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Their form-fitted cavities securely hold pots or plants, preventing damage. Stackable reusable trays with drainage functions save space and enable efficient processes in production and shipping.\u003C/p>\u003Cp>\u003Cstrong>Typical applications:\u003C/strong>\u003C/p>\u003Cul>\u003Cli>Plant trays for nurseries\u003C/li>\u003Cli>Stackable transport trays for seedlings and young plants\u003C/li>\u003Cli>Shipping trays for microgreens and delicate plants\u003C/li>\u003C/ul>",{"id":257,"documentId":258,"name":259,"alternativeText":260,"caption":16,"width":168,"height":168,"formats":433,"hash":279,"ext":263,"mime":266,"size":280,"url":281,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":282,"updatedAt":283,"publishedAt":284},{"avatar":434,"default":435,"thumbnail":436},{"ext":263,"url":264,"hash":265,"mime":266,"name":267,"path":85,"size":268,"width":195,"height":195},{"ext":263,"url":270,"hash":271,"mime":266,"name":272,"path":85,"size":273,"width":202,"height":202},{"ext":263,"url":275,"hash":276,"mime":266,"name":277,"path":85,"size":278,"width":210,"height":210},[438],{"id":439,"visible":228,"label":440,"link":21,"variant":427},951,"More about Plastic Trays",{"id":442,"title":443,"text":444,"sidebar_information":85,"image":445,"buttons":450},617,"Tractor Covers & Housings for Agricultural Machinery","\u003Cp>Covers for tractors, harvesters, and gardening equipment reliably protect engines, electronics, and hydraulic systems against mechanical stress. 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Covers and housings for pools, whirlpools, and water systems reliably protect against dirt, weather, and chemical influences. 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Covers",{"__component":363,"id":504,"title":505,"variant":506,"size":226,"introduction":85,"benefits":507,"style":592},608,"Advantages of Plastic Thermoformed Parts in Agriculture & Horticulture","horizontal",[508,522,536,550,565,579],{"id":509,"title":510,"text":511,"icon":512},2631,"Light & Stable","Plastic thermoformed parts are much lighter than metal, making the transport of reusable trays, plant trays, and seedling trays easier.",{"id":513,"documentId":514,"name":515,"alternativeText":516,"caption":516,"width":377,"height":377,"formats":85,"hash":517,"ext":380,"mime":381,"size":518,"url":519,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":520,"updatedAt":520,"publishedAt":521},643,"rdpdqsv08ua1euqory96vtqs","Viereckige Blöcke_Icon.svg","Viereckige 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Efficiency","Low tooling costs make the production of spare parts, plant trays, pool covers, or planting tubs in small series economical.",{"id":541,"documentId":542,"name":543,"alternativeText":544,"caption":16,"width":377,"height":377,"formats":85,"hash":545,"ext":380,"mime":381,"size":546,"url":547,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":548,"updatedAt":548,"publishedAt":549},1739,"h4vwrx7v4f63nztolhhbdf14","Geld_Icon.svg","Geld_Icon","Geld_Icon_aea04fb4f3",0.81,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Geld_Icon_aea04fb4f3.svg","2024-11-11T16:40:06.000Z","2026-01-08T22:05:30.330Z",{"id":551,"title":552,"text":553,"icon":554},2634,"Short Delivery Times","The thermoforming process helps manufacturers and suppliers of agricultural and horticultural equipment shorten development cycles significantly.",{"id":555,"documentId":556,"name":557,"alternativeText":558,"caption":16,"width":377,"height":377,"formats":85,"hash":559,"ext":380,"mime":381,"size":560,"url":561,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":562,"updatedAt":563,"publishedAt":564},49,"gxg5fbb5eldkzmvlu47xbohe","Zeit_Icon","Zeit und Aufwand sparen_Schnelle Abwicklung_Icon","times_5268ebcf86",0.62,"https://fsn1.your-objectstorage.com/formary-de-production-cms/times_5268ebcf86.svg","2021-05-31T15:10:31.000Z","2024-07-10T16:37:44.000Z","2026-01-08T22:01:45.646Z",{"id":566,"title":567,"text":568,"icon":569},2635,"Flexible Applications","From thin-walled plant trays to large-format agricultural covers – thermoformed plastic parts for agriculture and horticulture can be optimally adapted.",{"id":570,"documentId":571,"name":572,"alternativeText":573,"caption":16,"width":377,"height":377,"formats":85,"hash":574,"ext":380,"mime":381,"size":575,"url":576,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":577,"updatedAt":577,"publishedAt":578},612,"gs5pkn22hmf6t0fsioa5i9km","Viereck_Icon.svg","Viereck_Icon","Viereck_Icon_3a63ebdca5",0.49,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Viereck_Icon_3a63ebdca5.svg","2023-10-31T18:47:47.000Z","2026-01-08T22:03:00.358Z",{"id":580,"title":581,"text":582,"icon":583},2636,"Durable & Resistant","UV- and chemical-resistant materials ensure reliable use of agricultural and horticultural parts in fields, greenhouses, or gardens.",{"id":584,"documentId":585,"name":586,"alternativeText":587,"caption":16,"width":377,"height":377,"formats":85,"hash":588,"ext":380,"mime":381,"size":560,"url":589,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":590,"updatedAt":590,"publishedAt":591},613,"e1eiiiwpujuzvmvb5cq81722","Messung_Icon.svg","Messung_Icon","Messung_Icon_b7e2257fa7","https://fsn1.your-objectstorage.com/formary-de-production-cms/Messung_Icon_b7e2257fa7.svg","2023-10-31T18:51:04.000Z","2026-01-08T22:03:00.463Z",{"id":593,"background":407,"border":85},1021,{"__component":595,"id":596,"title":597,"industry_materials":598},"industry-page-template.material-examples",127,"Common Plastics Used in Agricultural & Horticultural Technology",[599,686,762,838,920,997],{"id":600,"usecases":601,"material":602},575,"robust motor and tractor covers, cockpit and cabin panels",{"id":603,"documentId":604,"createdAt":605,"updatedAt":606,"publishedAt":85,"locale":10,"slug":607,"seo":608,"content":612,"image":647,"localizations":680},55,"q84g5stbs4rk6972gnxfwy0l","2026-01-13T15:52:05.944Z","2026-01-23T10:58:07.580Z","abs-plastic",{"id":609,"open_graph_title":610,"open_graph_description":611,"title":610,"description":611},2161,"ABS plastic | Acrylonitrile butadiene styrene copolymer","ABS plastic: ✓ What is ABS plastic? ✓ Properties of ABS plastic ✓ ABS plastic thermoforming ✓ ABS plastic applications.\n",[613,622,633,637,643],{"__component":219,"id":614,"title":615,"meta":616,"description":617,"image_position":618,"background":619,"size":620,"alignment":621,"display_thumbnail":228},465,"ABS Plastic Thermoforming","ABS","Thermoforming Applications with ABS Plastic | Properties of ABS Plastic | Thermoforming with ABS","overlay","grey","small","center",{"__component":623,"id":624,"introduction":625,"price":626,"usecase":627,"strengths":628,"weaknesses":629,"processing":630,"characteristics":631,"short_description":632},"material-page-template.facts",46,"ABS serves as an entry point into the world of engineering plastics. It is considered an all-around performer in thermoforming, offering enhanced mechanical and thermal properties compared to PS plastic. Thermoformable ABS plastic is noted for its excellent impact strength, stiffness, and tensile strength, alongside high hardness. The abbreviation ABS stands for Acrylonitrile-Butadiene-Styrene copolymers.","high","ABS is the universal entry-level plastic for applications involving technical thermoplastics. ABS is considered an all-rounder and, compared to PS, has optimized mechanical and thermal properties. ABS has very good impact strength, rigidity, and tensile strength, while also being very hard.","Good impact resistance\nGood scratch resistance\nHigh temperature resistance\nAntistatic (without additives)\nResistant to: oils, organic chemicals, organic acids\nAdditives: flame retardants, stiffness, cold resistance\nIdeal for coating, painting, metal plating","Poor tensile strength\nNot suitable for use with solvents\nNo \"clear view\" (natural beige color)\nPoor storage stability due to hygroscopic nature","ABS is known for its ease of processing due to good flow characteristics. Because of the butadiene in ABS, which creates a strong bonding structure, it is highly suitable for coating, painting, printing, and metal plating. This includes producing ABS parts with a chrome-plated finish. Adding special additives to ABS to achieve specific part properties might affect its thermoformability, such as TPU for delicate components or flame retardants for fire resistance in blister packaging. ABS thermoformed parts can be readily glued and welded thanks to their high heat resistance. When storing ABS raw materials, remember it's hygroscopic, meaning it absorbs moisture over time, which can deteriorate quality and processability. Consequently, ABS is generally not stockpiled but sourced on-demand to meet customer needs. You should factor in lead times when procuring ABS thermoformed parts.","Technical entry-level plastic, scratch-resistant and impact-resistant, antistatic, high temperature resistance","All-rounder, good mechanical and thermal properties",{"__component":634,"id":635,"title":636,"variant":366,"first_accordion_open":228},"page-template.accordion",481,"Frequently asked questions about ABS plastic",{"__component":638,"id":639,"title":640,"link":85,"cta_label":641,"cta_note":642},"page-template.call-to-action",370,"Thermoformed Parts Made Easy. With formary. 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PP plastic is very soft and highly stretchable, making it suitable for various blister packs, thermoformed parts, and packaging applications, thanks to its high maximum operating temperature of 100°C.","medium","PP, or polypropylene, is the second most commonly used thermoplastic worldwide and is gradually conquering new fields of application and domains. PP is very soft and extremely flexible, making it suitable for a wide range of customer-specific packaging applications.","Food safe (also as an A-PET alternative)\nVery good heat resistance, sterilizable up to 125°C\nResistant to: chemicals, alcohol\nLow density: lightweight\nStable prices due to versatile industry use","High tendency to deform\nNo oxidizing agents\nNo alcohols\nAssembly: Bonding not possible\nPoor appearance: Not suitable for visible parts\nComplex tools required","Thermoforming PP is generally more challenging compared to similar plastics. PP plastic thermoformed parts require longer heating and cooling cycles, reducing processing speed. Thermoforming tools are typically made of aluminum and are relatively expensive because they need optimal and consistent temperature control. This is achieved through deep-hole drill cooling, which requires the thermoforming tool to be a single, solid piece. As a result, basic tools with multiple, interchangeable inserts cannot be used for PP plastic. Additionally, creating prototype tools using 3D printing or Ureol is not feasible due to the lack of temperature control options in PP thermoformed parts. Prototyping must be carried out using the production tool under optimal manufacturing conditions. It is also important to note that PP plastic does not allow bonding processes in the post-processing of blister packs.","Good mechanical properties, very high temperature resistance, very light.","Very soft, very stretchy, packaging area",{"__component":634,"id":716,"title":717,"variant":366,"first_accordion_open":228},487,"Frequently asked questions about PP plastic",{"__component":638,"id":719,"title":640,"link":85,"cta_label":641,"cta_note":720},376,"Get your non-binding offer today.",{"__component":644,"id":722,"title":646},417,{"id":724,"documentId":725,"name":726,"alternativeText":727,"caption":16,"width":728,"height":728,"formats":729,"hash":750,"ext":467,"mime":470,"size":751,"url":752,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":753,"updatedAt":754,"publishedAt":755},359,"e6o160huji6terile0novbwt","PP Kunststoff","PP Kunststoff_Thermoplastische Kunststoffe",793,{"md":730,"sm":735,"default":740,"thumbnail":745},{"ext":467,"url":731,"hash":732,"mime":470,"name":733,"path":85,"size":734,"width":161,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0062_bit_003_51064_inlay_transport_close_fa226b42e3.jpg","md_0062_bit_003_51064_inlay_transport_close_fa226b42e3","md_0062_bit_003_51064_inlay_transport_-close.jpg",34.83,{"ext":467,"url":736,"hash":737,"mime":470,"name":738,"path":85,"size":739,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0062_bit_003_51064_inlay_transport_close_fa226b42e3.jpg","sm_0062_bit_003_51064_inlay_transport_close_fa226b42e3","sm_0062_bit_003_51064_inlay_transport_-close.jpg",24.36,{"ext":467,"url":741,"hash":742,"mime":470,"name":743,"path":85,"size":744,"width":202,"height":202},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0062_bit_003_51064_inlay_transport_close_fa226b42e3.jpg","default_0062_bit_003_51064_inlay_transport_close_fa226b42e3","default_0062_bit_003_51064_inlay_transport_-close.jpg",13.99,{"ext":467,"url":746,"hash":747,"mime":470,"name":748,"path":85,"size":749,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0062_bit_003_51064_inlay_transport_close_fa226b42e3.jpg","thumbnail_0062_bit_003_51064_inlay_transport_close_fa226b42e3","thumbnail_0062_bit_003_51064_inlay_transport_-close.jpg",2.94,"0062_bit_003_51064_inlay_transport_close_fa226b42e3",37.92,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0062_bit_003_51064_inlay_transport_close_fa226b42e3.jpg","2021-10-21T16:31:22.000Z","2024-12-02T17:32:58.000Z","2026-01-08T22:02:26.292Z",[757],{"id":758,"documentId":691,"createdAt":759,"updatedAt":760,"publishedAt":85,"locale":128,"slug":761},47,"2026-01-08T23:04:01.661Z","2026-01-23T14:12:28.378Z","pp",{"id":763,"usecases":764,"material":765},577,"transparent, shatterproof trays and viewing covers",{"id":766,"documentId":767,"createdAt":768,"updatedAt":769,"publishedAt":85,"locale":10,"slug":770,"seo":771,"content":775,"image":796,"localizations":833},59,"w6o7hgq0mnfn9lipxjvtwopv","2026-01-13T15:52:07.332Z","2026-01-23T14:01:07.115Z","pet-g-plastic",{"id":772,"open_graph_title":773,"open_graph_description":774,"title":773,"description":774},2164,"Polyethylene terephthalate | PET-G plastic","Polyethylene terephthalate (PET-G): ✓ Polyethylene terephthalate properties and uses ✓ PET-G thermoforming ✓ PET-G plastic applications.",[776,781,789,792,794],{"__component":219,"id":777,"title":778,"meta":779,"description":780,"image_position":618,"background":619,"size":620,"alignment":621,"display_thumbnail":228},468,"PET-G Plastic Thermoforming","PET-G","Thermoformed parts made of PET-G plastic | Properties of PET-G plastic | Thermoforming with PET-G plastic",{"__component":623,"id":555,"introduction":782,"price":708,"usecase":783,"strengths":784,"weaknesses":785,"processing":786,"characteristics":787,"short_description":788},"PET-G stands for Polyethylene Terephthalate Glycol and is a modified PET plastic known for its exceptional formability and transparency during thermoforming. Due to these properties, PET-G is often used for visible components and high-gloss blister packaging. However, its lack of UV resistance prevents its use in outdoor applications.","PET-G is a modified PET that stands out due to its very high dimensional accuracy and transparency and is therefore often used for visible parts. Only its lack of UV resistance prevents it from being used outdoors.","Maximum transparency\nGood stretchability\nVery sharp contours possible\nResistant to: oils, salts, acids\nMore cost-effective than ABS, PC, PMMA for visible parts","No UV resistance\nVery low impact strength\nHighly brittle\nHigh density (heavy weight)\nFluctuating market availability\nLong procurement time","The \"G\" in PET-G stands for glycol, which is added during polymerization to prevent crystallization under heat. This ensures that when PET-G film is heated in a thermoforming machine, it remains crystal clear even at high forming temperatures. This makes PET-G a plastic with maximum transparency, ideal for visible parts. Compared to PET-A, PET-G has better low-temperature performance. Glycol also enhances its thermoforming properties, making PET-G a preferred choice when ABS is insufficient. It enables highly detailed contours and sharp edges in thermoformed parts.","Very high transparency, high mold sharpness even with difficult contours.","Modified PET-A, very high mold sharpness and transparency",{"__component":634,"id":790,"title":791,"variant":366,"first_accordion_open":228},484,"Frequently asked questions about PET-G plastic",{"__component":638,"id":793,"title":640,"link":85,"cta_label":641,"cta_note":720},373,{"__component":644,"id":795,"title":646},414,{"id":797,"documentId":798,"name":799,"alternativeText":800,"caption":16,"width":801,"height":802,"formats":803,"hash":827,"ext":467,"mime":470,"size":828,"url":829,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":830,"updatedAt":831,"publishedAt":832},356,"tc830jbuaeg1illcd2rgtydd","PET-G