlage), ist dies die richtige Technik. \u003C/p>\u003Ch4>Das geeignete Werkzeug für die Noppenstapelung\u003C/h4>\u003Cp>Die umlaufenden Stapelnocken sind so stark ausgeformt, dass sie mit einem normalen Werkzeug nicht entformt werden könnten. Deshalb wird ein Klappenwerkzeug eingesetzt:\u003C/p>\u003Cul>\u003Cli>Horizontale Klappen rund um den Werkzeugrand formen die Blocksegmente aus.\u003C/li>\u003Cli>Vor dem Entformen klappen diese Segmente zur Seite, sodass das Tray nahtlos entformt werden kann.\u003C/li>\u003Cli>Das Verfahren erfordert einen komplexeren Werkzeugaufbau mit beweglichen Teilen.\u003C/li>\u003C/ul>\u003Ch4>Einsatzbereiche der Noppenstapelung\u003C/h4>\u003Cp>Diese Stapelmethode ist eher im Premium-Bereich angesiedelt, mit kostenintensiverem Werkzeugaufbau und längeren Werkzeugerstellungszeiten. Daher kommen Klappenwerkzeugstapelungen üblicherweise bei höherwertigen Anwendungsbereichen, wie der \u003Ca href=\"https://www.formary.de/blog/wie-automatisierungstrays-ihre-industrie-40-fertigung-optimieren\">Automatisierung\u003Cstrong> \u003C/strong>\u003C/a>zum Einsatz, wo zusätzlich neben der manuellen Palettierung die Roboter Palettierung ins Spiel kommen. \u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp>ℹ️ Mehr zu der Selektion der geeigneten Stapelmethode finden Sie in unseren \u003Ca href=\"https://www.formary.de/blog/gestaltungsregeln-bei-kunststoff-tiefziehteilen\">Gestaltungsregeln für Kunststoff Tiefziehteile.\u003C/a>\u003C/p>\n\u003C/div>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">Diese typischen Fehler werden oft bei der Palettierung gemacht\u003C/span>\u003C/h2>\u003Cp>Sie haben Probleme beim Stapeln Ihrer Trays? Wir erörtern die Fehlerbilder und Ihre möglichen Ursachen: \u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cstrong>Fehlerbild\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Ursache\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Lösung\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>Stapel verklemmt\u003C/strong>\u003C/td>\u003Ctd>\u003Cul>\u003Cli>Wandschrägen zu gering\u003C/li>\u003Cli>Material der Trays haftet aneinander\u003C/li>\u003C/ul>\u003C/td>\u003Ctd>\u003Cul>\u003Cli>Wandschrägen erhöhen\u003C/li>\u003Cli>Material mit Antiblockeigenschaften einsetzen (z.B. A-PET)\u003C/li>\u003C/ul>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Trays verkanten und verrutschen\u003C/strong>\u003C/td>\u003Ctd>\u003Cul>\u003Cli>Wände sind zu dünn, werden instabil und gabeln auf → Stapelung greift nicht mehr\u003C/li>\u003Cli>Stapelfläche der Stapelnoppen bietet zu wenig Auflagefläche\u003C/li>\u003C/ul>\u003C/td>\u003Ctd>\u003Cul>\u003Cli>Dickere Ausgangsstärke wählen\u003C/li>\u003Cli>Stapelnoppen breiter/tiefer fräsen, um die Auflagefläche zu vergrößern\u003C/li>\u003C/ul>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Stapel kippt schräg\u003C/strong>\u003C/td>\u003Ctd>\u003Cul>\u003Cli>Stapelung nicht breit genug für Stabilität\u003C/li>\u003Cli>Ungenügende Auflagefläche\u003C/li>\u003Cli>Zu hohes Beladungsgewicht oder Stapelhöhe\u003C/li>\u003Cli>Stapeltechnik nicht auf Handling/Transport abgestimmt\u003C/li>\u003C/ul>\u003C/td>\u003Ctd>\u003Cul>\u003Cli>Bottom-up-Approach\u003Cul>\u003Cli>Material mit besseren mechanischen Eigenschaften wählen\u003C/li>\u003Cli>Werkzeuganpassung mit komplexerer Stapeltechnik\u003C/li>\u003Cli>Packdichte reduzieren, um Gesamtgewicht zu verringern\u003C/li>\u003C/ul>\u003C/li>\u003C/ul>\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Cp>\u003Cspan style=\"color:#0c0c0c;\"> Ziel ist es, präventiv verklemmte und verkeilte Stapel zu vermeiden und ein möglichst stabiles Ergebnis zu erzielen. \u003C/span>\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zu Stapelmethoden für Kunststofftrays\u003C/span>\u003C/h2>\u003Ch4>Warum ist die richtige Stapelmethode bei Kunststofftrays so wichtig?\u003C/h4>\u003Cp>Weil sie Transportschäden verhindert, Lager- und Produktionsprozesse effizienter macht und Kosten reduziert. Eine falsche Stapelung kann zu instabilen Paletten, verklemmten Trays und beschädigten Produkten führen.\u003C/p>\u003Ch4>Welche Stapelmethoden gibt es?\u003C/h4>\u003Cul>\u003Cli>Hinterschnittstapelung: Einfach, kostengünstig, ideal für leichte Produkte und Einwegtrays.\u003C/li>\u003Cli>A/B-Stapelung: Zwei Tray-Varianten mit versetzten Nocken für leichtere Trennung, oft bei Inlays genutzt.\u003C/li>\u003Cli>Noppenstapelung: Sehr stabil, präzise Toleranzen, ideal für schwere Bauteile und automatisierte Systeme.\u003C/li>\u003C/ul>\u003Ch4>Wovon hängt die Wahl der Stapelmethode ab?\u003C/h4>\u003Cp>Von der Materialdicke, der Empfindlichkeit der Produkte, dem Gewicht, der erlaubten Berührung zwischen Trays, dem Budget und der Dringlichkeit des Projekts.\u003C/p>\u003Ch4>Was ist ein Hinterschnitt?\u003C/h4>\u003Cp>Ein nach innen gerichteter Flansch in der Traywand, der für eine stabile und platzsparende Stapelung sorgt. Die Größe und Form hängen von der Belastung ab: schmal für leichte Produkte, breit und tief für schwere Teile.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Fazit: Die richtige Stapelmethode verhilft dazu, Transportschäden zu vermeiden\u003C/span> \u003C/h2>\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(13,13,13);\">Die richtige Stapelmethode hilft, Transportschäden zu vermeiden, indem sie das Gewicht gleichmäßig verteilt und zur Stabilität der Ladung beiträgt. Die Wahl der richtigen Palettier-Technik sollte auf die spezifischen Bedürfnisse abgestimmt sein, um Kosten zu optimieren und Schäden zu minimieren. \u003C/span>\u003C/p>\u003Cp>Sie möchten davon profitieren? Nennen Sie uns bei der Anfrage einfach die Stapelhöhe oder die Anzahl an Trays, die gestapelt werden sollen. In unseren \u003Ca href=\"https://www.formary.de/3d-services/tray-generator\">3D Tray Generator\u003C/a> können Sie auch testen, sofern Sie schon 3D-Daten für Ihr Tray besitzen, welche Stapelmethode sich am besten für Ihr Kunststofftray eignet.\u003C/p>","transportschaeden-vermeiden-mithilfe-dieser-4-stapeltechniken",{"id":2849,"documentId":5277,"createdAt":5278,"updatedAt":5279,"publishedAt":8902,"locale":10,"title":5280,"introduction":5281,"content":5282,"slug":5283,"cover":9870,"seo":9880,"blog_author":9881,"blogcategory":9882,"inline_hubspot_form":85,"blocks":9883,"localizations":9884},{"id":5285,"documentId":5286,"name":5287,"alternativeText":5288,"caption":16,"width":144,"height":2021,"formats":9871,"hash":5329,"ext":1013,"mime":1016,"size":5330,"url":5331,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":5332,"updatedAt":5332,"publishedAt":5333},{"lg":9872,"md":9873,"sm":9874,"xl":9875,"2xl":9876,"avatar":9877,"default":9878,"thumbnail":9879},{"ext":1013,"url":5291,"hash":5292,"mime":1016,"name":5293,"path":85,"size":5294,"width":154,"height":1416},{"ext":1013,"url":5296,"hash":5297,"mime":1016,"name":5298,"path":85,"size":5299,"width":161,"height":2035},{"ext":1013,"url":5301,"hash":5302,"mime":1016,"name":5303,"path":85,"size":5304,"width":168,"height":2041},{"ext":1013,"url":5306,"hash":5307,"mime":1016,"name":5308,"path":85,"size":5309,"width":145,"height":2047},{"ext":1013,"url":5311,"hash":5312,"mime":1016,"name":5313,"path":85,"size":5314,"width":181,"height":2053},{"ext":1013,"url":5316,"hash":5317,"mime":1016,"name":5318,"path":85,"size":5319,"width":984,"height":2059},{"ext":1013,"url":5321,"hash":5322,"mime":1016,"name":5323,"path":85,"size":5324,"width":188,"height":34},{"ext":1013,"url":5326,"hash":5327,"mime":1016,"name":5328,"path":85,"size":2972,"width":233,"height":2070},{"id":8914,"open_graph_title":5336,"open_graph_description":5337,"title":5336,"description":5337},{"id":679,"documentId":5107,"createdAt":5108,"updatedAt":5108,"publishedAt":8850,"locale":10,"role":5109,"name":5110,"email":5111,"phone":5112,"meeting_url":5113},{"id":731,"documentId":5115,"createdAt":5116,"updatedAt":5117,"publishedAt":8852,"locale":10,"title":5118,"slug":5119,"description":5120},[],[9885],{"id":1361,"documentId":5277,"createdAt":5343,"updatedAt":5343,"publishedAt":8920,"locale":128,"title":5344,"introduction":5345,"content":5346,"slug":5347},{"id":3461,"background":85,"border":85},{"__component":607,"id":6308,"title":9888,"variant":298,"first_accordion_open":1536,"accordions":9889},"FAQ - Frequently asked questions about plastic plant trays",[9890,9894,9898,9902,9906,9910,9914],{"id":9891,"title":9892,"content":9893},4036,"How are thermoformed plant trays manufactured?","\u003Cp>Plant trays are formed from plastic sheets in the thermoforming process. Heating creates a stable, precise tray structure.\u003C/p>",{"id":9895,"title":9896,"content":9897},4037,"What are the advantages of thermoformed plant trays?","\u003Cp>Thermoformed plastic plant trays are particularly dimensionally stable, lightweight, and stackable. They can be customized, reused multiple times, and provide optimal protection and support for your plants.\u003C/p>",{"id":9899,"title":9900,"content":9901},4038,"Are plant trays reusable?","\u003Cp>Yes. Plastic plant trays are durable and reusable. They can also be made from recycled material and cleaned and recycled again after use. This means they can be used for a long time, saving costs and resources.\u003C/p>",{"id":9903,"title":9904,"content":9905},4039,"What materials are used for plant trays?","\u003Cp>\u003Ca href=\"https://www.formary.de/en/materials/hd-pe-plastic\">\u003Ccode>\u003Cu>HD-PE\u003C/u>\u003C/code>\u003C/a>\u003Ccode>, \u003C/code>\u003Ca href=\"https://www.formary.de/en/materials/pp-plastic\">\u003Ccode>\u003Cu>PP \u003C/u>\u003C/code>\u003C/a>\u003Ccode>or \u003C/code>\u003Ca href=\"https://www.formary.de/en/materials/abs-plastic\">\u003Ccode>\u003Cu>ABS \u003C/u>\u003C/code>\u003C/a>\u003Ccode>are often used, depending on the desired load capacity, weather resistance, and hygi\u003C/code>ene requirements.\u003C/p>",{"id":9907,"title":9908,"content":9909},4040,"Are there other uses for plastic trays?","\u003Cp>Yes, \u003Ca href=\"https://www.formary.de/en/solutions/trays-for-production-automation\">\u003Cu>plastic trays\u003C/u>\u003C/a> are used in a variety of ways in many industries. Among other things, there are \u003Ca href=\"https://www.formary.de/en/products/trays-with-color-stripes\">\u003Cu>plastic trays with color stripes\u003C/u>\u003C/a>, \u003Ca href=\"https://www.formary.de/en/products/tray-packaging-for-metal-parts\">\u003Cu>plastic tray packaging\u003C/u>\u003C/a>, \u003Ca href=\"https://www.formary.de/en/products/esd-workpiece-carriers-for-electronics\">\u003Cu>ESD trays\u003C/u>\u003C/a>, and much more.\u003C/p>",{"id":9911,"title":9912,"content":9913},4041,"Can I have plant trays custom-made?","\u003Cp>Yes, we can manufacture custom plant trays that are precisely tailored to your dimensions, number of cells, shape, and application.\u003C/p>",{"id":9915,"title":9916,"content":9917},4042,"How can I check whether my plant tray design is suitable for thermoforming?","\u003Cp>With our free \u003Ca href=\"https://www.formary.de/en/3d-services/dfm-analyse\">\u003Cu>DfM analysis\u003C/u>\u003C/a> (Design for Manufacturability), we check whether your CAD 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Robotics can also stack thermoforming trays and transport them further.\u003C/p>\u003Cp>If the workpiece carrier is transported on various elements such as roller conveyors, conveyors and floor conveyors, it must fulfill various functions. The functionality, stacking technology, transport system and robotics of the system must therefore be taken into account when designing your tray. This is also used by formary to define the tolerance requirements for tool production.\u003C/p>",{"id":195,"title":13004,"introduction":13005,"content":13006},"Storage and Transportation of Parts with Thermoforming Trays","An optimized thermoforming tray concept enables automation from production to delivery.","\u003Cp>After use in the assembly line, thermoforming trays can be repurposed as in-house carriers, circulation or shuttle packaging, as well as for storage. These benefits increase process efficiency and reduce costs:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Tray Concept:\u003C/strong> The thermoforming tray should be designed to accommodate as many components as possible, reducing unit and tooling costs during procurement. The same tray can vary in design and material thickness depending on the component.\u003C/li>\u003Cli>\u003Cstrong>Storage:\u003C/strong> Thermoforming packaging should minimize height, space, and surface area usage.\u003C/li>\u003Cli>\u003Cstrong>Transportation:\u003C/strong> The thermoforming tray should be adapted to fit the outer packaging or pallet for transportation, enabling the shortest possible throughput time.\u003C/li>\u003C/ul>\u003Cp>Together, these requirements lead to a range of development possibilities. formary proactively assists various industries with fast and reliable development, testing, and implementation.\u003C/p>",{"__component":962,"id":11371,"title":13008,"introduction":13009,"cards":13010,"style":85},"Product Examples of Automation Trays","Here are a number of examples of thermoformed plastic trays that are used in different areas.",[13011,13013,13015,13017],{"id":13012,"title":2124,"introduction":2125,"link":1070,"link_label":971},1874,{"id":13014,"title":2120,"introduction":2121,"link":970,"link_label":971},1875,{"id":13016,"title":2128,"introduction":2129,"link":2130,"link_label":971},1876,{"id":13018,"title":2133,"introduction":2134,"link":2135,"link_label":971},1877,{"__component":238,"id":13020,"title":13021,"variant":241,"size":213,"introduction":85,"benefits":13022,"style":13051},846,"Advantages of Automation Trays",[13023,13027,13030,13033,13037,13041,13045,13048],{"id":13024,"title":13025,"text":13026},3713,"Reliable Protection","with thermoforming trays to prevent damage and scratches on your components during transportation.\n",{"id":13028,"title":552,"text":13029},3714,"Optimized process chains through automated transport along the industrial assembly line using thermoform packaging.\n",{"id":13031,"title":5798,"text":13032},3715,"Establish a reusable circulation system using thermoforming trays for your customers, suppliers, and company.\n",{"id":13034,"title":13035,"text":13036},3716,"Efficient Design","A design that is perfectly aligned with your automation processes.",{"id":13038,"title":13039,"text":13040},3717,"Industrial Robot Handling","With additional elements on the edge and bottom contours of the thermoforming trays.\n",{"id":13042,"title":13043,"text":13044},3718,"Automated Stacking & Unstacking","Achieve automated stacking and unstacking of thermoforming trays without jamming, using the correct stacking technique.\n",{"id":13046,"title":2002,"text":13047},3719,"Cover different component variants and production stages with universal nests in the thermoform packaging.\n",{"id":13049,"title":5806,"text":13050},3720,"Utilize specific material properties through careful material selection for your thermoforming tray to automate your production.\n",{"id":13052,"background":567,"border":85},1514,{"__component":1555,"id":3402,"buttons":13054},[13055],{"id":2682,"visible":215,"label":13056,"link":229,"variant":230},"Receive an offer for your tray",{"__component":13058,"id":1491,"title":13059,"information_groups_items":13060,"style":13097},"page-template.information-list","Trays for Conveyor Belts/Industrial Robots",[13061,13064,13067,13070,13073,13076,13079,13082,13085,13088,13091,13094],{"id":3483,"title":13062,"information":13063},"Trays for Automotive Assembly Lines","\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Automobilmontagelinie_2b69852e59.png\" alt=\"Automobilmontagelinie\">\u003C/figure>\u003Cp>Automobile assembly lines are fully automated systems where vehicles are meticulously assembled, step by step, across various stages such as body construction, painting, engine assembly, and final assembly. Thermoforming trays play a crucial role in this process, as they transport components securely and efficiently. These trays ensure that parts are delivered in a clean and organized manner to each assembly station, boosting both the efficiency and the quality of the overall process.\u003C/p>\u003Cp>By protecting components from damage and enabling precise positioning, thermoforming trays are essential for meeting the automotive industry's stringent quality standards while accelerating production. Additionally, these trays help optimize material flow and enhance logistics, ensuring smoother operations within the assembly lines.\u003C/p>",{"id":3485,"title":13065,"information":13066},"Trays for Electronics Assembly Lines","\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Elektromontagelinie_ab1158032b.png\" alt=\"Elektromontagelinie\">\u003C/figure>\u003Cp>Electronics assembly lines are production lines used for manufacturing electronic devices such as smartphones, televisions, and computers. These lines include processes like PCB assembly, soldering, enclosure assembly, and quality assurance. Thermoforming trays with ESD protection (Electrostatic Discharge) are used to protect sensitive electronic components from static discharge.\u003C/p>\u003Cp>Thermoforming trays for electronics assembly lines ensure the safe transport and handling of PCBs and components throughout the production process. These trays are crucial for safeguarding delicate parts from mechanical damage and electrostatic discharge. Their targeted use helps minimize production downtime and increases the efficiency of the assembly lines.\u003C/p>",{"id":5890,"title":13068,"information":13069},"Trays for CNC Lathes","\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/CNC_Drehmaschine_0b02dc2532.png\" alt=\"CNC-Drehmaschine\">\u003C/figure>\u003Cp>CNC lathes are high-precision machines used to process rotationally symmetric workpieces such as shafts, bolts, and sleeves. They provide exact control, enabling the machining of complex shapes and fine details with high accuracy.\u003C/p>\u003Cp>Before the workpieces are processed in the CNC lathes, they are carefully arranged in thermoforming trays to avoid damage and contamination. After machining, the finished parts are placed back into the thermoforming trays, preparing them for the next step. This ensures that the machined parts remain properly protected and organized, which in turn improves the efficiency of subsequent production stages.\u003C/p>\u003Cp>Thermoforming trays for CNC lathes are therefore an essential part of the production process, as they optimize the handling and transport of workpieces. They ensure that parts are ready for further processing in the correct order and position, shortening production times and increasing the overall efficiency of CNC machining processes. Furthermore, thermoforming plastic trays help maintain quality standards by protecting workpieces from damage and contamination.\u003C/p>",{"id":5892,"title":13071,"information":13072},"Trays for CNC Milling Machines","\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/CNC_Fraesmaschine_d454dcc3fe.png\" alt=\"CNC-Fräsmaschine\">\u003C/figure>\u003Cp>CNC milling machines are versatile machining tools used to create complex shapes and precise details through milling, drilling, and thread cutting. They can process a wide range of materials, including metal, plastic, and wood. To ensure an efficient and seamless production process, thermoforming trays play a crucial role.\u003C/p>\u003Cp>Thermoforming trays serve as a secure and organized transport solution for workpieces awaiting processing. Before machining, the workpieces are placed into specially designed thermoforming trays, which securely hold them in place and protect them from damage and contamination. Their structured design allows for quick and easy identification and retrieval of workpieces, streamlining the machining process.\u003C/p>",{"id":19,"title":13074,"information":13075},"Trays for Laser Cutting Machines","\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Laserschneiden_5d9a343fdd.png\" alt=\"Laserschneiden\">\u003C/figure>\u003Cp>Laser cutting machines are high-precision tools that use laser beams to make fine and accurate cuts in various materials such as metal, plastic, and other substrates. They can efficiently cut complex shapes and designs with exceptional speed and precision, making them an essential technology in industries like automotive, aerospace, and electronics.\u003C/p>\u003Cp>Before the cutting process begins, the workpieces are placed in thermoforming trays. These trays are specifically designed to securely hold the parts in place, ensuring precise positioning throughout the entire cutting process.\u003C/p>",{"id":24,"title":13077,"information":13078},"Trays for Robotic Welding Systems","\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Robotergestuetzte_Schweissanlage_791bc2828b.png\" alt=\"Robotergestützte Schweißanlage\">\u003C/figure>\u003Cp>Robotic welding systems are advanced, automated solutions used for various welding processes such as Metal Inert Gas (MIG) welding, Tungsten Inert Gas (TIG) welding, and spot welding. These systems are widely used in the automotive industry, where precision, consistency, and efficiency are critical. They consist of robot-controlled arms equipped with welding torches and other essential tools. These robotic arms are programmable and capable of executing complex welds with high speed and accuracy.\u003C/p>\u003Cp>A key advantage of robotic welding systems is their ability to produce high-quality welds consistently, regardless of the complexity or repetition of the task. Their precision allows them to perform intricate and demanding welding operations that would be difficult or even impossible to achieve manually. This is especially crucial in the automotive industry, where the safety and reliability of welded joints are of utmost importance.\u003C/p>",{"id":29,"title":13080,"information":13081},"Trays for Welding Robots","\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Schweissroboter_2a0f7c514a.png\" alt=\"Schweißroboter\">\u003C/figure>\u003Cp>Robotic arms can grip components directly from thermoforming trays and place them into the welding fixture, accelerating the process and reducing manual labor. These robotic arms are programmed to perform welds with high precision and speed.\u003C/p>\u003Cp>Thermoforming trays for welding robots are specifically designed to securely hold components, allowing robotic arms to pick up and position them with ease. By using thermoforming trays, the entire process is significantly streamlined, as parts are neatly organized and readily available for seamless handling.\u003C/p>",{"id":34,"title":13083,"information":13084},"Trays for Automated Screwdriving Systems","\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefziehtrays_fuer_Schraubsysteme_446736b1eb.jpg\" alt=\"Tiefziehtrays für Schraubsysteme\">\u003C/figure>\u003Cp>Automated screwdriving systems are highly specialized solutions widely used in manufacturing industries, particularly in automotive and electronics sectors. These systems are designed to automatically retrieve screws from thermoforming trays and precisely fasten them at designated assembly points.\u003C/p>\u003Cp>Capable of handling various screw types and sizes, these systems apply precise torque settings to ensure secure fastening. Thermoforming trays for automated screwdriving systems serve as reliable and organized transport solutions for screws and components before they reach the assembly stations. They enable the efficient provisioning of required screws, helping to minimize losses and errors during the assembly process.\u003C/p>",{"id":39,"title":13086,"information":13087},"Trays for Adhesive and Sealing Systems","\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Klebe_und_Dichtungsanlage_81dc7a89e2.png\" alt=\"Klebe- und Dichtungsanlage\">\u003C/figure>\u003Cp>Machines that apply adhesives and sealants with precision are widely used in the production of household appliances and automotive components. Thermoforming trays provide a stable platform where parts can be securely placed while adhesives or sealants are applied accurately and evenly.\u003C/p>\u003Cp>Adhesive and sealing systems ensure precise application of adhesives and sealants in manufacturing processes. Thermoforming trays for these systems help organize and securely position components for seamless processing. By using thermoforming trays, the entire assembly process is streamlined, ensuring precise positioning and easy handling of parts.\u003C/p>",{"id":48,"title":13089,"information":13090},"Trays for Automated Testing Systems","\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Automatische_Testsysteme_039dac08d8.png\" alt=\"Automatische Testsysteme\">\u003C/figure>\u003Cp>Automated testing systems are machines designed to perform electrical and mechanical tests on products to ensure they meet quality standards. These tests can range from simple functional checks to complex performance analyses.\u003C/p>\u003Cp>Thermoforming trays for automated testing systems are used to securely hold products or components during the testing process, ensuring they remain in a defined position. This facilitates the automation of testing procedures by stabilizing components and maintaining their precise alignment throughout the process.\u003C/p>",{"id":53,"title":13092,"information":13093},"Trays for Optical Inspection Systems","\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Optische_Inspektionssysteme_72d8a66483.png\" alt=\"Optische Inspektionssysteme\">\u003C/figure>\u003Cp>Optical inspection systems are highly advanced machines that play a crucial role in manufacturing industries, particularly in semiconductor and electronics production. These systems use state-of-the-art cameras and image processing technologies to detect surface defects, dimensional deviations, and other quality issues. They are essential for ensuring product quality and minimizing production waste.\u003C/p>\u003Cp>Custom-designed thermoforming trays for optical inspection systems are vital to this process. They securely hold components in place during inspection, ensuring precise positioning for accurate and reliable analysis of surface quality and dimensional accuracy.\u003C/p>",{"id":58,"title":13095,"information":13096},"Trays for Ultrasonic Cleaning Machines","\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Reinigungssysteme_5181dd447c.png\" alt=\"Reinigungssysteme\">\u003C/figure>\u003Cp>Ultrasonic cleaning machines are advanced devices that use ultrasonic waves to thoroughly clean components by effectively removing contaminants from complex surfaces and internal structures. In the medical sector, these machines are used to sterilize surgical instruments, implants, and other medical devices, ensuring they are free from contamination.\u003C/p>\u003Cp>In the automotive industry, ultrasonic cleaning machines are employed to clean precision components such as fuel injectors and transmission parts. They are also widely used in electronics manufacturing to remove dirt and residues from circuit boards and electronic components without damaging their delicate structures.\u003C/p>\u003Cp>Thermoforming trays for ultrasonic cleaning machines support the cleaning process by securely holding components in place. Their specially designed structure ensures optimal exposure to ultrasonic waves, enabling efficient and consistent cleaning while preventing damage to sensitive parts. \u003C/p>",{"id":13098,"background":13099,"border":85},1513,"white",{"__component":3374,"id":11371,"title":85,"introduction":85,"text":13101,"variant":85,"style":85,"cta_button":85},"\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:52.18%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Foerderband_mit_Industrierobotern_77c7afd4f6.png\" alt=\"Förderband mit Industrierobotern\">\u003C/figure>\u003Cp>\u003Cspan class=\"text-big\">\u003Cstrong>Thermoforming Trays Offer Diverse Applications\u003C/strong>\u003C/span>\u003C/p>\u003Cp>Production systems are diverse and specialized, varying by industry and application to accommodate different processes. From machining centers to testing and inspection systems, automation trays are used across a wide range of sectors. In production and automation, plastic thermoforming trays provide numerous benefits and play a crucial role in assembly lines and industrial robots by ensuring:\u003C/p>\u003Cp>\u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>✓\u003C/strong>\u003C/span> Effortless Transportation                                                                     \u003C/p>\u003Cp>\u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>✓ \u003C/strong>\u003C/span>Automated Handling\u003C/p>\u003Cp>\u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>✓\u003C/strong>\u003C/span> Protection\u003C/p>\u003Cp>\u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>✓\u003C/strong>\u003C/span> Stability\u003C/p>\u003Cp>\u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>✓\u003C/strong>\u003C/span> Optimized Production Processes\u003C/p>\u003Cp>Learn more about the functions of thermoforming trays in the sections above.\u003C/p>",{"__component":13103,"id":124,"title":13104,"benefits":13105},"front-page-template.benefits","How is my Thermoforming Tray Designed?",[13106,13110,13114,13118],{"id":13107,"title":13108,"text":13109},3721,"Manufacturing Facility","When preparing for the commissioning of your system, there is often little time for a lengthy thermoforming tray development process. Therefore, formary gathers comprehensive information about your machine system during the design phase, including images, drawings, excerpts from the specifications, explanations of the transfer method, and details on tray stackers or palletizers. This ensures that the first design iteration provides an optimal overall concept for your thermoforming packaging.",{"id":13111,"title":13112,"text":13113},3722,"Robotics & Gripper Arms","Customers from various industries use grippers from different manufacturers and technologies. Nests are designed according to the sensitive areas of your component as well as the robotic arm being used. The precision of the robot during loading and unloading determines the spacing and arrangement of the nests.",{"id":13115,"title":13116,"text":13117},3723,"Coding & Product Identification","To ensure your machine recognizes your products and the tray, there are electronic and optical options: RFID chips, adhesive labels, binary coding strips in the tray frame, etc. The placement of labels and/or codes, as well as coding knobs, should be planned from the start so that formary can optimize the design accordingly.",{"id":13119,"title":13120,"text":13121},3724,"Handling & Positioning","To avoid collisions between the robot gripper during loading and unloading and ensure the sensor detects the components, the thermoforming tray offers various options. Surrounding grooves make it easier for the robot to grip, positioning pins lock the tray into place, and Poka Yoke corners align asymmetric components when feeding them into the palletizer.",{"__component":607,"id":6218,"title":13123,"variant":298,"first_accordion_open":215,"accordions":13124},"Thermoforming Trays: Automating Processes in Production",[13125,13129,13133,13137,13141],{"id":13126,"title":13127,"content":13128},4068,"Recessed Grips","\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefzieh_Automatisierungstray_Griffmulden_871ffd1efc.jpg\" alt=\"Griffmulden für Tiefziehtrays zur Automatisierung\">\u003C/figure>\u003Cp>Thermoforming trays are designed for effortless gripping, holding, and carrying, as well as for easy removal or re-insertion into cartons. Finger grip indentations on the sides of the automation tray aid in ergonomic loading into containers or outer cartons by your colleagues. These features can also be beneficial for robotic arms.\u003C/p>\u003Cp>The size and positioning of these grip areas should be planned early in collaboration with the thermoforming tray manufacturer, as they directly impact the design of the nests and stacking configuration.\u003C/p>",{"id":13130,"title":13131,"content":13132},4069,"Stacking","\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefzieh_Automatisierungstray_Stapelung_28a6b2d2ff.jpg\" alt=\"Stapelung von Tiefziehtrays\">\u003C/figure>\u003Cp>Thermoforming trays can be stacked securely and efficiently without the need for additional tools. Various stacking techniques, such as undercut or knob stacking, can be used depending on your specific requirements for transportation and handling. The design takes the following factors into account:\u003C/p>\u003Cul>\u003Cli>Sensitivity of the Components\u003C/li>\u003Cli>Desired Number of Layers\u003C/li>\u003Cli>Maximum Height of the Packaging Unit\u003C/li>\u003C/ul>\u003Cp>The thermoformed workpiece carriers can be designed for free-standing stacking on Euro pallets or for stacking within your cartons or KLTs. Proper design ensures stability and optimal use of space, enhancing handling and transportation efficiency.\u003C/p>",{"id":13134,"title":13135,"content":13136},4070,"Service Life","\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefzieh_Automatisierungstray_Einsatzdauer_3f494b550b.jpg\" alt=\"Einsatzdauer von Tiefziehtrays\">\u003C/figure>\u003Cp>The service life of thermoforming trays plays a crucial role in determining how the tray manufacturer designs your workpiece carriers.\u003C/p>\u003Cul>\u003Cli>When the load weight, free stacking requirements, service time, and turnover intensity are lower, trays can be designed more cost-effectively.\u003C/li>\u003Cli>If the trays are required to be more robust and durable for intensive use, the design will become more costly.\u003C/li>\u003C/ul>\u003Cp>Key factors influencing the price include:\u003C/p>\u003Cul>\u003Cli>Required Material Thickness\u003C/li>\u003Cli>Complexity of the Tooling\u003C/li>\u003Cli>Additional Stabilizing Elements, such as ribs and reinforcements\u003C/li>\u003C/ul>",{"id":13138,"title":13139,"content":13140},4071,"Loading Aids","\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefzieh_Automatisierungstray_Ladehilfsmittel_f32e629c11.jpg\" alt=\"Transport von Tiefziehtrays mit Ladehilfsmitteln\">\u003C/figure>\u003Cp>\u003Cspan style=\"background-color:transparent;color:#000000;\">Thermoformed trays are transported using various loading aids:\u003C/span>\u003C/p>\u003Cul>\u003Cli>Intralogistics: During production, thermoforming packaging is often transported using small load carriers or mobile palletizers.\u003C/li>\u003Cli>Shipping: When thermoforming trays are also used for inbound shipping to storage or outbound shipping, they are frequently packed in cartons. Alternatively, they can be stacked freely on wooden or plastic Euro pallets.\u003C/li>\u003C/ul>\u003Cp>formary is happy to provide suggestions for a suitable overall system, in collaboration with our carton and small load carrier manufacturers, to optimize your logistics and handling processes.\u003C/p>",{"id":13142,"title":13143,"content":13144},4072,"Text & Symbols","\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefzieh_Automatisierungstray_Beschriftung_430b0a66a6.jpg\" alt=\"Informationen am Tiefziehtray\">\u003C/figure>\u003Cp>\u003Cspan style=\"background-color:transparent;color:rgb(0,0,0);\">It is often useful to place symbols or relevant information on your thermoforming tray. This can include:\u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Cspan style=\"background-color:transparent;color:rgb(0,0,0);\">Your company name\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"background-color:transparent;color:rgb(0,0,0);\">Logo\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"background-color:transparent;color:rgb(0,0,0);\">Part numbers\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"background-color:transparent;color:rgb(0,0,0);\">Material identification\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"background-color:transparent;color:rgb(0,0,0);\">Date stamps, etc.