Kunststoff","PET-G Kunststoff_Thermoplastische Kunststoffe",899,900,{"md":804,"sm":810,"default":816,"thumbnail":822},{"ext":467,"url":805,"hash":806,"mime":470,"name":807,"path":85,"size":808,"width":809,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c.jpg","md_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c","md_bit_002_formary_prod_gall_automat00027 (1)-close.jpg",52.58,767,{"ext":467,"url":811,"hash":812,"mime":470,"name":813,"path":85,"size":814,"width":815,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c.jpg","sm_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c","sm_bit_002_formary_prod_gall_automat00027 (1)-close.jpg",39.25,639,{"ext":467,"url":817,"hash":818,"mime":470,"name":819,"path":85,"size":820,"width":821,"height":202},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c.jpg","default_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c","default_bit_002_formary_prod_gall_automat00027 (1)-close.jpg",24.9,479,{"ext":467,"url":823,"hash":824,"mime":470,"name":825,"path":85,"size":826,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c.jpg","thumbnail_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c","thumbnail_bit_002_formary_prod_gall_automat00027 (1)-close.jpg",4.47,"bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c",67.97,"https://fsn1.your-objectstorage.com/formary-de-production-cms/bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c.jpg","2021-10-21T16:29:52.000Z","2024-12-02T17:23:53.000Z","2026-01-08T22:02:25.852Z",[834],{"id":44,"documentId":767,"createdAt":835,"updatedAt":836,"publishedAt":85,"locale":128,"slug":837},"2026-01-08T23:03:56.364Z","2026-01-23T13:59:16.721Z","pet-g",{"id":839,"usecases":840,"material":841},578,"impact-resistant housings for electronics and controls",{"id":842,"documentId":843,"createdAt":844,"updatedAt":845,"publishedAt":85,"locale":10,"slug":846,"seo":847,"content":851,"image":877,"localizations":915},61,"zeteosn0p55f68lgnvy64lvp","2026-01-13T15:52:08.059Z","2026-01-23T14:05:44.575Z","pc-plastic",{"id":848,"open_graph_title":849,"open_graph_description":850,"title":849,"description":850},2165,"Polycarbonate | PC plastic","Polycarbonate (PC): ✓ PC plastic applications ✓ PC plastic properties ✓ PC thermoforming ▶ Learn more about polycarbonate / PC plastic now.",[852,857,866,869,873,875],{"__component":219,"id":853,"title":854,"meta":855,"description":856,"image_position":618,"background":619,"size":620,"alignment":621,"display_thumbnail":228},469,"PC Plastic Thermoforming","PC","Thermoformed Parts from PC Plastic | Properties of PC Plastic | Thermoforming with PC Plastic",{"__component":623,"id":858,"introduction":859,"price":626,"usecase":860,"strengths":861,"weaknesses":862,"processing":863,"characteristics":864,"short_description":865},50,"Polycarbonate, also known as PC plastic, is the most heat-resistant technical plastic, with peak temperatures of up to 150°C for short-term use. Other advantages of PC plastic in thermoformed parts include its high transparency and impact resistance. PC plastic is an electrical insulator and can be processed somewhat better than PMMA, with similar properties.","PC plastic is the most heat-resistant engineering plastic with short-term operating temperatures of up to 150°C. PC plastic is highly transparent and an electrical insulator which, with similar properties to PMMA, is slightly easier to process.","Highest temperature resistance\nGood impact resistance\nHigh strength\nVery high transparency\nResistant to: Oils, gasoline, fats\nWeather- and UV-resistant (for outdoor use)","Low abrasion resistance\nDifficult to process\nNot resistant to acids and alkalis\nHigh density (heavy weight)\nPoor storability (hygroscopic)\nComplex tooling required","Processing PC plastic for thermoformed parts requires experience and knowledge, as the material can only achieve satisfactory thermoforming results within an optimal temperature range. For this reason, it is necessary to have optimal and consistent temperature control of the aluminum tool during thermoforming, which is achieved through cooling with deep-hole drilling. These holes can only be implemented in monolithic, non-modular thermoforming tools. Therefore, basic tools with various multi-part inserts cannot be used for PC plastic. Additionally, creating a 3D-printing or Ureol pattern tool is not possible for PC plastic blistering due to the lack of tempering options. The sampling of thermoformed parts must be carried out from the production tool under optimal production conditions. When storing PC plastic, it must be noted that polycarbonate is hygroscopic. This means that PC plastic absorbs moisture from the surrounding environment during long storage, which degrades the quality and processing on the thermoforming machine. Therefore, PC plastic must either be dried before processing or procured upon customer request. Any material lead times should be considered when procuring PC plastic thermoformed parts.","Engineering plastic with excellent mechanical properties, electrical properties, and light transmission.","Highly heat resistant, highly transparent, electrical insulator",{"__component":634,"id":867,"title":868,"variant":366,"first_accordion_open":228},485,"Frequently asked questions about PC plastic",{"__component":870,"id":777,"title":871,"introduction":85,"text":872,"variant":506},"page-template.textsection","Learn More about PC Plastic","\u003Cfigure class=\"media\">\u003Cdiv data-oembed-url=\"https://www.youtube.com/watch?v=TXwXfxl2dII\">\u003Cdiv style=\"position: relative; padding-bottom: 100%; height: 0; padding-bottom: 56.2493%;\">\u003Ciframe src=\"https://www.youtube.com/embed/TXwXfxl2dII\" style=\"position: absolute; width: 100%; height: 100%; top: 0; left: 0;\" frameborder=\"0\" allow=\"autoplay; encrypted-media\" allowfullscreen=\"\">\u003C/iframe>\u003C/div>\u003C/div>\u003C/figure>",{"__component":638,"id":874,"title":640,"link":85,"cta_label":641,"cta_note":720},374,{"__component":644,"id":876,"title":646},415,{"id":878,"documentId":879,"name":880,"alternativeText":881,"caption":16,"width":882,"height":882,"formats":883,"hash":909,"ext":467,"mime":470,"size":910,"url":911,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":912,"updatedAt":913,"publishedAt":914},357,"dsjo2hwyvy4ha80a0h8j72dq","0098_bit_003_50971_abdeckung_-close.jpg","PC Kunststoff_Thermoplastische Kunstsotffe",1215,{"lg":884,"md":889,"sm":894,"default":899,"thumbnail":904},{"ext":467,"url":885,"hash":886,"mime":470,"name":887,"path":85,"size":888,"width":154,"height":154},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_0098_bit_003_50971_abdeckung_close_42e05e965c.jpg","lg_0098_bit_003_50971_abdeckung_close_42e05e965c","lg_0098_bit_003_50971_abdeckung_-close.jpg",115.55,{"ext":467,"url":890,"hash":891,"mime":470,"name":892,"path":85,"size":893,"width":161,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0098_bit_003_50971_abdeckung_close_42e05e965c.jpg","md_0098_bit_003_50971_abdeckung_close_42e05e965c","md_0098_bit_003_50971_abdeckung_-close.jpg",72.45,{"ext":467,"url":895,"hash":896,"mime":470,"name":897,"path":85,"size":898,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0098_bit_003_50971_abdeckung_close_42e05e965c.jpg","sm_0098_bit_003_50971_abdeckung_close_42e05e965c","sm_0098_bit_003_50971_abdeckung_-close.jpg",53.69,{"ext":467,"url":900,"hash":901,"mime":470,"name":902,"path":85,"size":903,"width":202,"height":202},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0098_bit_003_50971_abdeckung_close_42e05e965c.jpg","default_0098_bit_003_50971_abdeckung_close_42e05e965c","default_0098_bit_003_50971_abdeckung_-close.jpg",32.72,{"ext":467,"url":905,"hash":906,"mime":470,"name":907,"path":85,"size":908,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0098_bit_003_50971_abdeckung_close_42e05e965c.jpg","thumbnail_0098_bit_003_50971_abdeckung_close_42e05e965c","thumbnail_0098_bit_003_50971_abdeckung_-close.jpg",4.38,"0098_bit_003_50971_abdeckung_close_42e05e965c",153.05,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0098_bit_003_50971_abdeckung_close_42e05e965c.jpg","2021-10-21T16:30:33.000Z","2023-09-28T13:42:07.000Z","2026-01-08T22:02:25.951Z",[916],{"id":83,"documentId":843,"createdAt":917,"updatedAt":918,"publishedAt":85,"locale":128,"slug":919},"2026-01-08T23:03:58.158Z","2026-01-23T14:03:29.327Z","pc",{"id":921,"usecases":922,"material":923},579,"cost-efficient plant trays, prototypes, and interior covers",{"id":924,"documentId":925,"createdAt":926,"updatedAt":927,"publishedAt":85,"locale":10,"slug":928,"seo":929,"content":933,"image":954,"localizations":992},56,"qp7dnjs9facpocj95stmjnix","2026-01-13T15:52:06.306Z","2026-01-23T14:10:38.803Z","ps-plastic",{"id":930,"open_graph_title":931,"open_graph_description":932,"title":931,"description":932},2166,"Polystyrene | Everything about PS plastic ","Polystyrene (PS): ✓ What is PS plastic? ✓ PS plastic uses ✓ PS plastic properties ✓ PS plastic advantages ➡️ Learn more now!",[934,939,947,950,952],{"__component":219,"id":935,"title":936,"meta":937,"description":938,"image_position":618,"background":619,"size":620,"alignment":621,"display_thumbnail":228},470,"PS Plastic Thermoforming","PS","Thermoformed parts made of PS plastic | Properties of PS plastic | Thermoforming with PS plastic",{"__component":623,"id":254,"introduction":940,"price":708,"usecase":941,"strengths":942,"weaknesses":943,"processing":944,"characteristics":945,"short_description":946},"Polystyrene (PS) is considered the standard reference plastic in plastic thermoforming and is universally applicable. Many thermoforming projects begin with PS plastic. When polystyrene is mentioned in thermoforming, it always refers to the high-impact modified type, PS-HI (high impact). PS plastic has a medium temperature range of up to 80°C. Its medium hardness and strength make it a cost-effective choice for thermoformed packaging and transport applications with low mechanical requirements.","Polystyrene is considered the standard reference plastic and can be used universally. Its medium hardness and strength mean that PS is often used for packaging and transport applications with low mechanical requirements and low-cost manufacturing options.","High rigidity\nHigh hardness\nChemical resistance\nComponent assembly: Excellent adhesion properties\nAvailable features: Flocked, metallized, electrically conductive\nCan be substituted with PET(-G) or ABS using the same tooling\nLow minimum order quantities","Poor mechanical properties\nLow stability\nBrittle and prone to breaking under stress\nHighly volatile pricing at times","PS plastic is the reference material for plastic thermoforming due to its excellent thermoforming properties. PS plastic films or sheets require short heating and cooling cycles in the thermoforming machine, allowing for high processing speed. Since PS has similar shrinkage properties to PET-G, PET, and ABS plastics, these materials can often be processed using tooling designed for PS plastic.\n\nFor this reason, PS plastic can be considered a \"bottom-up\" plastic, from which one can switch to a thermoplastic with enhanced mechanical properties and stability (e.g., ABS plastic) when needed. When post-processing or assembling PS blister packs, the material stands out for its excellent adhesion properties. The procurement price of thermoformable PS is highly dependent on the price of its precursor, styrene. In summer, seasonal price peaks may occur due to its use in the construction industry.","All-rounder, good entry-level plastic for simple trays, high surface gloss, chemical resistant.","Universally applicable, medium hardness and strength, relatively inexpensive",{"__component":634,"id":948,"title":949,"variant":366,"first_accordion_open":228},486,"Häufige Fragen zu PS Kunststoff",{"__component":638,"id":951,"title":640,"link":85,"cta_label":641,"cta_note":720},375,{"__component":644,"id":953,"title":646},416,{"id":955,"documentId":956,"name":957,"alternativeText":958,"caption":16,"width":959,"height":959,"formats":960,"hash":986,"ext":467,"mime":470,"size":987,"url":988,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":989,"updatedAt":990,"publishedAt":991},358,"dvfi3jt1synsrjrb0ufr8flo","Polystyrol (PS) Kunststoff","Polystyrol (PS) Kunststoff_Thermoplastische Kunststoffe",1107,{"lg":961,"md":966,"sm":971,"default":976,"thumbnail":981},{"ext":467,"url":962,"hash":963,"mime":470,"name":964,"path":85,"size":965,"width":154,"height":154},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_0081_bit_003_51081_transport_close_05fda6c132.jpg","lg_0081_bit_003_51081_transport_close_05fda6c132","lg_0081_bit_003_51081_transport_-close.jpg",110.43,{"ext":467,"url":967,"hash":968,"mime":470,"name":969,"path":85,"size":970,"width":161,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0081_bit_003_51081_transport_close_05fda6c132.jpg","md_0081_bit_003_51081_transport_close_05fda6c132","md_0081_bit_003_51081_transport_-close.jpg",56.02,{"ext":467,"url":972,"hash":973,"mime":470,"name":974,"path":85,"size":975,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0081_bit_003_51081_transport_close_05fda6c132.jpg","sm_0081_bit_003_51081_transport_close_05fda6c132","sm_0081_bit_003_51081_transport_-close.jpg",36,{"ext":467,"url":977,"hash":978,"mime":470,"name":979,"path":85,"size":980,"width":202,"height":202},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0081_bit_003_51081_transport_close_05fda6c132.jpg","default_0081_bit_003_51081_transport_close_05fda6c132","default_0081_bit_003_51081_transport_-close.jpg",18.96,{"ext":467,"url":982,"hash":983,"mime":470,"name":984,"path":85,"size":985,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0081_bit_003_51081_transport_close_05fda6c132.jpg","thumbnail_0081_bit_003_51081_transport_close_05fda6c132","thumbnail_0081_bit_003_51081_transport_-close.jpg",3.87,"0081_bit_003_51081_transport_close_05fda6c132",135.67,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0081_bit_003_51081_transport_close_05fda6c132.jpg","2021-10-21T16:30:59.000Z","2024-12-02T17:37:38.000Z","2026-01-08T22:02:26.097Z",[993],{"id":624,"documentId":925,"createdAt":994,"updatedAt":995,"publishedAt":85,"locale":128,"slug":996},"2026-01-08T23:04:00.014Z","2026-01-23T14:08:20.802Z","ps",{"id":998,"usecases":999,"material":1000},580,"UV- and weather-resistant materials for outdoor and pool applications",{"id":1001,"documentId":1002,"createdAt":1003,"updatedAt":1004,"publishedAt":85,"locale":10,"slug":1005,"seo":1006,"content":1010,"image":1033,"localizations":1066},60,"yn4t7ml5e5xi3o3h7cwfroz7","2026-01-13T15:52:07.727Z","2026-01-23T10:52:45.019Z","asa-plastic",{"id":1007,"open_graph_title":1008,"open_graph_description":1009,"title":1008,"description":1009},2162,"ASA Plastic | Acrylonitrile-styrene-acrylate","ASA plastic: ✓ ASA plastic properties ✓ Thermoforming with ASA ✓ ASA plastic prices ✓ ASA plastic applications.",[1011,1016,1024,1027,1031],{"__component":219,"id":1012,"title":1013,"meta":1014,"description":1015,"image_position":618,"background":619,"size":620,"alignment":621,"display_thumbnail":228},466,"ASA Plastic Thermoforming","ASA","Thermoformed Parts from ASA Plastic | Properties of ASA Plastic | Thermoforming with ASA Plastic",{"__component":623,"id":758,"introduction":1017,"price":626,"usecase":1018,"strengths":1019,"weaknesses":1020,"processing":1021,"characteristics":1022,"short_description":1023},"ASA in ASA plastic stands for Acrylonitrile Styrene Acrylate and is a modified ABS plastic. ASA plastic has similar properties to ABS. Additionally, ASA is extremely weather- and UV-resistant, making it suitable for thermoformed parts used outdoors. Its high hardness, impact resistance, and scratch resistance also make ASA ideal for the production of thermoformed covers, containers, and similar thermoformed parts that are used outdoors.","ASA is a modified ABS plastic and therefore has similar properties to ABS. ASA is also extremely weather and UV resistant, making it suitable for outdoor use. This is supported by its high hardness, impact resistance, and scratch resistance.","Weather and UV Resistance (for outdoor use)\nGood impact strength\nGood scratch resistance\nHigh temperature resistance\nAntistatic (without the addition of additives)\nResistant to: Oils, fats\nAdditives: Fire protection, rigidity, cold resistance\nSuitable for: Coating, painting, galvanizing","Poor tensile strength\nNo solvents\nNo \"clear\" (beige appearance)\nPoor storability (hygroscopic)","Similar to ABS, ASA plastic is also very easy to process in thermoforming. When storing thermoformable ASA semi-finished products, it is important to note that the thermoplastic is hygroscopic. This means that ASA plastic absorbs moisture from the environment during long-term storage, which can degrade the quality and processing on the thermoforming machine. Just like ABS, ASA material in rolls and sheets is usually not kept as stock, but is instead procured from the thermoforming manufacturer upon customer request. The material delivery times should be considered as lead time when procuring ASA thermoformed parts. An alternative method for producing thermoformed parts from stored ASA is pre-drying using convection heating in a hot air oven. The hot air causes the stored moisture to migrate to the surface and evaporate. However, this additional process step of blistering increases the cycle times.","Similar properties to ABS, but also UV-resistant and therefore suitable for outdoor use.","Modified ABS, weather and UV resistant",{"__component":634,"id":1025,"title":1026,"variant":366,"first_accordion_open":228},482,"Frequently asked questions about ASA plastic",{"__component":638,"id":1028,"title":1029,"link":85,"cta_label":641,"cta_note":1030},371,"Thermoformed Parts Made Easy. 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use?","\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">UV- and weather-resistant materials such as PVC/ASA, PET-G, and ABS are ideal for long-term use in horticulture and agricultural technology.\u003C/span>\u003C/p>",{"id":1205,"title":1206,"content":1207},3188,"Are plastic thermoformed parts UV- and chemical-resistant?","\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">Yes, depending on the material, plastic thermoformed parts are resistant to sunlight, fertilizers, pesticides, and cleaning agents.\u003C/span>\u003C/p>",{"id":1209,"title":1210,"content":1211},3189,"Can plastic trays be made stackable?","\u003Cp>Yes. Stackable plant and transport trays save space in logistics and storage while simplifying handling.\u003C/p>",{"id":1213,"title":1214,"content":1215},3190,"How quickly can prototypes or small series be delivered?","\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">With bridge tooling and digital processes, formary delivers the first sample parts for your agriculture and horticulture application within a few weeks, flexibly from prototype to small series.\u003C/span>\u003C/p>",{"__component":1217,"id":1218,"title":1219,"industries":1220},"product-page-template.industries",98,"More Plastic Solutions for Industries You Might Be Interested 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maintenance.\n\n\n\n",{"id":2238,"documentId":2239,"name":2240,"alternativeText":2241,"caption":16,"width":14,"height":14,"formats":85,"hash":2242,"ext":380,"mime":381,"size":2243,"url":2244,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":2245,"updatedAt":2246,"publishedAt":2247},611,"wqchobuz6hlldpzcn43j28qa","Stapelung_Icon.svg","Stapelung_Icon","Stapelung_Icon_cbf306cd7e",0.85,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Stapelung_Icon_cbf306cd7e.svg","2023-10-31T18:40:15.000Z","2025-02-14T14:50:55.000Z","2026-01-08T22:03:00.152Z",{"id":2249,"title":2250,"text":2251,"icon":2252},3313,"High-Performance Materials","High-performance plastics, uniformly distributed plastic layers, composite materials, and finishes such as structured surfaces or semi-finished products in various colors distinguish tractor claddings made of 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Kunststoff",{"lg":2781,"md":2786,"sm":2791,"xl":2796,"2xl":2801,"default":2806,"thumbnail":2811},{"ext":467,"url":2782,"hash":2783,"mime":470,"name":2784,"path":85,"size":2785,"width":154,"height":154},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_0092_bit_003_formary_50195_abdeckung_fdb9b144b2.jpg","lg_0092_bit_003_formary_50195_abdeckung_fdb9b144b2","lg_0092_bit_003_formary_50195_abdeckung_.jpg",32.35,{"ext":467,"url":2787,"hash":2788,"mime":470,"name":2789,"path":85,"size":2790,"width":161,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0092_bit_003_formary_50195_abdeckung_fdb9b144b2.jpg","md_0092_bit_003_formary_50195_abdeckung_fdb9b144b2","md_0092_bit_003_formary_50195_abdeckung_.jpg",21.68,{"ext":467,"url":2792,"hash":2793,"mime":470,"name":2794,"path":85,"size":2795,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0092_bit_003_formary_50195_abdeckung_fdb9b144b2.jpg","sm_0092_bit_003_formary_50195_abdeckung_fdb9b144b2","sm_0092_bit_003_formary_50195_abdeckung_.jpg",16.85,{"ext":467,"url":2797,"hash":2798,"mime":470,"name":2799,"path":85,"size":2800,"width":175,"height":175},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_0092_bit_003_formary_50195_abdeckung_fdb9b144b2.jpg","xl_0092_bit_003_formary_50195_abdeckung_fdb9b144b2","xl_0092_bit_003_formary_50195_abdeckung_.jpg",45.54,{"ext":467,"url":2802,"hash":2803,"mime":470,"name":2804,"path":85,"size":2805,"width":182,"height":182},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_0092_bit_003_formary_50195_abdeckung_fdb9b144b2.jpg","2xl_0092_bit_003_formary_50195_abdeckung_fdb9b144b2","2xl_0092_bit_003_formary_50195_abdeckung_.jpg",55.99,{"ext":467,"url":2807,"hash":2808,"mime":470,"name":2809,"path":85,"size":2810,"width":202,"height":202},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0092_bit_003_formary_50195_abdeckung_fdb9b144b2.jpg","default_0092_bit_003_formary_50195_abdeckung_fdb9b144b2","default_0092_bit_003_formary_50195_abdeckung_.jpg",11.65,{"ext":467,"url":2812,"hash":2813,"mime":470,"name":2814,"path":85,"size":2815,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0092_bit_003_formary_50195_abdeckung_fdb9b144b2.jpg","thumbnail_0092_bit_003_formary_50195_abdeckung_fdb9b144b2","thumbnail_0092_bit_003_formary_50195_abdeckung_.jpg",3.02,"0092_bit_003_formary_50195_abdeckung_fdb9b144b2",89.26,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0092_bit_003_formary_50195_abdeckung_fdb9b144b2.jpg","2021-08-13T15:21:40.000Z","2024-04-10T11:49:28.000Z","2026-01-08T22:02:23.997Z",{"id":2823,"documentId":2824,"name":2825,"alternativeText":2825,"caption":2825,"width":189,"height":189,"formats":2826,"hash":2862,"ext":467,"mime":470,"size":2863,"url":2864,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":2865,"updatedAt":2866,"publishedAt":2867},344,"vrkcmdfyodbp190t9xt5y083","Längliche Kunststoffabdeckung in weiß ",{"lg":2827,"md":2832,"sm":2837,"xl":2842,"2xl":2847,"default":2852,"thumbnail":2857},{"ext":467,"url":2828,"hash":2829,"mime":470,"name":2830,"path":85,"size":2831,"width":154,"height":154},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_0124_bit_003_formary_50658_unbekannt_a33d882b8b.jpg","lg_0124_bit_003_formary_50658_unbekannt_a33d882b8b","lg_0124_bit_003_formary_50658_unbekannt_.jpg",22.71,{"ext":467,"url":2833,"hash":2834,"mime":470,"name":2835,"path":85,"size":2836,"width":161,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0124_bit_003_formary_50658_unbekannt_a33d882b8b.jpg","md_0124_bit_003_formary_50658_unbekannt_a33d882b8b","md_0124_bit_003_formary_50658_unbekannt_.jpg",14.74,{"ext":467,"url":2838,"hash":2839,"mime":470,"name":2840,"path":85,"size":2841,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0124_bit_003_formary_50658_unbekannt_a33d882b8b.jpg","sm_0124_bit_003_formary_50658_unbekannt_a33d882b8b","sm_0124_bit_003_formary_50658_unbekannt_.jpg",11.39,{"ext":467,"url":2843,"hash":2844,"mime":470,"name":2845,"path":85,"size":2846,"width":175,"height":175},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_0124_bit_003_formary_50658_unbekannt_a33d882b8b.jpg","xl_0124_bit_003_formary_50658_unbekannt_a33d882b8b","xl_0124_bit_003_formary_50658_unbekannt_.jpg",32.1,{"ext":467,"url":2848,"hash":2849,"mime":470,"name":2850,"path":85,"size":2851,"width":182,"height":182},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_0124_bit_003_formary_50658_unbekannt_a33d882b8b.jpg","2xl_0124_bit_003_formary_50658_unbekannt_a33d882b8b","2xl_0124_bit_003_formary_50658_unbekannt_.jpg",38.44,{"ext":467,"url":2853,"hash":2854,"mime":470,"name":2855,"path":85,"size":2856,"width":202,"height":202},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0124_bit_003_formary_50658_unbekannt_a33d882b8b.jpg","default_0124_bit_003_formary_50658_unbekannt_a33d882b8b","default_0124_bit_003_formary_50658_unbekannt_.jpg",7.48,{"ext":467,"url":2858,"hash":2859,"mime":470,"name":2860,"path":85,"size":2861,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0124_bit_003_formary_50658_unbekannt_a33d882b8b.jpg","thumbnail_0124_bit_003_formary_50658_unbekannt_a33d882b8b","thumbnail_0124_bit_003_formary_50658_unbekannt_.jpg",1.75,"0124_bit_003_formary_50658_unbekannt_a33d882b8b",58.99,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0124_bit_003_formary_50658_unbekannt_a33d882b8b.jpg","2021-08-13T15:22:02.000Z","2024-04-10T11:49:39.000Z","2026-01-08T22:02:24.316Z",{"__component":2869,"id":195,"tabs":2870},"page-template.explanation-tabs",[2871,2876,2881],{"id":2872,"title":2873,"introduction":2874,"content":2875},179,"Why use a plastic cover?","A plastic cover reliably protects components from dust, dirt, liquids, and mechanical impact. It conceals cables or electronics and ensures a clean, professional appearance.","\u003Cp>Compared to metal, plastic covers and housings are:\u003C/p>\u003Cul>\u003Cli>lighter and easier to install\u003C/li>\u003Cli>more cost-effective to manufacture, even in small quantities\u003C/li>\u003Cli>ore flexible in shape, color, and size\u003C/li>\u003Cli>impact-absorbing and noise-dampening\u003C/li>\u003Cli>resistant to chemicals and corrosion\u003C/li>\u003Cli>ESD-safe when using suitable plastics and additives\u003C/li>\u003C/ul>\u003Cp>→ Learn more in our blog: \u003Ca href=\"https://www.formary.de/en/blog/plastics-vs-metal\">Plastic vs. metal\u003C/a>\u003C/p>",{"id":2877,"title":2878,"introduction":2879,"content":2880},180,"Areas of application for plastic covers","Plastic covers are versatile and used across a wide range of industries—from mechanical engineering and medical technology to automotive and electronics applications.","\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/medical-pharmaceutical-applications\">Medical technology: \u003C/a>housings for diagnostic devices, MRI covers, monitors, control panels\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/mechanical-engineering\">Mechanical engineering\u003C/a> & \u003Ca href=\"https://www.formary.de/en/industries/industrial-solutions\">industry\u003C/a>: machine covers, CNC protective hoods, wheel housings, plastic enclosures\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/thermoformed-parts-for-automotive\">Automotive \u003C/a>& caravan: interior components, wheel trims, tractor hoods, caravan covers\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/electronics\">Electronics\u003C/a>: plastic housings with ESD protection, covers for control units, panels with cable feed-throughs\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/agriculture-horticulture\">Agriculture & horticulture: \u003C/a>protective hoods for outdoor applications with UV resistance\u003C/li>\u003C/ul>",{"id":2882,"title":2883,"introduction":2884,"content":2885},181,"Highest Optical Quality","Plastic covers are often visible components, which is why we place special emphasis on high-quality, scratch-free surfaces.","\u003Cp>The surfaces of plastic covers can be enhanced by:\u003C/p>\u003Cul>\u003Cli>Colored plastics\u003C/li>\u003Cli>Printing or coating techniques\u003C/li>\u003Cli>Texturing\u003C/li>\u003Cli>Metallization\u003C/li>\u003Cli>Stainless steel appearance\u003C/li>\u003C/ul>\u003Cp>Compared to injection molding, thermoformed plastic covers do not show visual defects such as mold parting lines on the surface. To conceal edges or recesses, undercuts can be incorporated into the plastic enclosure.\u003C/p>",{"__component":363,"id":2887,"title":2888,"variant":506,"size":226,"introduction":85,"benefits":2889,"style":85},559,"Advantages of Plastic Covers",[2890,2894,2898,2902,2906,2910,2914,2918,2922],{"id":2891,"title":2892,"text":2893},2434,"Complex Geometries","Plastic covers allow for complex shapes and geometries to be created without high tooling costs or large initial investments.\n",{"id":2895,"title":2896,"text":2897},2435,"Cost-Effective Process","Thermoforming offers a cost-effective production method, even for small quantities of plastic covers, making it a great alternative to more expensive methods like injection molding.\n",{"id":2899,"title":2900,"text":2901},2436,"Quick Delivery","Plastic covers can be processed with a fast time-to-market, offering quicker delivery compared to injection molding.",{"id":2903,"title":2904,"text":2905},2437,"Custom Enclosures","Custom enclosures can be designed with machined cuts for openings, slots, and holes, tailored to your specific needs.\n",{"id":2907,"title":2908,"text":2909},2438,"Plastic Assemblies","Plastic covers can also integrate assembly options, such as embedding fasteners, which allows for further customization and functionality.\n",{"id":2911,"title":2912,"text":2913},2439,"Large, Stable Empty Housings","Thermoforming allows the creation of large, stable empty housings, with forming surfaces up to 3,460 x 2,260 mm.",{"id":2915,"title":2916,"text":2917},2440,"High Quality","Thermoforming offers high-quality plastic covers, with reproducibility and process security that ensures consistent results without warping.",{"id":2919,"title":2920,"text":2921},2441,"Specific Plastic Properties","The material selection for plastic covers can be optimized for specific properties, such as UV resistance, chemical resistance, and flame retardancy.",{"id":2923,"title":2924,"text":2925},2442,"Transparent or Colored","Plastic covers can be made transparent (e.g., using Plexiglas for high transparency) or colored, with the option of using colored plastic films or sheets.",{"__component":2927,"id":2928,"order":2929,"title":2930,"subtitle":2931,"text":2932,"image":2933},"page-template.text-image",190,"text_image","Do you already have a CAD model of your thermoformed housing?","Run the thermoforming check now!","\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">Using our \u003C/span>\u003Ca href=\"https://www.formary.de/3d-services/dfm-analyse\">\u003Cspan style=\"color:rgb(0,169,165);\">DfM analysis,\u003C/span>\u003C/a>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(0,169,165);\"> \u003C/span>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">we review your CAD data for wall thickness distribution, draft angles, radii, and other criteria to ensure the technical feasibility of your thermoformed container. Simply book a free \u003C/span>\u003Ca href=\"https://meetings.hubspot.com/moritz-bittner-formary/dfm-analyse-demo?utm_source=landingpage&utm_medium=demo-button&utm_campaign=dfm-analyse&uuid=7ebd3138-9706-4630-86b7-6d6c5cc48da5\">\u003Cspan style=\"color:rgb(0,169,165);\">demo\u003C/span> \u003C/a>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">and we’ll be happy to go through your data with you.