\u003C/span>\u003C/li>\u003C/ul>\u003Cp>\u003Cspan style=\"background-color:transparent;color:rgb(0,0,0);\">By engraving these details into the aluminum tool, they can be thermoformed directly into the tray, ensuring they are permanently integrated. You can specify the exact positioning, or leave it to formary to find the optimal placement for your text and symbols on the thermoforming tray.\u003C/span>\u003C/p>",{"__component":2106,"id":1589,"title":13146,"textblocks":13147},"A Final Touch for Your Thermoforming Tray",[13148],{"id":13149,"title":13150,"text":13151,"variant":2112,"width":2113},201,"Material for Your Tray","Which kind of plastic is the right choice for your thermoforming tray to automate your processes? At formary, we have accumulated years of expertise and know-how in plastic technology. Here’s an overview to guide you in selecting the right material.\n",{"__component":2313,"id":12764,"title":13153,"employee":13154},"Do you still have questions about thermoforming trays? Arrange a consultation",{"id":813,"documentId":2316,"createdAt":2317,"updatedAt":2318,"publishedAt":7640,"locale":10,"role":2319,"name":2320,"email":2321,"phone":2322,"meeting_url":2323},{"__component":611,"id":5000,"title":2325,"link":229,"cta_label":1159,"cta_note":2326},{"__component":617,"id":4659,"title":619},[13158],{"id":13159,"documentId":12723,"createdAt":13160,"updatedAt":13161,"publishedAt":13162,"locale":128,"slug":13163,"name":13164},30,"2026-01-08T23:05:28.286Z","2026-01-26T07:50:02.502Z","2026-01-26T07:50:02.933Z","kunststoff-automatisierungstray","Produktion & Automatisierung",[13166],{"id":13167,"documentId":6892,"createdAt":13168,"updatedAt":13169,"publishedAt":13170,"locale":128,"name":13171,"slug":13172,"description":13173},106,"2026-01-08T23:06:29.382Z","2026-01-25T23:49:28.585Z","2026-01-25T23:49:28.942Z","Kunststofftrays mit Farbstreifen","tray-mit-farbstreifen","Kunststofftrays mit Farbstreifen für effiziente Lagerung, schnelle Identifikation und fehlerfreie Logistik",{"id":3426,"documentId":6899,"createdAt":6900,"updatedAt":6901,"publishedAt":6902,"locale":10,"name":6903,"slug":6904,"description":6905,"image":13175,"seo":13231,"content":13245,"solution":14074,"localizations":14269},{"id":13176,"documentId":13177,"name":13178,"alternativeText":13179,"caption":16,"width":3741,"height":3742,"formats":13180,"hash":13225,"ext":1013,"mime":1016,"size":13226,"url":13227,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":13228,"updatedAt":13229,"publishedAt":13230},2219,"clc0h78o4yo3lsmz6o6kzqr2","Roboter-Tiefziehteil aus Kunststoff.png","Roboter-Tiefziehteil aus 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Cladding for humanoid robots in nursing, catering or retail, with hygienic, scratch-resistant and easy-to-clean surfaces.\u003Cbr>\u003Cstrong>Industrial robots: \u003C/strong>Protective covers for grippers, sensors or control units, adapted to automated production processes.\u003Cbr>\u003Cstrong>Medical robots: \u003C/strong>Enclosures with EMC coating and flame retardant for surgical robots, diagnostic devices or assistance systems.\u003Cbr>\u003Cstrong>Mobile platforms: \u003C/strong>Cladding for autonomous transport robots, including recesses for cameras, sensors and interfaces.\u003C/p>",{"__component":1348,"id":5768,"benefits_title":13450,"benefits":13451},"Functions & Characteristics of Robot Cladding",[13452,13456,13494],{"id":921,"title":13453,"text":13454,"image":13455},"Lightweight Construction","Plastic housings are lighter than metal casings. This significantly reduces energy consumption and increases the efficiency and mobility of robotic systems.",{"id":8646,"documentId":10915,"name":10916,"alternativeText":10917,"caption":16,"width":1361,"height":1361,"formats":85,"hash":10918,"ext":255,"mime":256,"size":1023,"url":10919,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":10920,"updatedAt":10921,"publishedAt":10922},{"id":13457,"title":13458,"text":13459,"image":13460},413,"Technical Options","Robot housings can be flexibly adapted with assemblies, CNC milling, EMC coatings and modular clip-in systems.",{"id":168,"documentId":13461,"name":13462,"alternativeText":13463,"caption":13463,"width":7495,"height":7495,"formats":13464,"hash":13489,"ext":1013,"mime":1016,"size":13490,"url":13491,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":13492,"updatedAt":13492,"publishedAt":13493},"q2dfop7zi7ji9szxzwjr87c6","Schutzabdeckung Einsatz.png","Schutzabdeckungen für unterschiedliche Anwendungen ",{"md":13465,"sm":13470,"avatar":13475,"default":13479,"thumbnail":13484},{"ext":1013,"url":13466,"hash":13467,"mime":1016,"name":13468,"path":85,"size":13469,"width":161,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Schutzabdeckung_Einsatz_f9c6145085.png","md_Schutzabdeckung_Einsatz_f9c6145085","md_Schutzabdeckung Einsatz.png",71.05,{"ext":1013,"url":13471,"hash":13472,"mime":1016,"name":13473,"path":85,"size":13474,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Schutzabdeckung_Einsatz_f9c6145085.png","sm_Schutzabdeckung_Einsatz_f9c6145085","sm_Schutzabdeckung Einsatz.png",52.42,{"ext":1013,"url":13476,"hash":13477,"mime":1016,"name":13478,"path":85,"size":2537,"width":984,"height":984},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Schutzabdeckung_Einsatz_f9c6145085.png","avatar_Schutzabdeckung_Einsatz_f9c6145085","avatar_Schutzabdeckung Einsatz.png",{"ext":1013,"url":13480,"hash":13481,"mime":1016,"name":13482,"path":85,"size":13483,"width":188,"height":188},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Schutzabdeckung_Einsatz_f9c6145085.png","default_Schutzabdeckung_Einsatz_f9c6145085","default_Schutzabdeckung Einsatz.png",32.62,{"ext":1013,"url":13485,"hash":13486,"mime":1016,"name":13487,"path":85,"size":13488,"width":196,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Schutzabdeckung_Einsatz_f9c6145085.png","thumbnail_Schutzabdeckung_Einsatz_f9c6145085","thumbnail_Schutzabdeckung Einsatz.png",7.21,"Schutzabdeckung_Einsatz_f9c6145085",54.01,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Schutzabdeckung_Einsatz_f9c6145085.png","2023-11-09T15:25:35.000Z","2026-01-08T22:03:03.852Z",{"id":767,"title":13495,"text":13496,"image":13497},"Design Options","From high-gloss ABS/PMMA to matt or textured surfaces, chrome finishes and branding with colours, printing or logo embossing – anything is possible. ",{"id":7593,"documentId":13498,"name":13499,"alternativeText":16,"caption":16,"width":161,"height":161,"formats":13500,"hash":13516,"ext":1013,"mime":1016,"size":13517,"url":13518,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":13519,"updatedAt":13519,"publishedAt":13520},"ppwgu0rrtrau0rdeml3zqbb1","Tiefzieh_Abdeckung_Beschriftung.png",{"sm":13501,"default":13506,"thumbnail":13511},{"ext":1013,"url":13502,"hash":13503,"mime":1016,"name":13504,"path":85,"size":13505,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Tiefzieh_Abdeckung_Beschriftung_069324689c.png","sm_Tiefzieh_Abdeckung_Beschriftung_069324689c","sm_Tiefzieh_Abdeckung_Beschriftung.png",73.94,{"ext":1013,"url":13507,"hash":13508,"mime":1016,"name":13509,"path":85,"size":13510,"width":188,"height":188},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Tiefzieh_Abdeckung_Beschriftung_069324689c.png","default_Tiefzieh_Abdeckung_Beschriftung_069324689c","default_Tiefzieh_Abdeckung_Beschriftung.png",47.07,{"ext":1013,"url":13512,"hash":13513,"mime":1016,"name":13514,"path":85,"size":13515,"width":196,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Tiefzieh_Abdeckung_Beschriftung_069324689c.png","thumbnail_Tiefzieh_Abdeckung_Beschriftung_069324689c","thumbnail_Tiefzieh_Abdeckung_Beschriftung.png",10.55,"Tiefzieh_Abdeckung_Beschriftung_069324689c",61.11,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefzieh_Abdeckung_Beschriftung_069324689c.png","2021-08-10T17:47:57.000Z","2026-01-08T22:02:18.628Z",{"__component":2012,"id":13522,"order":2014,"title":13523,"subtitle":13524,"text":13525,"image":13526},221,"DfM Analysis for Robot Housings: Is your Design suitable for Deep Drawing?","Do you already have a CAD model for your plastic robot casing? We will check it for you – free of charge and without obligation.","\u003Cp>With our \u003Ca href=\"https://www.formary.de/en/3d-services/dfm-analyse\">\u003Cspan style=\"color:#00a9a5;\">DfM analysis\u003C/span>\u003C/a>\u003Cspan style=\"color:#00a9a5;\"> \u003C/span>(Design for Manufacturability), we can determine at an early stage whether your design can be technically implemented using the thermoforming process. We would be happy to go through your data with you.\u003C/p>",{"id":3292,"documentId":3293,"name":3294,"alternativeText":3295,"caption":16,"width":144,"height":2021,"formats":13527,"hash":3337,"ext":1013,"mime":1016,"size":3338,"url":3339,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":3340,"updatedAt":3340,"publishedAt":3341},{"lg":13528,"md":13529,"sm":13530,"xl":13531,"2xl":13532,"avatar":13533,"default":13534,"thumbnail":13535},{"ext":1013,"url":3298,"hash":3299,"mime":1016,"name":3300,"path":85,"size":3301,"width":154,"height":1416},{"ext":1013,"url":3303,"hash":3304,"mime":1016,"name":3305,"path":85,"size":3306,"width":161,"height":2035},{"ext":1013,"url":3308,"hash":3309,"mime":1016,"name":3310,"path":85,"size":3311,"width":168,"height":2041},{"ext":1013,"url":3313,"hash":3314,"mime":1016,"name":3315,"path":85,"size":3316,"width":145,"height":2047},{"ext":1013,"url":3318,"hash":3319,"mime":1016,"name":3320,"path":85,"size":3321,"width":181,"height":2053},{"ext":1013,"url":3323,"hash":3324,"mime":1016,"name":3325,"path":85,"size":3326,"width":984,"height":2059},{"ext":1013,"url":3328,"hash":3329,"mime":1016,"name":3330,"path":85,"size":3331,"width":188,"height":34},{"ext":1013,"url":3333,"hash":3334,"mime":1016,"name":3335,"path":85,"size":3336,"width":233,"height":2070},{"__component":1555,"id":2094,"buttons":13537},[13538],{"id":13539,"visible":215,"label":13540,"link":13541,"variant":393},1349,"Learn more about DfM Analysis","/en/3d-services/dfm-analyse",{"__component":1399,"id":8613,"title":13543,"industry_examples":13544},"Areas of Application for Plastic Robot Housings",[13545,13549,13553,13557],{"id":13546,"examples":13547,"industry":13548},672,"Industrial protective enclosures\nRobot cladding\nRobot covers for grippers\nRobot covers for monitors\nIndustrial protective enclosures\nCovers for robot controllers\nProtective panels for robot cells\nProtective screens for gripper sensors\nRobot maintenance flaps",{"id":4485,"documentId":4663,"createdAt":4664,"updatedAt":4665,"publishedAt":7065,"locale":10,"name":4666,"slug":4667,"description":4668},{"id":13550,"examples":13551,"industry":13552},673,"Dust and splash protection hoods\nHeat-resistant robot covers\nChemical-resistant robot cladding\nModular robot enclosures\nControl panels for robots ",{"id":2059,"documentId":4683,"createdAt":4684,"updatedAt":4685,"publishedAt":6757,"locale":10,"name":4686,"slug":4687,"description":4688},{"id":13554,"examples":13555,"industry":13556},674,"Covers for robot arms\nLightweight cladding for industrial robots\nChemical-resistant protective covers\nSensor covers for robotics\nChassis for logistics robots\nCovers for user interfaces\nCladding for service robots",{"id":526,"documentId":4674,"createdAt":4675,"updatedAt":4676,"publishedAt":8715,"locale":10,"name":4677,"slug":4678,"description":4679},{"id":6260,"examples":13558,"industry":13559},"Surgical robots\nDiagnostic assistance systems",{"id":511,"documentId":4652,"createdAt":4653,"updatedAt":4654,"publishedAt":7975,"locale":10,"name":4655,"slug":4656,"description":4657},{"__component":238,"id":13561,"title":13562,"variant":241,"size":213,"introduction":85,"benefits":13563,"style":13591},831,"Advantages of Plastic Robot Enclosures",[13564,13573,13578,13581,13584,13587],{"id":13565,"title":13566,"text":13567,"icon":13568},3617,"ESD & EMC protection","Enclosures for robots with ESD and EMC protection ensure a particularly high level of safety.",{"id":4712,"documentId":4713,"name":4714,"alternativeText":4715,"caption":85,"width":2401,"height":2401,"formats":13569,"hash":4732,"ext":1013,"mime":1016,"size":4733,"url":4734,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":4735,"updatedAt":4736,"publishedAt":4737},{"avatar":13570,"default":13571,"thumbnail":13572},{"ext":1013,"url":4718,"hash":4719,"mime":1016,"name":4720,"path":85,"size":4721,"width":984,"height":984},{"ext":1013,"url":4723,"hash":4724,"mime":1016,"name":4725,"path":85,"size":4726,"width":188,"height":188},{"ext":1013,"url":4728,"hash":4729,"mime":1016,"name":4730,"path":85,"size":4731,"width":196,"height":196},{"id":13574,"title":13575,"text":13576,"icon":13577},3618,"Hygienic","Thanks to specific plastic properties, robot housings offer scratch-resistant surfaces that are also easy to clean. ",{"id":6308,"documentId":6309,"name":6310,"alternativeText":6311,"caption":6311,"width":285,"height":285,"formats":85,"hash":6312,"ext":255,"mime":256,"size":6313,"url":6314,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":6315,"updatedAt":6315,"publishedAt":6316},{"id":10669,"title":6319,"text":13579,"icon":13580},"The thermoforming process enables the implementation of complex geometries, individual surface structures and transparent components for your robotics application.",{"id":6322,"documentId":6323,"name":6324,"alternativeText":6325,"caption":6325,"width":285,"height":285,"formats":85,"hash":6326,"ext":255,"mime":256,"size":6327,"url":6328,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":6329,"updatedAt":6329,"publishedAt":6330},{"id":10672,"title":6333,"text":13582,"icon":13583},"In contrast to injection moulding, the tooling costs for plastic thermoformed parts in robotics are significantly lower, making them particularly attractive for prototypes, small series and customised robot components.",{"id":6336,"documentId":6337,"name":6338,"alternativeText":6339,"caption":16,"width":285,"height":285,"formats":85,"hash":6340,"ext":255,"mime":256,"size":6341,"url":6342,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":6343,"updatedAt":6343,"publishedAt":6344},{"id":10675,"title":6347,"text":13585,"icon":13586},"Rapid prototyping enables projects to be implemented quickly and helps robotics manufacturers to significantly shorten their development cycles.",{"id":253,"documentId":6350,"name":6351,"alternativeText":6352,"caption":16,"width":285,"height":285,"formats":85,"hash":6353,"ext":255,"mime":256,"size":1478,"url":6354,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":6355,"updatedAt":6356,"publishedAt":6357},{"id":10678,"title":13588,"text":13589,"icon":13590},"Durability & Resilience","Thanks to their specific plastic properties, plastic parts for robotics are ideal for continuous operation in industrial production facilities and mobile robot systems.",{"id":1473,"documentId":1474,"name":1475,"alternativeText":1476,"caption":16,"width":285,"height":285,"formats":85,"hash":1477,"ext":255,"mime":256,"size":1478,"url":1479,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":1480,"updatedAt":1480,"publishedAt":1481},{"id":13592,"background":294,"border":85},1482,{"__component":569,"id":1627,"title":13594,"industry_materials":13595},"Suitable Materials for Robot Housings",[13596,13599,13602,13606],{"id":11511,"usecases":13597,"material":13598},"High impact strength, temperature resistance",{"id":6378,"documentId":578,"createdAt":579,"updatedAt":580,"publishedAt":6379,"locale":10,"slug":581},{"id":11524,"usecases":13600,"material":13601},"Visually appealing visible parts, transparent operating windows",{"id":10502,"documentId":814,"createdAt":815,"updatedAt":816,"publishedAt":10503,"locale":10,"slug":817},{"id":13603,"usecases":13604,"material":13605},809,"Lightweight and chemical resistant",{"id":996,"documentId":664,"createdAt":665,"updatedAt":666,"publishedAt":6403,"locale":10,"slug":667},{"id":2053,"usecases":13607,"material":13608},"UV-resistant for outdoor robots",{"id":6610,"documentId":893,"createdAt":894,"updatedAt":895,"publishedAt":6611,"locale":10,"slug":896},{"__component":335,"id":24,"title":13610,"list_items":13611},"Fields of Application for Plastic Robot Covers",[13612,13621,13646],{"id":3490,"title":13613,"text":13614,"sidebar_information":85,"image":13615,"buttons":13620},"Industrial Manufacturing & Automation","\u003Cp>Robot housings protect motors, joints and control modules in production or assembly systems. 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As a rule, the housing components must be particularly hygienic, scratch-resistant and easy to clean, as the robots are in direct contact with staff and possibly also patients on a daily basis.\u003C/p>",{"id":13625,"documentId":13626,"name":13282,"alternativeText":13283,"caption":16,"width":168,"height":168,"formats":13627,"hash":13640,"ext":1013,"mime":1016,"size":13641,"url":13642,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":13643,"updatedAt":13643,"publishedAt":13644},2216,"le5hyer2vk6ewzhgykymlwx8",{"avatar":13628,"default":13632,"thumbnail":13636},{"ext":1013,"url":13629,"hash":13630,"mime":1016,"name":13288,"path":85,"size":13631,"width":984,"height":984},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Roboter_Gehaeuse_in_weiss_04674f68bd.png","avatar_Roboter_Gehaeuse_in_weiss_04674f68bd",11.48,{"ext":1013,"url":13633,"hash":13634,"mime":1016,"name":13293,"path":85,"size":13635,"width":188,"height":188},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Roboter_Gehaeuse_in_weiss_04674f68bd.png","default_Roboter_Gehaeuse_in_weiss_04674f68bd",97.85,{"ext":1013,"url":13637,"hash":13638,"mime":1016,"name":13298,"path":85,"size":13639,"width":196,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Roboter_Gehaeuse_in_weiss_04674f68bd.png","thumbnail_Roboter_Gehaeuse_in_weiss_04674f68bd",16.15,"Roboter_Gehaeuse_in_weiss_04674f68bd",57.56,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Roboter_Gehaeuse_in_weiss_04674f68bd.png","2025-09-03T19:49:47.000Z","2026-01-08T22:06:35.257Z",[],{"id":3636,"title":13647,"text":13648,"sidebar_information":85,"image":13649,"buttons":13654},"Electronics & Sensor Protection","\u003Cp>ESD- and EMC-protected robot housings for circuit boards, sensors and control systems are used to protect sensitive electronics from static discharge and electromagnetic interference. Robotics cladding parts play a key role in diagnostic and imaging devices, ensuring the reliable integration of displays, cameras and interfaces.\u003Cbr> \u003C/p>",{"id":13254,"documentId":13255,"name":13256,"alternativeText":13257,"caption":16,"width":168,"height":168,"formats":13650,"hash":13273,"ext":1013,"mime":1016,"size":13274,"url":13275,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":13276,"updatedAt":13277,"publishedAt":13278},{"avatar":13651,"default":13652,"thumbnail":13653},{"ext":1013,"url":13260,"hash":13261,"mime":1016,"name":13262,"path":85,"size":10601,"width":984,"height":984},{"ext":1013,"url":13264,"hash":13265,"mime":1016,"name":13266,"path":85,"size":13267,"width":188,"height":188},{"ext":1013,"url":13269,"hash":13270,"mime":1016,"name":13271,"path":85,"size":13272,"width":196,"height":196},[],{"__component":962,"id":6256,"title":13656,"introduction":85,"cards":13657,"style":13730},"Other enclosure applications that may be of interest to you",[13658,13689,13699],{"id":13659,"title":13660,"introduction":13661,"link":2753,"link_label":13662,"image":13663},1834,"Protective Covers for CNC Parts & Metal Parts","Plastic protective covers prevent particles from entering sensitive metal and CNC parts.","Protective Covers",{"id":13664,"documentId":13665,"name":13666,"alternativeText":13667,"caption":16,"width":168,"height":977,"formats":13668,"hash":13684,"ext":1013,"mime":1016,"size":13685,"url":13686,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":13687,"updatedAt":13687,"publishedAt":13688},1009,"ui4hg8k0yqnyei56dsf7xuu4","Schutzabdeckung CNC Teile.png","Schutzabdeckung CNC Teile",{"avatar":13669,"default":13674,"thumbnail":13679},{"ext":1013,"url":13670,"hash":13671,"mime":1016,"name":13672,"path":85,"size":13673,"width":984,"height":285},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Schutzabdeckung_CNC_Teile_7462fbb4fc.png","avatar_Schutzabdeckung_CNC_Teile_7462fbb4fc","avatar_Schutzabdeckung CNC Teile.png",2.27,{"ext":1013,"url":13675,"hash":13676,"mime":1016,"name":13677,"path":85,"size":13678,"width":188,"height":990},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Schutzabdeckung_CNC_Teile_7462fbb4fc.png","default_Schutzabdeckung_CNC_Teile_7462fbb4fc","default_Schutzabdeckung CNC Teile.png",17.35,{"ext":1013,"url":13680,"hash":13681,"mime":1016,"name":13682,"path":85,"size":13683,"width":233,"height":996},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Schutzabdeckung_CNC_Teile_7462fbb4fc.png","thumbnail_Schutzabdeckung_CNC_Teile_7462fbb4fc","thumbnail_Schutzabdeckung CNC Teile.png",6.04,"Schutzabdeckung_CNC_Teile_7462fbb4fc",26.92,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Schutzabdeckung_CNC_Teile_7462fbb4fc.png","2024-03-14T14:26:52.000Z","2026-01-08T22:03:53.148Z",{"id":13690,"title":13691,"introduction":13692,"link":3469,"link_label":13693,"image":13694},1835,"Plastic Electronics Housing","Plastic covers for electronic components ensure that electrostatic charges are safely dissipated.","Electronic Enclosures",{"id":182,"documentId":11597,"name":11598,"alternativeText":11599,"caption":16,"width":168,"height":977,"formats":13695,"hash":11616,"ext":1013,"mime":1016,"size":11617,"url":11618,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":11619,"updatedAt":11620,"publishedAt":11621},{"avatar":13696,"default":13697,"thumbnail":13698},{"ext":1013,"url":11602,"hash":11603,"mime":1016,"name":11604,"path":85,"size":11605,"width":984,"height":285},{"ext":1013,"url":11607,"hash":11608,"mime":1016,"name":11609,"path":85,"size":11610,"width":188,"height":990},{"ext":1013,"url":11612,"hash":11613,"mime":1016,"name":11614,"path":85,"size":11615,"width":233,"height":996},{"id":13700,"title":7029,"introduction":13701,"link":2719,"link_label":13702,"image":13703},1836,"Machine covers ensure reliable machine protection. ","Machine covers",{"id":13704,"documentId":13705,"name":13706,"alternativeText":13707,"caption":13706,"width":168,"height":977,"formats":13708,"hash":13724,"ext":1013,"mime":1016,"size":13725,"url":13726,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":13727,"updatedAt":13728,"publishedAt":13729},966,"hago817d52if49rhkxfzjn0j","Maschinenabdeckung aus Kunststoff in orange","Tiefgezogene Maschinenabdeckung aus Kunststoff in orange",{"avatar":13709,"default":13714,"thumbnail":13719},{"ext":1013,"url":13710,"hash":13711,"mime":1016,"name":13712,"path":85,"size":13713,"width":984,"height":285},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_sm_Unbenannt_22_d88cc4959c_89c18d4759.png","avatar_sm_Unbenannt_22_d88cc4959c_89c18d4759","avatar_sm_Unbenannt_22_d88cc4959c.png",2.34,{"ext":1013,"url":13715,"hash":13716,"mime":1016,"name":13717,"path":85,"size":13718,"width":188,"height":990},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_sm_Unbenannt_22_d88cc4959c_89c18d4759.png","default_sm_Unbenannt_22_d88cc4959c_89c18d4759","default_sm_Unbenannt_22_d88cc4959c.png",24.6,{"ext":1013,"url":13720,"hash":13721,"mime":1016,"name":13722,"path":85,"size":13723,"width":233,"height":996},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_sm_Unbenannt_22_d88cc4959c_89c18d4759.png","thumbnail_sm_Unbenannt_22_d88cc4959c_89c18d4759","thumbnail_sm_Unbenannt_22_d88cc4959c.png",7.51,"sm_Unbenannt_22_d88cc4959c_89c18d4759",39.6,"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Unbenannt_22_d88cc4959c_89c18d4759.png","2024-03-07T19:41:00.000Z","2024-10-15T14:19:11.000Z","2026-01-08T22:03:47.579Z",{"id":13731,"background":567,"border":85},1483,{"__component":1547,"id":1773,"title":13733,"industries":13734},"Industries that use Plastic Robot Cladding",[13735,13737,13739,13741],{"id":3536,"industry":13736},{"id":4485,"documentId":4663,"createdAt":4664,"updatedAt":4665,"publishedAt":7065,"locale":10,"name":4666,"slug":4667,"description":4668},{"id":697,"industry":13738},{"id":526,"documentId":4674,"createdAt":4675,"updatedAt":4676,"publishedAt":8715,"locale":10,"name":4677,"slug":4678,"description":4679},{"id":2041,"industry":13740},{"id":511,"documentId":4652,"createdAt":4653,"updatedAt":4654,"publishedAt":7975,"locale":10,"name":4655,"slug":4656,"description":4657},{"id":621,"industry":13742},{"id":2059,"documentId":4683,"createdAt":4684,"updatedAt":4685,"publishedAt":6757,"locale":10,"name":4686,"slug":4687,"description":4688},{"__component":1555,"id":2098,"buttons":13744},[13745],{"id":13746,"visible":215,"label":13747,"link":36,"variant":212},1350,"More Products for Covers and Enclosures",{"__component":607,"id":8932,"title":13747,"variant":298,"first_accordion_open":215,"accordions":13749},[13750,13754,13758,13762,13766,13770,13774],{"id":13751,"title":13752,"content":13753},3972,"What are Thermoformed Plastic Parts used for in Robotics?","\u003Cp>Plastic thermoformed parts are used for robot housings, robotics covers, workpiece carriers, protective covers and ESD-protected components in industrial, service and mobile robots.\u003C/p>",{"id":13755,"title":13756,"content":13757},3973,"For which Industries are Robot Covers Relevant?","\u003Cp>In industry, mechanical engineering, medical technology, food production, logistics, automation technology and service applications. In other words, wherever machines need to be protected and processes need to be designed safely.\u003C/p>",{"id":13759,"title":13760,"content":13761},3974,"Which Materials are suitable for Robot Applications?","\u003Cp>Typical materials include ABS, PC, PET-G, PS, PMMA or ABS/PC blends, with ESD protection, flame retardancy or transparency depending on requirements.\u003Cbr> \u003C/p>",{"id":13763,"title":13764,"content":13765},3975,"Can Prototypes and small Series be manufactured economically?","\u003Cp>Yes, formary specialises in small and medium quantities. This is ideal for test runs, pre-series or customised robotics components.\u003C/p>",{"id":13767,"title":13768,"content":13769},3976,"What are the Advantages of EMC Shielding in Robotics?","\u003Cp>EMC shielding protects electronic components such as controllers and sensors from electromagnetic interference. Conductive materials or coating systems can be used to prevent interference in signal transmission, enabling robots to operate reliably and without disruption in production or care environments.\u003C/p>",{"id":13771,"title":13772,"content":13773},3977,"Why are Thermoformed Plastic Parts particularly flexible for Robotics?","\u003Cp>Plastic thermoformed parts enable rapid adaptation to new components such as cameras, microphones or sensors. This is particularly important in robotics, where AI developments often result in changes, in order to manufacture products economically and future-proof them.\u003C/p>",{"id":13775,"title":13776,"content":13777},3978,"Are the Materials certified for use in Robotics?","\u003Cp>Yes, with ESD, fire protection or industry-specific certificates for robotics applications on request.\u003C/p>",{"__component":611,"id":1576,"title":13779,"link":85,"cta_label":1531,"cta_note":13780},"Configure your Robot Housing and receive a quote.","Configure your customised robot enclosures now.",{"__component":2276,"id":336,"title":13782,"variant":241,"cta_button":85,"blogarticles":13783,"style":85},"More knowledge about Thermoformed Plastic Parts",[13784,13851,13920,13999],{"id":7636,"documentId":3563,"createdAt":3564,"updatedAt":3565,"publishedAt":7637,"locale":10,"title":3566,"introduction":3567,"content":3568,"slug":3569,"cover":13785,"seo":13836,"blog_author":13840,"blogcategory":13841,"inline_hubspot_form":85,"blocks":13842,"localizations":13843},{"id":13786,"documentId":13787,"name":13788,"alternativeText":3566,"caption":16,"width":144,"height":2021,"formats":13789,"hash":13830,"ext":1013,"mime":1016,"size":13831,"url":13832,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":13833,"updatedAt":13834,"publishedAt":13835},2173,"soisr6w17vtqjxa0ubt3f4kb"," Design Guidelines for Plastic Thermoformed Parts – Top 13 Tips for Plastic-Optimized Construction Blog Banner 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Eng",78.02,{"ext":1013,"url":13826,"hash":13827,"mime":1016,"name":13828,"path":85,"size":13829,"width":233,"height":2070},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Design_Guidelines_for_Plastic_Thermoformed_Parts_Top_13_Tips_for_Plastic_Optimized_Construction_Blog_Banner_Eng_6116efca4c.png","thumbnail_Design_Guidelines_for_Plastic_Thermoformed_Parts_Top_13_Tips_for_Plastic_Optimized_Construction_Blog_Banner_Eng_6116efca4c","thumbnail_ Design Guidelines for Plastic Thermoformed Parts – Top 13 Tips for Plastic-Optimized Construction Blog Banner 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Read now!",{"id":679,"documentId":5107,"createdAt":5108,"updatedAt":5108,"publishedAt":8850,"locale":10,"role":5109,"name":5110,"email":5111,"phone":5112,"meeting_url":5113},{"id":731,"documentId":5115,"createdAt":5116,"updatedAt":5117,"publishedAt":8852,"locale":10,"title":5118,"slug":5119,"description":5120},[],[13844],{"id":9083,"documentId":3563,"createdAt":13845,"updatedAt":13845,"publishedAt":13846,"locale":128,"title":13847,"introduction":13848,"content":13849,"slug":13850},"2026-01-08T23:07:30.208Z","2026-01-13T11:10:05.680Z","Gestaltungsregeln bei Kunststoff Tiefziehteilen - Top 13 Tipps für kunststoffgerechtes Konstruieren","Kunststoff Tiefziehen ist ein komplexer Prozess mit vielen Einflussvariablen, einschließlich Materialqualität, Temperatur, Druck, Geschwindigkeit und Werkzeuggeometrie. Durch Beachtung dieser Regeln lassen sich Fehler im CAD-Design und im Endprodukt vermeiden. formary hat die wichtigsten Konstruktionstipps zusammengefasst.","\u003Ch2>\u003Cspan style=\"color:#005250;\">Gestaltungsregeln bei Kunststoff Tiefziehteilen - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>Radien & Wandschrägen:\u003C/strong> Große Radien (mind. 1,5 mm) und Wandschrägen (>2°) erleichtern das Tiefziehen, verhindern Faltenbildung und Materialrisse.\u003C/li>\u003Cli>\u003Cstrong>Umformverhältnis & Wanddicke:\u003C/strong> Das Verhältnis von Höhe zu Breite beeinflusst die Materialverstreckung; Ausgangsstärke und gewünschte Wanddicke müssen frühzeitig berechnet werden.\u003C/li>\u003Cli>\u003Cstrong>Tiefziehgerechte Geometrie:\u003C/strong> Übergänge, Hinterschnitte, Toleranzen und Materialschrumpfung berücksichtigen, um Qualität, Entformbarkeit und Produktionskosten zu optimieren.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">1. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Radien\u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:75%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Radien_beim_Kunststoffteile_konstruieren_beachten_efb609b27b.png\" alt=\"Radien bei der Konstruktion von Kunststoffteilen\">\u003C/figure>\u003Cp>Bei der Gestaltung von Kunststoffteilen ist es wichtig, immer möglichst großen Radien einzubauen, um das Streckverhalten zu begünstigen. Tiefziehteile sollte man immer mit einem Mindestradius von 1,5mm fertigen. \u003C/p>\u003Cp>Auf der Werkzeugseite ist man auf einen Mindestradius angewiesen, der als sehr grobe Faustregel (da abhängig von vielen Parametern) die Dicke der Ausgangsstärke des Materials nicht unterschreiten sollte.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Umgang mit scharfen Kanten\u003C/span>\u003C/h3>\u003Cp>Wenn scharfe Kanten nötig sind, dann setzen Sie bei der Konstruktion der Kunststoffteile mindestens einen Radius an, der so groß wie die Ausgangsstärke des Materials ist. Wird der Radius kleiner gesetzt, lassen sich die Daten entweder nicht, oder nur sehr umständlich tiefziehen. Außerdem erhöhen sich die Kosten durch längere Werkzeugfräszeiten.\u003Cbr> \u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Radiusmoeglichkeiten_bei_Positiv_und_Negativwerzeugen_f9311cd2dd.png\" alt=\"Radiusmöglichkeiten bei Positiv- und Negativwerzeugen\">\u003C/figure>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp> \u003Cb>Achtung:\u003C/b> Am Tiefziehteil werden die Radien nochmals größer abgebildet als am Werkzeug selbst. Sowohl bei Positiv- als auch bei Negativwerkzeugen kommt es bei Vorgaben möglichst kleiner Radien vor allem darauf an, das Material so eng anliegend in die Ecken zu bekommen wie möglich. Der Radius an der werkzeugabgewandten Seite ergibt sich aus dem Radius der Werkzeugseite, sowie der Materialtype, der Materialverstreckung und der Materialdicke.      \n\u003C/p>\n    \u003C/div>\n\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">2. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Wandschrägen\u003C/span>\u003C/h2>\u003Cp>Den Winkel zwischen der vertikalen Bauteilwand und der Entformrichtung bezeichnet man als Entformungsschräge. Da die Wahl der Entformungsschrägen die Geometrie des Tiefziehteils verändert, müssen die Winkel der Entformungsschrägen frühzeitig festgelegt und in die \u003Ca href=\"https://www.formary.de/blog/freigabe-von-konstruktionsdaten-welche-faktoren-sind-bei-kunststoff-tiefziehteilen-zu-beachten\">Konstruktionsdaten\u003C/a> eingearbeitet werden.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:30%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Konstruktionstipps_fuer_Wandschraegen_am_Tiefziehteil_ad7720e7cc.png\" alt=\"Konstruktionstipps für Wandschrägen am Tiefziehteil\">\u003C/figure>\u003Cp>Designen Sie die vertikalen Wände des Teils möglichst mit Wandschrägen, um eine einfache Entformung ohne optische Makel, wie Markierungen an der Oberfläche zu erreichen.\u003C/p>\u003Ch4>ℹ️ Empfohlene Wandschrägen generell: >2° \u003C/h4>\u003Cul>\u003Cli>Industriestandard für Negativwerkzeuge: 1,5 - 2°\u003C/li>\u003Cli>Industriestandard für Positivwerkzeuge: 4 - 6°\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">3. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Umformverhältnis und Wanddicke\u003C/span>\u003C/h2>\u003Cp>Das Umformverhältnis gibt die Relation zwischen Höhe und Breite\u003Cstrong> \u003C/strong>der zu formenden Fläche wieder. Da das Material auf der begrenzten Fläche in die Tiefe verstreckt wird, dehnt sich dieses beim Umformen aus. Das Umformverhältnis ist hierbei abhängig von der Geometrie des \u003Ca href=\"https://www.formary.de/blog/tiefziehwerkzeug-fuer-kunststoff-tiefziehteile\">Tiefziehwerkzeugs\u003C/a> bzw. des resultierenden Tiefziehteils.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:29.52%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Umformverhaetlnis_bei_der_Konstruktion_von_Tiefziehteilen_65263b290b.png\" alt=\"Umformverhätlnis bei der Konstruktion von Tiefziehteilen\">\u003C/figure>\u003Cp>Die sich daraus resultierende Wanddicke lässt sich durch die folgende Formel überschlagen: \u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>d2 = F1/F2 * d1\u003C/strong>\u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>F1\u003C/strong>\u003C/span>\u003Cstrong>: \u003C/strong>Fläche des Materialzuschnitts ohne Spannrand\u003C/li>\u003Cli>\u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>F2: \u003C/strong>\u003C/span>Oberfläche des Tiefziehteils nach Formvorgang\u003Cstrong> \u003C/strong>\u003C/li>\u003Cli>\u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>d1:\u003C/strong>\u003C/span>\u003Cstrong> \u003C/strong>Materialausgangsstärke des Materials\u003Cstrong> \u003C/strong>\u003C/li>\u003Cli>\u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>d2:\u003C/strong>\u003C/span>\u003Cstrong> \u003C/strong>Resultierende Wandstärke (Ergebnis)\u003C/li>\u003C/ul>\u003Cp>ℹ️ Mehr zu den Eck- und Kantenradien, Wandschrägen und Umformverhältnissen finden Sie unter \u003Ca href=\"https://www.formary.de/toleranzen\">Toleranzen\u003Cstrong>.