\u003C/span>\u003C/p>",{"id":2934,"documentId":2935,"name":2936,"alternativeText":2937,"caption":16,"width":189,"height":1145,"formats":2938,"hash":2979,"ext":263,"mime":266,"size":2980,"url":2981,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":2982,"updatedAt":2982,"publishedAt":2983},2171,"e6at6lug4i30i8703pm43uta","DfM-Analyse  Mockup.png","DfM-Analyse Mockup",{"lg":2939,"md":2944,"sm":2949,"xl":2954,"2xl":2959,"avatar":2964,"default":2969,"thumbnail":2974},{"ext":263,"url":2940,"hash":2941,"mime":266,"name":2942,"path":85,"size":2943,"width":154,"height":687},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Df_M_Analyse_Mockup_434baf74a8.png","lg_Df_M_Analyse_Mockup_434baf74a8","lg_DfM-Analyse  Mockup.png",222.65,{"ext":263,"url":2945,"hash":2946,"mime":266,"name":2947,"path":85,"size":2948,"width":161,"height":2155},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Df_M_Analyse_Mockup_434baf74a8.png","md_Df_M_Analyse_Mockup_434baf74a8","md_DfM-Analyse  Mockup.png",136.6,{"ext":263,"url":2950,"hash":2951,"mime":266,"name":2952,"path":85,"size":2953,"width":168,"height":1178},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Df_M_Analyse_Mockup_434baf74a8.png","sm_Df_M_Analyse_Mockup_434baf74a8","sm_DfM-Analyse  Mockup.png",101.91,{"ext":263,"url":2955,"hash":2956,"mime":266,"name":2957,"path":85,"size":2958,"width":175,"height":2166},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Df_M_Analyse_Mockup_434baf74a8.png","xl_Df_M_Analyse_Mockup_434baf74a8","xl_DfM-Analyse  Mockup.png",318.35,{"ext":263,"url":2960,"hash":2961,"mime":266,"name":2962,"path":85,"size":2963,"width":182,"height":2172},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Df_M_Analyse_Mockup_434baf74a8.png","2xl_Df_M_Analyse_Mockup_434baf74a8","2xl_DfM-Analyse  Mockup.png",393.21,{"ext":263,"url":2965,"hash":2966,"mime":266,"name":2967,"path":85,"size":2968,"width":195,"height":2178},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Df_M_Analyse_Mockup_434baf74a8.png","avatar_Df_M_Analyse_Mockup_434baf74a8","avatar_DfM-Analyse  Mockup.png",11.21,{"ext":263,"url":2970,"hash":2971,"mime":266,"name":2972,"path":85,"size":2973,"width":202,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Df_M_Analyse_Mockup_434baf74a8.png","default_Df_M_Analyse_Mockup_434baf74a8","default_DfM-Analyse  Mockup.png",66.91,{"ext":263,"url":2975,"hash":2976,"mime":266,"name":2977,"path":85,"size":2978,"width":2189,"height":2190},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Df_M_Analyse_Mockup_434baf74a8.png","thumbnail_Df_M_Analyse_Mockup_434baf74a8","thumbnail_DfM-Analyse  Mockup.png",26.89,"Df_M_Analyse_Mockup_434baf74a8",108.92,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Df_M_Analyse_Mockup_434baf74a8.png","2025-06-11T21:31:26.000Z","2026-01-08T22:06:29.101Z",{"__component":363,"id":1670,"title":2985,"variant":506,"size":367,"introduction":16,"benefits":2986,"style":85},"How you benefit from DfM for plastic covers",[2987,2991,2995,2999,3003,3007,3011],{"id":2988,"title":2989,"text":2990},2443,"Weight Reduction","Save material by using thinner wall thicknesses for plastic covers and housings.",{"id":2992,"title":2993,"text":2994},2444,"Cost-Effective and Better Recycling","Substitute steel or fiberglass with plastic covers to reduce costs and improve recyclability.",{"id":2996,"title":2997,"text":2998},2445,"Higher Product Quality","Scratch-free surfaces and special material properties make the plastic covers high-quality and durable.",{"id":3000,"title":3001,"text":3002},2446,"Longer Durability","Material selection ensures plastic housings and covers can withstand outdoor environments, offering extended resistance.",{"id":3004,"title":3005,"text":3006},2447,"Assembly Creation","Create plastic assemblies by incorporating connection techniques into your plastic covers, enclosures, and housings.",{"id":3008,"title":3009,"text":3010},2448,"Process Reliability","Ensure reliability and repeatability, even with large parts, thanks to our consistent manufacturing processes.",{"id":3012,"title":3013,"text":3014},2449,"Easier Cleaning","Typical features of thermoformed plastic covers make them easier to clean and maintain.",{"__component":870,"id":3016,"title":3017,"introduction":3018,"text":3019,"variant":366,"style":3020,"cta_button":3022},459,"Assemblies & mounting options","Upon request, we manufacture plastic covers as complete assemblies. Multiple thermoformed parts are joined by bonding, screwing, clipping, or sealing. In addition, the following options are available:","\u003Cul>\u003Cli>\u003Cstrong>Material Combinations: \u003C/strong>Incorporation of brass inserts, screws, ball pins, positioning lugs, and other fastening elements to enhance the functionality and strength of the plastic cover.\u003C/li>\u003Cli>\u003Cstrong>Cutouts: \u003C/strong>Cutouts for handles or additional modules that can be attached to the plastic housing after production, offering flexibility in design and use.\u003C/li>\u003Cli>\u003Cstrong>Premium Appearance:\u003C/strong> Sophisticated trimming techniques, such as inward-facing edges, provide a refined, high-quality look for the plastic covers, ensuring a professional and aesthetic finish.\u003C/li>\u003C/ul>",{"id":3021,"background":619,"border":85},946,{"id":3023,"visible":228,"label":3024,"link":3025,"variant":407},882,"Learn more about assembly services","/post-processing-methods/connecting",{"__component":2018,"id":3027,"benefits_title":3028,"benefits":3029},64,"Design of plastic covers",[3030,3034,3038,3042,3046,3050],{"id":3031,"title":3032,"text":3033},223,"Radii","Radii describe the degree of edge rounding. Thermoformed plastic enclosures always require minimum radii to prevent material weakening or cracking.",{"id":3035,"title":3036,"text":3037},224,"Draft angles","Draft angles of at least approx. 3° are required for smooth demolding of a plastic cover. The exact angle depends on the material, thickness, and geometry and is defined individually by us.",{"id":3039,"title":3040,"text":3041},225,"Standards & dimensional tolerances","As standard, tolerances according to ISO 2768-m apply. If required, tighter tolerances can also be achieved—especially in connection areas that require high precision.",{"id":3043,"title":3044,"text":3045},226,"Fit accuracy","Plastic covers must fit precisely with machine interfaces or assemblies. That’s why we place particular emphasis on tolerance windows and functional interfaces.",{"id":3047,"title":3048,"text":3049},227,"Appearance & surface","Plastic covers can be designed in solid colors, with color stripes, and with smooth, grained, or textured surfaces. Logos, material markings, or date stamps can also be integrated directly.",{"id":3051,"title":3052,"text":3053},228,"Ribs & reinforcements","For short service life, we offer cost-effective lightweight solutions. For long-term use, covers are reinforced with ribs and stiffeners.",{"__component":1484,"id":3055,"title":3056,"textblocks":3057},69,"Material selection for your plastic covers",[3058,3064,3068,3071],{"id":3059,"title":3060,"text":3061,"variant":3062,"width":3063},121,"UV resistance","For outdoor enclosures, we use UV-stable plastics. This property can be achieved through additives or by selecting materials such as ABS or ASA, which are naturally UV-resistant.","boxed","half",{"id":3065,"title":3066,"text":3067,"variant":3062,"width":3063},122,"Chemical resistance","For applications involving oils, greases, or cleaning agents, we select materials that offer long-term resistance, even in sensitive environments.",{"id":1667,"title":3069,"text":3070,"variant":3062,"width":3063},"Temperature resistance","In automotive or mechanical engineering applications, plastic covers often have to withstand high temperatures. We select plastics with suitable continuous operating temperatures and resistance to temperature peaks.",{"id":195,"title":3072,"text":3073,"variant":3062,"width":3063},"Flame retardancy","For applications with fire safety requirements, we offer UL 94–certified, flame-retardant plastics that are self-extinguishing. Ideal for medical technology, mechanical engineering, or transportation applications.",{"__component":2402,"id":3075,"buttons":3076},151,[3077],{"id":3078,"visible":228,"label":3079,"link":3080,"variant":225},880,"Go to the material overview","/materials",{"__component":1314,"id":3082,"title":3083,"introduction":3084,"cards":3085,"style":85},533,"Product Examples of Plastic Covers","Here are several examples of thermoformed plastic covers used in various applications:",[3086,3091,3095,3099,3103,3108],{"id":3087,"title":3088,"introduction":3089,"link":70,"link_label":3090},1502,"Caravan Plastic Covers","These covers enhance both the aesthetics and protection of caravan components.","Learn more",{"id":3092,"title":3093,"introduction":3094,"link":2309,"link_label":3090},1503,"Machine Covers","Plastic machine covers are used to protect machinery from external influences.",{"id":3096,"title":3097,"introduction":3098,"link":2341,"link_label":3090},1504,"Protective Covers for CNC Parts & Metal Components","These covers are essential in preventing contamination by dirt and particles during storage or transport.",{"id":3100,"title":3101,"introduction":3102,"link":454,"link_label":3090},1505,"Tractor Plastic Covers","Tractor covers made from plastic are lightweight, enhance efficiency, and provide protection.",{"id":3104,"title":3105,"introduction":3106,"link":3107,"link_label":3090},1506,"Medical Technology Enclosures","Plastic enclosures are used in medical devices for diagnostics, therapy, and analysis.","/products/medical-covers",{"id":3109,"title":3110,"introduction":3111,"link":3112,"link_label":3090},1507,"Electronic Plastic Enclosures","Plastic enclosures for electronics are designed to safely dissipate electrostatic charges.","/products/electronic-enclosures",{"__component":3114,"id":3115,"title":3116,"steps":3117},"page-template.project-process",22,"Project Process for Your Plastic Cover: From Inquiry to Order",[3118,3122,3126,3130,3134,3138],{"id":3119,"title":3120,"text":3121},259,"Inquiry","You configure your desired product in our configurator in the desired quantities, material and design.",{"id":3123,"title":3124,"text":3125},260,"Review & Offer","We check your data for feasibility and implementation. Then we provide you with an offer within 24 hours. At the same time, we also make suggestions for the data creation of your deep-drawn part as well as useful sampling options.",{"id":3127,"title":3128,"text":3129},261,"Data Approval","You approve our data for prototyping or the series tool.",{"id":3131,"title":3132,"text":3133},262,"Tool & Sampling","We create your tool and send you series samples for approval.",{"id":3135,"title":3136,"text":3137},263,"Series Production","After checking and approving the samples, we start manufacturing your deep-drawn parts.",{"id":3139,"title":3140,"text":3141},264,"Shipping","After completion and thorough inspection by our QA team, we will send your series delivery on its way.",{"__component":2402,"id":1673,"buttons":3143},[3144],{"id":3145,"visible":228,"label":3146,"link":244,"variant":245},881,"Configure your plastic cover",{"__component":634,"id":3148,"title":3149,"variant":366,"first_accordion_open":228,"accordions":3150},477,"FAQ – Frequently asked questions about plastic covers",[3151,3154,3158,3162,3166,3170,3174,3178,3182],{"id":3152,"title":2452,"content":3153},2957,"\u003Cp>A plastic cover is a thermoformed part that protects or encloses components. It can be designed as a protective hood, plastic housing, or lid. Also available in round or rectangular shapes, transparent or colored.\u003C/p>",{"id":3155,"title":3156,"content":3157},2958,"Which plastic is suitable for housings and covers?","\u003Cp>Depending on the application: \u003Ca href=\"https://www.formary.de/en/materials/abs-plastic\">ABS \u003C/a>and \u003Ca href=\"https://www.formary.de/en/materials/asa-plastic\">ASA \u003C/a>for UV resistance, \u003Ca href=\"https://www.formary.de/en/materials/pet-a-plastic\">PET \u003C/a>for transparency, \u003Ca href=\"https://www.formary.de/en/materials/ps-plastic\">PS \u003C/a>for standard solutions, ESD materials for electronics, and UL94 flame-retardant plastics for fire protection.\u003C/p>",{"id":3159,"title":3160,"content":3161},2959,"Which post-processing options are available?","\u003Cp>Covers can be post-processed by milling, drilling, or punching to integrate openings, slots, or functional cut-outs. Learn more under\u003Ca href=\"https://www.formary.de/en/post-processing-methods/separating\"> plastic milling and punching.\u003C/a>\u003C/p>",{"id":3163,"title":3164,"content":3165},2960,"Which surface finishes are available?","\u003Cp>Smooth, grained, or textured surfaces are possible. In addition, painting, printing, or a stainless steel look can be achieved. Learn more under\u003Ca href=\"https://www.formary.de/en/post-processing-methods/surface-treatment\"> plastic surface treatment.\u003C/a>\u003C/p>\u003Cp> \u003C/p>",{"id":3167,"title":3168,"content":3169},2961,"Are plastic covers resistant to temperature and chemicals?","\u003Cp>Yes. Depending on the material, they are resistant to high temperatures, UV radiation, chemicals, and oils.\u003C/p>",{"id":3171,"title":3172,"content":3173},2962,"Are flame-retardant plastic covers available?","\u003Cp>Yes. Using UL 94–certified materials, covers can be designed to be self-extinguishing, for example for \u003Ca href=\"https://www.formary.de/en/industries/medical-pharmaceutical-applications\">medical technology\u003C/a>, transportation, and \u003Ca href=\"https://www.formary.de/en/industries/mechanical-engineering\">mechanical engineering\u003C/a> applications.\u003C/p>",{"id":3175,"title":3176,"content":3177},2963,"Can plastic covers be manufactured as assemblies?","\u003Cp>Yes. Covers can be combined by bonding, screwing, or clipping. Inserts, ball studs, or fastening elements can also be integrated. Learn more under \u003Ca href=\"https://www.formary.de/en/post-processing-methods/connecting\">assembly services.\u003C/a>\u003C/p>",{"id":3179,"title":3180,"content":3181},2964,"What is the difference between thermoforming and injection molding?","\u003Cp>With modern thermoforming at injection-molding quality levels, complex geometries, tight tolerances, and high-quality surfaces can now be achieved cost-effectively and flexibly—even for small batch sizes. Another key advantage is that thermoforming produces smooth, homogeneous surfaces without mold parting lines, which is a clear benefit compared to injection molding. Learn more under \u003Ca href=\"https://www.formary.de/en/blog/injection-molding-vs-thermoforming\">Injection molding vs. thermoforming.\u003C/a>\u003C/p>",{"id":3183,"title":3184,"content":3185},2965,"What does Design for Manufacturing mean for plastic covers?","\u003Cp>\u003Ca href=\"https://www.formary.de/en/blog/design-for-manufacturing-guide\">Design for Manufacturing\u003C/a> (DfM) means optimizing your CAD data or designs so they can be manufactured using thermoforming in a technically feasible, cost-efficient, and process-reliable way. This includes careful consideration of radii, draft angles, wall thicknesses, and tolerances.\u003C/p>",{"__component":3187,"id":3188,"title":3189,"variant":506,"cta_button":85,"blogarticles":3190,"style":85},"page-template.blog-teaser",111,"More insights into plastic housings and covers",[3191,3199,3208,3217],{"id":955,"documentId":3192,"createdAt":3193,"updatedAt":3194,"publishedAt":85,"locale":10,"title":3195,"introduction":3196,"content":3197,"slug":3198},"p7xknhhak0ukuf45xqtqknjf","2026-01-13T15:51:49.205Z","2026-01-26T08:37:46.755Z","Painting Plastic – What to Consider When Coating Thermoplastics","Painting thermoformed plastic parts is an option not only to enhance their aesthetic appeal but also to improve their durability and resistance. In this blog post, we will explore the key aspects to consider when painting thermoformed plastic parts.","\u003Ch2>\u003Cspan style=\"color:#005250;\">What Are the Benefits of Painting Thermoformed Plastic Parts?\u003C/span>\u003C/h2>\u003Cp>There are two ways to achieve the desired \u003Ca href=\"https://www.formary.de/en/blog/surface-finishing-for-medical-housings\">surface finish\u003C/a> in thermoforming: (1) using pre-colored or pre-treated plastic sheets that already possess the necessary characteristics before the thermoforming process, or (2) post-processing the finished plastic part. The next section explains why pre-treated plastic is not always used.\u003C/p>\u003Cp>Here, we first outline the reasons and benefits of painting thermoformed plastic parts as a post-processing step:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">1. Painting Plastic for Aesthetics and Brand Identity\u003C/span>\u003C/h3>\u003Cp>Painting your thermoformed plastic parts strengthens brand identity and enhances aesthetics. A high-quality surface immediately improves the perceived value of your product.\u003C/p>\u003Cp>You can integrate special effects such as:\u003C/p>\u003Cul>\u003Cli>High-gloss finish\u003C/li>\u003Cli>Metallic effects\u003C/li>\u003Cli>Matte or textured finishes\u003C/li>\u003C/ul>\u003Cp>Additionally, full or partial coloration, different colors, or color gradients in all RAL shades are possible.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">2. Painting Plastic for Protection Against Environmental Influences\u003C/span>\u003C/h3>\u003Cp>A painted surface acts as a protective layer, shielding thermoformed parts from UV radiation, moisture, and chemicals. Painting plastic extends the lifespan of the parts and increases the efficiency of your production cycle.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">3. Painting Plastic for Easier Cleaning and Maintenance\u003C/span>\u003C/h3>\u003Cp>Painted thermoformed plastic parts are easier to clean and maintain. The smooth surface prevents dirt accumulation and simplifies maintenance.\u003C/p>\u003Cp>For specific cleaning requirements, feel free to contact us directly or read our post \u003Cstrong>“How to Clean Trays.”\u003C/strong>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Painting Plastic vs. Pre-Colored Plastic Sheets – Key Reasons for Choosing Paint\u003C/span>\u003C/h2>\u003Cp>Coloring can also be achieved by purchasing pre-colored plastic sheets or films that are extruded in the desired RAL shade. However, specific circumstances and requirements may favor post-processing through painting to achieve the desired surface finish.