\u003C/strong>\u003C/a>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">4. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Positiv- oder Negativformung und Wanddicke\u003C/span>\u003C/h2>\u003Cp>Je weiter bzw. tiefer das Material beim Thermoformen ins Werkzeug verstreckt wird, desto dünner wird die zurückbleibende Wandstärke. Üblicherweise wird die zu erzielende Wanddicke bestimmt, und dann zurückgerechnet (siehe Punkt 3), wie hoch die Ausgangsstärke des Materials sein muss (sogenanntes “reverse engineering.”)\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Streck- & Ziehverhältnis\u003C/span>\u003C/h3>\u003Cp>Das Streck- oder Ziehverhältnis beim Tiefziehen beschreibt das Längenverhältnis des Materials im Seitprofil (der Ausgangsstärke) und dem tiefgezogenen Tiefziehteil. Grundsätzlich gilt: Positiv geformte Teile führen bei gleicher Kontur zu einem kleineren und daher vorteilhafteren Streckverhältnis als negativ gezogene Teile.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Positiv_und_Negativformung_bei_Kunststoff_Tiefziehen_18c6967a04.png\" alt=\"Positiv- und Negativformung bei Kunststoff Tiefziehen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Wichtige Regeln beim Formvorgang\u003C/span>\u003C/h3>\u003Cp>Durch das viskoelastische Verhalten von Thermoplasten während der Verstreckung gilt es einige Faustregeln beim Formvorgang zu beachten, wenn Sie Kunststoffteile konstruieren:\u003C/p>\u003Cul>\u003Cli>Je kälter das Halbzeug bei der Verstreckung, desto größer die nötige Kraft, es zu verstrecken\u003C/li>\u003Cli>Je schneller die Verformungsgeschwindigkeit, desto größer die nötige Kraft, es zu verstrecken\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:75%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Potenzielle_Schwachstellen_bei_der_Negativ_und_Positivformung_5ec414a3d3.png\" alt=\"Potenzielle Schwachstellen bei der Negativ- und Positivformung\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Positivformung\u003C/span>\u003C/h3>\u003Cp>Bei negativ geformten Teilen liegt die Schwachstelle des Tiefziehteils nach Formung daher im Bodenbereich, da Material vom Rand in den Boden der Werkzeugkavität verstreckt wird. Dabei dünnt das Material aus.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Negativformung\u003C/span>\u003C/h3>\u003Cp>Bei positiv geformten Teilen liegt die Schwachstelle des Tiefziehteils am Rand, da das Material zuerst am Bodenbereich des späteren Tiefziehteils auf das Positivwerkzeug aufsetzt, und den Randbereich nach unten ausdünnt. Zu dünn gewählte Ausgangsstärken und ein schlechtes Umformverhältnis, das heißt die Relation von Öffnungsbreite zu Öffnungstiefe, verschärfen den negativen Effekt zusätzlich.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">5. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Materialverstreckung bei Kavitäten\u003C/span>\u003C/h2>\u003Cp>Aufgrund der Materialverstreckung sollte vor allem bei negativ gezogenen Nestern darauf geachtet werden, dass die Relation von Tiefe zu Breite der Kavität das Verhältnis 1,5 : 1 nicht überschreitet. Je tiefer die Tiefe T der Kavität in Relation zur Breite B, desto mehr dünnt das Material bei Verstreckung aus. Und je größer die Ausdünnung, desto höher die Chancen eines Aufrisses an der Bodenkante.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Materialverstreckung_bei_der_Konstruktion_von_Tiefziehteilen_8ae1a4a0ac.png\" alt=\"Materialverstreckung bei der Konstruktion von Tiefziehteilen\">\u003C/figure>\u003Cp>Die Tabelle erklärt die Möglichkeiten verschiedener Ziehverhältnisse bei negativen und positiven Formen:\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Ziehverhältnis bei negativen und positiven Formen beim Konstruieren von Kunststoffteilen\u003C/span>\u003C/h4>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Ziehverhältnis (Tiefe zu Breite)\u003C/th>\u003Cth>positiv\u003C/th>\u003Cth>negativ\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>0,3:1\u003C/td>\u003Ctd>möglich\u003C/td>\u003Ctd>möglich\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>0,5:1\u003C/td>\u003Ctd>möglich\u003C/td>\u003Ctd>+ Oberstempel\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>1:1\u003C/td>\u003Ctd>möglich\u003C/td>\u003Ctd>+ Oberstempel\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>1,5:1\u003C/td>\u003Ctd>Materialverzug an der Grenze\u003C/td>\u003Ctd>Materialverzug an der Grenze\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>2:1\u003C/td>\u003Ctd>Lässt sich nicht simulieren. Muss getestet werden.\u003C/td>\u003Ctd>Lässt sich nicht simulieren. Muss getestet werden.\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">6. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Übergangskonturen\u003C/span>\u003Cspan style=\"color:#005250;\"> \u003C/span>\u003C/h2>\u003Cp>Wie schon angemerkt: Beim Thermoforming gilt es in der Konstruktion mit Kunststoffen, kleine Radien zu umgehen. Gerade bei passformgenauen Bauteilkavitäten lassen sich Nester unter Einhaltung der vollen Funktionalität in abgeschwächten Konturen deutlich besser tiefziehbar gestalten.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Verbesserte Formbarkeit durch entschärfte Konturen\u003C/span>\u003C/h3>\u003Cp>In Abbildung 1 ist eine schlecht tiefziehbare Kavitätenkontur dargestellt, in Abbildung 2 eine entschärfte Kontur, welche sich gut formen lässt. Durch die Entschärfung der Entformungsschrägen und Radien lässt sich das Tiefziehteil besser ziehen, was die Qualität erhöht. Außerdem wird das Risiko von Aufrissen dadurch minimiert, sowie höhere Reproduzierbarkeiten garantiert.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Uebergangskonturen_als_wichtige_Gestaltungsregel_fuer_Kunststoff_Tiefziehteile_23791459cd.png\" alt=\"Übergangskonturen als wichtige Gestaltungsregel für Kunststoff Tiefziehteile\">\u003C/figure>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Abgemilderte_Hoehenuebergange_bei_der_Konstruktion_von_Kunststoffteilen_3c4e2785f7.png\" alt=\"Abgemilderte Höhenübergange bei der Konstruktion von Kunststoffteilen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Vorteile für Produktion und Kosten\u003C/span>\u003C/h3>\u003Cp>Schlussendlich sind auch die Taktzeiten kürzer, was in einem allgemein erfreulichen, günstigeren Stückpreis mündet. Auch Übergänge von Randkonturen oder Stufenbereichen können durch Schrägen entschärft werden.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Risiken bei kleinen Radien und mögliche Lösungen\u003C/span>\u003C/h3>\u003Cp>Bei zu kleinen Radien besteht gerade beim positiven Formen immer die Gefahr der Faltenbildung beim Tiefziehen. Um Falten zu umgehen, können auch bei der Kunststoff Konstruktion rippenförmige Übergänge angesetzt werden, um eine Falte beim Positiv-Tiefziehen zumindest gezielt zu formen.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Falten_gezielt_bei_der_Konstrukion_von_Kunststoff_Tiefziehteilen_einsetzen_466f8d330d.png\" alt=\"Faltenbildung gezielt konstruieren bei Kunststoffteilen\">\u003Cfigcaption>Faltenbildung durch angedeutete Rippen\u003C/figcaption>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">7. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Hinterschnitte\u003C/span>\u003C/h2>\u003Cp>Hinterschnitte sind Geometrien, die das Teil am einfachen Herauslösen aus dem Tiefziehwerkzeug hindern. Anders als beim Spritzguss gibt es keine zweite Werkzeughälfte, daher erschweren sie die Entformung.\u003C/p>\u003Cp>\u003Cstrong>Tipps:\u003C/strong>\u003C/p>\u003Cul>\u003Cli>Hinterschnitte möglichst vermeiden oder auf ein tiefziehbares Niveau reduzieren.\u003C/li>\u003Cli>Bei Stapel-Elementen oder Klemmungen sind Hinterschnitte oft unvermeidbarl, daher ist eine sorgfältige Konstruktion erforderlich.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">8. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Verarbeitungsschwindung\u003C/span>\u003C/h2>\u003Cp>Denken Sie daran, dass die Verarbeitungsschwindung eines Kunststoff Tiefziehteils ein wichtiger Faktor ist, der die Endgröße und Form beeinflusst. Nach der Entformung schrumpft das Teil aufgrund des Materialverhaltens noch weiter. Diese Schwindung variiert je nach Material und kann auch nach dem Abkühlen des Teils noch bis zu 24 Stunden anhalten. Insbesondere bei teilkristallinen Thermoplasten hört die Nachschwindung nie auf und das Teil kann sich mit der Zeit weiter verkleinern.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Gegenmaßnahmen bei Verarbeitungsschwindung\u003C/span>\u003C/h3>\u003Cul>\u003Cli>Werkzeuggröße unter Berücksichtigung der Schwindung planen.\u003C/li>\u003Cli>Musterprüfung vor Produktionsstart durchführen.\u003C/li>\u003Cli>\u003Cstrong>Faktoren:\u003C/strong> Materialwahl, Entformtemperatur, Extrusion und interne Spannungen.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">9. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Tiefziehfähige Toleranzen\u003C/span>\u003C/h2>\u003Cp>Tiefziehteile werden für einen Großteil der industriellen und Verpackungs-Anwendungen mit einer Toleranz von +/- ~1 mm konstruiert. Das entspricht dem Toleranzfeld nach ISO 2768-c für das in diesem Produktbereich gängige 120 bis 400mm Längenmaß.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefziehfaehige_Toleranzen_beim_Konstruieren_von_Kunststoff_Tiefziehteilen_bec9b8d967.png\" alt=\"Tiefziehfähige Toleranzen beim Konstruieren von Kunststoff Tiefziehteilen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Zusätzliche Kosten bei engen Toleranzen\u003C/span>\u003C/h3>\u003Cp>Das Formen von engeren Toleranzen ist meistens mit zusätzlichen Kosten verbunden. Diese sind auf längere Entformzeiten, größere Fertigungsaufwände und/oder längere Taktzeiten zurückzuführen.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp> ℹ️ Wichtig ist, dass Toleranzen nicht unnötig eng gewählt werden: Das Motto \u003Cb>„So groß wie möglich, so klein wie nötig“\u003C/b> gilt als allgemeine Richtlinie in der Konstruktionsanleitung.     \n\u003C/p>\n    \u003C/div>\n\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">10. Gestaltungsregel bei Kunststoff Tiefziehteilen bei Baugruppen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Befestigungspunkte\u003C/span>\u003C/h2>\u003Cp>Um verschiedene Tiefziehteile oder Baugruppen zusammenzusetzen, sind Befestigungspunkte nötig. Beim sicheren Verschluss von Tiefziehteilen kommen viele Optionen der Verbindungstechnik zum Einsatz. Diese müssen von Anfang an für das kunststoffgerechte Konstruieren wohl überlegt werden.\u003C/p>\u003Cp>Abhängig von der mechanischen Belastung, der Häufigkeit des Öffnens und Verschließens und der Verbindungsstabilität, stehen verschiedene Möglichkeiten zur Erreichung eines Kraftschlusses zur Verfügung.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Befestigungspunkte_anbringen_bei_der_Konstruktion_von_Kunststoffteilen_63583aa096.png\" alt=\"Befestigungspunkte anbringen bei der Konstruktion von Kunststoffteilen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Schrauben oder Nieten für kraftschlüssige Verbindungen\u003C/span>\u003C/h3>\u003Cp>Bei permanent kraftschlüssigen Verbindungen werden an den Übergangsstellen zwischen zwei Teilen häufig Schrauben oder Nieten an die Tiefziehteile angebracht, um eine Verbindung zu erzielen.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">11. Gestaltungsregel bei Kunststoff Tiefziehteilen bei Stapelung: Stapeltechnik\u003C/span>\u003C/h2>\u003Cp>Wenn Ihr Tiefziehteil gestapelt werden soll, muss das schon frühzeitig in der Konstruktion beachtet werden, sodass für die Stapelung Platz gelassen wird. Bei der Selektion der passenden \u003Ca href=\"https://www.formary.de/blog/transportschaeden-vermeiden-mithilfe-dieser-4-stapeltechniken\">Stapeltechnik\u003C/a> entscheiden verschiedene Punkte:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Materialausgangsstärke\u003C/span>\u003C/h3>\u003Cp>Die Wahl der Stapelung eines Tiefziehteils hängt in erster Linie von der Steifigkeit des Tiefziehteils und den Gleiteigenschaften des Materials ab. Je dicker das Material (oft bei Mehrwegtrays der Fall), desto besser lässt sich stapeln. Je schlechter die Gleiteigenschaften des Materials, desto besser die Haftreibung, und desto besser lässt sich dadurch stapeln.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Sensibilität der Produkte\u003C/span>\u003C/h3>\u003Cp>Wenn nicht über die Bauteile gestapelt werden darf (oder soll), sondern einige mm Luft eingehalten werden, wird eine hochwertigere Stapeltechnik benötigt. Der Grund ist, dass die Stapelung des Tiefziehteils selbsttragend ist, d.h. das Gewicht der Trays und des Inhalts ohne zusätzliche Abstützungen auf der Trayfläche tragen muss.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Dringlichkeit des Zeitplans\u003C/span>\u003C/h3>\u003Cp>Komplexe Stapeltechniken mit beweglichen Stapelelementen setzen die Fertigung aus einem Klappenwerkzeug voraus. Die Herstellung eines solchen Werkzeugs ist zeitintensiver als ein relativ einfach gehaltenes Hinterschnittstapelungs-Werkzeug.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">12. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Materialauswahl\u003C/span>\u003C/h2>\u003Cp>Weichere Kunststoffe haben nach der Entformung \u003Cstrong>größere Rückverformungen\u003C/strong> und höhere Verarbeitungsschwindungen. \u003Ca href=\"https://www.formary.de/materialien\">Materialien\u003C/a> mit hoher Härte und Steifigkeit sind automatisch in einer besseren Toleranzgruppe in puncto Genauigkeit.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp> ℹ️ Mehr zu Kunststoffen, ihren Eigenschaften und deren Einfluss auf die Gesamtkosten im Tiefziehen, können Sie in unserem Whitepaper \u003Ca href=\"https://www.formary.de/whitepaper-ebooks/materialleitfaden-fuer-kunststoff-tiefziehteile\">“Materialleitfaden für Kunststoff Tiefziehteile”\u003C/a> nachlesen. \n    \u003C/p>\u003C/div>\u003Ca>\n\u003C/a>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">13. Zusatztipp: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Optimal gesetzte Gravuren\u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:36.72%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Gravuren_bei_Kunstsoff_Tiefziehteilen_9998ef3f99.png\" alt=\"Gravuren bei Kunstsoff Tiefziehteilen\">\u003C/figure>\u003Cp>Sollten Sie Kennzeichnungen im Tiefziehteil benötigen, können Sie diese gerne direkt mit einer Gravur in das Werkzeug einbringen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Kosten der Gravur\u003C/span>\u003C/h3>\u003Cp>Die Kosten der Gravur können sehr unterschiedlich ausfallen, je nachdem, wie diese eingebracht werden muss. Als Faustregel gilt: Eine negativ (versenkt) eingebrachte Gravur ist relativ kostengünstig, eine positiv eingebrachte (erhabene) Gravur deutlich aufwendiger, und daher teurer.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zur Konstruktion von Kunststoff Tiefziehteilen\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:#005250;\">Warum sind Radien wichtig?\u003C/span>\u003C/h4>\u003Cp>Radien erleichtern das Tiefziehen, verhindern Risse und Falten. Mindestradius: 1,5 mm, bei scharfen Kanten mindestens die Materialstärke.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Was sind Wandschrägen und warum werden sie benötigt?\u003C/span>\u003C/h4>\u003Cp>Wandschrägen (mind. 2°) erleichtern die Entformung und verhindern Oberflächenmarkierungen. Standard: Negativwerkzeuge 1,5–2°, Positivwerkzeuge 4–6°.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Positiv- oder Negativformung: worin liegt der Unterschied?\u003C/span>\u003C/h4>\u003Cp>Positivteile dünnen am Rand aus, Negativteile am Boden. Positivformen sind meist vorteilhafter in Bezug auf Streckverhältnis und Materialschwächen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Warum sollten Übergänge und Hinterschnitte berücksichtigt werden?\u003C/span>\u003C/h4>\u003Cp>Sanfte Übergänge verhindern Falten und Aufrisse. Hinterschnitte erschweren die Entformung und sollten reduziert oder konstruktiv angepasst werden.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Welche Rolle spielt die Materialauswahl und Schwindung?\u003C/span>\u003C/h4>\u003Cp>Weiche Kunststoffe schrumpfen stärker und verformen sich nach der Entformung. Härtere Materialien bieten höhere Maßhaltigkeit und bessere Toleranzen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Was sollte man bei Gravuren und Befestigungspunkten beachten?\u003C/span>\u003C/h4>\u003Cp>Gravuren: negativ (versenkt) sind günstiger, positiv (erhaben) sind teurer. Befestigungspunkte wie Schrauben oder Nieten sollten früh geplant werden, abhängig von Belastung und Nutzung.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Kunststoffteile konstruieren - Ganz einfach mit unseren Konstruktionstipps\u003C/span>\u003C/h2>\u003Cp>Durch das Beachten dieser Design-Grundregeln können potenzielle Fehlerquellen im Endprodukt schon beim Erstellen der CAD-Daten mit einbezogen und proaktiv umgangen werden. So können Sie mit Ihrem Produkt direkt in das \u003Ca href=\"https://www.formary.de/prototypen\">Prototyping\u003C/a> gehen.\u003C/p>\u003Cp>Sie haben weitere Fragen? Dann kontaktieren Sie uns oder laden sich für weitere Informationen zum Kunststoff Thermoforming unseren \u003Ca href=\"https://www.formary.de/design-guide\">Design-Guide\u003C/a> herunter.\u003C/p>","gestaltungsregeln-bei-kunststoff-tiefziehteilen",{"id":7633,"documentId":3554,"createdAt":3555,"updatedAt":3556,"publishedAt":7634,"locale":10,"title":3557,"introduction":3558,"content":3559,"slug":3560,"cover":13852,"seo":13903,"blog_author":13907,"blogcategory":13908,"inline_hubspot_form":85,"blocks":13909,"localizations":13910},{"id":13853,"documentId":13854,"name":13855,"alternativeText":13856,"caption":16,"width":144,"height":2021,"formats":13857,"hash":13898,"ext":1013,"mime":1016,"size":13899,"url":13900,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":13901,"updatedAt":13901,"publishedAt":13902},2248,"a1i2t0bzmfwznhanhl61lq4z","Blog Banner English.png","Blog Banner English",{"lg":13858,"md":13863,"sm":13868,"xl":13873,"2xl":13878,"avatar":13883,"default":13888,"thumbnail":13893},{"ext":1013,"url":13859,"hash":13860,"mime":1016,"name":13861,"path":85,"size":13862,"width":154,"height":1416},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Blog_Banner_English_00a8384110.png","lg_Blog_Banner_English_00a8384110","lg_Blog Banner English.png",293.5,{"ext":1013,"url":13864,"hash":13865,"mime":1016,"name":13866,"path":85,"size":13867,"width":161,"height":2035},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Blog_Banner_English_00a8384110.png","md_Blog_Banner_English_00a8384110","md_Blog Banner English.png",166.13,{"ext":1013,"url":13869,"hash":13870,"mime":1016,"name":13871,"path":85,"size":13872,"width":168,"height":2041},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Blog_Banner_English_00a8384110.png","sm_Blog_Banner_English_00a8384110","sm_Blog Banner English.png",119.45,{"ext":1013,"url":13874,"hash":13875,"mime":1016,"name":13876,"path":85,"size":13877,"width":145,"height":2047},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Blog_Banner_English_00a8384110.png","xl_Blog_Banner_English_00a8384110","xl_Blog Banner English.png",369.33,{"ext":1013,"url":13879,"hash":13880,"mime":1016,"name":13881,"path":85,"size":13882,"width":181,"height":2053},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Blog_Banner_English_00a8384110.png","2xl_Blog_Banner_English_00a8384110","2xl_Blog Banner English.png",421.42,{"ext":1013,"url":13884,"hash":13885,"mime":1016,"name":13886,"path":85,"size":13887,"width":984,"height":2059},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Blog_Banner_English_00a8384110.png","avatar_Blog_Banner_English_00a8384110","avatar_Blog Banner English.png",12.86,{"ext":1013,"url":13889,"hash":13890,"mime":1016,"name":13891,"path":85,"size":13892,"width":188,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Blog_Banner_English_00a8384110.png","default_Blog_Banner_English_00a8384110","default_Blog Banner English.png",79.34,{"ext":1013,"url":13894,"hash":13895,"mime":1016,"name":13896,"path":85,"size":13897,"width":233,"height":2070},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Blog_Banner_English_00a8384110.png","thumbnail_Blog_Banner_English_00a8384110","thumbnail_Blog Banner English.png",33.41,"Blog_Banner_English_00a8384110",119.07,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Blog_Banner_English_00a8384110.png","2025-09-17T13:00:36.000Z","2026-01-08T22:06:39.556Z",{"id":13904,"open_graph_title":13905,"open_graph_description":13906,"title":13905,"description":13906},2496,"What is Design for Manufacturing (DfM?","Design for Manufacturing: ✓ DfM meaning ✓ DfM advantages ✓ DfM disadvantages ✓ DfM analysis with formary ▶ Read now.",{"id":679,"documentId":5107,"createdAt":5108,"updatedAt":5108,"publishedAt":8850,"locale":10,"role":5109,"name":5110,"email":5111,"phone":5112,"meeting_url":5113},{"id":731,"documentId":5115,"createdAt":5116,"updatedAt":5117,"publishedAt":8852,"locale":10,"title":5118,"slug":5119,"description":5120},[],[13911],{"id":13912,"documentId":3554,"createdAt":13913,"updatedAt":13914,"publishedAt":13915,"locale":128,"title":13916,"introduction":13917,"content":13918,"slug":13919},332,"2026-01-08T23:07:33.491Z","2026-01-13T11:11:13.959Z","2026-01-13T11:11:14.479Z","Design for Manufacturing (DfM): Leitfaden für fertigungsgerechtes Design","Mit der neuen Design for Manufacturing Analyse von formary gibt es jetzt die Möglichkeit, CAD-Daten in Sekundenschnelle auf Tiefziehbarkeit zu prüfen - und so potenzielle Fehlerquellen früh zu erkennen, bevor sie teuer werden. Welche Funktionen die DfM-Software bietet und was das Design for Manufacturing Prinzip beinhaltet, erfahren Sie im Beitrag.","\u003Ch2>\u003Cspan style=\"color:#005250;\">Design for Manufacturing - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Design for Manufacturing (DfM) bedeutet, Produkte so zu gestalten, dass sie einfach, wirtschaftlich und fehlerarm gefertigt werden können.\u003C/li>\u003Cli>Mit einer DfM-Analyse erkennen Sie Fertigungsprobleme schon in der Konstruktionsphase.\u003C/li>\u003Cli>Das neue DfM-Tool von formary ermöglicht die automatisierte Analyse Ihrer 3D-Modelle und zwar schnell, präzise und kostenlos im Browser.\u003C/li>\u003C/ul>\u003Cp>→ Direkt zur DfM-Analyse: \u003Ca href=\"https://www.formary.de/3d-services/dfm-analyse\">formary.de/3d-services/dfm-analyse\u003C/a>\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was ist Design for Manufacturing?\u003C/span>\u003C/h2>\u003Cp>\u003Cstrong>DfM Bedeutung:\u003C/strong> Design for Manufacturing, Design for Manufacturability (DfM) oder auch “fertigungsgerechtes Design” bezeichnet einen Konstruktionsansatz, bei dem Bauteile so gestaltet werden, dass sie einfach, effizient und kostengünstig gefertigt werden können bei gleichzeitig hoher Qualität.\u003C/p>\u003Cp>\u003Cstrong>Kurz gesagt:\u003C/strong> DfM sorgt dafür, dass schon beim Design klar ist, wie das Produkt später gefertigt werden kann und Kunden dabei Zeit und Geld sparen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Wie funktioniert Design for Manufacturing?\u003C/span>\u003C/h3>\u003Cp>Design for Manufacturing funktioniert, indem schon in der Konstruktionsphase überprüft wird, ob ein Bauteil produzierbar ist. Dazu gibt es klare Fertigungsregeln und Kriterien wie Wandstärken, Radien oder Entformbarkeit:\u003C/p>\u003Col>\u003Cli>Analyse der Geometrie auf Fertigbarkeit\u003C/li>\u003Cli>Erkennen kritischer Stellen (z. B. zu dünne Wandstärken)\u003C/li>\u003Cli>Anpassen des Designs zur Optimierung\u003C/li>\u003Cli>Validierung und Freigabe für den Fertigungsprozess\u003C/li>\u003C/ol>\u003Ch3>\u003Cspan style=\"color:#005250;\">Die 5 Design for Manufacturing Prinzipien\u003C/span>\u003C/h3>\u003Cp>Design for Manufacturing basiert auf fünf zentralen Prinzipien, die helfen, Fertigungsprobleme schon in der Konstruktionsphase zu lösen.\u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Design for Manufacturing Prinzip\u003C/th>\u003Cth>Anwendung von DfM im Entwicklungsprozess\u003C/th>\u003Cth>Probleme, die mit Design for Manufacturing gelöst werden\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>1️⃣ Fehlervermeidung im Design\u003C/td>\u003Ctd>Potenzielle Fehlerquellen früh erkennen und eliminieren\u003C/td>\u003Ctd>Weniger Reklamationen, höhere Qualität\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>2️⃣ Fertigungsgerechtes Design\u003C/td>\u003Ctd>Geeignete Verfahren und Materialien berücksichtigen\u003C/td>\u003Ctd>Verbesserte Herstellbarkeit, reduzierte Produktionskosten\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>3️⃣ Teileanzahl reduzieren\u003C/td>\u003Ctd>Möglichst wenige Einzelteile entwerfen\u003C/td>\u003Ctd>Weniger Montageaufwand, geringere Fehlerquellen\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>4️⃣ Standardisierte Komponenten\u003C/td>\u003Ctd>Standardteile statt Sonderanfertigungen verwenden\u003C/td>\u003Ctd>Kürzere Lieferzeiten, geringere Kosten, einfachere Beschaffung\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>5️⃣ Modularisierung des Designs\u003C/td>\u003Ctd>Bauteile in austauschbare Module aufteilen\u003C/td>\u003Ctd>Bessere Wartbarkeit, einfachere Variantenfertigung\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Vorteile von Design for Manufacturing\u003C/span>\u003C/h2>\u003Cp>Die DfM-Analyse bietet aufgrund seiner Grundprinzipien zahlreiche Vorteile:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Frühzeitige Fehlererkennung:\u003C/strong> Kritische Stellen werden schon im CAD-Modell identifiziert\u003C/li>\u003Cli>\u003Cstrong>Kostensenkung:\u003C/strong> Vermeidung teurer Nacharbeiten und Reklamationen\u003C/li>\u003Cli>\u003Cstrong>Effizientere Prozesse:\u003C/strong> Weniger Rückfragen und Wartezeiten im Entwicklungsprozess\u003C/li>\u003Cli>\u003Cstrong>Verbesserte Qualität:\u003C/strong> Bessere Umsetzbarkeit und Reproduzierbarkeit in der Serie\u003C/li>\u003Cli>\u003Cstrong>Planungssicherheit:\u003C/strong> Klare Kommunikation mit Fertigung und Werkzeugbau\u003C/li>\u003Cli>\u003Cstrong>Anpassbar für verschiedene Fertigungsverfahren:\u003C/strong> Egal ob Spritzguss, 3D-Druck oder \u003Ca href=\"https://www.formary.de/tiefziehen-kunststoff\">Kunststoff Tiefziehen:\u003C/a> DfM unterstützt alle gängigen Herstellungsverfahren.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Was bedeutet die DfM-Analyse für das Tiefziehverfahren in der Praxis?\u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffabdeckung_ac9d53be5c.png\" alt=\"Längliche Kunststoffabdeckung in orange\">\u003C/figure>\u003Cp>Beim Entwurf eines Kunststoff Tiefziehteils wie zum Beispiel bei \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-abdeckungen-gehaeuse\">Kunststoffabdeckungen\u003C/a> oder \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-behaeltnisse\">Kunststoffbehältnissen\u003C/a> bedeutet das zum Beispiel:\u003C/p>\u003Cul>\u003Cli>Wandstärken optimieren, um gleichmäßige Materialverteilung sicherzustellen\u003C/li>\u003Cli>Radien so gestalten, dass sie sich problemlos tiefziehen lassen\u003C/li>\u003Cli>Bauteile modular aufbauen, um Varianten zu ermöglichen\u003C/li>\u003Cli>Standardisierte Halterungen oder Befestigungen einsetzen\u003C/li>\u003Cli>Die Entformschrägen für einfache Entnahme aus dem Werkzeug berücksichtigen\u003C/li>\u003C/ul>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp>ℹ️ Was Sie bei der Konstruktion von Kunststoff Tiefziehteilen noch beachten müssen, erfahren Sie in unserem Beitrag \u003Ca href=\"https://www.formary.de/blog/gestaltungsregeln-bei-kunststoff-tiefziehteilen\"> Gestaltungsregeln für Kunststoff Tiefziehteile.\u003C/a> \u003C/p>\n    \u003C/div>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was sind die Herausforderungen und Nachteile bei DfM?\u003C/span>\u003C/h2>\u003Cp>Obwohl Design for Manufacturing viele Vorteile bietet, gibt es typische Herausforderungen in der Praxis:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Erfordert oft viel Erfahrung:\u003C/strong> Konstrukteure müssen komplexe Fertigungsregeln berücksichtigen\u003C/li>\u003Cli>\u003Cstrong>Zeitaufwändige manuelle Prüfungen:\u003C/strong> Ohne Software-Tools müssen Wandstärken, Radien und Entformschrägen händisch analysiert werden\u003C/li>\u003Cli>\u003Cstrong>Fehlerrisiko:\u003C/strong> Menschliche Einschätzungen sind fehleranfällig und können zu teuren Nacharbeiten führen\u003C/li>\u003Cli>\u003Cstrong>Kommunikationsprobleme:\u003C/strong> Ohne klare Visualisierung entstehen Missverständnisse zwischen Konstruktion und Werkzeugbau\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Die Lösung: DfM-Analyse von Kunststoff Tiefziehteilen in Sekunden\u003C/span>\u003C/h2>\u003Cp>Laden Sie Ihre Tiefziehteil-Daten hoch und unsere DfM-Software wertet aus, ob dieses so hergestellt werden kann oder welche Geometrien aus technischen, funktionalen oder Kostengründen umgestaltet werden müssen. Diese können durch Sie oder uns übernommen werden.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:75%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Df_M_Analyse_Mockup_434baf74a8.png\" alt=\"DfM-Analyse Software Mockup für Design for Manufacturing Prüfungen im Tiefziehen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">So funktioniert die DfM-Analyse:\u003C/span>\u003C/h3>\u003Col>\u003Cli>STEP-Datei hochladen\u003C/li>\u003Cli>Automatische Analyse in ca. 60 Sekunden\u003C/li>\u003Cli>Farbkodierte Ergebnisse für:\u003Cul>\u003Cli>Wandstärkenverteilung\u003C/li>\u003Cli>Radien\u003C/li>\u003Cli>Kanten und Entformschrägen\u003C/li>\u003Cli>Verstreckungsverhältnis\u003C/li>\u003Cli>Engstellen und Details\u003C/li>\u003C/ul>\u003C/li>\u003C/ol>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Df_M_Analyse_Funktionen_4592bb4112.png\" alt=\"DfM-Analyse Funktionen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Vorteile des DfM-Tools\u003C/span>\u003C/h3>\u003Cul>\u003Cli>Automatisierte Analyse in Sekunden\u003C/li>\u003Cli>Farbkodiert und visuell verständlich\u003C/li>\u003Cli>Keine Wartezeiten oder manuelle Rückfragen\u003C/li>\u003Cli>Fehler frühzeitig erkennen und Kosten senken\u003C/li>\u003Cli>Direkt im Browser nutzbar\u003C/li>\u003Cli>Kein Expertenwissen notwendig\u003C/li>\u003Cli>Grundlage für eine reibungslose Abstimmung mit dem Werkzeugbau.\u003C/li>\u003C/ul>\u003Cp>ℹ️ Alle weiteren Informationen rund um die DfM-Analyse finden Sie hier: \u003Ca href=\"https://www.formary.de/3d-services/dfm-analyse\">formary.de/3d-services/dfm-analyse\u003C/a>\u003C/p>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n  \u003Ch2>\n    Häufige Fragen zur DfM-Analyse\n  \u003C/h2>\n  \u003Ch4>\n    Was ist Design for Manufacturing?\n  \u003C/h4>\n\u003Cp> Design for Manufacturing (DfM) bedeutet, Produkte so zu konstruieren, dass sie effizient, kostengünstig und fehlerfrei hergestellt werden können. Ziel ist es, schon in der Konstruktion alle Fertigungsaspekte zu berücksichtigen.\u003C/p>\n  \u003Ch4>\n    Was bedeutet DfM?\n  \u003C/h4>\n  \u003Cp>\n    DfM steht für „Design for Manufacturing“ und beschreibt einen Konstruktionsansatz, der Herstellbarkeit und Produktionskosten von Beginn an optimiert.\n  \u003C/p>\n  \u003Ch4>\n    Was kostet die DfM-Analyse?\n  \u003C/h4>\n  \u003Cp>\n    Die Nutzung unseres Tools ist kostenlos.\n  \u003C/p>\n  \u003Ch4>\n    Welche Formate unterstützt das Tool?\n  \u003C/h4>\n  \u003Cp>\n    Aktuell .STEP-Dateien für 3D-CAD-Modelle.\n  \u003C/p>\n  \u003Ch4>\n    Für wen ist die Analyse geeignet?\n  \u003C/h4>\n  \u003Cp>\n    Konstrukteure, Entwickler und Unternehmen, die Tiefziehteile effizient und sicher fertigen wollen.\n  \u003C/p>\n  \u003Ch4>\n    Wie lange dauert die DfM-Analyse?\n  \u003C/h4>\n  \u003Cp>\n    Die Analyse dauert in der Regel unter einer Minute. Das ist abhängig von der Modellkomplexität.\n  \u003C/p>\n    \u003C/div>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">Design for Manufacturing für Kunststoff Tiefziehteile - Jetzt einfacher als je zuvor\u003C/span>\u003C/h2>\u003Cp>Design for Manufacturing sorgt dafür, dass Ihre Produkte von Anfang an fertigbar sind. Mit unserer kostenlosen \u003Cstrong>DfM-Analyse\u003C/strong> prüfen Sie Ihr Design in rund 60 Sekunden - für weniger Fehler, niedrigere Kosten und reibungslose Workflows. \u003Ca href=\"https://meetings.hubspot.com/moritz-bittner-formary/dfm-analyse-demo?utm_source=landingpage&utm_medium=demo-button&utm_campaign=dfm-analyse&uuid=69376d09-d796-4f3c-9d5e-ff6833d70b23\">Buchen Sie jetzt Ihre Demo!\u003C/a>\u003C/p>","design-for-manufacturing",{"id":10062,"documentId":13921,"createdAt":13922,"updatedAt":13923,"publishedAt":13924,"locale":10,"title":13925,"introduction":13926,"content":13927,"slug":13928,"cover":13929,"seo":13980,"blog_author":13983,"blogcategory":13989,"inline_hubspot_form":85,"blocks":13990,"localizations":13991},"u2oehuqlrx0hg9j751fu67kg","2026-01-13T15:51:51.054Z","2026-01-26T08:43:06.837Z","2026-01-26T08:43:07.096Z","Thermoformed Plastic Parts in Use – Detailed Applications","Thermoformed plastic parts play a crucial role in almost every industry, from manufacturing and mechanical engineering to medicine and food production. In this article, we take a closer look at the various applications of thermoformed plastic parts across different industries.","\u003Ch2>\u003Cspan style=\"color:#005250;\">What Are Thermoformed Plastic Parts?\u003C/span>\u003C/h2>\u003Cp>Thermoformed plastic parts are products created through plastic thermoforming, also known as vacuum forming. This process allows thermoformable plastics to be molded into nearly any shape, making it an ideal solution for a wide range of products and applications.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Applications of Thermoformed Plastic Parts\u003C/span>\u003C/h3>\u003Cp>Thermoformed plastic parts are used in various industries, including:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Automotive\u003C/strong>: Body components and other parts\u003C/li>\u003Cli>\u003Cstrong>Electronics\u003C/strong>: Housing components\u003C/li>\u003Cli>\u003Cstrong>Consumer Goods & Food\u003C/strong>: Packaging solutions\u003C/li>\u003Cli>\u003Cstrong>Logistics\u003C/strong>: Secure transport pallets for different components\u003C/li>\u003C/ul>\u003Cp>Depending on the application, the focus of plastic parts can vary. As standalone product components, aesthetics and functionality are key. When used as transport or \u003Ca href=\"https://www.formary.de/en/products/thermoformed-plastic-packaging\">packaging \u003C/a>materials, protection during shipping and production takes priority.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:31.84%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Schutzabdeckung_203c671390.png\" alt=\"Kunststoff Motorabdeckung\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Properties of Thermoformed Plastic Parts\u003C/span>\u003C/h2>\u003Cp>Thermoformed plastic parts can be tailored with different material properties, making them suitable for diverse industries. Key properties include:\u003C/p>\u003Cul>\u003Cli>ESD protection\u003C/li>\u003Cli>Cleanroom hygiene\u003C/li>\u003Cli>Sterility\u003C/li>\u003Cli>Food-grade compliance\u003C/li>\u003Cli>High-quality appearance for product presentations\u003C/li>\u003C/ul>\u003Cp>These characteristics are especially crucial in the medical and electronics industries. Popular thermoforming materials include:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>PVC\u003C/strong>: Durable and versatile\u003C/li>\u003Cli>\u003Cstrong>PET-A\u003C/strong>: Transparent and cost-effective\u003C/li>\u003Cli>\u003Cstrong>ABS\u003C/strong>: Strong mechanical and thermal properties\u003C/li>\u003Cli>\u003Cstrong>PS\u003C/strong>: A standard reference plastic for thermoforming\u003C/li>\u003Cli>\u003Cstrong>PP (Polypropylene)\u003C/strong>: Chemical resistance and lightweight\u003C/li>\u003C/ul>\u003Cp>In our video series, we demonstrate which thermoplastics are best suited for specific applications.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Ciframe width=\"560\" height=\"315\" src=\"https://www.youtube.com/embed/videoseries?si=hbskpImmmIjaH5P_&list=PLDxs2h_LTCGB9M2D6a_O2eFk8lGkOGk3L\" title=\"„YouTube-Videoplayer“\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen=\"\">\u003C/iframe>\u003C/div>\u003Cp>\u003Cstrong>Want to compare plastic with metal?\u003C/strong> Read our article: \u003Cstrong>Plastic vs. Metal – A Comparison\u003C/strong>.\u003C/p>\u003Ch3>Transport & Storage\u003C/h3>\u003Cp>Thermoformed plastic parts play a crucial role in logistics. \u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:10.13%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefgezogenes_Transport_Tray_in_weiss_5400cae21f.jpg\" alt=\"Transport Tray in weiß\">\u003Cfigcaption>Transport Tray in white\u003C/figcaption>\u003C/figure>\u003Cp>\u003Cstrong>Transport trays and workpiece carriers\u003C/strong> are open plastic thermoformed packaging solutions that protect components throughout the supply chain. Examples include:\u003C/p>\u003Cul>\u003Cli>Load carriers for the \u003Cstrong>automotive industry\u003C/strong>\u003C/li>\u003Cli>Tray packaging for \u003Cstrong>metal parts\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>ESD workpiece carriers\u003C/strong> for electronics\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Automation & Production\u003C/span>\u003C/h3>\u003Cp>Thermoformed plastic parts are essential for modern manufacturing. \u003Cstrong>Automation trays\u003C/strong> allow for efficient handling of components in production lines. These custom-molded trays feature designed form nests and stacking methods, enabling automated robotic handling.\u003C/p>\u003Cp>Trays can be designed to accommodate multiple manufacturing phases, ensuring seamless integration into the \u003Cstrong>production process\u003C/strong>.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Inlays & Inserts\u003C/span>\u003C/h3>\u003Cp>Inlays and inserts are used in storage systems such as \u003Cstrong>cases, drawers, and packaging\u003C/strong> to securely hold components. \u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:16.45%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Inlay_in_schwarz_4638810121.jpg\" alt=\"Inlay in schwarz\">\u003Cfigcaption>Inlay in black\u003C/figcaption>\u003C/figure>\u003Cp>Common uses include:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Packaging inlays\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>Plastic drawer inserts\u003C/strong>\u003C/li>\u003C/ul>\u003Cp>Thermoformed plastic inlays are \u003Cstrong>scratch-resistant and resistant to cleaning agents\u003C/strong>. They can also be customized to match \u003Cstrong>corporate identity (CI) guidelines\u003C/strong>, enhancing product presentation.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Covers & Housings\u003C/span>\u003C/h3>\u003Cp>Plastic covers are ideal for \u003Cstrong>protecting sensitive equipment and machinery\u003C/strong>. \u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:9.78%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffabdeckung_transparent_951230831a.jpg\" alt=\"Transparente Kunststoffabdeckung\">\u003Cfigcaption>Transparent plastic cover\u003C/figcaption>\u003C/figure>\u003Cp>They shield against \u003Cstrong>dust, moisture, and damage\u003C/strong>, while also enhancing aesthetics by concealing cables and components.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Examples of Cover & Housing Applications\u003C/span>\u003C/h3>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cstrong>Outdoor Applications\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Indoor Applications\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>Exterior casings\u003C/td>\u003Ctd>Covers for electronic devices\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Wheel arches & construction machinery covers\u003C/td>\u003Ctd>Motor covers\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Cable ducts & covers\u003C/td>\u003Ctd>Distribution housings\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Enclosures for switch cabinets\u003C/td>\u003Ctd>Protective housings for instruments\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Climate control system enclosures\u003C/td>\u003Ctd>Security & alarm system casings\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Containers & Trays\u003C/span>\u003C/h3>\u003Cp>Thermoformed plastic containers include \u003Cstrong>plant trays, paint trays, and casting molds\u003C/strong>. These products require:\u003C/p>\u003Cul>\u003Cli>High shape stability\u003C/li>\u003Cli>Ergonomic handling\u003C/li>\u003Cli>Precise fit & durability\u003C/li>\u003C/ul>\u003Cp>For outdoor use, materials like \u003Cstrong>ABS and ASA\u003C/strong> are preferred due to their \u003Cstrong>UV resistance\u003C/strong>.\u003C/p>\u003Cp>For more information, check out our design guidelines for thermoformed plastic parts!\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Conclusion – Thermoformed Plastic Parts Offer Endless Possibilities\u003C/span>\u003C/h2>\u003Cp>Thermoformed plastic parts are \u003Cstrong>highly versatile\u003C/strong> and adaptable to your \u003Cstrong>specific needs\u003C/strong>. Whether for handling, presentation, or \u003Cstrong>protecting products and components\u003C/strong>, they provide \u003Cstrong>an ideal solution\u003C/strong>.\u003C/p>\u003Cp>\u003Cstrong>Need customized thermoformed parts?\u003C/strong> Request a quote today!\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n.c-container {\nborder: 2px solid #15A9A4;\npadding: 10px;\nmargin: 10px;\nborder-radius: 10px;\n}\n\n.c-container {\nmargin: 0;\n}\n\u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n\u003Cp>ℹ️ Want to stay up to date with the latest news from the thermoforming industry and formary? Then subscribe to our \u003Ca href=\"https://landing.formary.de/newsletter-anmeldung\">newsletter!\u003C/a>\u003C/p>\n\u003C/div>\u003C/div>","applications-of-thermoformed-parts",{"id":13930,"documentId":13931,"name":13932,"alternativeText":13933,"caption":16,"width":144,"height":2021,"formats":13934,"hash":13974,"ext":1013,"mime":1016,"size":13975,"url":13976,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":13977,"updatedAt":13978,"publishedAt":13979},2082,"nkl3t1g012fxmlz2mcwe2v1w","Banner_Welche Einsatzbereiche haben Tiefziehteile Blog Banner Eng.png","Applications of Thermoformed Parts",{"lg":13935,"md":13940,"sm":13944,"xl":13949,"2xl":13954,"avatar":13959,"default":13964,"thumbnail":13969},{"ext":1013,"url":13936,"hash":13937,"mime":1016,"name":13938,"path":85,"size":13939,"width":154,"height":1416},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c.png","lg_Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c","lg_Banner_Welche Einsatzbereiche haben Tiefziehteile Blog Banner Eng.png",325.18,{"ext":1013,"url":13941,"hash":13942,"mime":1016,"name":13943,"path":85,"size":11036,"width":161,"height":2035},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c.png","md_Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c","md_Banner_Welche Einsatzbereiche haben Tiefziehteile Blog Banner Eng.png",{"ext":1013,"url":13945,"hash":13946,"mime":1016,"name":13947,"path":85,"size":13948,"width":168,"height":2041},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c.png","sm_Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c","sm_Banner_Welche Einsatzbereiche haben Tiefziehteile Blog Banner Eng.png",142.61,{"ext":1013,"url":13950,"hash":13951,"mime":1016,"name":13952,"path":85,"size":13953,"width":145,"height":2047},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c.png","xl_Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c","xl_Banner_Welche Einsatzbereiche haben Tiefziehteile Blog Banner Eng.png",471.91,{"ext":1013,"url":13955,"hash":13956,"mime":1016,"name":13957,"path":85,"size":13958,"width":181,"height":2053},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c.png","2xl_Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c","2xl_Banner_Welche Einsatzbereiche haben Tiefziehteile Blog Banner Eng.png",600.95,{"ext":1013,"url":13960,"hash":13961,"mime":1016,"name":13962,"path":85,"size":13963,"width":984,"height":2059},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c.png","avatar_Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c","avatar_Banner_Welche Einsatzbereiche haben Tiefziehteile Blog Banner Eng.png",12.22,{"ext":1013,"url":13965,"hash":13966,"mime":1016,"name":13967,"path":85,"size":13968,"width":188,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c.png","default_Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c","default_Banner_Welche Einsatzbereiche haben Tiefziehteile Blog Banner Eng.png",95.37,{"ext":1013,"url":13970,"hash":13971,"mime":1016,"name":13972,"path":85,"size":13973,"width":233,"height":2070},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c.png","thumbnail_Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c","thumbnail_Banner_Welche Einsatzbereiche haben Tiefziehteile Blog Banner Eng.png",33.24,"Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c",388.72,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Banner_Welche_Einsatzbereiche_haben_Tiefziehteile_Blog_Banner_Eng_5d2c34b38c.png","2025-06-02T13:26:10.000Z","2025-06-02T13:49:20.000Z","2026-01-08T22:06:16.990Z",{"id":537,"open_graph_title":13981,"open_graph_description":13982,"title":13981,"description":13982},"Plastic thermoformed parts: areas of application & advantages","Plastic thermoformed parts in use: Application of plastic thermoformed parts in ✓ Industry ✓ Transportation ✓ Storage ▶ Read now!",{"id":12978,"documentId":13984,"createdAt":13985,"updatedAt":13985,"publishedAt":13986,"locale":10,"role":13987,"name":13988,"email":85,"phone":85,"meeting_url":85},"mow1m0wjulq1stpu9lk45jdp","2026-01-16T11:04:42.127Z","2026-01-16T11:04:42.152Z","Content Marketing Videographer","Amin Lakhal",{"id":731,"documentId":5115,"createdAt":5116,"updatedAt":5117,"publishedAt":8852,"locale":10,"title":5118,"slug":5119,"description":5120},[],[13992],{"id":9088,"documentId":13921,"createdAt":13993,"updatedAt":13993,"publishedAt":13994,"locale":128,"title":13995,"introduction":13996,"content":13997,"slug":13998},"2026-01-08T23:07:28.192Z","2026-01-13T11:10:05.506Z","Kunststoff Tiefziehteile im Einsatz - Anwendungen im Detail","Kunststoff Tiefziehteile sind in nahezu jeder Branche von Industrie und Maschinenbau über Medizin bis hin zu Lebensmitteln von entscheidender Bedeutung. In diesem Beitrag werfen wir einen genaueren Blick auf die Möglichkeiten, die Kunststoff Tiefziehteile in verschiedenen Industriezweigen bieten.","\u003Ch2>\u003Cspan style=\"color:#005250;\">Anwendung von Kunststoff Tiefziehteilen - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>Kunststoff Tiefziehteile\u003C/strong> entstehen durch das Tiefziehen von Kunststoffplatten und ermöglichen die wirtschaftliche Herstellung maßgeschneiderter Formen für viele Branchen.\u003C/li>\u003Cli>\u003Cstrong>Materialeigenschaften\u003C/strong> wie ESD-Schutz, Lebensmittelechtheit oder UV-Beständigkeit machen sie vielseitig einsetzbar, z. B. in Medizin, Elektronik oder Verpackung.\u003C/li>\u003Cli>Die \u003Cstrong>Anwendungen\u003C/strong> reichen von Transporttrays und Gehäusen bis zu Schutzabdeckungen, Inlays und Wannen in Industrie, Logistik und Konsumgüterbereich.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was sind Kunststoff Tiefziehteile?\u003C/span>\u003C/h2>\u003Cp>Kunststoff Tiefziehteile sind Produkte, die durch \u003Ca href=\"https://www.formary.de/tiefziehen-kunststoff\">Kunststoff Tiefziehen\u003C/a> oder auch Kunststoff Thermoformen entstehen. Das Tiefziehverfahren ermöglicht es, tiefziehfähige Kunststoffe in nahezu jede Form zu bringen. Das macht \u003Ca href=\"https://www.formary.de/produkte\">Tiefziehprodukte\u003C/a> zu einer flexiblen Lösung für viele Produkte und Anwendungen:\u003C/p>\u003Cul>\u003Cli>Als eigenständige Komponenten stehen Funktionalität und Design im Vordergrund, etwa bei Abdeckungen oder Gehäusen.\u003C/li>\u003Cli>Als \u003Ca href=\"https://www.formary.de/produkte/tiefziehverpackungen-aus-kunststoff\">Verpackung \u003C/a>oder Transportmittel dienen sie dem Schutz von Bauteilen während Produktion, Lagerung und Versand.\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Schutzabdeckung_203c671390.png\" alt=\"Kunststoff Motorabdeckung\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Eigenschaften von Kunststoff Tiefziehteilen\u003C/span>\u003C/h2>\u003Cp>Tiefziehteile aus Kunststoff sind vielseitig einsetzbar, da sie durch unterschiedliche Materialkonfigurationen an die jeweilige Branche angepasst werden können. Je nach Material bieten Thermoformteile spezielle Eigenschaften, die in Bereichen wie \u003Cstrong>Medizin\u003C/strong> und \u003Cstrong>Elektronik\u003C/strong> entscheidend sind.\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>ESD-Schutz\u003C/strong> für empfindliche Elektronikbauteile\u003C/li>\u003Cli>\u003Cstrong>Reinraumhygiene\u003C/strong> und \u003Cstrong>Sterilität\u003C/strong> für Medizintechnik und Pharma\u003C/li>\u003Cli>\u003Cstrong>Lebensmittelechtheit\u003C/strong> für Verpackungen in der Nahrungsmittelindustrie\u003C/li>\u003Cli>\u003Cstrong>Hochwertige Optik\u003C/strong> für Verkaufs- und Präsentationsverpackungen\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Beliebte Materialien im Kunststoff Tiefziehen\u003C/span>\u003C/h3>\u003Cp>Bei der Auswahl des Materials gibt es zahlreiche Möglichkeiten. Besonders häufig werden eingesetzt:\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/materialien/pvc\">\u003Cstrong>PVC:\u003C/strong>\u003C/a> robust und vielseitig einsetzbar\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/materialien/pet-a\">\u003Cstrong>PET-A:\u003C/strong>\u003C/a> hohe Transparenz, günstige Kosten\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/materialien/abs\">\u003Cstrong>ABS:\u003C/strong>\u003C/a> gute mechanische und thermische Eigenschaften\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/materialien/ps\">\u003Cstrong>PS:\u003C/strong>\u003C/a> Standardkunststoff im Tiefziehen, universell einsetzbar\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/materialien/pp\">\u003Cstrong>PP\u003C/strong>\u003C/a>\u003Cstrong>:\u003C/strong> chemisch beständig, leichtgewichtig\u003C/li>\u003C/ul>\u003Cp>Diese Materialien ermöglichen eine große Bandbreite an Anwendungen, wie bsp. vom \u003Cstrong>medizinischen Tray\u003C/strong> bis hin zur \u003Cstrong>Verpackungslösung in der Lebensmittelindustrie\u003C/strong>.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Ciframe width=\"560\" height=\"315\" src=\"https://www.youtube.com/embed/videoseries?si=hbskpImmmIjaH5P_&list=PLDxs2h_LTCGB9M2D6a_O2eFk8lGkOGk3L\" title=\"YouTube video player\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen=\"\">\u003C/iframe>\u003C/div>\u003Cp>Wenn Sie wissen wollen, inwiefern sich Kunststoff von Metall unterschiedet, dann lesen Sie unseren Beitrag \u003Ca href=\"https://www.formary.de/blog/vergleich-kunststoff-vs-metall\">Vergleich Kunststoff vs. Metall\u003C/a>. \u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Einsatzbereiche von Kunststoff Tiefziehteilen\u003C/span>\u003C/h2>\u003Cp>Kunststoff Tiefziehteile kommen in zahlreichen Branchen zum Einsatz. Wir haben die Hauptanwendungen in fünf Bereiche unterteilt.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Transport und Lagerung\u003C/span>\u003C/h3>\u003Cp>Kunststoff Tiefziehteile für \u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Transport und Lagerung\u003C/a> kommen in allen Industriezweigen zum Einsatz. \u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:22.91%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefgezogenes_Transport_Tray_in_weiss_5400cae21f.jpg\" alt=\"Transport Tray in weiß\">\u003Cfigcaption>Transport Tray in weiß\u003C/figcaption>\u003C/figure>\u003Cp>\u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Kunststofftrays\u003C/a> und \u003Ca href=\"https://www.formary.de/blog/was-ist-ein-werkstuecktraeger-definition-and-anwendungen\">Werkstückträger\u003C/a> schützen Bauteile zuverlässig während des gesamten Logistikprozesses. Typische Beispiele sind:\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/werkstuecktraeger-fuer-automotive-1\">Ladungsträger für die Automobilindustrie\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/tray-verpackung-fuer-metallteile\">Tray Verpackungen für Metallteile\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/esd-werkstuecktraeger-fuer-elektronik\">ESD-Werkstückträger für Elektronik\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/tray-mit-farbstreifen\">Trays mit Farbstreifen\u003C/a>\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Automatisierung und Produktion\u003C/span>\u003C/h3>\u003Cp>In Produktionslinien werden \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-automatisierungstray\">Automatisierungstrays \u003C/a>eingesetzt. Sie besitzen passgenaue \u003Ca href=\"https://www.formary.de/blog/so-bestimmen-sie-die-geeigneten-formnester-ihres-werkstuecktraegers-1\">Formnester\u003C/a> und abgestimmte \u003Ca href=\"https://www.formary.de/blog/transportschaeden-vermeiden-mithilfe-dieser-4-stapeltechniken\">Stapelmethoden,\u003C/a> sodass Roboter die Bauteile automatisch greifen und handhaben können. Ein Tray kann dabei verschiedene Fertigungsphasen durchlaufen, was Prozesse effizienter macht.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:22.26%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Schwarzes_Automatisierungstray_e74ad9a10d.jpg\" alt=\"Schwarzes Automatisierungstray\">\u003Cfigcaption>Schwarzes Automatisierungstray\u003C/figcaption>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Inlays und Einlagen\u003C/span>\u003C/h3>\u003Cp>\u003Ca href=\"https://www.formary.de/loesungen/kunststoff-inlays-einlagen\">Kunststoff-Inlays und Einlagen\u003C/a> kommen in Behältersystemen wie Koffern, Schubladen und Verpackungen zum Einsatz. Deren Aufgabe ist es, \u003Ca href=\"https://www.formary.de/blog/bauteilsicherheit-fuer-ihre-kleinteile-durch-tiefzieheinlagen\">Bauteile sicher zu verstauen.\u003C/a>\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:21.49%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Inlay_in_schwarz_4638810121.jpg\" alt=\"Inlay in schwarz\">\u003Cfigcaption>Inlay in schwarz\u003C/figcaption>\u003C/figure>\u003Cp>Neben der \u003Ca href=\"https://www.formary.de/blog/bauteilsicherheit-fuer-ihre-kleinteile-durch-tiefzieheinlagen\">Bauteilsicherheit von Kleinteilen\u003C/a> werden Tiefzieheinlagen auch als\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/inlay-verpackung-kunststoff-blisterverpackung\">Inlays für Verpackungen\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/schubladeneinlage-aus-kunststoff\">Schubladeneinsätze aus Kunststoff\u003C/a>\u003C/li>\u003C/ul>\u003Cp>eingesetzt. Kunststoff-Inlays sind in der Regel kratzfest und reinigungsmittelresistent. Tiefzieheinlagen lassen sich optisch an Ihre CI Vorgaben anpassen, um ein hochwertiges Produkt mit gewünschten Erkennungsmerkmalen zu präsentieren.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp>ℹ️ In unserem \u003Ca href=\"https://www.formary.de/online-shop\">Online-Shop \u003C/a> finden Sie über 200 Standard Tiefzieheinlagen für KLT und Eurobehälter. Diese können Sie direkt ohne zusätzliche Werkzeugkosten bestellen.\u003C/p>\n    \u003C/div>\u003C/div>\u003Ch3>\u003Cspan style=\"color:#005250;\">Abdeckungen und Gehäuse\u003C/span>\u003C/h3>\u003Cp>\u003Ca href=\"https://www.formary.de/loesungen/kunststoff-abdeckungen-gehaeuse\">Kunststoffabdeckungen\u003C/a> schützen empfindliche Geräte, Maschinen, oder andere Kernkomponenten. Sie halten Staub, Feuchtigkeit und mechanische Belastungen ab und sorgen gleichzeitig für ein sauberes Erscheinungsbild.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:29.66%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffabdeckung_transparent_951230831a.jpg\" alt=\"Transparente Kunststoffabdeckung\">\u003Cfigcaption>Transparente Kunststoffabdeckung\u003C/figcaption>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Typische Anwendungen von Abdeckungen und Gehäusen\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/medizintechnik-gehaeuse-aus-kunststoff\">Medizintechnik Gehäuse\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/schutzabdeckung-aus-kunststoff-cnc-drehteile\">Schutzabdeckungen für CNC-Teile\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/kunststoffabdeckung-fuer-maschine-maschinenabdeckung\">Maschinenabdeckungen\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/caravan-abdeckungen-aus-kunststoff\">Wohnwagen Verkleidungen\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/traktor-abdeckungen-aus-kunststoff\">Traktor Verkleidungen\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/kunststoffgehaeuse-fuer-elektronik-elektronikgehaeuse-kunststoff\">Elektronikgehäuse aus Kunststoff\u003C/a>\u003C/li>\u003C/ul>\u003Ch4>\u003Cspan style=\"color:#005250;\">Einsatzbereiche von Kunststoff Tiefziehteilen im Außen- und Innenbereich\u003C/span>\u003C/h4>\u003Cfigure class=\"table\">\u003Ctable>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>Kunststoff Tiefziehteile für den Außenbereich\u003C/strong>\u003C/td>\u003Ctd>\u003Cstrong>Kunststoff Tiefziehteile für den Innenbereich\u003C/strong>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Kunststoffgehäuse als Außenverkleidung\u003C/td>\u003Ctd>Abdeckungen aus Kunststoff für elektrische Geräte\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Radkästen und Baumaschinenverkleidungen \u003C/td>\u003Ctd>Abdeckungen aus Kunststoff für Motoren\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Kabelkanäle und -abdeckungen\u003C/td>\u003Ctd>Verteilergehäuse für Daten- und Kommunikationstechnik\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Verteilerkästen & Schutzabdeckungen für Schaltschränke\u003C/td>\u003Ctd>Schutzgehäuse für empfindliche Instrumente\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Schutzgehäuse für Klimaanlagen\u003C/td>\u003Ctd>Gehäuse für Sicherheits- und Alarmtechnik\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Behältnisse und Wannen\u003C/span>\u003C/h3>\u003Cp>\u003Ca href=\"https://www.formary.de/loesungen/kunststoff-behaeltnisse\">Tiefziehbehälter\u003C/a> aus Kunststoff dienen in vielen Branchen als Pflanzenwannen, Farbwannen oder Vergussformen. Entscheidend sind dabei \u003Cstrong>Formstabilität\u003C/strong>, \u003Cstrong>Griffmulden\u003C/strong> und \u003Cstrong>Passgenauigkeit\u003C/strong>, die ein sicheres Handling ermöglichen.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:21.21%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Schwarzer_Kunststoffbehaelter_2221391c07.jpg\" alt=\"Schwarzer Kunststoffbehälter\">\u003Cfigcaption>Schwarzer Kunststoffbehälter\u003C/figcaption>\u003C/figure>\u003Cp>Für den Außeneinsatz von Tiefziehbehältern werden vor allem ABS und \u003Ca href=\"https://www.formary.de/materialien/asa\">ASA\u003C/a> verwendet, da diese Materialien UV-beständig sind. Mehr zu den Konstruktionsanforderungen finden Sie unter \u003Ca href=\"https://www.formary.de/blog/gestaltungsregeln-bei-kunststoff-tiefziehteilen\">Gestaltungsregeln für Kunststoff Tiefziehteile.\u003C/a>\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zu Kunststoff Tiefziehteilen\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Was versteht man unter Kunststoff Tiefziehteilen?\u003C/span>\u003C/h4>\u003Cp>Kunststoff Tiefziehteile entstehen durch das Tiefziehen von \u003Ca href=\"https://www.formary.de/plattenfertigung\">Kunststoffplatten\u003C/a> oder \u003Ca href=\"https://www.formary.de/rollenfertigung\">-rollen.\u003C/a> Dabei werden die Halbzeuge erhitzt und in ein Werkzeug gezogen, sodass maßgeschneiderte Formen für Verpackungen, Gehäuse oder Transportlösungen entstehen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Welche Eigenschaften können Kunststoff Tiefziehteile haben?\u003C/span>\u003C/h4>\u003Cp>Je nach Material bieten sie spezielle Eigenschaften wie ESD-Schutz, Lebensmittelechtheit, Reinraumtauglichkeit oder UV-Beständigkeit. Dadurch sind sie vielseitig in Branchen wie Elektronik, Medizin oder Lebensmittelindustrie einsetzbar.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Welche Materialien werden beim Tiefziehen verwendet?\u003C/span>\u003C/h4>\u003Cp>Häufig kommen PVC, PET-A, ABS, PS oder PP zum Einsatz. Diese Kunststoffe unterscheiden sich in Transparenz, Robustheit, chemischer Beständigkeit und mechanischen Eigenschaften.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">In welchen Bereichen werden Kunststoff Tiefziehteile genutzt?\u003C/span>\u003C/h4>\u003Cp>Tiefziehteile finden Anwendung in Transport und Lagerung, in der Automatisierung als Inlays und Einlagen, als Abdeckungen und Gehäuse sowie als Wannen und Behältnisse. Sie dienen sowohl als funktionale Bauteile als auch als Verpackungslösungen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Was sind die Vorteile von Kunststoff Tiefziehteilen?\u003C/span>\u003C/h4>\u003Cp>Kunststoff Tiefziehteile lassen sich individuell anpassen, sind leicht, robust und kosteneffizient herstellbar. Zudem ermöglichen sie eine präzise Fixierung von Bauteilen und tragen auf diese Weise zur Sicherheit, Effizienz und Prozessoptimierung bei.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Fazit - Kunststoff Tiefziehteile bieten viele Anwendungsmöglichkeiten\u003C/span>\u003C/h2>\u003Cp>Kunststoff Tiefziehteile sind vielseitig und bieten ein breites Spektrum an Anwendungsbereichen. Die Teile lassen sich auf Ihre individuellen Anforderungen anpassen und bieten somit eine ideale Lösung für Handling, Präsentation und den Schutz von Produkten und Bauteilen. \u003Ca href=\"https://www.formary.de/kontakt\">Fragen Sie jetzt an!\u003C/a>\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp>ℹ️ Sie wollen immer sofort über die neusten Nachrichten in der Tiefziehindustrie und zu formary informiert werden? Dann abonnieren Sie unseren \u003Ca href=\"https://landing.formary.de/newsletter-anmeldung\">Newsletter!\u003C/a>\u003C/p>\n    \u003C/div>\u003C/div>","kunststoff-tiefziehteile-im-einsatz-anwendungen-im-detail",{"id":8686,"documentId":14000,"createdAt":14001,"updatedAt":14002,"publishedAt":14003,"locale":10,"title":14004,"introduction":14005,"content":14006,"slug":14007,"cover":14008,"seo":14059,"blog_author":14063,"blogcategory":14064,"inline_hubspot_form":85,"blocks":14065,"localizations":14066},"gn79sl32j0pu31hzm2ugo6lw","2026-01-13T15:51:45.558Z","2026-01-26T08:28:55.125Z","2026-01-26T08:28:55.829Z","Comparison: Plastic vs. Metal – Differences, Similarities, Advantages & Disadvantages","Metals and plastics are two essential material categories used across various industries and applications, from consumer goods manufacturing to the production of technical components.","\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">In this article, we highlight the differences, similarities, advantages, and disadvantages of the two materials in these applications. \u003C/span>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Structure and Composition of Plastic and Metal\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Metals have been a cornerstone of industrial development since the Industrial Revolution, finding widespread use in sectors such as automotive manufacturing, mechanical engineering, and energy production. Metals offer several advantages for enclosures, mechanical components, and technical parts, including:\u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">High strength\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">Heat resistance\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">Aesthetic appeal\u003C/span>\u003C/li>\u003C/ul>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Metals consist of metallic elements with a crystalline structure. This arrangement allows them to maintain high strength and toughness. The atoms in metals form a structured lattice, leading to high density and electrical conductivity.\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Struktur_von_Werkstoffen_Vergleich_Kunststoff_und_Metall_f8fcfb5b28.jpg\" alt=\"Struktur von Werkstoffen Vergleich Kunststoff und Metall\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Plastics: Versatility and Lightweight Properties\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">The development and use of plastics began in the 19th century, but their widespread adoption occurred in the 1950s. Plastics emerged as a cost-effective alternative to materials like metal, glass, and wood, becoming the preferred choice in industries such as construction, automotive, \u003C/span>\u003Ca href=\"https://www.formary.de/en/products/thermoformed-plastic-packaging\">\u003Cspan style=\"color:hsl(0,0%,0%);\">packaging\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\">, and electronics. The key advantages of plastics include:\u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">High moldability\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">Lightweight properties\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">Electrical insulation\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">Corrosion resistance\u003C/span>\u003C/li>\u003C/ul>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Plastics are composed of long molecular chains known as polymers, which can have linear, branched, or cross-linked structures. When heated, these polymers become highly moldable and can be shaped into virtually any form. Once cooled, they solidify, gaining their structural integrity.\u003C/span>\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n        border: 2px solid #15A9A4;\n        padding: 10px;\n        margin: 10px;\n        border-radius: 10px;\n    }\n\n    .c-container {\n        margin: 0;\n    }\n\u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n    \u003Cp> \u003C/p>\u003Ch4>ℹ️ Why are plastics lighter than metals?\u003C/h4>\n    The lower density of polymers, which plastics are made of, means that they are generally lighter than metals.\n    \u003Cp>\u003C/p>\n\u003C/div>\n\u003C/div>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">There are \u003Cstrong>two main types\u003C/strong> of plastics:\u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">Thermosets\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">Thermoplastics\u003C/span>\u003C/li>\u003C/ul>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Thermosets can only be moulded into a specific shape once, whereas thermoplastics can be moulded several times within certain limits. This property enables \u003C/span>\u003Ca href=\"https://www.formary.de/tiefziehen-kunststoff\">\u003Cspan style=\"color:hsl(0,0%,0%);\">plastic thermoforming,\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> in which \u003C/span>\u003Ca href=\"https://www.formary.de/plattenfertigung\">\u003Cspan style=\"color:hsl(0,0%,0%);\">plastic sheets\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> or \u003C/span>\u003Ca href=\"https://www.formary.de/rollenfertigung\">\u003Cspan style=\"color:hsl(0,0%,0%);\">rolls\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> are moulded into a different shape using pressure and heat.\u003C/span>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">What properties does plastic have compared to metal?\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Metals and plastics have a range of properties that make them interesting for numerous applications.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Flexibility and mouldability - a benefit for plastics\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">The mouldability of materials is important for many applications for several reasons. These include design flexibility in product design, manufacturability in mass production and the possibility of repairs and maintenance.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">The properties mentioned above make plastics extremely flexible and mouldable in principle. They can be easily heated and formed into almost any desired shape using various processes such as thermoforming, blow moulding or injection moulding, which enables a wide variety of designs. Plastics are often more flexible and adaptable in terms of mouldability and require less energy-intensive processes.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Metals are generally formed by casting/injection moulding and brought into the desired shape by bending, pressing and edging, as well as machining (turning/milling), punching and welding. However, the moulding of metals can take more energy and time than with plastics. The interaction of these processes can be less flexible and more complex to mould a metal part into the desired shape. The complexity can increase manufacturing costs and limit design possibilities.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Strength and durability - a benefit for metal\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Components made from different materials should, in principle, be able to withstand the loads to which they are exposed and be as durable and efficient as possible.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Depending on the type, plastics offer good strength and durability. They can be manufactured to have certain mechanical properties, such as\u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">impact resistance\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">rigidity\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">or flexibility.\u003C/span>\u003C/li>\u003C/ul>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">However, plastics are generally more susceptible to scratches and wear and tear compared to metals.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Metals are known for their high strength, hardness and ductility. They can bear heavy loads without breaking and are therefore widely used in applications such as construction, the automotive industry and aerospace. Metals can withstand extreme temperatures of up to 500 degrees. This makes metals ideal for applications that require a robust and durable solution.\u003C/span>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Advantages of plastics compared to metal\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">So what is the reason that plastic has replaced metal as a material in many applications in recent decades? In these aspects, plastics have numerous advantages over metals:\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:29.63%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tuerkise_Hand_ueber_der_sich_Pluszeichen_befinden_23477ff51e.jpg\" alt=\"Türkise Hand, über der sich Pluszeichen befinden\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Shock-absorbing properties\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">In general, plastics have better shock absorption properties than metals, making them ideal for shock-absorbing applications such as \u003C/span>\u003Ca href=\"https://www.formary.de/produkte/schutzabdeckung-aus-kunststoff-cnc-drehteile\">\u003Cspan style=\"color:hsl(0,0%,0%);\">protective covers\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\">, bumpers, protective covers and packaging materials.