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:19.44%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Lackiertes_Kunststoffgehaeuse_in_rot_6d1deef253.jpg\" alt=\"Kunststoff lackieren - Kunststoffgehäuse in rot\">\u003Cfigcaption>Plastic housing in orange\u003C/figcaption>\u003C/figure>\u003Cp>In the following cases, pre-colored plastic sheets are usually avoided in favor of painting thermoformed parts:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Minimum Order Quantities (MOQs)\u003C/span>\u003C/h3>\u003Cp>Custom RAL colors require custom extrusion, and most plastic manufacturers impose minimum order quantities. These quantities can be too high to justify custom extrusion for a specific product or order.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Multicolored Parts\u003C/span>\u003C/h3>\u003Cp>If a thermoformed part needs to be multicolored, it cannot be achieved with a pre-colored, extruded sheet. While simple color stripes can be added for product identification, complex color patterns require painting.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Which Plastics Can Be Painted?\u003C/span>\u003C/h3>\u003Cp>Plastics have a lower affinity for paint adhesion compared to metallic surfaces due to properties like surface energy, porosity, and smoothness. Therefore, \u003Cstrong>2K-PUR paints\u003C/strong> (two-component polyurethane-based coatings) are commonly used due to their strong adhesion and long-lasting durability.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Plastics That Are Easy to Paint:\u003C/span>\u003C/h3>\u003Cul>\u003Cli>ABS (Acrylonitrile Butadiene Styrene)\u003C/li>\u003Cli>PC (Polycarbonate)\u003C/li>\u003Cli>PMMA (Polymethyl Methacrylate)\u003C/li>\u003Cli>PA (Polyamide)\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Plastics That Are Difficult to Paint:\u003C/span>\u003C/h3>\u003Cul>\u003Cli>PE (Polyethylene)\u003C/li>\u003Cli>PP (Polypropylene)\u003C/li>\u003Cli>PVC (Polyvinyl Chloride)\u003C/li>\u003Cli>Other elastic plastics\u003C/li>\u003C/ul>\u003Cp>To improve paint adhesion, pre-treatment methods such as primers, adhesion promoters, or chemical treatments are often required to enhance surface energy.\u003C/p>\u003Cp>Learn more about \u003Cstrong>thermoplastic materials and their properties\u003C/strong> in our \u003Ca href=\"https://www.youtube.com/watch?v=HhU0eK7A1ag\">\u003Cstrong>Thermoplastic Plastics Webinar\u003C/strong>\u003C/a>\u003Cstrong>.\u003C/strong>\u003C/p>\u003Cp>Special pre-treatments are often carried out to improve the adhesion of coatings to plastics. This may include the use of adhesion promoters, primers, or other chemical treatments to increase the surface energy from a chemical point of view and improve adhesion.\u003C/p>\u003Cp>It is important to consider the compatibility between the plastic material and the selected coating system to ensure successful plastic coating.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Painting Plastic: The Coating Process\u003C/span>\u003C/h3>\u003Cp>Before painting, plastics require thorough pre-treatment. Various cleaning and pre-treatment methods include:\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:21.31%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoff_lackieren_Lackierverfahren_e394423dfb.jpg\" alt=\"Kunststoff lackieren - Verfahren\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Painting Plastic: The Coating Process\u003C/span>\u003C/h3>\u003Cp>Before painting, plastics require thorough pre-treatment. Various cleaning and pre-treatment methods include:\u003C/p>\u003Ch3>Surface Pre-Treatment Methods:\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>CO₂ Cleaning:\u003C/strong> Compressed carbon dioxide is used in a blasting process to remove contaminants.\u003C/li>\u003Cli>\u003Cstrong>Steam Cleaning:\u003C/strong> Hot steam cleans plastic parts without leaving residue.\u003C/li>\u003Cli>\u003Cstrong>Flame Treatment:\u003C/strong> Controlled heat application removes impurities and enhances paint adhesion.\u003C/li>\u003Cli>\u003Cstrong>Low-Pressure Plasma Treatment:\u003C/strong> Ionized gas interacts with the surface to improve adhesion without leaving residue.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Manual vs. Automated Plastic Painting\u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:11.6%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Roter_Kunststoffbehaelter_Kunststoff_lackieren_65a6765195.jpg\" alt=\"Kunststoff lackieren mit roter Farbe auf der Kunststoffwanne\">\u003Cfigcaption>Red plastic container\u003C/figcaption>\u003C/figure>\u003Cp>Once the plastic parts are cleaned and pre-treated, the next step is choosing between **manual or automated painting.**Masking-free painting techniques can improve precision and efficiency.\u003C/p>\u003Cp>The choice between manual and automated painting depends on factors such as production volume, part complexity, and specific coating requirements.\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Robotic Painting:\u003C/strong> Industrial robots apply coatings precisely, ensuring uniformity on complex geometries.\u003C/li>\u003Cli>\u003Cstrong>Automated Paint Lines:\u003C/strong> Conveyor systems transport parts through the coating process for efficient high-volume production.\u003C/li>\u003Cli>\u003Cstrong>Spray Coating:\u003C/strong> Paint is atomized and applied using compressed air or electrostatics.\u003C/li>\u003Cli>\u003Cstrong>Dip Coating:\u003C/strong> Parts are submerged in paint, ensuring even coverage, followed by excess removal.\u003C/li>\u003C/ul>\u003Cp>Following the painting process, a drying phase hardens the coating, resulting in a durable, high-quality finish. These painted plastic parts are widely used in industries like \u003Cstrong>automotive, electronics, and furniture manufacturing.\u003C/strong>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Painting Plastic – A Conclusion\u003C/span>\u003C/h2>\u003Cp>Painting thermoformed plastic parts provides numerous advantages, including \u003Cstrong>aesthetic enhancement, environmental protection, and ease of maintenance.\u003C/strong> By considering material properties and using proper painting techniques, high-quality results can be achieved.\u003C/p>\u003Cp>However, \u003Cstrong>proper preparation is key.\u003C/strong> Do you have questions about the optimal color finish for your thermoformed parts? \u003Cstrong>Contact us via email or call us directly at Tel: \u003C/strong>\u003Cspan style=\"color:#005250;\">\u003Cstrong>+4971919525170\u003C/strong>\u003C/span>\u003Cstrong>.\u003C/strong>\u003C/p>","painting-plastic",{"id":3200,"documentId":3201,"createdAt":3202,"updatedAt":3203,"publishedAt":85,"locale":10,"title":3204,"introduction":3205,"content":3206,"slug":3207},341,"ijlrusckxsm6mygyyu1hkehr","2026-01-13T15:51:45.925Z","2026-01-26T08:29:40.497Z","Printing on Plastic Parts – The Difference Between Pad Printing and Screen Printing","Printing on thermoformed plastic parts enables detailed lettering, designs, and branding elements. Pad and screen printing are the most commonly used methods, depending on the application. This article explores these techniques in more detail.\n","\u003Ch2>\u003Cspan style=\"color:#005250;\">Why Print on Plastic Parts?\u003C/span>\u003C/h2>\u003Cp>Printing on plastic parts is considered an “\u003Cstrong>off-mold decoration\u003C/strong>” process, which is applied after the forming process. Especially for products such as covers, trays, and housings manufactured through \u003Cstrong>plastic deep drawing\u003C/strong>, printing is an optimal \u003Ca href=\"https://www.formary.de/en/blog/surface-finishing-for-medical-housings\">surface refinement solution\u003C/a> for customizing the appearance of deep-drawn parts.\u003C/p>\u003Cp>The print on plastic parts must not only be aesthetically appealing but also highly \u003Cstrong>durable and scratch-resistant\u003C/strong>. After all, the print—whether a logo, scales, or control elements—significantly contributes to the overall appearance of the product. Choosing the right printing process is therefore crucial.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Which Plastics Can Be Printed?\u003C/span>\u003C/h2>\u003Cp>You can print on:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>ABS plastic\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>PC plastic\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>PE plastic\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>PP plastic\u003C/strong>\u003C/li>\u003Cli>and more.\u003C/li>\u003C/ul>\u003Cp>Printing on plastic parts is possible with many \u003Cstrong>thermoplastics\u003C/strong>. However, it is important to note that not all plastics are equally suitable for printing.\u003C/p>\u003Cp>Some plastics have a naturally \u003Cstrong>low surface tension\u003C/strong>, making it difficult for inks to adhere. In such cases, special \u003Cstrong>pre-treatments\u003C/strong> such as cleaning, degreasing, or using adhesion promoters are recommended to improve ink adhesion.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Printing Plastic Parts with Screen Printing or Pad Printing – A Comparison\u003C/span>\u003C/h2>\u003Cp>Two of the most common methods for printing on plastic parts are \u003Cstrong>screen printing\u003C/strong> and \u003Cstrong>pad printing\u003C/strong>. Both processes have specific properties and are suitable for different applications. Which one is better for your project? Find out below:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Screen Printing on Plastic – Ideal for Printing on Flat Surfaces\u003C/span>\u003C/h3>\u003Cp>\u003Cstrong>What is screen printing?\u003C/strong>\u003C/p>\u003Cp>Screen printing is a \u003Cstrong>stencil-based process\u003C/strong> that allows precise transfer of designs onto various surfaces. It is also called \u003Cstrong>stencil printing\u003C/strong> because certain areas of the screen are covered with a stencil, allowing ink to pass through only the open sections.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:18.73%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Siebdruck_Verfahren_Grafik_c1136bba6f.png\" alt=\"Siebdruck Verfahren_Grafik\">\u003Cfigcaption>Screen printing process\u003C/figcaption>\u003C/figure>\u003Cp>Screen printing on plastic is particularly effective on flat surfaces and is often used on larger areas such as covers and housings, as the somewhat coarse textile structure limits the ability to reproduce very fine or small screen-printed motifs with precision.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">How Does Screen Printing Work?\u003C/span>\u003C/h3>\u003Col>\u003Cli>\u003Cstrong>Screen Preparation:\u003C/strong> A fine-mesh screen (usually made of polyester or polyamide) is stretched onto a frame. A light-sensitive coating is applied to this screen.\u003C/li>\u003Cli>\u003Cstrong>Creating the Stencil:\u003C/strong> The desired print design is transferred onto the screen through \u003Cstrong>exposure\u003C/strong>. Non-exposed areas remain ink-permeable, while exposed areas block ink.\u003C/li>\u003Cli>\u003Cstrong>Printing Process:\u003C/strong> The screen is placed on the plastic part. A squeegee (a rubber blade) spreads ink over the screen, pressing it through the open areas onto the material.\u003C/li>\u003Cli>\u003Cstrong>Drying:\u003C/strong> The printed part is dried to fix the ink, either through air drying or in specialized drying units.\u003C/li>\u003C/ol>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Drucken_eines_Siebdruck_Motivs_1661271939.png\" alt=\"Drucken eines Siebdruck Motivs\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Advantages and Disadvantages of Screen Printing\u003C/span>\u003C/h2>\u003Cfigure class=\"table\">\u003Ctable>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>Screen Printing Advantages\u003C/strong>\u003C/td>\u003Ctd>\u003Cstrong>Screen Printing Disadvantages\u003C/strong>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>High color intensity:\u003C/strong> Vibrant colors on dark materials.\u003C/td>\u003Ctd>\u003Cstrong>Complex preparation:\u003C/strong> Time-consuming and costly.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Durability:\u003C/strong> Resistant to abrasion and weather conditions.\u003C/td>\u003Ctd>\u003Cstrong>Limited detail accuracy:\u003C/strong> Fine details can be difficult to reproduce.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Special colors & effects:\u003C/strong> Metallic, fluorescent inks possible.\u003C/td>\u003Ctd>\u003Cstrong>Time-consuming multi-color printing:\u003C/strong> Each color requires a separate pass.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>High reproducibility:\u003C/strong> Ideal for large print runs.\u003C/td>\u003Ctd>\u003Cstrong>Limited flexibility:\u003C/strong> Expensive design changes.\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Pad Printing on Plastic – Ideal for Uneven and Complex Surfaces\u003C/span>\u003C/h3>\u003Cp>\u003Cstrong>What is pad printing?\u003C/strong>\u003C/p>\u003Cp>Pad printing is a \u003Cstrong>versatile and highly flexible\u003C/strong> printing process, especially suitable for \u003Cstrong>uneven and complex surfaces\u003C/strong>. It is an \u003Cstrong>indirect\u003C/strong> printing method where an \u003Cstrong>elastic silicone pad\u003C/strong> transfers the ink onto the material.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:17.42%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tampondruck_Grafik_b757f891a5.png\" alt=\"Tampondruck_Grafik\">\u003Cfigcaption>Pad Printing\u003C/figcaption>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">How Does Pad Printing Work?\u003C/span>\u003C/h3>\u003Col>\u003Cli>\u003Cstrong>Ink Transfer:\u003C/strong> Ink is applied to an \u003Cstrong>engraved printing plate (cliché).\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>Ink Pickup:\u003C/strong> A silicone \u003Cstrong>pad\u003C/strong> picks up the ink from the engraving.\u003C/li>\u003Cli>\u003Cstrong>Printing Process:\u003C/strong> The pad presses the ink onto the plastic part.\u003C/li>\u003Cli>\u003Cstrong>Adaptation to Shape:\u003C/strong> The flexible pad conforms to curved, concave, or convex surfaces.\u003C/li>\u003C/ol>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tampondruck_Verfahren_20dd277708.png\" alt=\"Tampondruck Verfahren\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Advantages and Disadvantages of Pad Printing\u003C/span>\u003C/h2>\u003Cfigure class=\"table\">\u003Ctable>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>Pad Printing Advantages\u003C/strong>\u003C/td>\u003Ctd>\u003Cstrong>Pad Printing Disadvantages\u003C/strong>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Flexible for complex shapes:\u003C/strong> Suitable for curved and irregular objects.\u003C/td>\u003Ctd>\u003Cstrong>Limited print size:\u003C/strong> More suitable for smaller areas.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Fine lines and detailed motifs:\u003C/strong> Precise reproduction of small and intricate designs.\u003C/td>\u003Ctd>\u003Cstrong>Thinner ink layer:\u003C/strong> Less intense color compared to screen printing.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>High durability:\u003C/strong> Resistant to abrasion, chemicals, and external influences.\u003C/td>\u003Ctd>/\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Efficiency:\u003C/strong> Multi-color prints possible in one step.\u003C/td>\u003Ctd>/\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Quick drying:\u003C/strong> Inks dry quickly at room temperature.\u003C/td>\u003Ctd>/\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Pad Printing vs. Screen Printing – Applications at a Glance\u003C/span>\u003C/h2>\u003Cp>The main difference between pad printing and screen printing lies in their \u003Cstrong>applications\u003C/strong> and the type of surfaces they can print on.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">When to Use Pad Printing?\u003C/span>\u003C/h3>\u003Cp>Pad printing is more \u003Cstrong>versatile\u003C/strong> when printing on \u003Cstrong>irregular and complex shapes.\u003C/strong> Specific applications include:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Automotive Plastic Deep-Drawn Parts:\u003C/strong> Buttons, switches, and control knobs inside vehicles, such as \u003Cstrong>climate control dials or radio buttons.\u003C/strong> These parts often have curved or uneven surfaces, which pad printing can accurately print on.\u003C/li>\u003Cli>\u003Cstrong>Medical Plastic Deep-Drawn Parts:\u003C/strong> Used for \u003Cstrong>medical device housings\u003C/strong>, such as covers for \u003Cstrong>inhalers and dialysis machines.\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>Electronic Plastic Deep-Drawn Parts:\u003C/strong> Enables \u003Cstrong>fine details\u003C/strong> such as \u003Cstrong>characters and symbols\u003C/strong> on irregular surfaces. Applications include \u003Cstrong>ESD workpiece carriers and ESD transport packaging.