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Noise insulation\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Plastics have an improved noise-insulating effect compared to metals and can therefore effectively help to reduce noise in buildings, vehicles and machines, such as \u003C/span>\u003Ca href=\"https://www.formary.de/produkte/kunststoffabdeckung-fuer-maschine-maschinenabdeckung\">\u003Cspan style=\"color:hsl(0,0%,0%);\">machine covers\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> and \u003C/span>\u003Ca href=\"https://www.formary.de/produkte/traktor-abdeckungen-aus-kunststoff\">\u003Cspan style=\"color:hsl(0,0%,0%);\">tractor covers.\u003C/span>\u003C/a>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Chemical and corrosion resistance\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Plastics are more resistant to many corrosive environments than metals. As a rule, they do not react with water, acids and alkalis, making them ideal for use in damp environments and chemical processes.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Electrical insulation capability\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Plastics offer good electrical insulation properties. Examples of applications include \u003C/span>\u003Ca href=\"https://www.formary.de/produkte/esd-werkstuecktraeger-fuer-elektronik\">\u003Cspan style=\"color:hsl(0,0%,0%);\">ESD workpiece carriers,\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> \u003C/span>\u003Ca href=\"https://www.formary.de/produkte/esd-transportverpackungen-aus-kunststoff\">\u003Cspan style=\"color:hsl(0,0%,0%);\">ESD transport packaging\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> and \u003C/span>\u003Ca href=\"https://www.formary.de/produkte/kunststoffgehaeuse-fuer-elektronik-elektronikgehaeuse-kunststoff\">\u003Cspan style=\"color:hsl(0,0%,0%);\">electronic plastic housings\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\">. In general, metals have a very low electrical insulation capacity compared to non-conductive materials such as plastic. Metals conduct electrical current, which is why they are not suitable as shielding in the form of enclosures.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Heat insulation capability\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Plastics can be good thermal insulators, especially when compared to metals. The thermal conductivity of plastics is generally much lower than that of metals, which means that they conduct heat more slowly through their volume. This makes plastics effective thermal insulators in many applications, such as construction, the food/packaging industry, the electronics industry and the automotive industry.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Cost\u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:31.33%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Hand_die_Geld_haelt_b436b97674.png\" alt=\"Hand, die Geld hält\">\u003C/figure>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Plastics often have lower costs than metals, both in terms of material costs and manufacturing costs. Metals are produced by melting and moulding metal ores, followed by various processing methods such as casting, forging and rolling.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">These processes often require high temperatures, a corresponding amount of energy and special equipment, which increases the manufacturing costs in contrast to plastics. Plastics, on the other hand, can be produced in large quantities at comparatively favourable prices.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">In terms of cost, the weight reduction of plastics is also an advantage, as less energy is required both during transport and storage and when used as a moving component in a machine. This leads to cost savings.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Environmental impact and recycling\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Although plastic and metal can be recycled, the recycling of metals requires the use of high temperatures and therefore\u003Cstrong> \u003C/strong>a very high energy input. In contrast, plastic can be shredded and reused as \u003C/span>\u003Ca href=\"https://www.formary.de/blog/was-ist-rezyklat-moeglichkeiten-im-kunststoff-recycling-und-abgrenzung-zu-neuware\">\u003Cspan style=\"color:hsl(0,0%,0%);\">recyclate\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\">.\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffflakes_die_sich_in_den_Haenden_befinden_66b91b7e44.png\" alt=\"Kunststoffflakes, die sich in den Händen befinden\">\u003Cfigcaption>Recyclate\u003C/figcaption>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Comparison of plastic vs. metal - an overview\u003C/span>\u003C/h2>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cspan style=\"color:hsl(0,0%,0%);\">Properties of\u003C/span>\u003C/th>\u003Cth>\u003Cspan style=\"color:hsl(0,0%,0%);\">Metals\u003C/span>\u003C/th>\u003Cth>\u003Cspan style=\"color:hsl(0,0%,0%);\">plastics\u003C/span>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Structure\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Crystalline\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Polymer (linear, branched or cross-linked structure)\u003C/span>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Production costs\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">High\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Low\u003C/span>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Energy expenditure\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">High\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Low\u003C/span>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Design possibilities\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Medium\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">High\u003C/span>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Longevity\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">High\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">High\u003C/span>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Corrosion resistance\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Susceptible\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Resistant\u003C/span>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Strength\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">High\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Medium\u003C/span>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Stiffness\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">High\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Medium\u003C/span>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Ductility\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">High\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Variable\u003C/span>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">weight\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Heavy\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Light\u003C/span>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Electrical conductivity\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Conductive\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Electrical insulator\u003C/span>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Heat resistance\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">High\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Medium\u003C/span>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Thermal conductivity\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">High\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Low to medium\u003C/span>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Thermal insulation\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Low\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">High\u003C/span>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Manufacturing process\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Melting, casting, forging, rolling\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Polymerisation, injection moulding, extrusion, thermoforming\u003C/span>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Environmental impact\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Extraction and processing require energy and can cause environmental damage\u003C/span>\u003C/td>\u003Ctd>\u003Cspan style=\"color:hsl(0,0%,0%);\">Plastics can be further processed as recyclate, but are not biodegradable\u003C/span>\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Comparison of plastic vs. metal - a conclusion\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">The choice between plastics and metals ultimately depends on the specific requirements of the application, including design requirements, functionality and cost. Both plastics and metals have specific strengths and weaknesses, and the right choice is made by carefully weighing up the various factors.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">For a more cost-effective production with the possibility of numerous design options, plastic is more suitable than metal. We will be happy to advise you! Get \u003C/span>\u003Ca href=\"https://www.formary.de/kontakt\">\u003Cspan style=\"color:hsl(0,0%,0%);\">in touch\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> with formary to clarify any questions you may have, for example on the use of \u003C/span>\u003Ca href=\"https://www.formary.de/blog/was-sind-biokunststoffe\">\u003Cspan style=\"color:hsl(0,0%,0%);\">bioplastics\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> in thermoforming.\u003C/span>\u003C/p>","plastics-vs-metal",{"id":14009,"documentId":14010,"name":14011,"alternativeText":14012,"caption":16,"width":144,"height":2021,"formats":14013,"hash":14054,"ext":1013,"mime":1016,"size":14055,"url":14056,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":14057,"updatedAt":14057,"publishedAt":14058},2134,"txarhmyjhb0a9zyphizl2fp0","Comparison: Plastic vs. Metal – Differences, Similarities, Advantages & Disadvantages Blog Banner","Comparison: Plastic vs. Metal – Differences, Similarities, 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Banner",13.19,{"ext":1013,"url":14045,"hash":14046,"mime":1016,"name":14047,"path":85,"size":14048,"width":188,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Comparison_Plastic_vs_Metal_Differences_Similarities_Advantages_and_Disadvantages_Blog_Banner_0f429a2606.png","default_Comparison_Plastic_vs_Metal_Differences_Similarities_Advantages_and_Disadvantages_Blog_Banner_0f429a2606","default_Comparison: Plastic vs. Metal – Differences, Similarities, Advantages & Disadvantages Blog Banner",95.65,{"ext":1013,"url":14050,"hash":14051,"mime":1016,"name":14052,"path":85,"size":14053,"width":233,"height":2070},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Comparison_Plastic_vs_Metal_Differences_Similarities_Advantages_and_Disadvantages_Blog_Banner_0f429a2606.png","thumbnail_Comparison_Plastic_vs_Metal_Differences_Similarities_Advantages_and_Disadvantages_Blog_Banner_0f429a2606","thumbnail_Comparison: Plastic vs. Metal – Differences, Similarities, Advantages & Disadvantages Blog Banner",38.16,"Comparison_Plastic_vs_Metal_Differences_Similarities_Advantages_and_Disadvantages_Blog_Banner_0f429a2606",1142.65,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Comparison_Plastic_vs_Metal_Differences_Similarities_Advantages_and_Disadvantages_Blog_Banner_0f429a2606.png","2025-06-04T19:16:17.000Z","2026-01-08T22:06:24.075Z",{"id":14060,"open_graph_title":14061,"open_graph_description":14062,"title":14061,"description":14062},2486,"Comparison of plastic vs. metal - an overview","Comparison of plastic vs. metal: ✓ Structure ✓ Properties ✓ Costs ✓ Recycling ▶ Learn more about metal and plastic.",{"id":679,"documentId":5107,"createdAt":5108,"updatedAt":5108,"publishedAt":8850,"locale":10,"role":5109,"name":5110,"email":5111,"phone":5112,"meeting_url":5113},{"id":731,"documentId":5115,"createdAt":5116,"updatedAt":5117,"publishedAt":8852,"locale":10,"title":5118,"slug":5119,"description":5120},[],[14067],{"id":3049,"documentId":14000,"createdAt":14068,"updatedAt":14068,"publishedAt":14069,"locale":128,"title":14070,"introduction":14071,"content":14072,"slug":14073},"2026-01-08T23:07:29.619Z","2026-01-13T11:10:05.599Z","Vergleich Kunststoff vs. Metall - Unterschiede, Gemeinsamkeiten, Vorteile und Nachteile von Metall und Kunststoff ","Metalle und Kunststoffe sind zwei wichtige Materialklassen, die in vielen Industrien und Anwendungen eingesetzt werden, von der Produktion von Verbrauchsgütern bis hin zur Herstellung von technischen Komponenten. ","\u003Ch2>\u003Cspan style=\"color:#005250;\">Kunststoff vs. Metall - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>Eigenschaften:\u003C/strong> Metalle punkten mit hoher Festigkeit und Hitzebeständigkeit. Kunststoffe überzeugen durch geringeres Gewicht, Korrosionsbeständigkeit und Flexibilität im Design.\u003C/li>\u003Cli>\u003Cstrong>Herstellung:\u003C/strong> Die Verarbeitung von Kunststoffen ist in der Regel kostengünstiger und energieeffizienter als die von Metallen.\u003C/li>\u003Cli>\u003Cstrong>Anwendungsbereiche:\u003C/strong> Metalle dominieren in der Luft- und Raumfahrt sowie im Maschinenbau. Kunststoffe sind in der Automobilindustrie, bei Gehäusen und Verpackungen nicht mehr wegzudenken.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Struktur und Zusammensetzung von Kunststoff und Metall\u003C/span>\u003C/h2>\u003Cp>Die Struktur und Zusammensetzung der beiden Werkstoffe Kunststoff und Metall im Vergleich: \u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Metalle - Struktur und Eigenschaften\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">Metalle haben eine lange Tradition in verschiedenen Industriezweigen, darunter der\u003C/span> \u003Ca href=\"https://www.formary.de/branchen/automotive\">Automobilbau, \u003C/a>\u003Ca href=\"https://www.formary.de/branchen/maschinenbau\">Maschinenbau \u003C/a>und die Energieerzeugung. Diese prägten die Zeit der industriellen Revolution, wo Metall standardmäßig eingesetzt wurde. \u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Vorteile von Metallen\u003C/span>\u003C/h4>\u003Cul>\u003Cli>Festigkeit\u003C/li>\u003Cli>Hitzebeständigkeit\u003C/li>\u003Cli>Ästhetik\u003C/li>\u003C/ul>\u003Ch4>\u003Cspan style=\"color:#005250;\">Struktur von Metallen\u003C/span>\u003C/h4>\u003Cp>Metalle bestehen aus \u003Cstrong>metallischen Elementen\u003C/strong> mit einer kristallinen Struktur. Die Atome sind in einem \u003Cstrong>regelmäßigen Gitter\u003C/strong> angeordnet, was für hohe Festigkeit, Dichte und elektrische Leitfähigkeit sorgt.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Struktur_von_Werkstoffen_Vergleich_Kunststoff_und_Metall_f8fcfb5b28.jpg\" alt=\"Struktur von Werkstoffen Vergleich Kunststoff und Metall\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Kunststoffe - Struktur und Eigenschaften\u003C/span>\u003C/h3>\u003Cp>Die Entwicklung und Verwendung von \u003Ca href=\"https://www.formary.de/materialien\">Kunststoffen\u003C/a> begann im 19. Jahrhundert, aber ihr Aufstieg zu einem weit verbreiteten und wichtigen Material in verschiedenen Industrien begann erst in den 1950er Jahren. Seitdem gelten sie als \u003Cstrong>kostengünstige Alternative\u003C/strong> zu Metall, Glas oder Holz, insbesondere in Bauwesen, Automobilindustrie, \u003Ca href=\"https://www.formary.de/produkte/tiefziehverpackungen-aus-kunststoff\">Verpackung \u003C/a>und \u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronik.\u003C/a>\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Vorteile von Kunststoffen\u003C/span>\u003C/h4>\u003Cul>\u003Cli>Hoher Formbarkeit\u003C/li>\u003Cli>Leichtigkeit\u003C/li>\u003Cli>Elektrische Isoliereigenschaften\u003C/li>\u003Cli>Korrosionsbeständigkeit\u003C/li>\u003C/ul>\u003Ch4>\u003Cspan style=\"color:#005250;\">Struktur von Kunststoffen\u003C/span>\u003C/h4>\u003Cp>Kunststoffe bestehen aus langen Molekülketten, die als Polymere bezeichnet werden. Diese Ketten können lineare, verzweigte oder vernetzte Strukturen aufweisen. In erwärmtem Zustand zeigen diese Polymere eine hohe Formbarkeit und können in nahezu jede gewünschte Form gebracht werden. Sobald sie abkühlen und erstarrt sind, verbinden sich die langen Molekülketten miteinander, wodurch der Kunststoff seine Festigkeit erhält.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp> \u003C/p>\u003Ch5>ℹ️ Warum sind Kunststoffe leichter als Metalle?\u003C/h5>Die geringere Dichte von Polymeren, aus denen Kunststoffe bestehen, führt dazu, dass sie im Allgemeinen leichter sind als Metalle.\u003Cp>\u003C/p>\n    \u003C/div>\u003C/div>\u003Ch4>\u003Cspan style=\"color:#005250;\">Thermoplaste und Duroplaste\u003C/span>\u003C/h4>\u003Cp>Es gibt \u003Cstrong>zwei Haupttypen\u003C/strong> von Kunststoffen:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Duroplaste:\u003C/strong> Duroplaste können nur einmal in eine bestimmte Form gebracht werden.\u003C/li>\u003Cli>\u003Cstrong>Thermoplaste:\u003C/strong> Thermoplaste können innerhalb bestimmter Grenzen mehrmals umgeformt werden. Diese Eigenschaft ermöglicht das \u003Ca href=\"https://www.formary.de/tiefziehen-kunststoff\">Kunststoff Tiefziehen,\u003C/a> bei dem \u003Ca href=\"https://www.formary.de/plattenfertigung\">Kunststoffplatten\u003C/a> oder -\u003Ca href=\"https://www.formary.de/rollenfertigung\">rollen\u003C/a> durch Druck und Wärme in eine andere Form gebracht werden.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Welche Eigenschaften hat Kunststoff im Vergleich zu Metall?\u003C/span>\u003C/h2>\u003Cp>Metalle und Kunststoffe weisen eine Reihe an Eigenschaften auf, die sie für zahlreiche Anwendungen interessant machen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Flexibilität und Formbarkeit - Ein Gewinn für Kunststoff\u003C/span>\u003C/h3>\u003Cp>Die Formbarkeit von Materialien ist für viele Anwendungen wichtig aus mehreren Gründen. Dazu gehören die Designflexibilität im Produktdesign, die Herstellbarkeit bei der Massenproduktion und die Möglichkeit für Reparaturen und Wartung.\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Kunststoffe:\u003C/strong> lassen sich leicht erwärmen und in Verfahren wie Tiefziehen, Blasformen oder Spritzguss in nahezu jede gewünschte Form bringen. Das ermöglicht große Designfreiheit bei geringem Energieeinsatz.\u003C/li>\u003Cli>\u003Cstrong>Metalle:\u003C/strong> werden durch Gießen, Biegen, Pressen, Zerspanen oder Schweißen geformt. Diese Prozesse sind aufwändiger, energieintensiver und schränken die Designmöglichkeiten stärker ein.\u003C/li>\u003C/ul>\u003Cp>Kunststoffe sind im Allgemeinen \u003Cstrong>flexibler und anpassungsfähiger\u003C/strong>, während Metalle für die Umformung mehr Energie und Zeit erfordern.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Festigkeit und Haltbarkeit - Ein Gewinn für Metall\u003C/span>\u003C/h3>\u003Cp>Bauteile aus verschiedenen Werkstoffen sollten prinzipiell den Belastungen standhalten, denen sie ausgesetzt sind, sowie eine möglichst gute Langlebigkeit und Effizienz aufweisen.\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Kunststoffe:\u003C/strong> können mechanische Eigenschaften wie Schlagfestigkeit, Steifigkeit oder Flexibilität aufweisen. Sie sind jedoch im Allgemeinen anfälliger für \u003Cstrong>Kratzer und Abnutzung\u003C/strong>.\u003C/li>\u003Cli>\u003Cstrong>Metalle:\u003C/strong> bieten hohe Festigkeit, Härte und Duktilität. Sie tragen große Lasten, widerstehen Temperaturen bis \u003Cstrong>500 °C\u003C/strong> und sind ideal für Anwendungen mit hoher Robustheit wie etwa in Bauwesen, Automotive oder Luft- und Raumfahrt.\u003C/li>\u003C/ul>\u003Cp>Kunststoffe sind vielseitig anpassbar, Metalle bleiben jedoch die erste Wahl für \u003Cstrong>extreme Belastungen und lange Lebensdauer\u003C/strong>.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Vorteile von Kunststoffen im Vergleich zu Metall\u003C/span>\u003C/h2>\u003Cp>Was ist also der Grund, dass Kunststoff Metall als Werkstoff in den letzten Jahrzehnten bei vielen Anwendungen abgelöst hat? In diesen Aspekten zeigen Kunststoffe zahlreiche Vorteile im Vergleich zu Metallen auf:\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:29.63%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tuerkise_Hand_ueber_der_sich_Pluszeichen_befinden_23477ff51e.jpg\" alt=\"Türkise Hand, über der sich Pluszeichen befinden\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Stoßdämpfende Eigenschaften\u003C/span>\u003C/h3>\u003Cp>Im Allgemeinen verfügen Kunststoffe über eine bessere Stoßdämpfung als Metalle, was sie für stoßabsorbierende Anwendungen wie \u003Ca href=\"https://www.formary.de/produkte/schutzabdeckung-aus-kunststoff-cnc-drehteile\">Schutzabdeckungen\u003C/a>, Stoßstangen, Schutzhüllen und Verpackungsmaterialien ideal macht.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Geräuschdämmung\u003C/span>\u003C/h3>\u003Cp>Kunststoffe weisen eine verbesserte geräuschdämmende Wirkung im Vergleich zu Metallen auf und können daher effektiv dazu beitragen, Lärm in Gebäuden, Fahrzeugen und Maschinen zu reduzieren, wie beispielsweise bei \u003Ca href=\"https://www.formary.de/produkte/kunststoffabdeckung-fuer-maschine-maschinenabdeckung\">Maschinenabdeckungen\u003C/a> und \u003Ca href=\"https://www.formary.de/produkte/traktor-abdeckungen-aus-kunststoff\">Traktor Verkleidungen.\u003C/a>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Chemie- und Korrosionsbeständigkeit\u003C/span>\u003C/h3>\u003Cp>Kunststoffe haben im Vergleich zu Metallen eine höhere Beständigkeit gegenüber vielen korrosiven Umgebungen. In der Regel reagieren sie nicht mit Wasser, Säuren und Laugen, wodurch sie sich ideal für den Einsatz in feuchten Umgebungen und bei chemischen Prozessen eignen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Elektrische Isolationsfähigkeit\u003C/span>\u003C/h3>\u003Cp>Kunststoffe bieten eine gute Isolationsfähigkeit gegenüber Elektrizität. Beispiele in der Anwendung sind dafür sind \u003Ca href=\"https://www.formary.de/produkte/esd-werkstuecktraeger-fuer-elektronik\">ESD-Werkstückträger,\u003C/a> \u003Ca href=\"https://www.formary.de/produkte/esd-transportverpackungen-aus-kunststoff\">ESD-Transportverpackungen\u003C/a> und \u003Ca href=\"https://www.formary.de/produkte/kunststoffgehaeuse-fuer-elektronik-elektronikgehaeuse-kunststoff\">Elektronik Kunststoffgehäuse.\u003C/a> Im Allgemeinen haben Metalle eine sehr geringe elektrische Isolationsfähigkeit im Vergleich zu nichtleitenden Materialien wie Kunststoff. Metalle leiten elektrischen Storm, weswegen sie als Abschirmung in Form von Gehäusen nicht geeignet sind.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Wärme-Isolationsfähigkeit\u003C/span>\u003C/h3>\u003Cp>Kunststoffe können gute Wärmeisolatoren sein, insbesondere im Vergleich zu Metallen. Die Wärmeleitfähigkeit von Kunststoffen ist im Allgemeinen deutlich niedriger als die von Metallen, was bedeutet, dass sie Wärme langsamer durch ihr Volumen leiten. Dies macht Kunststoffe zu effektiven Wärmeisolatoren in vielen Anwendungen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Kosten\u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:31.33%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Hand_die_Geld_haelt_b436b97674.png\" alt=\"Hand, die Geld hält\">\u003C/figure>\u003Cp>Kunststoffe weisen oft niedrigere Kosten als Metalle auf, sowohl in Bezug auf Materialkosten als auch auf Herstellungskosten.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Warum Metalle teurer sind \u003C/span>\u003C/h4>\u003Cp>Metalle entstehen durch aufwendige Prozesse: Sie werden durch Schmelzen und Formen von Metallerzen hergestellt, gefolgt von verschiedenen Verarbeitungsmethoden wie Gießen, Schmieden und Walzen.\u003C/p>\u003Cp>Diese Prozesse erfordern oft hohe Temperaturen, einen entsprechenden Energieeinsatz und spezielle Ausrüstung, was die Herstellungskosten im Gegensatz zu Kunststoffen erhöht.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Kostenvorteile von Kunststoffen\u003C/span>\u003C/h4>\u003Cp>Kunststoffe können in großen Mengen zu vergleichsweise günstigen Preisen hergestellt werden. Ihre \u003Cstrong>Gewichtsreduzierung\u003C/strong> bringt zusätzliche Vorteile:\u003C/p>\u003Cul>\u003Cli>geringere Transportkosten\u003C/li>\u003Cli>niedrigere Lagerkosten\u003C/li>\u003Cli>weniger Energieverbrauch bei beweglichen Bauteilen in Maschinen\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Umweltauswirkung und Recycling\u003C/span>\u003C/h3>\u003Cp>Obwohl Kunststoff und Metall recycelbar sind, erfordert die Wiederverwertung von Metallen die Anwendung hoher Temperaturen und damit\u003Cstrong> \u003C/strong>einen sehr hohen Energieeinsatz. Im Gegensatz dazu kann Kunststoff geschreddert und als \u003Ca href=\"https://www.formary.de/blog/was-ist-rezyklat-moeglichkeiten-im-kunststoff-recycling-und-abgrenzung-zu-neuware\">Rezyklat\u003C/a> wiederverwendet werden. \u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffflakes_die_sich_in_den_Haenden_befinden_66b91b7e44.png\" alt=\"Kunststoffflakes, die sich in den Händen befinden\">\u003Cfigcaption>Kunststoff Rezyklat\u003C/figcaption>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Vergleich Kunststoff vs. Metall - Eine Übersicht\u003C/span>\u003C/h2>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Eigenschaften\u003C/th>\u003Cth>Metalle\u003C/th>\u003Cth>Kunststoffe\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>Struktur\u003C/td>\u003Ctd>Kristallin\u003C/td>\u003Ctd>Polymer (lineare, verzweigte oder vernetzte Struktur)\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Herstellungskosten\u003C/td>\u003Ctd>Hoch\u003C/td>\u003Ctd>Niedrig\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Energieaufwand\u003C/td>\u003Ctd>Hoch\u003C/td>\u003Ctd>Niedrig\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Designmöglichkeiten\u003C/td>\u003Ctd>Mittel\u003C/td>\u003Ctd>Hoch\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Langlebigkeit\u003C/td>\u003Ctd>Hoch\u003C/td>\u003Ctd>Hoch\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Korrosionsbeständigkeit\u003C/td>\u003Ctd>Anfällig\u003C/td>\u003Ctd>Beständig\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Festigkeit\u003C/td>\u003Ctd>Hoch\u003C/td>\u003Ctd>Mittel\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Steifigkeit\u003C/td>\u003Ctd>Hoch\u003C/td>\u003Ctd>Mittel\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Duktilität\u003C/td>\u003Ctd>Hoch\u003C/td>\u003Ctd>Variabel\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Gewicht\u003C/td>\u003Ctd>Schwer\u003C/td>\u003Ctd>Leicht\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Elektrische Leitfähigkeit\u003C/td>\u003Ctd>Leitend\u003C/td>\u003Ctd>Elektrischer Isolator\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Wärmebeständigkeit\u003C/td>\u003Ctd>Hoch\u003C/td>\u003Ctd>Mittel\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Wärmeleitfähigkeit\u003C/td>\u003Ctd>Hoch\u003C/td>\u003Ctd>Niedrig bis mittel\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Thermische Isolation\u003C/td>\u003Ctd>Niedrig\u003C/td>\u003Ctd>Hoch\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Herstellungsprozess\u003C/td>\u003Ctd>Schmelzen, Gießen, Schmieden, Walzen\u003C/td>\u003Ctd>Polymerisation, Spritzgießen, Extrudieren, Thermoformen\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Umweltauswirkungen\u003C/td>\u003Ctd>Gewinnung und Verarbeitung erfordern Energie und können Umweltschäden verursachen\u003C/td>\u003Ctd>Kunststoffe können als Rezyklat weiterverarbeitet werden, biologisch jedoch nicht abbaubar\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zu Kunststoff und Metall\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:#005250;\">Warum sind Kunststoffe leichter als Metalle und welche Vorteile ergeben sich daraus? \u003C/span>\u003C/h4>\u003Cp>Kunststoffe bestehen aus Polymeren, die eine geringere Dichte als Metalle haben. Dadurch sind Bauteile aus Kunststoff leichter, was Transport-, Lager- und Energieaufwand reduziert und die Flexibilität im Design erhöht.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Welche mechanischen Eigenschaften unterscheiden Kunststoff von Metall?\u003C/span>\u003C/h4>\u003Cp>Kunststoffe sind:\u003C/p>\u003Cul>\u003Cli>flexibel\u003C/li>\u003Cli>formbar\u003C/li>\u003Cli>stoßdämpfend,\u003C/li>\u003C/ul>\u003Cp>während Metalle eine hohe Festigkeit, Härte und Duktilität bieten. Kunststoff eignet sich daher besser für komplexe Designs, während Metall für belastbare und langlebige Konstruktionen ideal ist.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Wie unterscheiden sich Kunststoff und Metall in der Herstellung und den Kosten? \u003C/span>\u003C/h4>\u003Cp>Die Verarbeitung von Kunststoffen ist energieeffizienter und kostengünstiger als die von Metallen, da Kunststoffverfahren wie Spritzgießen oder Thermoformen weniger hohe Temperaturen und spezielle Ausrüstung erfordern. Metalle hingegen benötigen energieintensive Prozesse wie Schmelzen, Gießen oder Schmieden.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Welche Rolle spielt die Korrosions- und Chemikalienbeständigkeit bei der Wahl zwischen Kunststoff und Metall? \u003C/span>\u003C/h4>\u003Cp>Kunststoffe sind korrosionsbeständig und reagieren kaum mit Wasser, Säuren oder Laugen, wodurch sie sich ideal für feuchte oder chemisch aggressive Umgebungen eignen. Metalle können dagegen rosten oder korrodieren, wenn sie nicht speziell behandelt werden.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Für welche Anwendungsbereiche sind Kunststoff oder Metall jeweils besonders geeignet? \u003C/span>\u003C/h4>\u003Cp>Metalle werden bevorzugt in der Luft- und Raumfahrt, im Maschinenbau und im Bauwesen eingesetzt, wo hohe Festigkeit und Hitzebeständigkeit gefragt sind. Kunststoffe dominieren in der Automobilindustrie, Verpackungen, Elektronikgehäusen und überall dort, wo Leichtigkeit, Formbarkeit und elektrische Isolation wichtig sind.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Vergleich Kunststoff vs. Metall - Ein Fazit\u003C/span>\u003C/h2>\u003Cp>Die Auswahl zwischen Kunststoffen und Metallen im hängt letztendlich von den spezifischen Anforderungen der Anwendung ab, einschließlich Designanforderungen, Funktionalität und Kosten. Sowohl Kunststoffe als auch Metalle haben spezifische Stärken und Schwächen, und die richtige Wahl wird durch eine sorgfältige Abwägung der verschiedenen Faktoren getroffen.\u003C/p>\u003Cp>Für eine kostengünstigere Herstellung mit der Möglichkeit an zahlreichen Designmöglichkeiten, eignet sich Kunststoff im Vergleich zu Metall besser. Wir beraten Sie dazu gerne! Nehmen Sie mit formary \u003Ca href=\"https://www.formary.de/kontakt\">Kontakt\u003C/a> auf, um Fragen zu klären, zum Beispiel auch zur Nutzung von \u003Ca href=\"https://www.formary.de/blog/was-sind-biokunststoffe\">Biokunststoffen\u003C/a> im 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In electronics, cosmetics, and household appliance industries, attractive fiber-molded inlays are increasingly replacing conventional plastic parts. Fiber-molded packaging not only reliably protects the product, but also emphasizes the brand's commitment to sustainability.\u003C/p>",{"id":17732,"documentId":17733,"name":17734,"alternativeText":17735,"caption":16,"width":17267,"height":17268,"formats":17736,"hash":17780,"ext":1013,"mime":1016,"size":17781,"url":17782,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":17783,"updatedAt":17783,"publishedAt":17784},1976,"iuzvckoh973r6xgzg8p7hyl8","Faserguss Inlay mit eckigen Nestern.png","Faserguss Inlay mit eckigen Nestern",{"lg":17737,"md":17742,"sm":17746,"xl":17751,"2xl":17756,"3xl":17761,"avatar":17766,"default":17770,"thumbnail":17775},{"ext":1013,"url":17738,"hash":17739,"mime":1016,"name":17740,"path":85,"size":17741,"width":154,"height":9022},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Faserguss_Inlay_mit_eckigen_Nestern_0af7ebea64.png","lg_Faserguss_Inlay_mit_eckigen_Nestern_0af7ebea64","lg_Faserguss Inlay mit eckigen 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hours.",{"id":17794,"documentId":17795,"name":17796,"alternativeText":17797,"caption":16,"width":2401,"height":2401,"formats":17798,"hash":17814,"ext":1013,"mime":1016,"size":1478,"url":17815,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":17816,"updatedAt":17816,"publishedAt":17817},1964,"n8wagcaqaxspay5pwq56zq9l","Faserguss Herstellung Schritt 1.png","Faserguss Herstellung Schritt 1",{"avatar":17799,"default":17804,"thumbnail":17809},{"ext":1013,"url":17800,"hash":17801,"mime":1016,"name":17802,"path":85,"size":17803,"width":984,"height":984},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Faserguss_Herstellung_Schritt_1_1fda9ce7e9.png","avatar_Faserguss_Herstellung_Schritt_1_1fda9ce7e9","avatar_Faserguss Herstellung Schritt 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for creating data for your fiber molded part as well as useful sampling options.",{"id":17822,"documentId":17823,"name":17824,"alternativeText":17825,"caption":16,"width":2401,"height":2401,"formats":17826,"hash":17840,"ext":1013,"mime":1016,"size":17841,"url":17842,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":17843,"updatedAt":17843,"publishedAt":17844},1965,"ozarcysdbnqlyxocuz7d54qv","Faserguss Herstellung Schritt 2.png","Faserguss Herstellung Schritt 2",{"avatar":17827,"default":17832,"thumbnail":17836},{"ext":1013,"url":17828,"hash":17829,"mime":1016,"name":17830,"path":85,"size":17831,"width":984,"height":984},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Faserguss_Herstellung_Schritt_2_39dfadc8e2.png","avatar_Faserguss_Herstellung_Schritt_2_39dfadc8e2","avatar_Faserguss Herstellung Schritt 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and send you series samples for approval.",{"id":17849,"documentId":17850,"name":17851,"alternativeText":17852,"caption":16,"width":2401,"height":2401,"formats":17853,"hash":17867,"ext":1013,"mime":1016,"size":17868,"url":17869,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":17870,"updatedAt":17870,"publishedAt":17871},1966,"yk0dkfefxxp2c99sgpzh3lx6","Faserguss Herstellung Schritt 3.png","Faserguss Herstellung Schritt 3",{"avatar":17854,"default":17858,"thumbnail":17862},{"ext":1013,"url":17855,"hash":17856,"mime":1016,"name":17857,"path":85,"size":5760,"width":984,"height":984},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Faserguss_Herstellung_Schritt_3_9745bc2767.png","avatar_Faserguss_Herstellung_Schritt_3_9745bc2767","avatar_Faserguss Herstellung Schritt 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approving the samples, we will manufacture your series and deliver it to you.\n",{"id":17876,"documentId":17877,"name":17878,"alternativeText":17879,"caption":16,"width":2401,"height":2401,"formats":17880,"hash":17895,"ext":1013,"mime":1016,"size":8261,"url":17896,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":17897,"updatedAt":17897,"publishedAt":17898},1967,"e55l03snrfew42uhp4ge1cvs","Faserguss Herstellung Schritt 4.png","Faserguss Herstellung Schritt 4",{"avatar":17881,"default":17885,"thumbnail":17890},{"ext":1013,"url":17882,"hash":17883,"mime":1016,"name":17884,"path":85,"size":4792,"width":984,"height":984},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Faserguss_Herstellung_Schritt_4_d5e48202e4.png","avatar_Faserguss_Herstellung_Schritt_4_d5e48202e4","avatar_Faserguss Herstellung Schritt 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Fiber materials are ideal for sustainable packaging solutions.\u003C/p>",{"id":17907,"title":17908,"content":17909},3943,"How does fiber casting work?","\u003Cp>Fiber molded parts are manufactured using the wet molding process, in which fiber materials are sucked into a mold and then dried.\u003C/p>",{"id":17911,"title":17912,"content":17913},3944,"Can fiber molded packaging be waterproof?","\u003Cp>Yes, special coatings make it possible to produce waterproof cardboard packaging.\u003C/p>",{"id":17915,"title":17916,"content":17917},3945,"What is the difference between fiber casting and fiber molding?","\u003Cp>Fiber casting refers to both the material and the process – a fiber mold is the finished molded part, i.e., the actual product (e.g., an inlay or tray).\u003C/p>",{"id":17919,"title":17920,"content":17921},3946,"What advantages does fiber-molded packaging offer over plastic?","\u003Cul>\u003Cli>Sustainability\u003C/li>\u003Cli>Low carbon footprint\u003C/li>\u003Cli>No microplastic problems\u003C/li>\u003Cli>Environmentally friendly disposal\u003C/li>\u003C/ul>",{"id":17923,"title":17924,"content":17925},3947,"What do egg cartons have to do with fiber casting?","\u003Cp>Egg cartons are classic molded fiber packaging. They offer protection, are lightweight, shock-absorbent, and fully compostable.\u003C/p>",{"id":17927,"title":17928,"content":17929},3948,"How durable is fiber molded packaging? ","\u003Cp>Fiber casting is intended for one-time or short-term use. However, when stored in a dry place and used properly, it remains stable and retains its shape.\u003C/p>",{"id":17931,"title":17932,"content":17933},3949,"Can fiber casting be individually shaped?","\u003Cp>Yes. Fiber casting tools allow individual fiber casting inlays, trays, and packaging to be precisely customized to the product.\u003C/p>",{"id":17935,"title":17936,"content":17937},3950,"How do you properly dispose of fiber molded packaging?","\u003Cp>Fiber casting can be disposed of in waste paper – meaning it can be fully integrated into the recycling cycle.\u003C/p>",{"__component":1099,"id":3390,"title":17939,"text":17940,"image":85,"cta_button":17941},"Fiber Casting Manufacturers Near You","As a specialist manufacturer of fiber molded parts, we offer: Toolmaking & development | Series production | Certified manufacturing for food packaging",{"id":17942,"visible":215,"label":17943,"link":2323,"variant":230},1341,"Get your Offer",{"__component":17945,"id":13167,"title":17946,"introduction":17947,"employee":17948},"page-template.contact-person","Do you have any questions about fiber molded packaging?","We will answer all your questions about the process and how fiber molded parts are suitable for your products.",{"id":813,"documentId":2316,"createdAt":2317,"updatedAt":2318,"publishedAt":7640,"locale":10,"role":2319,"name":2320,"email":2321,"phone":2322,"meeting_url":2323,"image":17949,"localizations":17974},{"id":13014,"documentId":17950,"name":17951,"alternativeText":17952,"caption":16,"width":168,"height":15255,"formats":17953,"hash":17969,"ext":1013,"mime":1016,"size":17970,"url":17971,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":17972,"updatedAt":17972,"publishedAt":17973},"zg9pk94w4w9gtgp8bpfu7f07","Moritz Bitter - Co-Founder.png","Moritz Bitter - Co-Founder",{"avatar":17954,"default":17959,"thumbnail":17964},{"ext":1013,"url":17955,"hash":17956,"mime":1016,"name":17957,"path":85,"size":17958,"width":984,"height":984},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Moritz_Bitter_Co_Founder_271bf3d4a3.png","avatar_Moritz_Bitter_Co_Founder_271bf3d4a3","avatar_Moritz Bitter - 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This ensures that every item is securely held in place, preventing slipping or damage during transport and handling.",{"id":6256,"documentId":9378,"name":9379,"alternativeText":9380,"caption":16,"width":6264,"height":6264,"formats":23251,"hash":9407,"ext":1013,"mime":1016,"size":9408,"url":9409,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":9410,"updatedAt":9411,"publishedAt":9412},{"md":23252,"sm":23253,"avatar":23254,"default":23255,"thumbnail":23256},{"ext":1013,"url":9383,"hash":9384,"mime":1016,"name":9385,"path":85,"size":9386,"width":161,"height":161},{"ext":1013,"url":9388,"hash":9389,"mime":1016,"name":9390,"path":85,"size":9391,"width":168,"height":168},{"ext":1013,"url":9393,"hash":9394,"mime":1016,"name":9395,"path":85,"size":9396,"width":984,"height":984},{"ext":1013,"url":9398,"hash":9399,"mime":1016,"name":9400,"path":85,"size":9401,"width":188,"height":188},{"ext":1013,"url":9403,"hash":9404,"mime":1016,"name":9405,"path":85,"size":9406,"width":196,"height":196},{"id":23258,"title":23259,"text":23260,"image":23261},438,"Flexibility & Formability","The thermoforming process enables the production of customized plastic packaging solutions. Different shapes, sizes, and contours can be created with precision, ensuring optimal adaptation to the specific food product.",{"id":14389,"documentId":14390,"name":14391,"alternativeText":14392,"caption":16,"width":1361,"height":1361,"formats":85,"hash":14393,"ext":255,"mime":256,"size":1018,"url":14394,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":14395,"updatedAt":14395,"publishedAt":14396},{"__component":238,"id":23263,"title":23264,"variant":241,"size":213,"introduction":85,"benefits":23265,"style":23302},840,"Advantages of Plastic Food Packaging",[23266,23270,23274,23279,23284,23289],{"id":22758,"title":23267,"text":23268,"icon":23269},"Small and Large Quantities","Flexible tool design enables the production of both small and large series. 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They are optionally available with multi-chamber systems for separating components such as salads, dips, or even cutlery. In addition, barrier films protect aroma, freshness, and quality during transport and storage.\u003C/p>",{"id":23150,"documentId":23151,"name":23152,"alternativeText":23153,"caption":16,"width":168,"height":168,"formats":23312,"hash":23170,"ext":2024,"mime":2027,"size":23171,"url":23172,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":23147,"updatedAt":23147,"publishedAt":23173},{"avatar":23313,"default":23314,"thumbnail":23315},{"ext":2024,"url":23156,"hash":23157,"mime":2027,"name":23158,"path":85,"size":23159,"width":984,"height":984},{"ext":2024,"url":23161,"hash":23162,"mime":2027,"name":23163,"path":85,"size":23164,"width":188,"height":188},{"ext":2024,"url":23166,"hash":23167,"mime":2027,"name":23168,"path":85,"size":23169,"width":196,"height":196},[23317],{"id":23318,"visible":215,"label":23319,"link":21,"variant":393},1374,"More about plastic tray packaging",{"id":23321,"title":23322,"text":23323,"sidebar_information":85,"image":23324,"buttons":23333},914,"Thermoformed Plastic Cups and Conatiners for Food","\u003Cp>Thermoformed cups and containers are available in numerous variants, from plastic yogurt cups to sturdy containers for delicate foods. They are stackable and offer a wide range of decoration options through printing, embossing, or labeling. 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Blister and clamshell plastic packaging offer protection, organization, and optimal product presentation without the need for additional outer packaging. They are ideal for premium chocolate boxes or transparent packaging that showcases products attractively.\u003C/p>",{"id":23125,"documentId":23126,"name":23127,"alternativeText":23128,"caption":16,"width":168,"height":168,"formats":23342,"hash":23144,"ext":2024,"mime":2027,"size":23145,"url":23146,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":23147,"updatedAt":23147,"publishedAt":23148},{"avatar":23343,"default":23344,"thumbnail":23345},{"ext":2024,"url":23131,"hash":23132,"mime":2027,"name":23133,"path":85,"size":23134,"width":984,"height":984},{"ext":2024,"url":23136,"hash":23137,"mime":2027,"name":23138,"path":85,"size":23139,"width":188,"height":188},{"ext":2024,"url":23141,"hash":23142,"mime":2027,"name":23143,"path":85,"size":1018,"width":196,"height":196},[23347],{"id":23348,"visible":215,"label":23349,"link":4812,"variant":393},1376,"More about plastic inlay packaging",{"__component":569,"id":9118,"title":23351,"industry_materials":23352},"Which Plastics are Suitable for Packaging Food?",[23353,23356,23360],{"id":8719,"usecases":23354,"material":23355},"Bowls, microwave bowls, lids",{"id":996,"documentId":664,"createdAt":665,"updatedAt":666,"publishedAt":6403,"locale":10,"slug":667},{"id":23357,"usecases":23358,"material":23359},837,"Yogurt cups, food trays, counter display inserts",{"id":6535,"documentId":6536,"createdAt":6537,"updatedAt":6538,"publishedAt":6539,"locale":10,"slug":6540},{"id":14432,"usecases":23361,"material":23362},"Cups, bottles, blister packs, trays, PET trays, inlays for Advent calendars",{"id":4485,"documentId":15151,"createdAt":15152,"updatedAt":15153,"publishedAt":15154,"locale":10,"slug":15155},{"__component":962,"id":6322,"title":23364,"introduction":23365,"cards":23366,"style":23383},"Sustainable Packing Solutions","Depending on your requirements, recyclable plastics or recyclates are also available for your food packaging. For foods with fewer barrier requirements, we also offer packaging made from fiber casting or paper injection molding. Give us a call and explore the possibilities now.",[23367,23376],{"id":23368,"title":23369,"introduction":23370,"link":4914,"link_label":971,"image":23371},1853,"Molded Fiber Packaging","InIndividually shaped molded fiber packaging - ideal for sensitive products from food industry.",{"id":4917,"documentId":4918,"name":4919,"alternativeText":4920,"caption":16,"width":168,"height":977,"formats":23372,"hash":4937,"ext":1013,"mime":1016,"size":4938,"url":4939,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":4940,"updatedAt":4940,"publishedAt":4941},{"avatar":23373,"default":23374,"thumbnail":23375},{"ext":1013,"url":4923,"hash":4924,"mime":1016,"name":4925,"path":85,"size":4926,"width":984,"height":285},{"ext":1013,"url":4928,"hash":4929,"mime":1016,"name":4930,"path":85,"size":4931,"width":188,"height":990},{"ext":1013,"url":4933,"hash":4934,"mime":1016,"name":4935,"path":85,"size":4936,"width":233,"height":996},{"id":23377,"title":4944,"introduction":18244,"link":4946,"link_label":971,"image":23378},1854,{"id":4948,"documentId":4949,"name":4950,"alternativeText":4951,"caption":16,"width":168,"height":977,"formats":23379,"hash":4968,"ext":1013,"mime":1016,"size":4969,"url":4970,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":4971,"updatedAt":4971,"publishedAt":4972},{"avatar":23380,"default":23381,"thumbnail":23382},{"ext":1013,"url":4954,"hash":4955,"mime":1016,"name":4956,"path":85,"size":4957,"width":984,"height":285},{"ext":1013,"url":4959,"hash":4960,"mime":1016,"name":4961,"path":85,"size":4962,"width":188,"height":990},{"ext":1013,"url":4964,"hash":4965,"mime":1016,"name":4966,"path":85,"size":4967,"width":233,"height":996},{"id":3445,"background":567,"border":85},{"__component":607,"id":16565,"title":23385,"variant":298,"first_accordion_open":1536,"accordions":23386},"FAQ – Frequently Asked Questions about Plastic Food Packaging",[23387,23391,23395,23399,23403],{"id":23388,"title":23389,"content":23390},4024,"What is food-grade plastic packaging?","\u003Cp>Food-grade plastic packaging meets all legal requirements for direct contact with food. It is designed so that no substances that could be harmful to health or affect the sensory properties of the food can migrate into the food. It does not react to fat, acid, alcohol, moisture, or temperature and complies with EU Regulation No. 10/2011.\u003C/p>",{"id":23392,"title":23393,"content":23394},4025,"Are there alternatives to plastic packaging for food?","\u003Cp>Yes, with our \u003Ca href=\"https://www.formary.de/en/products/molded-fiber-packaging\">\u003Cu>molded fiber\u003C/u>\u003C/a> and \u003Ca href=\"https://www.formary.de/en/products/paper-pulp-injection-molded-packaging\">\u003Cu>molded paper pulp injection\u003C/u>\u003C/a> solutions, we offer fully compostable or recyclable alternatives to traditional plastics.\u003C/p>",{"id":23396,"title":23397,"content":23398},4026,"Is plastic food packaging recyclable?","\u003Cp>Yes, many plastic food packaging materials are recyclable. 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Nesting cavities prevent movement, allow automated line handling, and ensure secure logistics.",{"id":1361,"documentId":26161,"name":26162,"alternativeText":26163,"caption":16,"width":161,"height":161,"formats":26164,"hash":26180,"ext":1013,"mime":1016,"size":26181,"url":26182,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":26183,"updatedAt":26184,"publishedAt":26185},"bl8cnm0hcdqcbz7tksm22pne","Tiefzieh_Inlays_Nesteranordnung.png","Nesterform von Sterilverpackungen für Medizinprodukte",{"sm":26165,"default":26170,"thumbnail":26175},{"ext":1013,"url":26166,"hash":26167,"mime":1016,"name":26168,"path":85,"size":26169,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Tiefzieh_Inlays_Nesteranordnung_08661aa632.png","sm_Tiefzieh_Inlays_Nesteranordnung_08661aa632","sm_Tiefzieh_Inlays_Nesteranordnung.png",52.33,{"ext":1013,"url":26171,"hash":26172,"mime":1016,"name":26173,"path":85,"size":26174,"width":188,"height":188},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Tiefzieh_Inlays_Nesteranordnung_08661aa632.png","default_Tiefzieh_Inlays_Nesteranordnung_08661aa632","default_Tiefzieh_Inlays_Nesteranordnung.png",30.9,{"ext":1013,"url":26176,"hash":26177,"mime":1016,"name":26178,"path":85,"size":26179,"width":196,"height":196},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Tiefzieh_Inlays_Nesteranordnung_08661aa632.png","thumbnail_Tiefzieh_Inlays_Nesteranordnung_08661aa632","thumbnail_Tiefzieh_Inlays_Nesteranordnung.png",6.55,"Tiefzieh_Inlays_Nesteranordnung_08661aa632",42.85,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefzieh_Inlays_Nesteranordnung_08661aa632.png","2021-08-11T09:31:00.000Z","2025-09-23T11:20:48.000Z","2026-01-08T22:02:19.787Z",{"id":26187,"title":26188,"text":26189,"image":26190},420,"Transparency & Visual Inspection","Transparent blister materials allow visual checks of products, barcodes, or batch data – critical for quality assurance and clinical workflows.",{"id":6256,"documentId":9378,"name":9379,"alternativeText":9380,"caption":16,"width":6264,"height":6264,"formats":26191,"hash":9407,"ext":1013,"mime":1016,"size":9408,"url":9409,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":9410,"updatedAt":9411,"publishedAt":9412},{"md":26192,"sm":26193,"avatar":26194,"default":26195,"thumbnail":26196},{"ext":1013,"url":9383,"hash":9384,"mime":1016,"name":9385,"path":85,"size":9386,"width":161,"height":161},{"ext":1013,"url":9388,"hash":9389,"mime":1016,"name":9390,"path":85,"size":9391,"width":168,"height":168},{"ext":1013,"url":9393,"hash":9394,"mime":1016,"name":9395,"path":85,"size":9396,"width":984,"height":984},{"ext":1013,"url":9398,"hash":9399,"mime":1016,"name":9400,"path":85,"size":9401,"width":188,"height":188},{"ext":1013,"url":9403,"hash":9404,"mime":1016,"name":9405,"path":85,"size":9406,"width":196,"height":196},{"__component":2012,"id":3390,"order":2014,"title":26198,"subtitle":26199,"text":26200,"image":26201},"Smart Medical Blister Concept With the 3D Tray Generator","Do you have a medical product – for example, syringes or diagnostic kits – and want to see how a custom-fit blister might look?","\u003Cp>With formary’s \u003Ca href=\"https://www.formary.de/en/3d-services/tray-generator\">3D Tray Generator,\u003C/a> you can upload your CAD model and automatically create a 3D design of the blister packaging. 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They can be stacked, automatically removed, and efficiently integrated into surgical sets or kit logistics.",{"id":13550,"documentId":24477,"name":24478,"alternativeText":4750,"caption":4750,"width":597,"height":14,"formats":85,"hash":24479,"ext":255,"mime":256,"size":4752,"url":24480,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":24481,"updatedAt":24481,"publishedAt":24482},{"id":26225,"title":26226,"text":26227,"icon":26228},3630,"Material Variety","Thermoformed packaging for medical technology offers a wide selection of certified mono-materials (e.g. PET-G, PP) with recyclability and potential for bio-based solutions.",{"id":239,"documentId":1431,"name":1432,"alternativeText":1433,"caption":16,"width":285,"height":285,"formats":85,"hash":1434,"ext":255,"mime":256,"size":516,"url":1435,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":1436,"updatedAt":1437,"publishedAt":1438},{"id":15433,"title":26230,"text":26231,"icon":26232},"Fast Development","Thermoforming tools are more cost-efficient and available faster than injection molds. This makes thermoformed blister packaging ideal for R&D and small series.",{"id":253,"documentId":6350,"name":6351,"alternativeText":6352,"caption":16,"width":285,"height":285,"formats":85,"hash":6353,"ext":255,"mime":256,"size":1478,"url":6354,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":6355,"updatedAt":6356,"publishedAt":6357},{"id":15436,"title":26234,"text":26235,"icon":26236},"Cleanroom & MDR Compliance","Thermoformed blisters for medical products can be manufactured under cleanroom conditions, compliant with EU MDR & UDI requirements.",{"id":1459,"documentId":1460,"name":1461,"alternativeText":1462,"caption":16,"width":285,"height":285,"formats":85,"hash":1463,"ext":255,"mime":256,"size":1464,"url":1465,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":1466,"updatedAt":1466,"publishedAt":1467},{"id":15438,"title":26238,"text":26239,"icon":26240},"Product Safety","Medical blister packaging provides protection against shocks, moisture, and contamination. They are compatible with sterilization methods such as gamma, ETO, or steam.",{"id":1473,"documentId":1474,"name":1475,"alternativeText":1476,"caption":16,"width":285,"height":285,"formats":85,"hash":1477,"ext":255,"mime":256,"size":1478,"url":1479,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":1480,"updatedAt":1480,"publishedAt":1481},{"id":15440,"title":26242,"text":26243,"icon":26244},"Automation Compatibility","Blister packaging for medical technology is ideal for automated filling, sealing, and palletizing. It allows seamless integration into existing production processes.",{"id":14477,"documentId":14478,"name":14479,"alternativeText":14480,"caption":85,"width":2401,"height":2401,"formats":26245,"hash":14497,"ext":1013,"mime":1016,"size":13683,"url":14498,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":14499,"updatedAt":14500,"publishedAt":14501},{"avatar":26246,"default":26247,"thumbnail":26248},{"ext":1013,"url":14483,"hash":14484,"mime":1016,"name":14485,"path":85,"size":14486,"width":984,"height":984},{"ext":1013,"url":14488,"hash":14489,"mime":1016,"name":14490,"path":85,"size":14491,"width":188,"height":188},{"ext":1013,"url":14493,"hash":14494,"mime":1016,"name":14495,"path":85,"size":14496,"width":196,"height":196},{"id":26250,"background":294,"border":85},1486,{"__component":569,"id":5500,"title":26252,"industry_materials":26253},"Suitable Materials for Medical Blister Packaging",[26254,26257,26260,26264,26268],{"id":7318,"usecases":26255,"material":26256},"resistant to microorganisms, high transparency, good sealability, cost-efficient",{"id":2214,"documentId":739,"createdAt":740,"updatedAt":741,"publishedAt":6429,"locale":10,"slug":742},{"id":20938,"usecases":26258,"material":26259},"impact-resistant, chemical-resistant, also used as replacement for metal parts in medical devices",{"id":6378,"documentId":578,"createdAt":579,"updatedAt":580,"publishedAt":6379,"locale":10,"slug":581},{"id":26261,"usecases":26262,"material":26263},818,"high impact strength, temperature-resistant, sterilizable, dimensionally stable",{"id":6455,"documentId":6456,"createdAt":6457,"updatedAt":6458,"publishedAt":6459,"locale":10,"slug":6460},{"id":26265,"usecases":26266,"material":26267},819,"high rigidity and hardness, resistant to acids, bases, detergents, alcohol, and oils",{"id":8476,"documentId":15277,"createdAt":15278,"updatedAt":15279,"publishedAt":15280,"locale":10,"slug":15281},{"id":16569,"usecases":26269,"material":26270},"excellent resistance to heat, chemicals, and alcohol; ideal for sample containers, medication trays, and disposable syringes",{"id":996,"documentId":664,"createdAt":665,"updatedAt":666,"publishedAt":6403,"locale":10,"slug":667},{"__component":335,"id":34,"title":26272,"list_items":26273},"Applications of Medical Blister Packaging",[26274,26283,26293,26302,26312,26322],{"id":3715,"title":26275,"text":26276,"sidebar_information":16,"image":26277,"buttons":26282},"Blister Packaging for Syringes & Needles","\u003Cp>Medical blisters reliably fix and protect sensitive products such as syringes, needles, catheters, or adapters during transport and storage. Depending on requirements, single- or multi-chamber blisters, combination blisters, or inlays for syringe sets are possible – sterile or non-sterile, ISO 11607 validated.\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Typical applications:\u003C/strong> disposable syringes, insulin syringes, dental anesthesia syringes, prefilled syringe cartridges, needle sets, vaccine and filler sets\u003Cbr>\u003Cstrong>Materials:\u003C/strong> transparent medical-grade PVC, clear medical-grade PET-G\u003Cbr>\u003Cstrong>Properties: \u003C/strong>transparent, dimensionally stable, stackable, precise cavities, protection against rolling, scratches, and damage, excellent visual inspection, compatible with secondary packaging (e.g. folding cartons)\u003C/li>\u003C/ul>",{"id":25957,"documentId":25958,"name":25959,"alternativeText":25960,"caption":16,"width":168,"height":168,"formats":26278,"hash":25977,"ext":1013,"mime":1016,"size":25978,"url":25979,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":25980,"updatedAt":25980,"publishedAt":25981},{"avatar":26279,"default":26280,"thumbnail":26281},{"ext":1013,"url":25963,"hash":25964,"mime":1016,"name":25965,"path":85,"size":25966,"width":984,"height":984},{"ext":1013,"url":25968,"hash":25969,"mime":1016,"name":25970,"path":85,"size":25971,"width":188,"height":188},{"ext":1013,"url":25973,"hash":25974,"mime":1016,"name":25975,"path":85,"size":25976,"width":196,"height":196},[],{"id":26284,"title":26285,"text":26286,"sidebar_information":85,"image":26287,"buttons":26292},891,"Sterile Packaging for Surgical Instruments & Kits","\u003Cp>For surgical instruments, kits, and sterile goods, we develop sterile packaging (sterile barriers) with Tyvek® lids or film sealing. These ensure maximum safety of medical products until opened in the operating room.\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Typical applications:\u003C/strong> bipolar forceps, clamps, electrodes, disposable instruments, reusable instrument trays, complete surgical kits\u003Cbr>\u003Cstrong>Materials: \u003C/strong>medical-grade PS (ESD blue or black), medical-grade PP (white, transparent)\u003Cbr>\u003Cstrong>Properties:\u003C/strong> robust design with 1–1.5 mm material thickness, optional ESD protection, stackable, rounded radii for safe handling, sealing edge for sterile packaging\u003C/li>\u003C/ul>",{"id":4458,"documentId":4459,"name":4460,"alternativeText":4461,"caption":16,"width":168,"height":168,"formats":26288,"hash":4478,"ext":1013,"mime":1016,"size":4479,"url":4480,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":4481,"updatedAt":4482,"publishedAt":4483},{"avatar":26289,"default":26290,"thumbnail":26291},{"ext":1013,"url":4464,"hash":4465,"mime":1016,"name":4466,"path":85,"size":4467,"width":984,"height":984},{"ext":1013,"url":4469,"hash":4470,"mime":1016,"name":4471,"path":85,"size":4472,"width":188,"height":188},{"ext":1013,"url":4474,"hash":4475,"mime":1016,"name":4476,"path":85,"size":4477,"width":196,"height":196},[],{"id":3979,"title":26294,"text":26295,"sidebar_information":85,"image":26296,"buttons":26301},"Packaging Trays for Diagnostics & Test Kits","\u003Cp>Thermoformed blisters are ideal for diagnostic and lab kits, such as COVID tests or blood analysis kits. Different chambers secure components like test tubes, pipettes, or rapid tests while allowing simple visual inspection.\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Typical applications: \u003C/strong>COVID tests, blood analysis kits, lab diagnostics, ophthalmology applications (lens holders, intraocular lenses), rapid tests\u003Cbr>\u003Cstrong>Materials:\u003C/strong> PET-G, A-PET transparent, medical-grade PS\u003Cbr>\u003Cstrong>Properties:\u003C/strong> dimensionally stable, stackable, clear visibility, precise cavities for pipettes, tubes, or lens holders, protection against twisting and scratching\u003C/li>\u003C/ul>",{"id":26008,"documentId":26009,"name":26010,"alternativeText":26011,"caption":16,"width":168,"height":168,"formats":26297,"hash":26028,"ext":1013,"mime":1016,"size":26029,"url":26030,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":26031,"updatedAt":26031,"publishedAt":26032},{"avatar":26298,"default":26299,"thumbnail":26300},{"ext":1013,"url":26014,"hash":26015,"mime":1016,"name":26016,"path":85,"size":26017,"width":984,"height":984},{"ext":1013,"url":26019,"hash":26020,"mime":1016,"name":26021,"path":85,"size":26022,"width":188,"height":188},{"ext":1013,"url":26024,"hash":26025,"mime":1016,"name":26026,"path":85,"size":26027,"width":196,"height":196},[],{"id":26303,"title":26304,"text":26305,"sidebar_information":85,"image":26306,"buttons":26311},893,"Dental & Sample Packaging","\u003Cp>In the dental field and for the safe transport of medical samples, resealable blisters and clamshell packaging are used.\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Typical applications:\u003C/strong> dental sets (anesthetic cartridges, filling materials, needles), sample and transport packaging, cartridge carriers for diagnostic or lab applications\u003Cbr>\u003Cstrong>Materials: \u003C/strong>PET-G, A-PET transparent\u003Cbr>\u003Cstrong>Properties:\u003C/strong> resealable (e.g. hinge design), clear transparency for visual checks, hygienic storage, reliable protection against moisture and dirt\u003C/li>\u003C/ul>",{"id":26092,"documentId":26093,"name":26094,"alternativeText":26095,"caption":16,"width":168,"height":168,"formats":26307,"hash":26112,"ext":1013,"mime":1016,"size":26113,"url":26114,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":26115,"updatedAt":26116,"publishedAt":26117},{"avatar":26308,"default":26309,"thumbnail":26310},{"ext":1013,"url":26098,"hash":26099,"mime":1016,"name":26100,"path":85,"size":26101,"width":984,"height":984},{"ext":1013,"url":26103,"hash":26104,"mime":1016,"name":26105,"path":85,"size":26106,"width":188,"height":188},{"ext":1013,"url":26108,"hash":26109,"mime":1016,"name":26110,"path":85,"size":26111,"width":196,"height":196},[],{"id":26313,"title":26314,"text":26315,"sidebar_information":85,"image":26316,"buttons":26321},894,"Service & Maintenance Blisters","\u003Cp>Medical blisters are also used for spare parts and maintenance kits, ensuring organization, protection, and transport of small components.\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Typical applications:\u003C/strong> maintenance kits for dialysis devices, pump systems, or MedTech modules\u003Cbr>\u003Cstrong>Materials: \u003C/strong>combinations of A-PET transparent, black PS, or other medical-grade materials\u003Cbr>\u003Cstrong>Properties: \u003C/strong>stackable, space-saving, reliable protection of small parts against loss and damage\u003C/li>\u003C/ul>",{"id":26065,"documentId":26066,"name":26067,"alternativeText":26068,"caption":16,"width":168,"height":168,"formats":26317,"hash":26085,"ext":1013,"mime":1016,"size":26086,"url":26087,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":26088,"updatedAt":26089,"publishedAt":26090},{"avatar":26318,"default":26319,"thumbnail":26320},{"ext":1013,"url":26071,"hash":26072,"mime":1016,"name":26073,"path":85,"size":26074,"width":984,"height":984},{"ext":1013,"url":26076,"hash":26077,"mime":1016,"name":26078,"path":85,"size":26079,"width":188,"height":188},{"ext":1013,"url":26081,"hash":26082,"mime":1016,"name":26083,"path":85,"size":26084,"width":196,"height":196},[],{"id":1158,"title":26323,"text":26324,"sidebar_information":85,"image":26325,"buttons":26351},"Sustainable Alternatives: Molded Pulp","\u003Cp>In addition to traditional plastic blisters, \u003Ca href=\"https://www.formary.de/en/products/paper-pulp-injection-molded-packaging\">molded pulp packaging\u003C/a> is becoming increasingly important as a sustainable alternative for certain diagnostic or test kits.\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Typical applications:\u003C/strong> inserts for COVID or rapid test kits, lab samples, consumer goods packaging\u003Cbr>\u003Cstrong>Material:\u003C/strong> molded pulp (cellulose, starch, water)\u003Cbr>\u003Cstrong>Properties: \u003C/strong>shock-absorbing, stable, hygienic, biodegradable, compostable\u003C/li>\u003C/ul>",{"id":26326,"documentId":26327,"name":26328,"alternativeText":26329,"caption":16,"width":168,"height":168,"formats":26330,"hash":26345,"ext":1013,"mime":1016,"size":26346,"url":26347,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":26348,"updatedAt":26349,"publishedAt":26350},2262,"qxkmwnf6qp7nonlvi9yy3444","Papierspritzguss Blister.png","Papierspritzguss 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Blister.png","Papierspritzguss_Blister_494e84b487",62.98,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Papierspritzguss_Blister_494e84b487.png","2025-09-23T16:14:24.000Z","2025-09-23T16:15:27.000Z","2026-01-08T22:06:41.451Z",[],{"__component":2177,"id":6397,"title":26353,"text":26354,"information":26355,"image":26360},"White paper: Technical insights for medtech OEMs","\u003Cp>In our MedTech white paper, you will learn about \u003C/p>\u003Cp>✓ current market and framework conditions in MedTech projects \u003C/p>\u003Cp>✓ advantages of thermoforming for medical packaging \u003C/p>\u003Cp>✓ key plastics for medical blister packaging and their areas of application \u003C/p>\u003Cp>✓ how formary supports medical technology companies in packaging development \u003C/p>\u003Cp>✓ typical challenges in the procurement of medical blister packs – and how to solve them Glossar\u003C/p>\u003Cp style=\"text-align:center;\">\u003Cbr> \u003C/p>",[26356],{"id":1674,"title":26357,"text":26358,"link":26359},"Why thermoforming is becoming increasingly relevant in medical technology","Download white paper free of charge","https://www.formary.de/en/whitepaper-ebooks/relevance-of-thermoformed-blisters-in-medical-technology",{"id":1981,"documentId":26361,"name":26362,"alternativeText":26363,"caption":16,"width":144,"height":2021,"formats":26364,"hash":26403,"ext":2024,"mime":2027,"size":26404,"url":26405,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":26406,"updatedAt":26406,"publishedAt":26407},"emcopd37temuu01ywesexkif","Medical Blister White Paper Mockup.webp","Medical Blister White Paper 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Mockup.webp",54.29,{"ext":2024,"url":26391,"hash":26392,"mime":2027,"name":26393,"path":85,"size":26394,"width":984,"height":2059},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Medical_Blister_White_Paper_Mockup_e59cb9561c.webp","avatar_Medical_Blister_White_Paper_Mockup_e59cb9561c","avatar_Medical Blister White Paper Mockup.webp",1.44,{"ext":2024,"url":26396,"hash":26397,"mime":2027,"name":26398,"path":85,"size":432,"width":188,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Medical_Blister_White_Paper_Mockup_e59cb9561c.webp","default_Medical_Blister_White_Paper_Mockup_e59cb9561c","default_Medical Blister White Paper Mockup.webp",{"ext":2024,"url":26400,"hash":26401,"mime":2027,"name":26402,"path":85,"size":23969,"width":233,"height":2070},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Medical_Blister_White_Paper_Mockup_e59cb9561c.webp","thumbnail_Medical_Blister_White_Paper_Mockup_e59cb9561c","thumbnail_Medical Blister White Paper Mockup.webp","Medical_Blister_White_Paper_Mockup_e59cb9561c",88.62,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Medical_Blister_White_Paper_Mockup_e59cb9561c.webp","2025-11-27T14:19:45.000Z","2026-01-08T22:07:00.145Z",{"__component":962,"id":8558,"title":26409,"introduction":85,"cards":26410,"style":26461},"More Products in the Field of Medical Packaging",[26411,26432],{"id":26412,"title":23995,"introduction":26413,"link":3464,"link_label":23995,"image":26414},1839,"Medical device housings for applications in diagnostics, therapy, and analysis.",{"id":13016,"documentId":26415,"name":25338,"alternativeText":25339,"caption":16,"width":168,"height":977,"formats":26416,"hash":26427,"ext":1013,"mime":1016,"size":26428,"url":26429,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":26430,"updatedAt":26430,"publishedAt":26431},"dlhpryedpwec6ojt52gtt5vn",{"avatar":26417,"default":26420,"thumbnail":26424},{"ext":1013,"url":26418,"hash":26419,"mime":1016,"name":25344,"path":85,"size":17831,"width":984,"height":285},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Medizintechnik_Gehaeuse_acd003cb42.png","avatar_Medizintechnik_Gehaeuse_acd003cb42",{"ext":1013,"url":26421,"hash":26422,"mime":1016,"name":25421,"path":85,"size":26423,"width":188,"height":990},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Medizintechnik_Gehaeuse_acd003cb42.png","default_Medizintechnik_Gehaeuse_acd003cb42",20.89,{"ext":1013,"url":26425,"hash":26426,"mime":1016,"name":25349,"path":85,"size":25417,"width":233,"height":996},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Medizintechnik_Gehaeuse_acd003cb42.png","thumbnail_Medizintechnik_Gehaeuse_acd003cb42","Medizintechnik_Gehaeuse_acd003cb42",11.99,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Medizintechnik_Gehaeuse_acd003cb42.png","2025-03-25T16:33:39.000Z","2026-01-08T22:05:48.995Z",{"id":26433,"title":26434,"introduction":26435,"link":8522,"link_label":26434,"image":26436},1840,"Inlays for Medical Products","Thermoformed plastic trays provide greater safety, hygiene, and efficiency in medical packaging.",{"id":26437,"documentId":26438,"name":26439,"alternativeText":26440,"caption":26440,"width":168,"height":977,"formats":26441,"hash":26455,"ext":1013,"mime":1016,"size":26456,"url":26457,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":26458,"updatedAt":26459,"publishedAt":26460},1275,"ow217bdh8ynt3r77qec7bs03","Kunststoff Tiefziehschale weiß","Weiße Kunststoff Tiefziehschale",{"avatar":26442,"default":26446,"thumbnail":26450},{"ext":1013,"url":26443,"hash":26444,"mime":1016,"name":26445,"path":85,"size":11900,"width":984,"height":285},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Tiefziehschale_2_ffbbc2b8c8.png","avatar_Tiefziehschale_2_ffbbc2b8c8","avatar_Kunststoff Tiefziehschale weiß",{"ext":1013,"url":26447,"hash":26448,"mime":1016,"name":26449,"path":85,"size":11291,"width":188,"height":990},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Tiefziehschale_2_ffbbc2b8c8.png","default_Tiefziehschale_2_ffbbc2b8c8","default_Kunststoff Tiefziehschale weiß",{"ext":1013,"url":26451,"hash":26452,"mime":1016,"name":26453,"path":85,"size":26454,"width":233,"height":996},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Tiefziehschale_2_ffbbc2b8c8.png","thumbnail_Tiefziehschale_2_ffbbc2b8c8","thumbnail_Kunststoff Tiefziehschale weiß",8.51,"Tiefziehschale_2_ffbbc2b8c8",29.08,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefziehschale_2_ffbbc2b8c8.png","2024-08-26T13:29:08.000Z","2024-08-26T13:31:20.000Z","2026-01-08T22:04:28.090Z",{"id":26462,"background":567,"border":85},1487,{"__component":1547,"id":26464,"title":26465,"industries":26466},177,"Learn More About Medical Packaging",[26467],{"id":1388,"industry":26468},{"id":511,"documentId":4652,"createdAt":4653,"updatedAt":4654,"publishedAt":7975,"locale":10,"name":4655,"slug":4656,"description":4657},{"__component":1555,"id":3934,"buttons":26470},[26471],{"id":23704,"visible":215,"label":26472,"link":31,"variant":212},"More Products about Inlays and Inserts",{"__component":607,"id":11552,"title":26474,"variant":298,"first_accordion_open":215,"accordions":26475},"FAQ – Frequently Asked Questions About Medical Blister Packaging",[26476,26480,26484,26488,26492,26496],{"id":26477,"title":26478,"content":26479},3985,"What is medical blister packaging?","\u003Cp>Blister packaging is thermoformed plastic packaging that securely fixes and protects medical products such as syringes, surgical kits, or implants.