\u003C/strong>\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">When to Use Screen Printing?\u003C/span>\u003C/h3>\u003Cp>Screen printing is better suited for \u003Cstrong>flat and large surfaces\u003C/strong> requiring \u003Cstrong>high color density.\u003C/strong> Examples include:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Plastic housings for electronics:\u003C/strong> Large casings for \u003Cstrong>household appliances, computers, and entertainment electronics.\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>Large-format covers:\u003C/strong> Such as \u003Cstrong>caravan covers and tractor panels.\u003C/strong>\u003C/li>\u003C/ul>\u003Cp>The choice between pad printing and screen printing depends on the shape of the thermoformed part, the desired print quality, and the area of application.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Printing Plastic Parts with Screen Printing or Pad Printing – A Conclusion\u003C/span>\u003C/h2>\u003Cp>So, which is better – \u003Cstrong>pad printing or screen printing? Pad printing\u003C/strong> is best for \u003Cstrong>printing on uneven and complex surfaces\u003C/strong>, allowing for \u003Cstrong>highly detailed\u003C/strong> prints but with \u003Cstrong>smaller print sizes and lower color intensity.\u003C/strong>\u003C/p>\u003Cp>\u003Cstrong>Screen printing\u003C/strong> is ideal for \u003Cstrong>large and flat surfaces\u003C/strong>, offering \u003Cstrong>intense colors\u003C/strong>, but \u003Cstrong>requires more preparation and is less suitable for fine details.\u003C/strong>\u003C/p>\u003Ch4>Not sure which printing method is right for your project?\u003C/h4>\u003Cp>Contact us – we’ll be happy to assist you!\u003C/p>","printing-on-plastic-parts",{"id":3209,"documentId":3210,"createdAt":3211,"updatedAt":3212,"publishedAt":85,"locale":10,"title":3213,"introduction":3214,"content":3215,"slug":3216},349,"kry9z4d9ub1c3foldtl5lm62","2026-01-13T15:51:47.416Z","2026-01-26T08:33:46.011Z","Design for Manufacturing (DfM): Guide to Manufacturing-Oriented Design","With the new Design for Manufacturing analysis from formary, it is now possible to check CAD data for thermoformability in a matter of seconds, allowing potential sources of error to be identified early on before they become costly. Read on to find out what features the DfM software offers and what the Design for Manufacturing principle entails.","\u003Ch2>\u003Cspan style=\"background-color:rgb(255,255,255);color:#005250;\">Design for Manufacturing – The most important facts \u003C/span>\u003C/h2>\u003Cul>\u003Cli>Design for Manufacturing (DfM) means designing products so that they can be manufactured easily, economically, and with few errors.\u003C/li>\u003Cli>With a DfM analysis, you can identify manufacturing problems as early as the design phase.\u003C/li>\u003Cli>The new DfM tool by formary enables an automated analysis of your 3D models quickly, accurately, and free of charge in your browser.\u003C/li>\u003C/ul>\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">       → Go directly to DfM Analysis:\u003C/span> \u003Ca href=\"https://www.formary.de/en/3d-services/dfm-analyse\">formary.de/en/3d-services/dfm-analyse\u003C/a>\u003C/p>\u003Chr>\u003Ch3>\u003Cspan style=\"color:#005250;\">What is Design for Manufacturing?\u003C/span>\u003C/h3>\u003Cp>\u003Cstrong>DfM Meaning:\u003C/strong> Design for Manufacturing, Design for Manufacturability (DfM), or “manufacturing-oriented design,” refers to a design approach in which components are created in such a way that they can be produced easily, efficiently, and cost-effectively while maintaining high quality.\u003C/p>\u003Cp>In short: DfM ensures that from the design stage it is clear how the product can be manufactured later on, helping customers save both time and money.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">How does Design for Manufacturing work?\u003C/span>\u003C/h3>\u003Cp>Design for Manufacturing works by checking already during the design phase whether a component is manufacturable. There are clear manufacturing rules and criteria such as wall thicknesses, radii, or moldability:\u003C/p>\u003Col>\u003Cli>Analysis of geometry for manufacturability\u003C/li>\u003Cli>Identification of critical areas (e.g., overly thin wall sections)\u003C/li>\u003Cli>Adjusting the design for optimization\u003C/li>\u003Cli>Validation and release for the manufacturing process\u003C/li>\u003C/ol>\u003Ch3>\u003Cspan style=\"color:#005250;\">The 5 Design for Manufacturing Principles\u003C/span>\u003C/h3>\u003Cp>Design for Manufacturing is based on five key principles that help solve manufacturing issues early in the design phase.\u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cstrong>Design for Manufacturing Principle\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Application in the Development Process\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Problems Solved by DfM\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>1️⃣ Error prevention in design\u003C/strong>\u003C/td>\u003Ctd>Identify and eliminate potential error sources early\u003C/td>\u003Ctd>Fewer complaints, higher quality\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>2️⃣ Manufacturing-oriented design\u003C/strong>\u003C/td>\u003Ctd>Consider appropriate processes and materials\u003C/td>\u003Ctd>Improved manufacturability, reduced production costs\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>3️⃣ Reducing the number of parts\u003C/strong>\u003C/td>\u003Ctd>Design with as few individual parts as possible\u003C/td>\u003Ctd>Less assembly effort, fewer error sources\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>4️⃣ Standardized components\u003C/strong>\u003C/td>\u003Ctd>Use standard parts instead of custom-made ones\u003C/td>\u003Ctd>Shorter lead times, lower costs, easier sourcing\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>5️⃣ Modularization of design\u003C/strong>\u003C/td>\u003Ctd>Divide components into interchangeable modules\u003C/td>\u003Ctd>Better maintainability, easier variant production\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Advantages of Design for Manufacturing\u003C/span>\u003C/h2>\u003Cp>Thanks to its core principles, DfM analysis offers numerous benefits:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Early error detection:\u003C/strong> Critical areas are identified directly in the CAD model\u003C/li>\u003Cli>\u003Cstrong>Cost reduction:\u003C/strong> Avoidance of expensive rework and complaints\u003C/li>\u003Cli>\u003Cstrong>More efficient processes:\u003C/strong> Fewer queries and delays during development\u003C/li>\u003Cli>\u003Cstrong>Improved quality:\u003C/strong> Better feasibility and reproducibility in series production\u003C/li>\u003Cli>\u003Cstrong>Planning reliability:\u003C/strong> Clear communication with manufacturing and tooling departments\u003C/li>\u003Cli>\u003Cstrong>Adaptable to different manufacturing processes:\u003C/strong> Whether injection molding, 3D printing, or \u003Ca href=\"https://www.formary.de/en/plastic-thermoforming\">vacuum forming,\u003C/a> DfM supports all common manufacturing methods.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">What Does DfM Analysis Mean for the Thermoforming Process in Practice?\u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffabdeckung_ac9d53be5c.png\" alt=\"Plastic cover in orange\">\u003C/figure>\u003Cp>When designing a plastic thermoformed parts such as \u003Ca href=\"https://www.formary.de/en/solutions/plastic-covers\">plastic covers\u003C/a> or \u003Ca href=\"https://www.formary.de/en/solutions/plastic-containers\">plastic containers,\u003C/a> this means, for example:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Optimizing wall thicknesses\u003C/strong> to ensure even material distribution\u003C/li>\u003Cli>\u003Cstrong>Designing radii\u003C/strong> so that they can be thermoformed without issues\u003C/li>\u003Cli>\u003Cstrong>Building components modularly\u003C/strong> to allow for product variants\u003C/li>\u003Cli>\u003Cstrong>Using standardized mounts or fasteners\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>Considering draft angles\u003C/strong> to enable easy removal from the mold\u003C/li>\u003C/ul>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp>ℹ️ For more details on what you need to consider when designing plastic thermoformed parts, see our article on \u003Ca href=\"https://www.formary.de/en/blog/design-guidelines-for-thermoformed-parts\"> Design Guidelines for Plastic Thermoformed Parts.\u003C/a> \u003C/p>\n    \u003C/div>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">What Are the Challenges and Disadvantages of DfM?\u003C/span>\u003C/h2>\u003Cp>Although Design for Manufacturing offers many benefits, there are typical challenges in practice:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Often requires extensive experience:\u003C/strong> Designers must consider complex manufacturing rules\u003C/li>\u003Cli>\u003Cstrong>Time-consuming manual checks:\u003C/strong> Without software tools, wall thicknesses, radii, and draft angles must be analyzed manually\u003C/li>\u003Cli>\u003Cstrong>Risk of errors:\u003C/strong> Human judgment is error-prone and can lead to costly rework\u003C/li>\u003Cli>\u003Cstrong>Communication problems:\u003C/strong> Without clear visualization, misunderstandings can occur between design and tooling departments\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">The Solution: DfM Analysis of Plastic Thermoformed Parts in Seconds\u003C/span>\u003C/h2>\u003Cp>Upload your thermoforming part data, and our DfM software will evaluate whether it can be manufactured as designed, or which geometries need to be modified for technical, functional, or cost-related reasons. These modifications can then be carried out either by you or by us.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:75%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Df_M_Analyse_Mockup_434baf74a8.png\" alt=\"DfM-Analysis Mockup\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">How Does the DfM Analysis Work?\u003C/span>\u003C/h3>\u003Col>\u003Cli>Upload STEP file\u003C/li>\u003Cli>Automatic analysis in about 60 seconds\u003C/li>\u003Cli>Color-coded results for:\u003Cul>\u003Cli>Wall thickness distribution\u003C/li>\u003Cli>Radii\u003C/li>\u003Cli>Edges and draft angles\u003C/li>\u003Cli>Stretching ratio\u003C/li>\u003Cli>Narrow sections and details\u003C/li>\u003C/ul>\u003C/li>\u003C/ol>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Df_M_Analyse_Funktionen_4592bb4112.png\" alt=\"DfM-Analyse Funktionen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Advantages of the DfM Tool\u003C/span>\u003C/h3>\u003Cul>\u003Cli>Automated analysis in seconds\u003C/li>\u003Cli>Color-coded and visually intuitive\u003C/li>\u003Cli>No waiting times or manual queries\u003C/li>\u003Cli>Detect errors early and reduce costs\u003C/li>\u003Cli>Usable directly in the browser\u003C/li>\u003Cli>No expert knowledge required\u003C/li>\u003Cli>Provides a basis for smooth coordination with toolmaking\u003C/li>\u003C/ul>\u003Cp>ℹ️ For more details about the DfM analysis, visit: \u003Ca href=\"https://www.formary.de/en/3d-services/dfm-analyse\">formary.de/en/3d-services/dfm-analyse\u003C/a>\u003C/p>\u003Chr>\u003Ch3>\u003Cspan style=\"color:#005250;\">Frequently Asked Questions About the DfM Analysis\u003C/span>\u003C/h3>\u003Ch4>What is Design for Manufacturing?\u003C/h4>\u003Cp>Design for Manufacturing (DfM) means designing products so they can be manufactured efficiently, cost-effectively, and without errors. The goal is to consider all manufacturing aspects right from the design stage.\u003C/p>\u003Ch4>What does DfM mean?\u003C/h4>\u003Cp>DfM stands for “Design for Manufacturing” and describes a design approach that optimizes manufacturability and production costs from the very beginning.\u003C/p>\u003Ch4>How much does the DfM analysis cost?\u003C/h4>\u003Cp>The use of our tool is free of charge.\u003C/p>\u003Ch4>Which formats does the tool support?\u003C/h4>\u003Cp>Currently: .STEP files for 3D CAD models.\u003C/p>\u003Ch4>Who is the analysis suitable for?\u003C/h4>\u003Cp>Designers, engineers, and companies aiming to manufacture thermoformed parts efficiently and reliably.\u003C/p>\u003Ch4>How long does the DfM analysis take?\u003C/h4>\u003Cp>The analysis usually takes less than a minute, depending on model complexity.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Design for Manufacturing for Plastic Thermoformed Parts – Now Easier Than Ever\u003C/span>\u003C/h2>\u003Cp>Design for Manufacturing ensures that your products are manufacturable right from the start. With our free DfM analysis, you can check your design in about 60 seconds—for fewer errors, lower costs, and smoother workflows.\u003C/p>\u003Cp>→ Book your \u003Ca href=\"https://meetings.hubspot.com/moritz-bittner-formary/dfm-analyse-demo?utm_source=landingpage&utm_medium=demo-button&utm_campaign=dfm-analyse&uuid=69376d09-d796-4f3c-9d5e-ff6833d70b23\">demo \u003C/a>now!\u003C/p>","design-for-manufacturing-guide",{"id":3218,"documentId":3219,"createdAt":3220,"updatedAt":3221,"publishedAt":85,"locale":10,"title":3222,"introduction":3223,"content":3224,"slug":3225},355,"nz5g6k8re0g3v1tfg9e9ppvl","2026-01-13T15:51:48.617Z","2026-01-26T08:36:28.367Z"," Design Guidelines for Plastic Thermoformed Parts – Top 13 Tips for Plastic-Optimized Construction","Plastic thermoforming is shaped by factors like material quality, temperature, pressure, speed, and tool geometry. With the right design principles, you can prevent errors in CAD and production. Formary has gathered key tips to help you optimize your thermoformed parts.\n","\u003Ch2>\u003Cspan style=\"color:#005250;\">1. Design Rule: Radii in Plastic Thermoforming\u003C/span>\u003C/h2>\u003Cp>When designing plastic parts, it is essential to incorporate the largest possible radii to facilitate material stretching. Thermoformed parts should always have a minimum radius of 1.5 mm. On the tooling side, a minimum radius is required, which, as a rough rule of thumb (since it depends on many factors), should not be smaller than the initial material thickness.\u003C/p>\u003Cp>If sharp edges are necessary, ensure that the radius is at least equal to the starting material thickness. If the radius is smaller, forming the part becomes difficult or even impossible, increasing costs due to longer tool machining times.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_801d30d937.png\" alt=\"Radii in Plastic Thermoforming\">\u003C/figure>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n.c-container {\nborder: 2px solid #15A9A4;\npadding: 10px;\nmargin: 10px;\nborder-radius: 10px;\n}\n\n.c-container {\nmargin: 0;\n}\n\u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n\u003Cp> \u003Cb>Caution:\u003C/b> The radii are shown larger on the deep-drawn part than on the tool itself. For both positive and negative tools, when the specified radii are as small as possible, it is particularly important to ensure that the material fits as tightly as possible into the corners. The radius on the side facing away from the tool is determined by the radius of the tool side, the material type, the material elongation, and the material thickness. \n\u003C/p>\n\u003C/div>\n\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">2. Design Rule: Draft Angles\u003C/span>\u003C/h2>\u003Cp>The angle between the vertical component wall and the demolding direction is called the \u003Cstrong>draft angle\u003C/strong>. Since draft angles affect the final shape of the thermoformed part, they must be incorporated early in the CAD model.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_45961b91ba.png\" alt=\"Draft Angles\">\u003C/figure>\u003Cp>Design vertical walls with draft angles to ensure easy demolding without visible surface defects.\u003C/p>\u003Cp>ℹ️ \u003Cstrong>Recommended Draft Angles:\u003C/strong>\u003C/p>\u003Cul>\u003Cli>General recommendation: >2°\u003C/li>\u003Cli>Industry standard for negative molds: 1.5 - 2°\u003C/li>\u003Cli>Industry standard for positive molds: 4 - 6°\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">3. Design Rule: Forming Ratio and Wall Thickness\u003C/span>\u003C/h2>\u003Cp>The forming ratio describes the relationship between the height and width of the formed area. Since the material is stretched into the mold, it becomes thinner during the process. The forming ratio depends on the tool geometry and final part shape.