\u003C/p>",{"id":26481,"title":26482,"content":26483},3986,"How do blisters for medical devices differ from medication blisters?","\u003Cp>Medical blister packaging consists of rigid trays or inlays for devices and components, while medication blisters are usually push-through packs for tablets.\u003C/p>",{"id":26485,"title":26486,"content":26487},3987,"Which materials are suitable for thermoformed blisters in medical technology?","\u003Cp>Typical materials include PET-G, PP, PC, or PVC laminates, depending on sterilization requirements and the application.\u003C/p>",{"id":26489,"title":26490,"content":26491},3988,"Can medical blisters be manufactured under cleanroom conditions?","\u003Cp>Yes. formary manufactures under cleanroom conditions (ISO class) on request and supplies sterile blister packaging including Tyvek® lids or film sealing.\u003C/p>",{"id":26493,"title":26494,"content":26495},3989,"What advantages do thermoformed blisters offer compared to injection molding solutions?","\u003Cp>Thermoforming tools are more cost-efficient, available faster, and suitable for small to medium series. Design modifications can also be implemented more easily.\u003C/p>",{"id":26497,"title":26498,"content":26499},3990,"Which sterilization methods are possible?","\u003Cp>Depending on the material, medical blisters can be sterilized using gamma radiation, ETO, or steam.\u003C/p>",{"__component":611,"id":7151,"title":26501,"link":85,"cta_label":26502,"cta_note":26503},"Configure Medical Blister Packaging and Request a Quote.","Configure Now","Configure your custom medical blister now.",{"__component":2276,"id":8401,"title":26505,"variant":241,"cta_button":85,"blogarticles":26506,"style":85},"Learn More About Medical Thermoformed Parts",[26507,26580,26653],{"id":23258,"documentId":26508,"createdAt":26509,"updatedAt":26510,"publishedAt":26511,"locale":10,"title":26512,"introduction":26513,"content":26514,"slug":26515,"cover":26516,"seo":26565,"blog_author":26569,"blogcategory":26570,"inline_hubspot_form":85,"blocks":26571,"localizations":26572},"mlnpx89wcd3xb7bjpl8rwkq0","2026-01-13T15:51:47.821Z","2026-01-26T08:34:33.067Z","2026-01-26T08:34:33.461Z","What Are Bioplastics? Definition, Applications, Advantages, and Limitations","Bioplastics are plastics that are either made from renewable raw materials or are biodegradable - or both. They offer a wide range of possible applications - but what exactly are bioplastics, how are they produced and what advantages or limitations do they have compared to traditional plastics?","\u003Ch2>\u003Cspan style=\"color:#005250;\">What are bioplastics?\u003C/span>\u003C/h2>\u003Cp>Bioplastics explained simply: Bioplastics, also known as bioplastics or technical biopolymers, are plastics that are either completely or partially made from renewable raw materials, i.e. biobased and/or biodegradable. In comparison, conventional \u003Cspan style=\"color:#005250;\">\u003Cstrong>plastic materials\u003C/strong>\u003C/span> are based on fossil raw materials.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">What types of bioplastics are there?\u003C/span>\u003C/h2>\u003Cp>Bioplastics can primarily be divided into two main categories: Bio-based and biodegradable plastics. In the following section, we present some examples of bioplastics to give you an overview of the different types of bioplastics.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Biobased plastics\u003C/span>\u003C/h2>\u003Cp>What does bio-based mean? Bio-based plastics are made from biological, renewable raw materials such as corn starch, sugar cane or cellulose. Bio-based bioplastics are not necessarily biodegradable.\u003C/p>\u003Cp>Bioplastic properties, such as mouldability, hardness, elasticity, breaking strength, temperature resistance, heat resistance and chemical resistance, vary depending on the composition, manufacturing process and the addition of additives.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Bioplastics Overview: Bio-based plastics\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>Polylactic acid (PLA):\u003C/strong> Made from fermented plant starch and biodegradable.\u003C/li>\u003Cli>\u003Cstrong>Bio-polyethylene (bio-PE):\u003C/strong> Made from sugar cane and not biodegradable.\u003C/li>\u003Cli>\u003Cstrong>Bio-polyethylene terephthalate (bio-PET):\u003C/strong> Partly made from renewable raw materials (e.g. ethanol from sugar cane). Chemically identical to conventional polyethylene, therefore not biodegradable.\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Zuckerrohr_0fbe2f9765.jpg\" alt=\"Zuckerrohr\">\u003Cfigcaption>Sugar cane\u003C/figcaption>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Biodegradable plastics\u003C/span>\u003C/h2>\u003Cp>Biodegradable plastics are produced by natural processes (microorganisms such as bacteria or fungi), which can be broken down into natural substances such as water, carbon dioxide (CO2) and biomass. Bioplastics degrade under certain environmental conditions that are necessary for the activity of the microorganisms (more on this later).\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Bioplastics overview: Biodegradable plastics\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>Polyhydroxyalkanoates (PHA):\u003C/strong> Fermented by bacteria.\u003C/li>\u003Cli>\u003Cstrong>Polybutylene succinate (PBS):\u003C/strong> Can be produced from renewable or fossil raw materials.\u003C/li>\u003Cli>\u003Cstrong>Polycaprolactone (PCL):\u003C/strong> Made from fossil raw materials.\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Pilze_aus_denen_biologisch_abbaubare_Kunststoffe_entstehen_koennen_3795d63bd6.jpg\" alt=\"Pilze, aus denen biologisch abbaubare Kunststoffe entstehen können\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Bioplastics overview: Bio-based and biodegradable plastics\u003C/span>\u003C/h3>\u003Cp>Some bioplastics fulfil both criteria: The biopolymers are both biobased and biodegradable.\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Polylactic acid (PLA):\u003C/strong> Made from plant starch and biodegradable.\u003C/li>\u003Cli>\u003Cstrong>Polyhydroxyalkanoates (PHA):\u003C/strong> Fermented by bacteria from renewable raw materials and biodegradable.\u003C/li>\u003Cli>\u003Cstrong>Starch-based plastics:\u003C/strong> Made from plant starch and biodegradable.\u003C/li>\u003C/ul>\u003Ch4>Overview of all types of bioplastics\u003C/h4>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Bioplastics category\u003C/th>\u003Cth>Bio-based plastics\u003C/th>\u003Cth>Biodegradable plastics\u003C/th>\u003Cth>Bio-based and biodegradable plastics\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>Bioplastics examples\u003C/td>\u003Ctd>Bio-PE, Bio-PET, PLA\u003C/td>\u003Ctd>PHA, PBS, PCL\u003C/td>\u003Ctd>Starch-based plastics, PLA, PHA\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Raw materials\u003C/td>\u003Ctd>Renewable raw materials (e.g. sugar cane, plant starch)\u003C/td>\u003Ctd>Microorganisms, various raw materials\u003C/td>\u003Ctd>Plant starch, bacteria\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Cp> \u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">What can bioplastics be used for? - Products made from bioplastics\u003C/span>\u003C/h2>\u003Cp>The properties of bioplastics vary depending on the raw materials used and the manufacturing processes. In principle, bioplastics can have the same properties as conventional polymers. Plastic films made of bioplastics are also produced by \u003Cspan style=\"color:#005250;\">\u003Cstrong>plastic extrusion\u003C/strong>\u003C/span> like conventional thermoplastics.\u003C/p>\u003Cp>However, bioplastics are not suitable for high-performance applications. The use of bio-based materials is restricted by limited quantities, price and qualities, based on limited raw materials and higher manufacturing costs. Currently, bioplastics can be used primarily for these applications:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Packaging material / agriculture:\u003C/span>\u003C/h3>\u003Cp>Packaging products made from compostable bioplastics, such as trays for vegetables, fruit, eggs and meat, containers for drinks and dairy products and \u003Ca href=\"https://www.formary.de/branchen/kosmetik\">\u003Cspan style=\"color:#005250;\">\u003Cstrong>cosmetics packaging\u003C/strong>\u003C/span>.\u003C/a>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Medicine / Pharmaceuticals\u003C/span>\u003C/h3>\u003Cp>For bioplastics in \u003Cspan style=\"color:#005250;\">\u003Cstrong>medicine and pharmaceuticals\u003C/strong>\u003C/span>, the focus is on the resorbability of the products, such as suture materials or implants, which can be broken down by the body after use.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Biokunststoffe_fuer_den_medizinischen_Bereich_c221f1ca84.jpg\" alt=\"Biokunststoffe für den medizinischen Bereich\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Automotive engineering\u003C/span>\u003C/h3>\u003Cp>Bio-based materials are used in the \u003Cspan style=\"color:#005250;\">\u003Cstrong>automotive\u003C/strong>\u003C/span> sector in the \"sandwich process\". The core of the component is made of bio-based polymer, a layer of a conventional material of higher quality is used on top (e.g. for optics, haptics, functionalities).\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Bioplastics vs. plastics: advantages and disadvantages\u003C/span>\u003C/h2>\u003Cp>Bioplastics have advantages and limitations compared to conventional plastics, with the latter affecting their suitability for various applications. Here we take a detailed look at the differences and challenges of bioplastics compared to conventional thermoplastics.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Bioplastics advantages\u003C/span>\u003C/h3>\u003Cp>The use of biopolymers offers a number of advantages, including\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Renewable raw materials\u003C/span>\u003C/h4>\u003Cp>Crude oil is a limited raw material. In contrast, renewable raw materials are inexhaustible. This is because bioplastics are made from raw materials such as maize, sugar cane or cellulose, which reduces dependence on fossil fuels.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Potential for lower CO2 emissions\u003C/span>\u003C/h4>\u003Cp>Starch from plants is used for the production of bioplastics. These plants extract CO2 from the atmosphere for their growth. When the bioplastic is incinerated, only the amount of CO2 previously absorbed by the plant is released. This creates a \u003Cstrong>closed CO2 cycle.\u003C/strong>\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Biodegradability\u003C/span>\u003C/h4>\u003Cp>Some bioplastics, such as PLA and PHA, are biodegradable/compostable and decompose under certain conditions (e.g. in industrial composting plants) into harmless substances such as CO2, water and biomass.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Bioplastics disadvantages\u003C/span>\u003C/h3>\u003Cp>Despite the advantages mentioned, however, there are several disadvantages that must be taken into account when assessing their environmental friendliness and practicality. Here are the main challenges and disadvantages of bioplastics in detail.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">High land requirements\u003C/span>\u003C/h4>\u003Cp>The cultivation of raw materials for bioplastics requires agricultural land that could also be used for food production. This can lead to competition for agricultural resources.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Energy and resource consumption\u003C/span>\u003C/h4>\u003Cp>Bioplastics = better environment - unfortunately this is not true in terms of energy and resource consumption. The production of bioplastics can be energy-intensive and require high water consumption, which can have a negative impact on their environmental footprint.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Degradation conditions\u003C/span>\u003C/h4>\u003Cp>Many bio-based and biodegradable plastics require special conditions (e.g. industrial composting plants) for degradation, which are not always available everywhere or require energy.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Costs\u003C/span>\u003C/h4>\u003Cp>The prices of bioplastics are often more expensive than conventional plastics, which can limit their widespread use.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Limited recycling options\u003C/span>\u003C/h4>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffgranulat_in_den_Haenden_ff39ee0490.png\" alt=\"Kunststoffgranulat in den Händen\">\u003C/figure>\u003Cp>In contrast to conventional \u003Cspan style=\"color:#005250;\">\u003Cstrong>recycled plastics\u003C/strong>\u003C/span>, bioplastics cannot be mechanically recycled without special recycling processes that are tailored to the respective material flow. The recycling of bioplastics is therefore difficult, as biodegradable plastics often require a longer retention period in composting plants.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Bioplastics in thermoforming\u003C/span>\u003C/h2>\u003Cp>Can bioplastics now also be used for \u003Cspan style=\"color:#005250;\">\u003Cstrong>plastic thermoforming\u003C/strong>\u003C/span> and thus for \u003Cspan style=\"color:#005250;\">\u003Cstrong>trays\u003C/strong>\u003C/span>, \u003Cspan style=\"color:#005250;\">\u003Cstrong>containers\u003C/strong>\u003C/span>, \u003Cspan style=\"color:#005250;\">\u003Cstrong>inlays\u003C/strong>\u003C/span> and \u003Cspan style=\"color:#005250;\">\u003Cstrong>covers?\u003C/strong>\u003C/span> And how does bioplastic behave in contrast to conventional thermoplastics? More on this in the next sections.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Biokunststoffe_im_Kunststoff_Tiefziehen_e356821fc2.png\" alt=\"Biokunststoffe im Kunststoff Tiefziehen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Material properties\u003C/span>\u003C/h3>\u003Cp>Bioplastics have different properties compared to conventional plastics. Some bio-based plastics, such as polylactic acid (PLA) and polyhydroxyalkanoates (PHA), are thermoplastic and can therefore theoretically be used for thermoforming.\u003C/p>\u003Cp>However, due to their different structure, bioplastics have special requirements in terms of temperature and processing that may differ from those of conventional plastics. Adapting moulding tools to the specific properties of bioplastics can therefore incur additional costs.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Processing parameters\u003C/span>\u003C/h3>\u003Cp>The processing temperatures and times for bioplastics can vary. PLA, for example, has a lower processing temperature compared to many standard plastics such as polyethylene (PE) or \u003Cspan style=\"color:#005250;\">\u003Cstrong>polypropylene (PP)\u003C/strong>\u003C/span>.\u003C/p>\u003Cp>Some bioplastics are \u003Cstrong>hygroscopic\u003C/strong>, which means that they absorb moisture from the environment. This can lead to processing problems such as bubble formation or undesirable material changes.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Mechanical properties\u003C/span>\u003C/h3>\u003Cp>Bioplastics often have different mechanical properties than traditional plastics. Some may be less impact resistant\u003Cstrong> \u003C/strong>or less elastic, which influences the choice of applications. The strength and flexibility must be carefully tested to ensure that the end products meet the requirements.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Is bioplastic an alternative? - A conclusion\u003C/span>\u003C/h2>\u003Cp>The bioplastics market share is currently around 1%. Therefore, the possibilities are far from exhausted when it comes to the use of biopolymers in thermoforming. The advantages of bioplastics are a major factor in utilising them for more applications: Biodegradability, lower CO2 emissions and resource conservation.\u003C/p>\u003Cp>However, the use of bioplastics also has its limitations and disadvantages. Not only can bioplastics not keep up with regular thermoplastics when it comes to high-performance applications. Their production can require considerable amounts of agricultural resources.\u003C/p>\u003Cp>Biopolymers often require special conditions for decomposition and are not fully degradable in conventional composting plants. In addition, there is currently a lack of efficient recycling processes, which means that incineration remains the most common disposal method. And another important factor: bioplastics are often more expensive to produce than conventional plastics, which reduces their economic attractiveness. However, if the market share of bioplastics grows and exceeds 1%, these aspects could change. We will see what the future holds for the world of bioplastics.\u003C/p>\u003Cp>ℹ️ Want to find out more about bioplastics, additives and compounds? Then read our \u003Ca href=\"https://www.formary.de/whitepaper-ebooks/materialleitfaden-fuer-kunststoff-tiefziehteile\">material guide for thermoformed plastic parts\u003C/a> or watch our video:\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Ciframe width=\"560\" height=\"315\" src=\"https://www.youtube.com/embed/HhU0eK7A1ag?si=bjZ_Ucmgq2TH4km_\" title=\"YouTube video player\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen=\"\">\u003C/iframe>\u003C/div>\u003Cp> \u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cdiv class=\"c-container\"> \n    \u003Cp>ℹ️ For anyone involved in developing medicine blister packs: Find out more in the\n \u003Ca href=\"https://www.formary.de/en/whitepaper-ebooks/relevance-of-thermoformed-blisters-in-medical-technology\">Whitepaper\u003C/a>, which plastics are suitable for sterile, validatable and increasingly sustainable medtech packaging – including options with bio-based materials.\n\u003C/p>\n\u003C/div>\n\u003C/div>\u003Cfigure class=\"image\">\u003Ca href=\"https://www.formary.de/en/whitepaper-ebooks/relevance-of-thermoformed-blisters-in-medical-technology\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Medical_Blister_Whitepaper_1_e5fe165fb6.png\" alt=\"Med Tech OEM Whitepaper Mockup\">\u003C/a>\u003C/figure>","what-are-bioplastics",{"id":26517,"documentId":26518,"name":26519,"alternativeText":26520,"caption":16,"width":144,"height":2021,"formats":26521,"hash":26560,"ext":1013,"mime":1016,"size":26561,"url":26562,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":26563,"updatedAt":26563,"publishedAt":26564},2122,"o6yej70mhduqtrtftzd9yrdc","What are Bioplastics Blog Banner Eng","What are Bioplastics",{"lg":26522,"md":26527,"sm":26531,"xl":26536,"2xl":26541,"avatar":26546,"default":26550,"thumbnail":26555},{"ext":1013,"url":26523,"hash":26524,"mime":1016,"name":26525,"path":85,"size":26526,"width":154,"height":1416},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_What_are_Bioplastics_Blog_Banner_Eng_04acc7881a.png","lg_What_are_Bioplastics_Blog_Banner_Eng_04acc7881a","lg_What are Bioplastics Blog Banner Eng",126.75,{"ext":1013,"url":26528,"hash":26529,"mime":1016,"name":26530,"path":85,"size":11456,"width":161,"height":2035},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_What_are_Bioplastics_Blog_Banner_Eng_04acc7881a.png","md_What_are_Bioplastics_Blog_Banner_Eng_04acc7881a","md_What are Bioplastics Blog Banner Eng",{"ext":1013,"url":26532,"hash":26533,"mime":1016,"name":26534,"path":85,"size":26535,"width":168,"height":2041},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_What_are_Bioplastics_Blog_Banner_Eng_04acc7881a.png","sm_What_are_Bioplastics_Blog_Banner_Eng_04acc7881a","sm_What are Bioplastics Blog Banner Eng",64.57,{"ext":1013,"url":26537,"hash":26538,"mime":1016,"name":26539,"path":85,"size":26540,"width":145,"height":2047},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_What_are_Bioplastics_Blog_Banner_Eng_04acc7881a.png","xl_What_are_Bioplastics_Blog_Banner_Eng_04acc7881a","xl_What are Bioplastics Blog Banner Eng",168.47,{"ext":1013,"url":26542,"hash":26543,"mime":1016,"name":26544,"path":85,"size":26545,"width":181,"height":2053},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_What_are_Bioplastics_Blog_Banner_Eng_04acc7881a.png","2xl_What_are_Bioplastics_Blog_Banner_Eng_04acc7881a","2xl_What are Bioplastics Blog Banner Eng",204.68,{"ext":1013,"url":26547,"hash":26548,"mime":1016,"name":26549,"path":85,"size":19742,"width":984,"height":2059},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_What_are_Bioplastics_Blog_Banner_Eng_04acc7881a.png","avatar_What_are_Bioplastics_Blog_Banner_Eng_04acc7881a","avatar_What are Bioplastics Blog Banner Eng",{"ext":1013,"url":26551,"hash":26552,"mime":1016,"name":26553,"path":85,"size":26554,"width":188,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_What_are_Bioplastics_Blog_Banner_Eng_04acc7881a.png","default_What_are_Bioplastics_Blog_Banner_Eng_04acc7881a","default_What are Bioplastics Blog Banner Eng",43.07,{"ext":1013,"url":26556,"hash":26557,"mime":1016,"name":26558,"path":85,"size":26559,"width":233,"height":2070},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_What_are_Bioplastics_Blog_Banner_Eng_04acc7881a.png","thumbnail_What_are_Bioplastics_Blog_Banner_Eng_04acc7881a","thumbnail_What are Bioplastics Blog Banner Eng",16.84,"What_are_Bioplastics_Blog_Banner_Eng_04acc7881a",73.56,"https://fsn1.your-objectstorage.com/formary-de-production-cms/What_are_Bioplastics_Blog_Banner_Eng_04acc7881a.png","2025-06-04T18:46:08.000Z","2026-01-08T22:06:22.430Z",{"id":26566,"open_graph_title":26567,"open_graph_description":26568,"title":26567,"description":26568},2498,"What are bioplastics? | Bioplastics explained in more detail","What are bioplastics? ✓ Definition ✓ Application ✓ Advantages ✓ Disadvantages ✓ Bioplastics in thermoforming. Read now!",{"id":679,"documentId":5107,"createdAt":5108,"updatedAt":5108,"publishedAt":8850,"locale":10,"role":5109,"name":5110,"email":5111,"phone":5112,"meeting_url":5113},{"id":731,"documentId":5115,"createdAt":5116,"updatedAt":5117,"publishedAt":8852,"locale":10,"title":5118,"slug":5119,"description":5120},[],[26573],{"id":8534,"documentId":26508,"createdAt":26574,"updatedAt":26574,"publishedAt":26575,"locale":128,"title":26576,"introduction":26577,"content":26578,"slug":26579},"2026-01-08T23:07:30.775Z","2026-01-13T11:10:34.154Z","Was sind Biokunststoffe? Definition, Anwendung, Vorteile und Limitationen","Biokunststoffe sind Kunststoffe, die entweder aus nachwachsenden Rohstoffen hergestellt werden oder biologisch abbaubar sind - oder beides. Sie bieten eine Vielzahl von Anwendungsmöglichkeiten - doch was genau sind Biokunststoffe, wie werden sie hergestellt, und welche Vorteile oder Limitationen haben sie gegenüber traditionellen Kunststoffen? ","\u003Ch2>\u003Cspan style=\"color:#005250;\">Biokunststoffe – Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>Definition:\u003C/strong> Biokunststoffe sind entweder biobasiert (aus nachwachsenden Rohstoffen) oder biologisch abbaubar, manche sind auch beides.\u003C/li>\u003Cli>\u003Cstrong>Anwendungen:\u003C/strong> Einsatz in Verpackungen, Medizinprodukten, Automotive und Konsumgütern.\u003C/li>\u003Cli>\u003Cstrong>Vorteile:\u003C/strong> Geringere Abhängigkeit von Erdöl, potenziell weniger CO₂-Emissionen, biologische Abbaubarkeit.\u003C/li>\u003Cli>\u003Cstrong>Limitationen:\u003C/strong> Hoher Flächenbedarf für Rohstoffe, eingeschränktes Recycling, höhere Kosten, nicht für Hochleistungsanwendungen geeignet.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was sind Biokunststoffe?\u003C/span>\u003C/h2>\u003Cp>Biokunststoffe einfach erklärt: Biokunststoffe, auch Bioplastik oder technische Biopolymere genannt, sind Kunststoffe, die entweder vollständig oder teilweise aus nachwachsenden Rohstoffen hergestellt werden, also biobasiert, und/oder biologisch abbaubar sind. Im Vergleich dazu basieren konventionellen \u003Ca href=\"https://www.formary.de/materialien\">Kunststoffmaterialien\u003C/a> auf fossilen Rohstoffen.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Welche Arten von Bioplastik gibt es?\u003C/span>\u003C/h2>\u003Cp>Biokunststoffe lassen sich primär in zwei Hauptkategorien einteilen: Biobasierte und biologisch abbaubare Kunststoffe. Im folgenden Abschnitt stellen wir Ihnen einige Biokunststoffe Beispiele vor, damit Sie sich einen Überblick über die Arten von Bioplastik verschaffen können.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Arten_von_Biokunststoffen_f4188223a5.png\" alt=\"Arten von Biokunststoffen\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Biobasierte Kunststoffe\u003C/span>\u003C/h2>\u003Cp>\u003Cstrong>Was bedeutet biobasiert?\u003C/strong> Biobasierte Kunststoffe entstehen aus biologischen, nachwachsenden Rohstoffen wie Maisstärke, Zuckerrohr oder Cellulose. Biobasiertes Bioplastik ist nicht zwingend biologisch abbaubar.\u003C/p>\u003Cp>Biokunststoff Eigenschaften, wie Formbarkeit, Härte, Elastizität, Bruchfestigkeit, Temperatur-, Wärmeformbeständigkeit und chemische Beständigkeit, variieren je nach Zusammensetzung, Herstellungsverfahren und Zugabe von Additiven.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Biokunststoffe Übersicht: Biobasierte Kunststoffe\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>Polymilchsäure (PLA):\u003C/strong> Aus fermentierter Pflanzenstärke und biologisch abbaubar.\u003C/li>\u003Cli>\u003Cstrong>Bio-Polyethylen (Bio-PE):\u003C/strong> Aus Zuckerrohr und nicht biologisch abbaubar.\u003C/li>\u003Cli>\u003Cstrong>Bio-Polyethylenterephthalat (Bio-PET):\u003C/strong> Teilweise aus nachwachsenden Rohstoffen (z.B. Ethanol aus Zuckerrohr). Chemisch identisch mit herkömmlichem Polyethylen, daher nicht biologisch abbaubar.\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Zuckerrohr_0fbe2f9765.jpg\" alt=\"Zuckerrohr\">\u003Cfigcaption>Zuckerrohr\u003C/figcaption>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Biologisch abbaubare Kunststoffe\u003C/span>\u003C/h2>\u003Cp>Die Biokunststoff Herstellung erfolgt bei biologisch abbaubaren Kunststoffen durch natürliche Prozesse (Mikroorganismen wie Bakterien oder Pilze), welche in natürliche Substanzen wie Wasser, Kohlendioxid (CO2) und Biomasse zersetzt werden können. Der Biokunststoffe Abbau erfolgt unter bestimmten Umweltbedingungen, die für die Aktivität der Mikroorganismen notwendig sind (mehr dazu später).\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Biokunststoffe Übersicht: Biologisch abbaubare Kunststoffe\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>Polyhydroxyalkanoate (PHA):\u003C/strong> Durch Bakterien fermentiert.\u003C/li>\u003Cli>\u003Cstrong>Polybutylensuccinat (PBS):\u003C/strong> Kann aus nachwachsenden oder fossilen Rohstoffen hergestellt werden.\u003C/li>\u003Cli>\u003Cstrong>Polycaprolacton (PCL):\u003C/strong> Aus fossilen Rohstoffen.\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Pilze_aus_denen_biologisch_abbaubare_Kunststoffe_entstehen_koennen_3795d63bd6.jpg\" alt=\"Pilze, aus denen biologisch abbaubare Kunststoffe entstehen können\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Biokunststoffe Übersicht: Biobasierte und biologisch abbaubare Kunststoffe\u003C/span>\u003C/h3>\u003Cp>Einige Biokunststoffe erfüllen beide Kriterien: Die Biopolymere sind sowohl biobasiert als auch biologisch abbaubar.\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Polymilchsäure (PLA):\u003C/strong> Hergestellt aus Pflanzenstärke und biologisch abbaubar.\u003C/li>\u003Cli>\u003Cstrong>Polyhydroxyalkanoate (PHA):\u003C/strong> Durch Bakterien aus nachwachsenden Rohstoffen fermentiert und biologisch abbaubar.\u003C/li>\u003Cli>\u003Cstrong>Stärkebasierte Kunststoffe:\u003C/strong> Aus Pflanzenstärke hergestellt und biologisch abbaubar.\u003C/li>\u003C/ul>\u003Ch4>Übersicht aller Biokunststoff Arten\u003C/h4>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Biokunststoff Kategorie\u003C/th>\u003Cth>Biobasierte Kunststoffe\u003C/th>\u003Cth>Biologisch abbaubare Kunststoffe\u003C/th>\u003Cth>Biobasierte und biologisch abbaubare Kunststoffe\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>Biokunststoff Beispiele\u003C/td>\u003Ctd>Bio-PE, Bio-PET, PLA\u003C/td>\u003Ctd>PHA, PBS, PCL\u003C/td>\u003Ctd>Stärkebasierte Kunststoffe, PLA, PHA\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Rohstoffe\u003C/td>\u003Ctd>Nachwachsende Rohstoffe (z.B. Zuckerrohr, Pflanzenstärke)\u003C/td>\u003Ctd>Mikroorganismen, verschiedene Rohstoffe\u003C/td>\u003Ctd>Pflanzenstärke, Bakterien\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Cp>Die Eigenschaften von Biokunststoffen variieren je nach den verwendeten Rohstoffen und den Herstellungsprozessen. Prinzipiell können Biokunststoffe die gleichen Eigenschaften wie herkömmliche Polymere haben. Kunststofffolien aus Biokunststoff werden auch wie herkömmliche Thermoplaste durch \u003Ca href=\"https://www.formary.de/blog/kunststoff-extrusion-so-wird-kunststofffolie-hergestellt\">Kunststoff Extrusion\u003C/a> hergestellt.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wofür können Biokunststoffe genutzt werden? - Produkte aus Bioplastik\u003C/span>\u003C/h2>\u003Cp>Biokunststoffe sind nicht für Hochleistungsanwendungen geeignet. Der Einsatz von biobasierten Materialien wird durch begrenzte Mengen, Preis und Qualitäten, basierend auf begrenzten Rohstoffen und höheren Herstellungskosten eingeschränkt. Momentan können Biokunststoffe vor allem für diese Anwendungen verwendet werden:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Verpackungsmaterial / Landwirtschaft:\u003C/span>\u003C/h3>\u003Cp>Verpackungsprodukte aus kompostierbaren Biokunststoffen, wie Schalen für Gemüse, Obst, Eier und Fleisch, Behältern für Getränke und Molkereiprodukte und Kosmetikverpackungen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Medizin / Pharma\u003C/span>\u003C/h3>\u003Cp>Für Biokunststoffe in der \u003Ca href=\"https://www.formary.de/branchen/medizin-pharma\">Medizin und Pharma\u003C/a> setzt man auf die Resorbierbarkeit der Produkte, wie z.B. Nahtmaterialien oder Implantate, die nach der Nutzung vom Körper abgebaut werden können.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cdiv class=\"c-container\"> \n    \u003Cp>ℹ️ Für alle, die Medizinblister entwickeln: Erfahren Sie im \u003Ca href=\"https://www.formary.de/whitepaper-ebooks/relevanz-von-tiefziehblistern-in-der-medizintechnik\">Whitepaper\u003C/a>, welche Kunststoffe sich für sterile, validierbare und zunehmend nachhaltige MedTech-Verpackungen eignen – inklusive Optionen mit biobasierten Materialien.\u003C/p>\n\u003C/div>\n\u003C/div>\u003Ch3>\u003Cspan style=\"color:#005250;\">Automobilbau\u003C/span>\u003C/h3>\u003Cp>Biobasierte Materialien werden im \u003Ca href=\"https://www.formary.de/branchen/automotive\">Automotive\u003C/a> Sektor im “Sandwichverfahren” eingesetzt. Der Kern des Bauteils ist aus biobasiertem Polymer, eine Schicht eines herkömmlichen Materials mit höherer Qualität wird darüber verwendet (z.B. für Optik, Haptik, Funktionalitäten).\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Biokunststoff vs. Kunststoff: Vorteile und Nachteile\u003C/span>\u003C/h2>\u003Cp>Biokunststoffe haben Vorteile und Limitationen im Vergleich zu herkömmlichen Kunststoffen, wobei letztere ihre Eignung für verschiedene Anwendungen beeinflussen. Hier werfen wir einen detaillierten Blick auf die Unterschiede und Herausforderungen von Biokunststoffen im Vergleich zu herkömmlichen Thermoplasten.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Biokunststoffe Vorteile\u003C/span>\u003C/h3>\u003Cp>Die Verwendung von Biopolymeren bietet einige Vorteile, darunter:\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Nachwachsende Rohstoffe\u003C/span>\u003C/h4>\u003Cp>Erdöl ist ein limitierter Rohstoff. Im Gegensatz dazu sind nachwachsende Rohstoffe unerschöpflich. Denn Biokunststoffe werden aus Rohstoffen wie Mais, Zuckerrohr oder Cellulose hergestellt, was die Abhängigkeit von fossilen Brennstoffen verringert.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Potenzial für geringere CO2-Emissionen\u003C/span>\u003C/h4>\u003Cp>Für die Herstellung von Biokunststoffen wird Stärke aus Pflanzen verwendet. Diese Pflanzen entziehen der Atmosphäre CO2 für ihr Wachstum. Bei der Verbrennung des Biokunststoffs wird nur die Menge an CO2 freigesetzt, die zuvor von der Pflanze aufgenommen wurde. Dadurch entsteht ein \u003Cstrong>geschlossener CO2-Kreislauf.\u003C/strong>\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Biokunststoff_Kreislauf_a27956859c.png\" alt=\"Biokunststoff Kreislauf\">\u003Cfigcaption>Biokunststoff Kreislauf\u003C/figcaption>\u003C/figure>\u003Ch4>\u003Cspan style=\"color:#005250;\">Biologische Abbaubarkeit\u003C/span>\u003C/h4>\u003Cp>Einige Biokunststoffe, wie PLA und PHA, sind biologisch abbaubar/kompostierbar und zersetzen sich unter bestimmten Bedingungen (z.B. in industriellen Kompostieranlagen) in harmlose Substanzen wie CO2, Wasser und Biomasse.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Biokunststoffe Nachteile\u003C/span>\u003C/h3>\u003Cp>Trotz der genannten Vorteile gibt es jedoch mehrere Nachteile, die bei der Bewertung ihrer Umweltfreundlichkeit und Praktikabilität berücksichtigt werden müssen. Hier sind die wesentlichen Herausforderungen und Nachteile von Biokunststoffen im Detail.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Hoher Flächenbedarf\u003C/span>\u003C/h4>\u003Cp>Der Anbau von Rohstoffen für Biokunststoffe benötigt landwirtschaftliche Flächen, die auch für die Nahrungsmittelproduktion genutzt werden könnten. Dies kann zu einer Konkurrenz um landwirtschaftliche Ressourcen führen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Energie- und Ressourcenverbrauch\u003C/span>\u003C/h4>\u003Cp>Biokunststoffe = bessere Umwelt - das stimmt leider nicht in Hinsicht auf Energie- und Ressourcenverbrauch. Die Produktion von Biokunststoffen kann energieintensiv sein und hohen Wasserverbrauch erfordern, was ihre Umweltbilanz beeinträchtigen kann.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Abbaubedingungen\u003C/span>\u003C/h4>\u003Cp>Viele biobasierte und biologisch abbaubare Kunststoffe benötigen spezielle Bedingungen (z.B. industrielle Kompostieranlagen) für den Abbau, die nicht immer flächendeckend vorhanden sind oder wiederum Energie benötigen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Kosten\u003C/span>\u003C/h4>\u003Cp>Die Preise von Biokunststoffen sind oft teurer als herkömmliche Kunststoffe, was ihre breite Anwendung einschränken kann.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Begrenzte Recyclingmöglichkeiten\u003C/span>\u003C/h4>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffgranulat_in_den_Haenden_ff39ee0490.png\" alt=\"Kunststoffgranulat in den Händen\">\u003C/figure>\u003Cp>Ohne spezielle Recyclingverfahren, die auf den jeweiligen Stoffstrom abgestimmt sind, können Biokunststoffe im Gegensatz zu herkömmlichem \u003Ca href=\"https://www.formary.de/blog/was-ist-rezyklat-moeglichkeiten-im-kunststoff-recycling-und-abgrenzung-zu-neuware\">Kunststoff Rezyklat\u003C/a> nicht werkstofflich recycelt werden. Das Recycling von Biokunststoffen gestaltet sich daher als schwierig, da biologisch abbaubare Kunststoffe oft eine längere Verweildauer in den Kompostieranlagen benötigen.