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:20.06%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Umformverhaetlnis_bei_der_Konstruktion_von_Tiefziehteilen_65263b290b.png\" alt=\"Umformverhätlnis bei der Konstruktion von Tiefziehteilen\">\u003C/figure>\u003Cp>The resulting wall thickness can be roughly calculated using the following formula:\u003C/p>\u003Cp>\u003Cstrong>d₂ = (F₁ / F₂) × d₁\u003C/strong>\u003C/p>\u003Cp>Where:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>F₁\u003C/strong> = Area of the material blank (excluding clamping edge)\u003C/li>\u003Cli>\u003Cstrong>F₂\u003C/strong> = Surface area of the final thermoformed part\u003C/li>\u003Cli>\u003Cstrong>d₁\u003C/strong> = Initial material thickness\u003C/li>\u003Cli>\u003Cstrong>d₂\u003C/strong> = Final wall thickness\u003C/li>\u003C/ul>\u003Cp>ℹ️ More details on radii, draft angles, and forming ratios can be found in the tolerances section.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">4. Design Rule: Positive vs. Negative Forming and Wall Thickness\u003C/span>\u003C/h2>\u003Cp>The deeper the material is stretched during thermoforming, the thinner the remaining wall thickness. Typically, the desired wall thickness is determined first, and then the required starting material thickness is calculated (reverse engineering).\u003C/p>\u003Cp>The stretching ratio describes the change in material length from its initial thickness to the final thermoformed part. In general:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Positive forming\u003C/strong> results in a lower and more favorable stretch ratio compared to negative forming.\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_902be0c5b9.png\" alt=\"Negative Forming\">\u003C/figure>\u003Cp>Due to the viscoelastic behavior of thermoplastics during stretching, there are a few rules of thumb to keep in mind during the molding process when designing plastic parts: \u003C/p>\u003Cul>\u003Cli>The colder the semi-finished product during stretching, the greater the force required to stretch it.\u003C/li>\u003Cli>The faster the deformation speed, the greater the force required to stretch it.\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_d0fda1fcc0.png\" alt=\"Negative formed mold vs positive shaped mold\">\u003C/figure>\u003Cp>In negatively molded parts, the weak point of the deep-drawn part is therefore in the bottom area after forming, as material is stretched from the edge into the bottom of the mold cavity. This causes the material to thin out. In positively molded parts, the weak point of the deep-drawn part is at the edge, as the material first touches the positive mold at the bottom of the future deep-drawn part and thins out the edge area. Excessively thin initial thicknesses and a poor forming ratio, i.e., the ratio of opening width to opening depth, further exacerbate the negative effect.\u003C/p>\u003Ch2>5. Design Rule: Material Stretching in Cavities\u003C/h2>\u003Cp>For negative-formed cavities, the \u003Cstrong>depth-to-width ratio should not exceed 1.5:1\u003C/strong>. A greater depth results in significant thinning, increasing the risk of rupture at the bottom edges.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:27.29%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Materialverstreckung_bei_der_Konstruktion_von_Tiefziehteilen_8ae1a4a0ac.png\" alt=\"Materialverstreckung bei der Konstruktion von Tiefziehteilen\">\u003C/figure>\u003Cp>The table explains the possibilities of different pull ratios for negative and positive shapes:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Forming Ratios for Negative and Positive Forms\u003C/span>\u003C/h3>\u003Cfigure class=\"table\">\u003Ctable>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>Depth-to-Width Ratio\u003C/strong>\u003C/td>\u003Ctd>\u003Cstrong>Positive Forming\u003C/strong>\u003C/td>\u003Ctd>\u003Cstrong>Negative Forming\u003C/strong>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>0.3:1\u003C/td>\u003Ctd>Possible\u003C/td>\u003Ctd>Possible\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>0.5:1\u003C/td>\u003Ctd>Possible\u003C/td>\u003Ctd>Needs punch assistance\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>1:1\u003C/td>\u003Ctd>Possible\u003C/td>\u003Ctd>Needs punch assistance\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>1.5:1\u003C/td>\u003Ctd>Material distortion at the limit\u003C/td>\u003Ctd>Material distortion at the limit\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>2:1\u003C/td>\u003Ctd>Must be tested; cannot be simulated\u003C/td>\u003Ctd>Must be tested; cannot be simulated\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">6. Design Rule: Transition Contours\u003C/span>\u003C/h2>\u003Cp>As mentioned before, small radii should be avoided in thermoforming. Particularly in \u003Cstrong>precise cavity shapes\u003C/strong>, slightly rounded contours improve formability while maintaining full functionality.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:25%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_1c82cbace3.png\" alt=\"Transition Contours\">\u003C/figure>\u003Cp>Figure 1 shows a cavity contour that is difficult to deep draw, while Figure 2 shows a modified contour that can be formed easily. Modifying the draft angles and radii makes the deep-drawn part easier to draw, which improves quality. This also minimizes the risk of tearing and guarantees higher reproducibility.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_a0fcbf36e7.png\" alt=\"Undercuts\">\u003C/figure>\u003Cp>Finally, cycle times are also shorter, which results in a generally more favorable unit price. Transitions from edge contours or stepped areas can also be smoothed out by beveling.\u003C/p>\u003Cp>If the radii are too small, there is always a risk of wrinkling during deep drawing, especially with positive molding. To avoid wrinkles, rib-shaped transitions can also be used in plastic design to at least form a wrinkle in a targeted manner during positive deep drawing.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">7. Design Rule: Undercuts\u003C/span>\u003C/h2>\u003Cp>Undercut contours represent geometries in the mold that prevent the part from being separated smoothly from the mold. Since, unlike in injection molding, the mold in thermoforming does not consist of two halves, undercuts are generally more difficult to demold. As undercut geometries complicate demolding, they should be avoided as far as possible during design.\u003C/p>\u003Cp>This is easier said than done: undercuts play a key role in many deep-drawn parts, as they are used in the form of stacking elements and clamps. Therefore, undercut contours are often unavoidable. For this reason, when designing plastic parts, it is important to reduce them to a level that can be deep-drawn.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">8. Design Rule: Shrinkage During Processing\u003C/span>\u003C/h2>\u003Cp>Remember that the processing shrinkage of a plastic thermoformed part is an important factor that influences the final size and shape. After demolding, the part shrinks further due to the material behavior. This shrinkage varies depending on the material and can continue for up to 24 hours after the part has cooled down. In the case of semi-crystalline thermoplastics in particular, post-shrinkage never stops and the part can continue to shrink over time.\u003C/p>\u003Cp>To take this into account, the design of the deep-drawing tool should calculate and plan for shrinkage in advance and design the size and geometries of the tool accordingly.\u003C/p>\u003Cp>Important factors that influence shrinkage are the \u003Ci>selected plastic\u003C/i> and the demolding temperature, which can be controlled by the processor. However, keep in mind that the extrusion of the material also plays a role and internal stresses in the semi-finished product must be taken into account when designing plastic parts. A sample test should therefore be carried out before production begins in order to identify potential problems such as shrinkage at an early stage.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">9. Design Rule: Thermoformable Tolerances\u003C/span>\u003C/h2>\u003Cp>Deep-drawn parts are designed for most industrial and packaging applications with a tolerance of +/- ~1 mm. This corresponds to the tolerance range according to ISO 2768-c for the 120 to 400 mm length dimensions commonly used in this product area.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_fb44b4374a.png\" alt=\"Thermoformable Tolerances\">\u003C/figure>\u003Cp>Forming tighter tolerances usually involves additional costs. These are due to longer demolding times, greater manufacturing costs, and/or longer cycle times.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">10. Design Rule: Fastening Points in Assemblies\u003C/span>\u003C/h2>\u003Cp>Fixing points are required to assemble various deep-drawn parts or assemblies. Many fastening technology options are used to securely close deep-drawn parts. These must be carefully considered from the outset to ensure that the design is suitable for plastics. Depending on the mechanical load, the frequency of opening and closing, and the stability of the connection, various options are available for achieving a force-fit connection.\u003C/p>\u003Cp>In permanently force-fit connections, screws or rivets are often attached to the deep-drawn parts at the transition points between two parts in order to achieve a connection.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_52b2fb3969.png\" alt=\"Fastening Points in Assemblies\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">11. Design Rule: Stacking Design\u003C/span>\u003C/h2>\u003Cp>If your deep-drawn part is to be stacked, this must be taken into account at an early stage of the design process so that space is left for stacking. Various factors determine the selection of the appropriate stacking technique:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Initial material thickness\u003C/span>\u003C/h3>\u003Cp>The choice of stacking for a thermoformed part depends primarily on the rigidity of the thermoformed part and the sliding properties of the material. The thicker the material (often the case with reusable trays), the better it can be stacked. The poorer the sliding properties of the material, the better the static friction and the better it can be stacked.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Sensitivity of the products\u003C/span>\u003C/h3>\u003Cp>If the components cannot (or should not) be stacked on top of each other, but a few millimeters of air must be maintained, a higher-quality stacking technique is required. The reason for this is that the stacking of the deep-drawn part is self-supporting, i.e., the weight of the trays and their contents must be supported on the tray surface without additional supports.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Urgency of the schedule\u003C/span>\u003C/h3>\u003Cp>Complex stacking techniques with movable stacking elements require production using a flap tool. The manufacture of such a tool is more time-consuming than a relatively simple undercut stacking tool.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">12. Design rule for thermoformed plastic parts: Material selection\u003C/span>\u003C/h2>\u003Cp>Softer plastics exhibit \u003Cstrong>greater deformation\u003C/strong> and higher processing shrinkage after demolding. Materials with high hardness and rigidity are automatically in a better tolerance group in terms of accuracy.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">13. Additional tip: Optimally positioned engravings\u003C/span>\u003C/h2>\u003Cp>If you require markings on the thermoformed part, these can be engraved directly into the mold. The cost of engraving can vary greatly depending on how it is applied. As a rule of thumb, negative (recessed) engraving is relatively inexpensive, while positive (raised) engraving is significantly more complex and therefore more expensive.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Designing plastic parts – it's easy with our design tips\u003C/span>\u003C/h2>\u003Cp>By observing these basic design rules, potential sources of error in the end product can be identified and proactively avoided as early as the CAD data creation stage. This allows you to move straight from your product to prototyping.\u003C/p>\u003Cp>Do you have any further questions? Then get in touch with us or download our design guide for more information on plastic thermoforming.\u003C/p>","design-guidelines-for-thermoformed-parts",{"__component":3227,"id":5,"title":3228,"employee":3229},"page-template.schedule-a-call","Do you have any questions about plastic covers? Schedule a consultation",{"id":758,"documentId":3230,"createdAt":3231,"updatedAt":3232,"publishedAt":85,"locale":10,"role":3233,"name":3234,"email":3235,"phone":3236,"meeting_url":3237},"g1eeasqp15jxaye52a997fbs","2026-01-16T11:11:54.168Z","2026-01-26T16:15:12.944Z","Co-Founder","Moritz Bittner","moritz.bittner@formary.de","+49 7191 9525172","https://meetings.hubspot.com/moritz-bittner",{"__component":638,"id":3239,"title":3240,"link":244,"cta_label":641,"cta_note":3241},368,"Configure Your Plastic Cover with formary.","Get your non-binding offer for your plastic cover today.",{"__component":644,"id":3243,"title":646},407,[3245],{"id":3246,"documentId":2410,"createdAt":3247,"updatedAt":3248,"publishedAt":85,"locale":128,"slug":3249,"name":3250},14,"2026-01-08T23:05:34.389Z","2026-01-26T07:52:57.932Z","kunststoff-abdeckungen-gehaeuse","Abdeckungen & 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Enquire now.",{"id":3268,"documentId":3269,"name":3270,"alternativeText":3271,"caption":16,"width":3272,"height":3272,"formats":3323,"hash":3314,"ext":263,"mime":266,"size":3315,"url":3316,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":3317,"updatedAt":3317,"publishedAt":3318},{"lg":3324,"md":3325,"sm":3326,"xl":3327,"2xl":3328,"avatar":3329,"default":3330,"thumbnail":3331},{"ext":263,"url":3275,"hash":3276,"mime":266,"name":3277,"path":85,"size":3278,"width":154,"height":154},{"ext":263,"url":3280,"hash":3281,"mime":266,"name":3282,"path":85,"size":3283,"width":161,"height":161},{"ext":263,"url":3285,"hash":3286,"mime":266,"name":3287,"path":85,"size":3288,"width":168,"height":168},{"ext":263,"url":3290,"hash":3291,"mime":266,"name":3292,"path":85,"size":3293,"width":175,"height":175},{"ext":263,"url":3295,"hash":3296,"mime":266,"name":3297,"path":85,"size":3298,"width":182,"height":182},{"ext":263,"url":3300,"hash":3301,"mime":266,"name":3302,"path":85,"size":3303,"width":195,"height":195},{"ext":263,"url":3305,"hash":3306,"mime":266,"name":3307,"path":85,"size":3308,"width":202,"height":202},{"ext":263,"url":3310,"hash":3311,"mime":266,"name":3312,"path":85,"size":3313,"width":210,"height":210},[3333,3340,3440,3563,3595,3631,3676,3680,3694],{"__component":219,"id":3334,"title":3264,"meta":3335,"description":3266,"image_position":85,"background":245,"size":620,"alignment":621,"display_thumbnail":228,"image":85,"buttons":3336,"hero_carousel":85},567,"Planter | Plant Container",[3337],{"id":3338,"visible":228,"label":3339,"link":244,"variant":245},1198,"Configure Your Plastic Plant Container Now",{"__component":1934,"id":2178,"title":3341,"text":3342,"image":3343},"Thermoformed Plant Containers – Durable and Easy to Handle","Thermoformed plant trays are made from durable plastic materials, providing a stable and practical solution for cultivating plants. 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are Thermoformed Plastic Containers Used for?","Thermoformed containers are versatile and used across many industries. They ensure safe storage, efficient transport, and protection of sensitive products.","\u003Cp>Typical applications of thermoformed plastic containers include:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Industry & manufacturing:\u003C/strong> as stackable containers, transport crates, or storage bins for components\u003C/li>\u003Cli>\u003Cstrong>Logistics & retail:\u003C/strong> as plastic containers with lids for shipping and warehousing\u003C/li>\u003Cli>\u003Cstrong>Agriculture & horticulture:\u003C/strong> in the form of planting trays, planting tubs, or casting molds\u003C/li>\u003Cli>\u003Cstrong>Chemical industry:\u003C/strong> as robust drip trays and liquid containers, resistant to oils and chemicals\u003C/li>\u003Cli>\u003Cstrong>Automotive & engineering:\u003C/strong> as battery trays, tool containers, or custom-made special containers\u003C/li>\u003C/ul>",{"id":4036,"title":4037,"introduction":4038,"content":4039},175,"How are plastic containers customized?","Thermoformed containers must fit precisely. Even during the development phase, formary checks whether the fit on the inside or the outside is critical. Floor dimensions, rim contours, and wall thicknesses are designed accordingly.","\u003Cul>\u003Cli>\u003Cstrong>Rim contours \u003C/strong>can be folded over or kept straight, for example to fit over an L-profile. Integration of lids or film sealing is also possible as an option.