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Biokunststoffe im Thermoformen\u003C/span>\u003C/h2>\u003Cp>Können Biokunststoffe nun auch für das \u003Ca href=\"https://www.formary.de/tiefziehen-kunststoff\">Kunststoff Tiefziehen\u003C/a> verwendet und somit für \u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Trays\u003C/a>, \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-behaeltnisse\">Behältnisse,\u003C/a> \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-inlays-einlagen\">Inlays\u003C/a> und \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-abdeckungen-gehaeuse\">Abdeckungen\u003C/a> eingesetzt werden? Und wie verhält sich Bioplastik im Gegensatz zu herkömmlichen Thermoplasten? In den nächsten Abschnitten mehr dazu.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Biokunststoffe_im_Kunststoff_Tiefziehen_e356821fc2.png\" alt=\"Biokunststoffe im Kunststoff Tiefziehen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Materialeigenschaften\u003C/span>\u003C/h3>\u003Cp>Biokunststoffe weisen unterschiedliche Eigenschaften im Vergleich zu herkömmlichen Kunststoffen auf. Einige biobasierte Kunststoffe, wie Polymilchsäure (PLA) und Polyhydroxyalkanoate (PHA), sind thermoplastisch und können deshalb theoretisch für das Thermoforming verwendet werden.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Spezielle Temperatur- und Verarbeitungsanforderungen\u003C/span>\u003C/h4>\u003Cp>Aufgrund ihrer anderen Struktur haben Biokunststoffe spezielle Anforderungen in Bezug auf Temperatur und Verarbeitung, die von denen konventioneller Kunststoffe abweichen können. Die Anpassung der Formwerkzeuge an die spezifischen Eigenschaften von Biokunststoffen kann daher zusätzliche Kosten verursachen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Verarbeitungsparameter\u003C/span>\u003C/h3>\u003Cp>Die Verarbeitungstemperaturen und -Zeiten für Biokunststoffe können variieren. PLA, zum Beispiel, hat eine geringere Verarbeitungstemperatur im Vergleich zu vielen Standard-Kunststoffen wie Polyethylen (PE) oder \u003Ca href=\"https://www.formary.de/materialien/pp\">Polypropylen (PP\u003C/a>).\u003C/p>\u003Cp>Einige Biokunststoffe sind \u003Cstrong>hygroskopisch,\u003C/strong> was bedeutet, dass sie Feuchtigkeit aus der Umgebung aufnehmen. Dies kann zu Verarbeitungsproblemen wie Blasenbildung oder unerwünschten Materialveränderungen führen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Mechanische Eigenschaften\u003C/span>\u003C/h3>\u003Cp>Biokunststoffe haben oft unterschiedliche mechanische Eigenschaften als traditionelle Kunststoffe. Einige können weniger schlagzäh\u003Cstrong> \u003C/strong>oder weniger elastisch sein, was die Auswahl der Anwendungen beeinflusst. Die Festigkeit und Flexibilität müssen sorgfältig geprüft werden, um sicherzustellen, dass die Endprodukte den Anforderungen entsprechen.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp>ℹ️ Sie wollen mit Ihrem Tiefziehprojekt loslegen, wissen aber nicht, welcher Kunststoff der richtige ist? In unserem \u003Ca href=\"https://www.formary.de/whitepaper-ebooks/in-6-schritten-zum-richtigen-kunststoff-fuer-ihr-tiefziehprojekt\">6-Schritte-Modell\u003C/a> erfahren Sie, nach welchen Kriterien Sie das richtige Material auswählen. \u003C/p>\n    \u003C/div>\u003C/div>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zu Biokunststoffen\u003C/span>\u003C/h2>\u003Ch4>Was sind Biokunststoffe?\u003C/h4>\u003Cp>Biokunststoffe sind Kunststoffe, die ganz oder teilweise aus nachwachsenden Rohstoffen bestehen und/oder biologisch abbaubar sind.\u003C/p>\u003Ch4>Sind alle Biokunststoffe biologisch abbaubar?\u003C/h4>\u003Cp>Nein. Biobasiert bedeutet nicht automatisch abbaubar. Beispiele: Bio-PE ist nicht biologisch abbaubar, PLA dagegen schon.\u003C/p>\u003Ch4>Welche Vorteile haben Biokunststoffe gegenüber herkömmlichen Kunststoffen?\u003C/h4>\u003Cp>Sie reduzieren die Abhängigkeit von fossilen Rohstoffen, können CO₂-Emissionen senken und sind teilweise kompostierbar.\u003C/p>\u003Ch4>Welche Nachteile haben Biokunststoffe?\u003C/h4>\u003Cp>Sie sind oft teurer in der Herstellung, benötigen landwirtschaftliche Flächen für den Anbau der Rohstoffe und haben limitierte Recyclingmöglichkeiten.\u003C/p>\u003Ch4>Können Biokunststoffe im Thermoformen eingesetzt werden?\u003C/h4>\u003Cp>Ja, einige wie PLA oder PHA sind thermoplastisch und können für Tiefziehprozesse genutzt werden, allerdings mit speziellen Anpassungen bei Verarbeitung und Werkzeug.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Ist Biokunststoff eine Alternative? - Ein Fazit\u003C/span>\u003C/h2>\u003Cp>Der Biokunststoffe Marktanteil liegt derzeit bei etwa 1%. Daher sind die Möglichkeiten noch lange nicht ausgeschöpft, was die Nutzung von Biopolymeren im Thermoformen angeht. Die Vorteile von Biokunststoff sind dabei ein großer Faktor, diesen für mehr Anwendungen zu nutzen: Biologische Abbaubarkeit, geringere CO2 Emissionen und Ressourcenschonung.\u003C/p>\u003Cp>Die Nutzung von Biokunststoffen hat jedoch auch seine Limitationen und Nachteile. Nicht nur können Biokunststoffe nicht mit regulären Thermoplasten mithalten, was Hochleistungsanwendungen angeht. Ihre Herstellung kann erhebliche Mengen an landwirtschaftlichen Ressourcen beanspruchen.\u003C/p>\u003Cp>Oftmals benötigen Biopolymere spezielle Bedingungen für die Zersetzung und sind in herkömmlichen Kompostieranlagen nicht vollständig abbaubar. Zudem fehlen derzeit effiziente Recyclingverfahren, wodurch die Verbrennung die gängigste Entsorgungsmethode bleibt. Und ein weiterer wichtiger Faktor: \u003C/p>\u003Cp>Biokunststoffe sind häufig teurer in der Produktion als konventionelle Kunststoffe, was ihre wirtschaftliche Attraktivität verringert. Wenn der Marktanteil an Biokunststoffen wachsen sollte und mehr als 1% ausmacht, könnten sich diese Aspekte jedoch ändern. Wir werden sehen, was die Zukunft für die Welt der Biokunststoffe noch bringt.\u003C/p>\u003Cp>ℹ️ Sie wollen mehr über Biokunststoffe, Additive und Compounds erfahren? Dann lesen Sie unseren \u003Ca href=\"https://www.formary.de/whitepaper-ebooks/materialleitfaden-fuer-kunststoff-tiefziehteile\">Materialleitfaden für Kunststoff Tiefziehteile\u003C/a> oder schauen unser Video dazu an: \u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Ciframe width=\"560\" height=\"315\" src=\"https://www.youtube.com/embed/HhU0eK7A1ag?si=bjZ_Ucmgq2TH4km_\" title=\"YouTube video player\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen=\"\">\u003C/iframe>\u003C/div>","was-sind-biokunststoffe",{"id":4553,"documentId":26581,"createdAt":26582,"updatedAt":26583,"publishedAt":26584,"locale":10,"title":26585,"introduction":26586,"content":26587,"slug":26588,"cover":26589,"seo":26638,"blog_author":26642,"blogcategory":26643,"inline_hubspot_form":85,"blocks":26644,"localizations":26645},"it056tjampj9j84may9sx026","2026-01-13T15:51:46.463Z","2026-01-26T08:31:37.920Z","2026-01-26T08:31:38.217Z","Cleanroom Manufacturing of Thermoformed Plastic Parts – High Hygiene Standards","Cleanroom manufacturing of thermoformed plastic parts plays a crucial role in industries where stringent sterility requirements are essential. Learn more in this article.","\u003Ch2>\u003Cspan style=\"color:#005250;\">What is Cleanroom Manufacturing?\u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Arbeiten_im_Reinraum_2a8a3215c7.jpg\" alt=\"Arbeiten im Reinraum\">\u003Cfigcaption>Working in a cleanroom\u003C/figcaption>\u003C/figure>\u003Cp>Cleanroom manufacturing, also known as controlled environment production or cleanroom technology, enables the production of high-quality, customized components used in sensitive industries such as medical technology, electronics, and aerospace.\u003C/p>\u003Cp>The primary goal of cleanroom manufacturing is to prevent contamination of products by airborne particles. A cleanroom is a highly controlled environment designed to maintain an extremely low concentration of airborne contaminants that are often invisible to the naked eye.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">What is a Cleanroom?\u003C/span>\u003C/h3>\u003Cp>A cleanroom is a specially designed space that is continuously monitored and regulated to ensure the highest level of purity and precision in production. Cleanroom manufacturing follows strict standards for air quality, particle concentration, and environmental conditions.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">What are the Requirements for a Cleanroom?\u003C/span>\u003C/h3>\u003Cp>A critical aspect of cleanroom manufacturing for thermoformed plastic parts is the use of specialized materials. These materials must meet the stringent requirements of the thermoforming process while also complying with cleanroom purity standards. Some requirements include:\u003C/p>\u003Cul>\u003Cli>The use of low-particle-emission plastics\u003C/li>\u003Cli>Special coatings or treatments to minimize contamination\u003C/li>\u003Cli>Strict adherence to hygiene protocols\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">The Thermoforming Process in Cleanroom Manufacturing \u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Schutzvorkehrungen_fuer_die_Reinraumfertigung_1c833cca1e.jpg\" alt=\"Schutzvorkehrungen bei der Reinraumfertigung\">\u003Cfigcaption>Precautions for cleanroom manufacturing\u003C/figcaption>\u003C/figure>\u003Cp>Thermoforming is a process in which plastic sheets or films are heated and shaped into three-dimensional forms. In a cleanroom environment, this process is conducted under controlled conditions to prevent contamination of the final plastic components.\u003C/p>\u003Cp>This is particularly critical for products such as medical implants, electronic components, and aerospace parts, where even minor contamination could have serious consequences.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">What is Allowed in a Cleanroom?\u003C/span>\u003C/h3>\u003Cp>Only personnel, materials, and equipment that meet the defined cleanliness standards are permitted in a cleanroom. Working in a cleanroom requires specialized clothing, tools, and filtration systems to maintain sterility.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Why Manufacture Thermoformed Plastic Parts in a Cleanroom?\u003C/span>\u003C/h3>\u003Cp>Reliable functional safety is important in sensitive areas such as medicine and pharmaceuticals, electronics, and food. Specific plastic products are manufactured in cleanroom production to prevent airborne dirt particles from interfering with the production of supplier parts.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Advantages of plastic thermoformed parts manufactured in cleanroom production\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>Optimal cleanliness:\u003C/strong> The controlled cleanroom environment ensures that the cleanroom products manufactured are free of contamination.\u003C/li>\u003Cli>\u003Cstrong>Versatile applications:\u003C/strong> Thermoformed parts manufactured in cleanroom production are used in sensitive areas such as medicine, electronics, and aerospace.\u003C/li>\u003Cli>\u003Cstrong>Improved reliability:\u003C/strong> The elimination of contamination in the cleanroom increases the reliability and performance of the thermoformed parts.\u003C/li>\u003C/ul>\u003Cp>Regardless of cleanroom production, the manufacture of plastic parts using the thermoforming process enables exceptional precision and tight tolerances. Thermoformed parts are therefore ideal for demanding applications that require complex geometries.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Cleanroom production is essential for these end markets in plastic thermoformed parts.\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Semiconductor manufacturing\u003C/li>\u003Cli>Optical and laser technology\u003C/li>\u003Cli>Aerospace\u003C/li>\u003Cli>Life sciences\u003C/li>\u003Cli>Medical treatment and research\u003C/li>\u003Cli>Manufacture of sterile implants, wound dressings, thermoformed trays, and other medical assemblies\u003C/li>\u003Cli>Germ-free production of pharmaceuticals and food\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Cleanroom production for the automotive industry\u003C/span>\u003C/h2>\u003Cp>Cleanroom production is also becoming increasingly important for the automotive industry. It enables automotive manufacturers and suppliers to ensure that parts and components are manufactured to the highest cleanliness standards. Cleanliness requirements are particularly critical in sensitive vehicle parts such as ABS or direct injection systems. These components are extremely sensitive to contamination, especially particle residues.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Automobilbranche_e8fbcb51d9.jpg\" alt=\"VDA 19 - Technische Sauberkeit in der Automobilindustrie\">\u003Cfigcaption>VDA 19 - Technical cleanliness in the automotive industry\u003C/figcaption>\u003C/figure>\u003Cp>\u003Cstrong>VDA 19\u003C/strong>, or more precisely VDA 19.1, is a guideline developed specifically for the automotive industry to ensure the technical cleanliness of functionally relevant automotive parts. This guideline was created to meet the need for industry-wide standards and test methods.\u003C/p>\u003Cp>By defining specifications for clean production and testing methods, VDA 19.1 creates a basis for assessing the technical cleanliness of components in various phases of the production process. These include initial sampling, outgoing/incoming inspection, quality control of cleanliness-relevant manufacturing processes, and monitoring of process steps.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n.c-container {\nborder: 2px solid #15A9A4;\npadding: 10px;\nmargin: 10px;\nborder-radius: 10px;\n}\n\n.c-container {\nmargin: 0;\n}\n\u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n\u003Cp>ℹ️ \u003Cb>E-mobility:\u003C/b> Cleanroom manufacturing plays a crucial role in the context of e-mobility in the automotive industry. The use of cleanroom technologies ensures a clean and precise manufacturing environment that meets the high demands of assembling batteries, power electronics, and other key components. \u003C/p>\n\u003C/div>\u003C/div>\u003Cp>The combination of cleanroom manufacturing and VDA 19 thus creates a basis for the production of high-quality and technically clean components in the automotive industry.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Most important cleanroom classes according to various standards\u003C/span>\u003C/h2>\u003Cul>\u003Cli>For semiconductor technology \u003Cstrong>ISO 14644-1\u003C/strong> and \u003Cstrong>2\u003C/strong>\u003C/li>\u003Cli>For aerospace technology also \u003Cstrong>ISO 14644\u003C/strong>\u003C/li>\u003Cli>In food technology according to standard \u003Cstrong>VDI 2083\u003C/strong>\u003C/li>\u003Cli>In the pharmaceuticals guideline \u003Cstrong>EU-GMP\u003C/strong> with \u003Cstrong>Annex 1\u003C/strong>\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Classes in cleanroom manufacturing\u003C/span>\u003C/h3>\u003Cp>The cleanroom classes with all their conditions are listed here again with all the most important cleanroom guidelines:\u003C/p>\u003Ch4>Purity classes according to ISO 14644-1\u003C/h4>\u003Cul>\u003Cli>Cleanroom classified according to ISO 1-9\u003C/li>\u003Cli>Cleanroom classes may only contain a particle count between 0.1 µm and 5 µm\u003C/li>\u003C/ul>\u003Ch4>Cleanliness classes according to EU-GMP guideline Annex 1\u003C/h4>\u003Cul>\u003Cli>GMP guideline defines cleanroom classes according to A, B, C, and D\u003C/li>\u003Cli>Here, only the maximum permitted particles per cubic meter are differentiated according to sizes greater than or equal to 0.5 µm and greater than or equal to 5 µm\u003C/li>\u003C/ul>\u003Ch4>VDI Guideline 2083 – Definition and function of a cleanroom\u003C/h4>\u003Cul>\u003Cli>Defines how a cleanroom is defined, how it works, and what needs to be considered\u003C/li>\u003Cli>The guideline deals exclusively with permissible concentrations of particles in the air at the so-called clean workplace\u003C/li>\u003Cli>As with DIN EN ISO 14644, only particles in the size range between 0.1 µm and 5 µm are considered\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">How can formary guarantee sterile conditions for cleanroom production?\u003C/span>\u003C/h2>\u003Cp>formary has access to a network of partners that enables cleanroom production and additional hygiene levels, allowing us to meet all hygiene standards for thermoformed parts. Use the configurator to request your individual thermoformed part under cleanroom conditions now.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Cleanroom production for plastic thermoformed parts – a summary\u003C/span>\u003C/h2>\u003Cp>Cleanroom production of plastic thermoformed parts plays a key role in industries that require the highest quality standards and purity requirements. Working in a cleanroom not only ensures the production of hygienic and clean parts, but also helps to improve the reliability and performance of products in sensitive applications.\u003C/p>\u003Cp>Through its specialized supply network, formary ensures that the right manufacturers design and produce thermoformed parts for every industry that requires high hygiene standards.\u003C/p>\u003Cp>\u003Cstrong>Do you have any further questions? Feel free to give us a call at \u003C/strong>\u003Cspan style=\"color:#005250;\">\u003Cstrong>+49 7191 9525170!\u003C/strong>\u003C/span>\u003C/p>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp> ℹ️ Thermoformed blisters in medical technology also benefit from high hygiene standards. Find out more here in our\n \u003Ca href=\"https://www.formary.de/en/whitepaper-ebooks/relevance-of-thermoformed-blisters-in-medical-technology\"> Whitepaper \u003C/a> On the relevance of medicine blister packs in medical technology.\n\u003C/p>\n    \u003C/div>\u003C/div>","cleanroom-manufacturing-of-themoformed-parts",{"id":26590,"documentId":26591,"name":26592,"alternativeText":26593,"caption":16,"width":144,"height":2021,"formats":26594,"hash":26633,"ext":1013,"mime":1016,"size":26634,"url":26635,"previewUrl":85,"provider":200,"provider_metadata":85,"createdAt":26636,"updatedAt":26636,"publishedAt":26637},2092,"h0n3tvajfhjxt0xo7zgxys2x","Reinraumfertigung Blog Banner Eng.png","Cleanroom Manufacturing in Thermoforming",{"lg":26595,"md":26600,"sm":26605,"xl":26610,"2xl":26615,"avatar":26620,"default":26624,"thumbnail":26629},{"ext":1013,"url":26596,"hash":26597,"mime":1016,"name":26598,"path":85,"size":26599,"width":154,"height":1416},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb.png","lg_Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb","lg_Reinraumfertigung Blog Banner Eng.png",233.45,{"ext":1013,"url":26601,"hash":26602,"mime":1016,"name":26603,"path":85,"size":26604,"width":161,"height":2035},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb.png","md_Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb","md_Reinraumfertigung Blog Banner Eng.png",146.36,{"ext":1013,"url":26606,"hash":26607,"mime":1016,"name":26608,"path":85,"size":26609,"width":168,"height":2041},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb.png","sm_Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb","sm_Reinraumfertigung Blog Banner Eng.png",110.36,{"ext":1013,"url":26611,"hash":26612,"mime":1016,"name":26613,"path":85,"size":26614,"width":145,"height":2047},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb.png","xl_Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb","xl_Reinraumfertigung Blog Banner Eng.png",322.37,{"ext":1013,"url":26616,"hash":26617,"mime":1016,"name":26618,"path":85,"size":26619,"width":181,"height":2053},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb.png","2xl_Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb","2xl_Reinraumfertigung Blog Banner Eng.png",389.91,{"ext":1013,"url":26621,"hash":26622,"mime":1016,"name":26623,"path":85,"size":4571,"width":984,"height":2059},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb.png","avatar_Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb","avatar_Reinraumfertigung Blog Banner Eng.png",{"ext":1013,"url":26625,"hash":26626,"mime":1016,"name":26627,"path":85,"size":26628,"width":188,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb.png","default_Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb","default_Reinraumfertigung Blog Banner Eng.png",71.78,{"ext":1013,"url":26630,"hash":26631,"mime":1016,"name":26632,"path":85,"size":26456,"width":233,"height":2070},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb.png","thumbnail_Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb","thumbnail_Reinraumfertigung Blog Banner Eng.png","Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb",175.34,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Reinraumfertigung_Blog_Banner_Eng_3cbb8331bb.png","2025-06-02T18:33:39.000Z","2026-01-08T22:06:18.318Z",{"id":26639,"open_graph_title":26640,"open_graph_description":26641,"title":26640,"description":26641},2491,"Cleanroom production for plastic thermoformed parts","Cleanroom production for plastic thermoformed parts: ✓ Cleanroom definition ✓ Cleanroom classes ✓ Cleanroom products and much more. Read now!",{"id":679,"documentId":5107,"createdAt":5108,"updatedAt":5108,"publishedAt":8850,"locale":10,"role":5109,"name":5110,"email":5111,"phone":5112,"meeting_url":5113},{"id":731,"documentId":5115,"createdAt":5116,"updatedAt":5117,"publishedAt":8852,"locale":10,"title":5118,"slug":5119,"description":5120},[],[26646],{"id":4091,"documentId":26581,"createdAt":26647,"updatedAt":26647,"publishedAt":26648,"locale":128,"title":26649,"introduction":26650,"content":26651,"slug":26652},"2026-01-08T23:07:27.125Z","2026-01-13T11:10:05.446Z","Reinraumfertigung von Kunststoff Tiefziehteilen - Hohe Hygienestandards ","Die Reinraumfertigung von Kunststoff Tiefziehteilen spielt eine entscheidende Rolle in Branchen und Bereichen, in denen hohe sterile Anforderungen essenziell sind. Mehr dazu im Beitrag.","\u003Ch2>\u003Cspan style=\"color:#005250;\">Reinraumfertigung von Kunststoff Tiefziehteilen - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Die \u003Cstrong>Reinraumfertigung\u003C/strong> verhindert Partikelverunreinigungen und garantiert höchste Produktreinheit.\u003C/li>\u003Cli>Kunststoff Tiefziehteile aus dem Reinraum finden \u003Cstrong>Anwendung\u003C/strong> in der Medizin, Elektronik, Luftfahrt und Automobilindustrie.\u003C/li>\u003Cli>\u003Cstrong>Internationale Normen\u003C/strong> wie ISO 14644 und EU-GMP definieren die zulässigen Partikelmengen.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was ist eine Reinraumfertigung?\u003C/span> \u003C/h2>\u003Cp>Die Reinraumfertigung, Reinraumproduktion oder auch Reinraumtechnik ermöglicht die Herstellung von qualitativ hochwertigen, maßgeschneiderten Komponenten, die in sensiblen Umgebungen wie der \u003Ca href=\"https://www.formary.de/branchen/medizin-pharma\">Medizintechnik-,\u003C/a> \u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronik\u003C/a>- und \u003Ca href=\"https://www.formary.de/branchen/luftfahrt-verteidigung\">Luftfahrtindustrie \u003C/a>eingesetzt werden.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:33.34%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Arbeiten_im_Reinraum_2a8a3215c7.jpg\" alt=\"Arbeiten im Reinraum\">\u003Cfigcaption>Arbeiten im Reinraum\u003C/figcaption>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Welche Funktion hat die Reinraumfertigung?\u003C/span>\u003C/h3>\u003Cp>Die Reinraumfertigung soll sicherstellen, dass Produkte nicht durch Partikel der Umgebungsluft verunreinigt werden. Der Reinraum oder auch Sauberraum ist ein Bereich, der eine geringe Konzentration luftgetragener Teilchen aufweist. Luftgetragene Teilchen sind Partikel, die in der Luft schweben und mit bloßem Auge zum Teil nicht wahrgenommen werden können.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was versteht man unter einem Reinraum?\u003C/span>\u003C/h2>\u003Cp>Ein Reinraum ist ein speziell konzipierter Raum, der kontinuierlich überwacht und reguliert wird, um höchste Reinheit und Präzision in der Produktion sicherzustellen. Bei der Reinraumfertigung werden strenge Standards für Luftqualität, Partikelkonzentration und weitere Umgebungsparameter eingehalten.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Was sind die Anforderungen an einen Reinraum?\u003C/span>\u003C/h3>\u003Cp>Ein entscheidender Aspekt der Reinraumfertigung von Kunststoff Tiefziehteilen ist die Verwendung spezifischer Materialien. Die \u003Ca href=\"https://www.formary.de/materialien\">Materialien\u003C/a> müssen nicht nur den strengen Anforderungen des Tiefziehprozesses entsprechen, sondern auch den Reinheitsstandards des Reinraums genügen. \u003C/p>\u003Cp>Sauberraum Anforderungen können die Verwendung von speziellen Legierungen oder Kunststoffen mit niedrigem Partikelabrieb umfassen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Was darf in einen Reinraum?\u003C/span>\u003C/h3>\u003Cp>In einen Reinraum dürfen nur Personen, Materialien und Ausrüstungen, die den festgelegten Reinheitsstandards entsprechen. In der Reinraumproduktion zu arbeiten, schließt spezielle Reinraumkleidung, Werkzeuge und Filtereinrichtungen ein.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Der Tiefziehprozess bei der Reinraumfertigung von Kunststoff Tiefziehteilen\u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50.02%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Schutzvorkehrungen_fuer_die_Reinraumfertigung_1c833cca1e.jpg\" alt=\"Schutzvorkehrungen bei der Reinraumfertigung\">\u003Cfigcaption>Schutzvorkehrungen bei der Reinraumfertigung\u003C/figcaption>\u003C/figure>\u003Cp>Beim \u003Ca href=\"https://www.formary.de/tiefziehen-kunststoff\">Kunststoff Tiefziehen\u003C/a> werden \u003Ca href=\"https://www.formary.de/plattenfertigung\">Kunststoffplatten-\u003C/a> oder \u003Ca href=\"https://www.formary.de/rollenfertigung\">Folien \u003C/a>in eine dreidimensionale Form gebracht. Im Reinraum erfolgt die Verformung von Kunststoff unter kontrollierten Bedingungen, um sicherzustellen, dass keine schädlichen Partikel oder Verunreinigungen in die hergestellten Kunststoffteile gelangen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Bedeutung für sensible Anwendungen\u003C/span>\u003C/h3>\u003Cp>Die Reinraumfertigung ist besonders wichtig bei Implantaten, elektronischen Bauteilen oder Raumfahrtkomponenten. Hier können selbst kleinste Verunreinigungen schwerwiegende Folgen haben, weshalb strikte Schutzvorkehrungen eingehalten werden müssen.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Warum Kunststoff Tiefziehteile unter Reinraumbedingungen herstellen?\u003C/span>\u003C/h2>\u003Cp>Für sensible Bereiche wie Medizintechnik, Elektronik und Nahrungsmittelindustrie ist eine verlässliche Funktionssicherheit wichtig. Um eine Störung durch luftgetragene Schmutzpartikel bei der Produktion von Zulieferteilen auszuschließen, werden spezifische Kunststoffprodukte in der Reinraumfertigung hergestellt.\u003C/p>\u003Cp>Hier eine Reihe an Beispielen von Reinraum-Produkten für die Medizin:\u003C/p>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Medizinische_Tiefziehteile_die_mit_Reinraumfertigung_hergestellt_wurden_7a1e92194f.png\" alt=\"Tiefziehteile für die Medizin, die im Reinraum hergestellt wurden\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Vorteile von Kunststoff Tiefziehteilen, die in der Reinraumfertigung hergestellt werden\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>Optimale Sauberkeit:\u003C/strong> Durch die kontrollierte Reinraumumgebung wird sichergestellt, dass die produzierten Reinraum-Produkte frei von Verunreinigungen sind.\u003C/li>\u003Cli>\u003Cstrong>Anwendungsvielfalt:\u003C/strong> Die in der Reinraumproduktion hergestellten Tiefziehteile finden Anwendung in sensiblen Bereichen wie Medizin, Elektronik und Luft- und Raumfahrt.\u003C/li>\u003Cli>\u003Cstrong>Verbesserte Zuverlässigkeit:\u003C/strong> Durch die Eliminierung von Verunreinigungen im Reinraum wird die Zuverlässigkeit und Leistungsfähigkeit der Tiefziehteile gesteigert.\u003C/li>\u003C/ul>\u003Cp>Unabhängig von der Reinraumfertigung ermöglicht die Herstellung von Kunststoffteilen mit dem Tiefziehverfahren außergewöhnliche Präzision und enge \u003Ca href=\"https://www.formary.de/toleranzen\">Toleranzen\u003C/a>. Daher lohnen sich Tiefziehteile für anspruchsvolle Anwendungen, welche komplexe Geometrien benötigen.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Für diese Endmärkte ist die Reinraumfertigung bei Kunststoff Tiefziehteilen essenziell\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Halbleiterfertigung\u003C/li>\u003Cli>Optik- und Lasertechnologie\u003C/li>\u003Cli>Luft- und Raumfahrttechnik\u003C/li>\u003Cli>Biowissenschaften\u003C/li>\u003Cli>Medizinische Behandlung und Forschung\u003C/li>\u003Cli>Herstellung steriler Implantate, Wundauflagen, \u003Ca href=\"https://www.formary.de/produkte/tiefziehschale-aus-kunststoff-fuer-medizinartikel\">Tiefziehschalen\u003C/a>, \u003Ca href=\"https://www.formary.de/produkte/medizinische-blisterverpackungen\">Blisterverpackungen \u003C/a>und weiterer medizinischer Baugruppen\u003C/li>\u003Cli>Keimfreie Produktion von Arzneimitteln und Lebensmitteln\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Reinraumfertigung für die Automobilindustrie\u003C/span>\u003C/h2>\u003Cp>Auch für die \u003Ca href=\"https://www.formary.de/branchen/automotive\">Automobilindustrie\u003C/a> gewinnt die Reinraumproduktion immer mehr an Bedeutung. So stellen Automobilhersteller und Zulieferer sicher, dass Bauteile und Komponenten unter höchsten Sauberkeitsstandards hergestellt werden. Sauberkeitsanforderungen sind besonders kritisch in sensiblen Teilen von Fahrzeugen, wie zum Beispiel ABS- oder Direkteinspritz-Systemen. Diese Komponenten reagieren äußerst empfindlich auf Verunreinigungen, insbesondere auf Partikelrückstände.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Automobilbranche_e8fbcb51d9.jpg\" alt=\"VDA 19 - Technische Sauberkeit in der Automobilindustrie\">\u003Cfigcaption>VDA 19 - Technische Sauberkeit in der Automobilindustrie\u003C/figcaption>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">VDA 19: Technische Sauberkeit in der Automobilindustrie\u003C/span>\u003C/h3>\u003Cp>Die \u003Cstrong>VDA 19\u003C/strong>, genauer gesagt VDA 19.1, ist eine Richtlinie, die speziell für die Automobilindustrie entwickelt wurde, um die technische Sauberkeit funktionsrelevanter Automobilteile sicherzustellen. Diese Richtlinie wurde ins Leben gerufen, um den Bedarf an branchenweiten Standards und Prüfmethoden zu erfüllen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Anwendung der VDA 19 im Produktionsprozess\u003C/span>\u003C/h3>\u003Cp>VDA 19.1 definiert Vorgaben für die Sauberfertigung und die Prüfung von Bauteilen. Sie wird in verschiedenen Phasen des Produktionsprozesses angewendet, wie zum Beispiel: \u003C/p>\u003Cul>\u003Cli>Erstbemusterung von Bauteilen\u003C/li>\u003Cli>Ausgangs- und Eingangskontrolle\u003C/li>\u003Cli>Qualitätskontrolle bei sauberkeitsrelevanten Herstellungsprozessen\u003C/li>\u003Cli>Überwachung von Prozessschritten\u003C/li>\u003C/ul>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp>ℹ️ \u003Cb>E-Mobility:\u003C/b> Die Reinraumfertigung spielt dabei eine entscheidende Rolle im Kontext der E-Mobilität in der Automobilindustrie. Die Anwendung von Reinraumtechnologien gewährleistet eine saubere und exakte Fertigungsumgebung, die den hohen Ansprüchen an die Montage von Batterien, Leistungselektronik und anderen Schlüsselkomponenten gerecht wird.\u003C/p>\n    \u003C/div>\u003C/div>\u003Ch3>\u003Cspan style=\"color:#005250;\">Kombination von Reinraumfertigung und VDA 19\u003C/span>\u003C/h3>\u003Cp>Durch die Verbindung von Reinraumfertigung und den Vorgaben der VDA 19 entsteht ein klarer Rahmen für die Herstellung hochwertiger, technisch sauberer Automobilteile. So lassen sich Ausfälle minimieren und die Sicherheit im Fahrzeug erhöhen.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wichtigste Reinraumklassen nach verschiedenen Normen\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Für Halbleitertechnik \u003Cstrong>ISO 14644-1\u003C/strong> und \u003Cstrong>2\u003C/strong>\u003C/li>\u003Cli>Für Raumfahrttechnik ebenfalls \u003Cstrong>ISO 14644\u003C/strong>\u003C/li>\u003Cli>In Lebensmitteltechnik nach Norm \u003Cstrong>VDI 2083\u003C/strong>\u003C/li>\u003Cli>Im Pharmazie Leitfaden \u003Cstrong>EU-GMP\u003C/strong> mit \u003Cstrong>Annex 1\u003C/strong>\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Klassen der Reinraumfertigung\u003C/span>\u003C/h3>\u003Cp>Die Reinraumklassen mit all ihren Bedingungen werden hier nochmals mit all den wichtigsten Reinraum Richtlinien aufgezählt:\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Reinheitsklassen nach ISO 14644-1\u003C/span>\u003C/h4>\u003Cul>\u003Cli>Reinraum nach ISO 1-9 klassifiziert\u003C/li>\u003Cli>Reinraum Klassen dürfen nur eine Partikelanzahl zwischen 0,1 µm und 5 µm enthalten\u003C/li>\u003C/ul>\u003Ch4>\u003Cspan style=\"color:#005250;\">Reinheitsklassen nach EU-GMP Leitfaden Annex 1\u003C/span>\u003C/h4>\u003Cul>\u003Cli>GMP-Leitfaden legt Reinraum Klassen nach A, B, C und D fest\u003C/li>\u003Cli>Hier werden nur die maximal erlaubten Partikel je Kubikmeter nach Größen größer oder gleich 0,5µm und größer gleich 5µm unterschieden\u003C/li>\u003C/ul>\u003Ch4>\u003Cspan style=\"color:#005250;\">VDI-Richtlinie 2083 – Definition und Funktion eines Reinraums\u003C/span>\u003C/h4>\u003Cul>\u003Cli>Legt fest, wie ein Reinraum definiert wird, funktioniert und was zu beachten ist\u003C/li>\u003Cli>Richtlinie befasst sich ausschließlich mit zulässigen Konzentrationen von Partikeln in der Luft am sogenannten reinen Arbeitsplatz\u003C/li>\u003Cli>Wie bei der DIN EN ISO 14644 werden nur die Partikel in Größenordnungen zwischen 0,1 µm und 5 µm beachtet\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie kann formary sterile Bedingungen zur Reinraumfertigung gewährleisten?\u003C/span>\u003C/h2>\u003Cp>formary hat Zugriff auf ein Partnernetzwerk, welches Reinraumfertigung und weitere Hygienestufen ermöglicht und kann somit Anforderungen auf allen Hygienestandards an Tiefziehteilen umsetzen. Fragen Sie jetzt über den \u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator\u003C/a> Ihr individuelles Tiefziehteil unter Reinraumbedingung an.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:38.84%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Laptop_Mockup_mit_formary_Plattform_0ef57233fa.png\" alt=\"Laptop Mockup mit formary Plattform\">\u003Cfigcaption>formary Plattform\u003C/figcaption>\u003C/figure>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp> ℹ️ Sie wollen wissen, wie die Qualitätsprozesse bei formary ablaufen? Erfahren Sie hier mehr zur \u003Ca href=\"https://www.formary.de/qualitaetssicherung\"> Qualitätssicherung \u003C/a>  unserer Lieferanten und Nachbearbeiter.\u003C/p>\n    \u003C/div>\u003C/div>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zur Reinraumfertigung von Kunststoff Tiefziehteilen\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Was versteht man unter Reinraumfertigung und wofür wird sie eingesetzt?\u003C/span>\u003C/h4>\u003Cp>Die Reinraumfertigung ist die Produktion unter streng kontrollierten Bedingungen. Sie verhindert Partikelverunreinigungen und sorgt für höchste Produktreinheit. Eingesetzt wird sie in Medizin, Elektronik, Luft- und Raumfahrt sowie der Automobilindustrie.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Welche Branchen profitieren besonders von Kunststoff Tiefziehteilen aus dem Reinraum?\u003C/span>\u003C/h4>\u003Cp>Medizin, Pharma, Halbleitertechnik, Luft- und Raumfahrt und Lebensmittelproduktion nutzen Reinraum-Tiefziehteile. Diese erfüllen höchste Hygienestandards und sind frei von Partikelrückständen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Welche Normen und Richtlinien gelten für die Reinraumproduktion, insbesondere in der Automobilindustrie?\u003C/span>\u003C/h4>\u003Cp>ISO 14644, EU-GMP Annex 1 und VDI 2083 definieren Reinraumklassen und Grenzwerte. 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