\u003C/li>\u003Cli>\u003Cstrong>Nestable stacking \u003C/strong>enables space-saving storage and transport, resulting in volume reductions of up to 75%.\u003C/li>\u003Cli>\u003Cstrong>Grip recesses \u003C/strong>ensure ergonomic handling, safe removal, and easier stacking.\u003C/li>\u003C/ul>\u003Cp>This results in custom-made plastic containers that are precisely tailored to your requirements.\u003C/p>",{"__component":363,"id":4041,"title":4042,"variant":506,"size":226,"introduction":85,"benefits":4043,"style":85},556,"Advantages of Thermoformed Plastic Containers",[4044,4048,4052,4056,4060,4064,4068],{"id":4045,"title":4046,"text":4047},2407,"Custom Geometries","Individual geometries for plastic containers without high thermoforming tool costs.",{"id":4049,"title":4050,"text":4051},2408,"Cost-Effective Manufacturing","An affordable manufacturing process for thermoformed plastic containers, even for smaller quantities.\n",{"id":4053,"title":4054,"text":4055},2409,"Shape Stability","Large and shape-stable containers, with forming areas of plastic boxes up to 3,460 x 2,260 mm.\n",{"id":4057,"title":4058,"text":4059},2410,"Save Time and Effort","Fast delivery: Quick processing and time-to-market for thermoformed plastic containers.",{"id":4061,"title":4062,"text":4063},2411,"Parts with Color Variations","Colored plastic films/sheets for parts, without requiring additional painting.",{"id":4065,"title":4066,"text":4067},2412,"Specific Material Properties","Utilize material selection for your plastic trays, thermoformed containers, and plastic boxes for tailored properties.",{"id":4069,"title":2916,"text":4070},2413,"Excellent quality in thermoforming through reproducibility and process reliability without distortion.",{"__component":2927,"id":4072,"order":2929,"title":4073,"subtitle":2931,"text":4074,"image":4075},188,"Do you already have a CAD model of your thermoformed container?","\u003Cp>Using our \u003Ca href=\"https://www.formary.de/3d-services/dfm-analyse\">\u003Cspan style=\"color:#00a9a5;\">DfM analysis,\u003C/span>\u003C/a>\u003Cspan style=\"color:#00a9a5;\"> \u003C/span>we review your CAD data for wall thickness distribution, draft angles, radii, and other criteria to ensure the technical feasibility of your thermoformed container. Simply book a free \u003Ca href=\"https://meetings.hubspot.com/moritz-bittner-formary/dfm-analyse-demo?utm_source=landingpage&utm_medium=demo-button&utm_campaign=dfm-analyse&uuid=7ebd3138-9706-4630-86b7-6d6c5cc48da5\">\u003Cspan style=\"color:#00a9a5;\">demo\u003C/span> \u003C/a>and we’ll be happy to go through your data with you.\u003C/p>",{"id":2934,"documentId":2935,"name":2936,"alternativeText":2937,"caption":16,"width":189,"height":1145,"formats":4076,"hash":2979,"ext":263,"mime":266,"size":2980,"url":2981,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":2982,"updatedAt":2982,"publishedAt":2983},{"lg":4077,"md":4078,"sm":4079,"xl":4080,"2xl":4081,"avatar":4082,"default":4083,"thumbnail":4084},{"ext":263,"url":2940,"hash":2941,"mime":266,"name":2942,"path":85,"size":2943,"width":154,"height":687},{"ext":263,"url":2945,"hash":2946,"mime":266,"name":2947,"path":85,"size":2948,"width":161,"height":2155},{"ext":263,"url":2950,"hash":2951,"mime":266,"name":2952,"path":85,"size":2953,"width":168,"height":1178},{"ext":263,"url":2955,"hash":2956,"mime":266,"name":2957,"path":85,"size":2958,"width":175,"height":2166},{"ext":263,"url":2960,"hash":2961,"mime":266,"name":2962,"path":85,"size":2963,"width":182,"height":2172},{"ext":263,"url":2965,"hash":2966,"mime":266,"name":2967,"path":85,"size":2968,"width":195,"height":2178},{"ext":263,"url":2970,"hash":2971,"mime":266,"name":2972,"path":85,"size":2973,"width":202,"height":34},{"ext":263,"url":2975,"hash":2976,"mime":266,"name":2977,"path":85,"size":2978,"width":2189,"height":2190},{"__component":2018,"id":4086,"benefits_title":4087,"benefits":4088},63,"Design of thermoformed containers",[4089,4093,4097,4101,4104,4106],{"id":4090,"title":4091,"text":4092},217,"Grip recesses","Grip recesses make handling plastic bins and containers easier. They enable safe gripping, carrying, and stacking, both empty and loaded. Size and position are individually planned to support ergonomic work while ensuring structural stability.",{"id":4094,"title":4095,"text":4096},218,"Stacking techniques","Thermoformed containers can be stacked in a space-saving way. Conical side walls and stacking features allow plastic containers to be easily nested and separated again. With nestable stacking, storage volume can be reduced by up to 75% without compromising functionality.",{"id":4098,"title":4099,"text":4100},219,"Radii & draft angles","Radii prevent material weakening and cracking at edges. Draft angles ensure that the thermoformed container can be easily released from the tool. This results in plastic containers without thin spots that remain dimensionally stable even under high loads.",{"id":4102,"title":3048,"text":4103},220,"In addition to functional design, thermoformed plastic containers can also be visually customized. Options include colored sheets, textured surfaces, embossing, or logos, allowing containers to be integrated into a corporate design.",{"id":3632,"title":3052,"text":4105},"For larger plastic containers or heavy loads, ribs and reinforcements are integrated. These further stabilize the plastic box and increase its service life, even under industrial conditions.",{"id":4107,"title":4108,"text":4109},222,"Material resistance","UV-resistant materials are used for outdoor applications, while chemically resistant plastics are often required in industrial environments. Additives can also increase temperature resistance, ensuring the containers remain stable even under high thermal or mechanical loads.",{"__component":1484,"id":4111,"title":16,"textblocks":4112},67,[4113],{"id":1812,"title":4114,"text":4115,"variant":3062,"width":4116},"Material for Your Container","Depending on the application, the appropriate plastic is selected. ABS and ASA are particularly robust, durable, and UV-resistant, making them ideal for outdoor use. PS is a cost-effective and versatile solution for many standard applications. When transparency and recyclability are required, A-PET is often used. Learn more in our material overview.","full",{"__component":363,"id":1815,"title":4118,"variant":366,"size":367,"introduction":85,"benefits":4119,"style":4152},"Functions of Thermoformed Plastic Containers",[4120,4124,4128,4132,4136,4140,4144,4148],{"id":4121,"title":4122,"text":4123},2414,"Chemical Resistance","For use with liquids in plastic containers.",{"id":4125,"title":4126,"text":4127},2415,"Long Service Life","Durable plastic boxes, even for outdoor use, thanks to UV resistance.\n",{"id":4129,"title":4130,"text":4131},2416,"Liquid Containment","Retaining liquids securely, even when holding large volumes.",{"id":4133,"title":4134,"text":4135},2417,"Storage Volume Reduction","Achieved with thermoformed stackable plastic containers.\n",{"id":4137,"title":4138,"text":4139},2418,"Abrasion and Scratch Resistance","Ideal for transport containers, production, and shipping.\n",{"id":4141,"title":4142,"text":4143},2419,"Form-Fitted Edge Contours","For lids, grip handles, and other elements of thermoformed containers.\n",{"id":4145,"title":4146,"text":4147},2420,"Stability under Heavy Load","Enhanced by ribs and reinforcement elements in thermoformed containers.",{"id":4149,"title":4150,"text":4151},2421,"Ergonomic Design","For easy manual handling of thermoformed plastic containers.",{"id":4153,"background":85,"border":4154},942,"bottom",{"__component":1314,"id":4156,"title":4157,"introduction":4158,"cards":4159,"style":4166},531,"Product examples of thermoformed plastic containers","Here is a selection of examples of thermoformed plastic containers used in a wide range of applications",[4160,4162],{"id":4161,"title":3264,"introduction":3266,"link":426,"link_label":3264},1496,{"id":4163,"title":4164,"introduction":1355,"link":4165,"link_label":4164},1497,"Plastic Thermoformed Trays","/products/inlays-for-medical-products",{"id":4167,"background":619,"border":85},943,{"__component":3114,"id":1858,"title":4169,"steps":4170},"Project Process for Plastic Containers: From Inquiry to Order",[4171,4172,4174,4176,4177,4179],{"id":1477,"title":3120,"text":3121},{"id":4173,"title":3124,"text":3125},248,{"id":4175,"title":3128,"text":3129},249,{"id":1651,"title":3132,"text":3133},{"id":4178,"title":3136,"text":3137},251,{"id":1295,"title":3140,"text":3141},{"__component":2402,"id":1818,"buttons":4181},[4182],{"id":4183,"visible":228,"label":4184,"link":244,"variant":245},874,"Configure your plastic container",{"__component":2927,"id":4186,"order":2929,"title":4187,"subtitle":4188,"text":4189,"image":4190},189,"Interested in learning more about thermoformed plastic containers?","Discover how you can extend the service life of your thermoformed containers with our tips.","\u003Cp>Industrial thermoformed containers must be resistant to mechanical, chemical, and long-term stresses in order to support your operations and employees. We explain how to avoid cracks and improper handling of your plastic bins, helping you extend their lifespan.\u003Cbr> \u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .button-container {\n        text-align: left; \n    }\n\n    .custom-button {\n        background-color: #15a9a4;\n        padding: 15px 20px;\n        color: white;\n        font-weight: bold;\n        display: inline-block;\n        margin-right: auto;\n        margin-left: 0;\n        text-decoration: none; \n    }\n\u003C/style>\n\n\n\n\u003Cdiv class=\"button-container\">\n    \u003Ca href=\"https://www.formary.de/en/blog/plastic-retainers-common-mistakes\" target=\"_blank\" class=\"custom-button\">Read now\u003C/a>\n\u003C/div>\n\n\n\u003C/div>",{"id":593,"documentId":1142,"name":1143,"alternativeText":1144,"caption":16,"width":182,"height":1145,"formats":4191,"hash":1185,"ext":467,"mime":470,"size":1186,"url":1187,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":1188,"updatedAt":1188,"publishedAt":1189},{"lg":4192,"md":4193,"sm":4194,"xl":4195,"avatar":4196,"default":4197,"thumbnail":4198},{"ext":467,"url":1148,"hash":1149,"mime":470,"name":1150,"path":85,"size":1151,"width":154,"height":161},{"ext":467,"url":1153,"hash":1154,"mime":470,"name":1155,"path":85,"size":1156,"width":161,"height":687},{"ext":467,"url":1158,"hash":1159,"mime":470,"name":1160,"path":85,"size":1161,"width":168,"height":202},{"ext":467,"url":1163,"hash":1164,"mime":470,"name":1165,"path":85,"size":1166,"width":175,"height":183},{"ext":467,"url":1168,"hash":1169,"mime":470,"name":1170,"path":85,"size":1171,"width":195,"height":1172},{"ext":467,"url":1174,"hash":1175,"mime":470,"name":1176,"path":85,"size":1177,"width":202,"height":1178},{"ext":467,"url":1180,"hash":1181,"mime":470,"name":1182,"path":85,"size":1183,"width":1184,"height":210},{"__component":634,"id":4200,"title":4201,"variant":366,"first_accordion_open":228,"accordions":4202},475,"FAQ – Frequently asked questions about thermoformed containers",[4203,4207,4211,4215,4219,4223,4227,4231,4235],{"id":4204,"title":4205,"content":4206},2943,"What is a plastic tub?","\u003Cp>A plastic bin is a thermoformed container that securely holds products or liquids. It can be rectangular or round, large or small, shallow or deep, and is stackable.\u003C/p>",{"id":4208,"title":4209,"content":4210},2944,"What are plastic containers used for?","\u003Cp>Plastic containers are used for storage, transport, and protection of products. They are applied in industry, logistics, chemicals, horticulture, and manufacturing—for example as transport crates, drip trays, casting molds, or planting tubs.\u003C/p>",{"id":4212,"title":4213,"content":4214},2945,"Are custom-made plastic containers available?","\u003Cp>Yes. formary manufactures custom-made plastic containers to your exact specifications—from small specialty bins to large transport containers. Dimensions, wall thicknesses, rim contours, and grip recesses are precisely tailored to your requirements.\u003C/p>",{"id":4216,"title":4217,"content":4218},2946,"Are thermoformed containers stackable?","\u003Cp>Yes. Using special stacking techniques such as conical walls or nestable stacking, containers can be stacked inside or on top of each other in a space-saving manner. This reduces storage volume by up to 75% while still allowing easy separation.\u003C/p>",{"id":4220,"title":4221,"content":4222},2947,"What temperature resistance do thermoformed plastic containers have?","\u003Cp>Depending on the material selected, thermoformed containers are suitable for different temperature ranges. For industrial applications, plastics with high continuous operating temperatures and additives are available, ensuring dimensional stability even when exposed to hot liquids or fluctuating ambient temperatures.\u003C/p>",{"id":4224,"title":4225,"content":4226},2948,"What post-processing options are available for plastic containers?","\u003Cp>Plastic tubs and containers can be post-processed, for example by \u003Ca href=\"https://www.formary.de/en/post-processing-methods/separating\">milling or punching\u003C/a>, to add openings, cut-outs, or functional recesses. This allows specific requirements such as ventilation, drainage, or mounting features to be implemented.\u003C/p>",{"id":4228,"title":4229,"content":4230},2949,"Which surface finishes are possible?","\u003Cp>The surfaces of plastic containers can be customized individually. Options include smooth or textured finishes, colored designs, painting, or printing with logos and markings. Structured surfaces for improved grip or visual enhancement are also possible. Learn more under \u003Ca href=\"https://www.formary.de/en/post-processing-methods/surface-treatment\">Plastic surface treatment.\u003C/a>\u003C/p>",{"id":4232,"title":4233,"content":4234},2950,"What should be considered when designing thermoformed containers?","\u003Cp>When designing thermoformed containers, several factors play a role: radii prevent material weakening, draft angles enable easy demolding from the tool, and appropriate wall thicknesses ensure stability without thin spots. In addition, grip recesses, rim contours, lid options, or reinforcements can be integrated.\u003C/p>\u003Cp>Learn more about design considerations under\u003Ca href=\"https://www.formary.de/en/blog/design-guidelines-for-thermoformed-parts\"> Design rules for thermoformed plastic parts.\u003C/a>\u003C/p>",{"id":4236,"title":4237,"content":4238},2951,"How can I ensure that my design is suitable for thermoforming?","\u003Cp>With \u003Ca href=\"https://www.formary.de/en/blog/design-for-manufacturing-guide\">Design for Manufacturing\u003C/a> (DfM), we ensure that your design is technically feasible for the thermoforming process. Using our DfM analysis, we can check the thermoformability of your containers in just a few seconds.\u003C/p>",{"__component":3227,"id":3253,"title":4240,"employee":4241},"Do you have any questions about deep-drawn containers? Schedule a consultation",{"id":758,"documentId":3230,"createdAt":3231,"updatedAt":3232,"publishedAt":85,"locale":10,"role":3233,"name":3234,"email":3235,"phone":3236,"meeting_url":3237},{"__component":638,"id":4243,"title":4244,"link":244,"cta_label":4245,"cta_note":4246},366,"Configure Plastic Deep-Drawn Containers with formary.","Receive an offer","Get your non-binding offer for your plastic container today.",{"__component":644,"id":4248,"title":646},405,[4250],{"id":4251,"documentId":3701,"createdAt":4252,"updatedAt":4253,"publishedAt":85,"locale":128,"slug":4254,"name":4255},12,"2026-01-08T23:05:22.621Z","2026-01-26T07:57:15.277Z","kunststoff-behaeltnisse","Behältnisse & Wannen",[4257],{"id":3700,"documentId":3261,"createdAt":4258,"updatedAt":4259,"publishedAt":85,"locale":128,"name":4260,"slug":4261,"description":4262},"2026-01-08T23:06:48.895Z","2026-01-26T00:04:04.740Z","Pflanzwannen aus Kunststoff ","pflanzwannen-aus-kunststoff","Stabile Pflanzwannen und Pflanzgefäße aus 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now!",{"id":4265,"documentId":4266,"name":4267,"alternativeText":4267,"caption":4267,"width":4268,"height":4269,"formats":4327,"hash":4316,"ext":467,"mime":151,"size":4317,"url":4318,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":4319,"updatedAt":4320,"publishedAt":4321},{"lg":4328,"md":4329,"sm":4330,"xl":4331,"2xl":4332,"3xl":4333,"avatar":4334,"default":4335,"thumbnail":4336},{"ext":467,"url":4272,"hash":4273,"mime":151,"name":4274,"path":85,"size":4275,"width":154,"height":161},{"ext":467,"url":4277,"hash":4278,"mime":151,"name":4279,"path":85,"size":4280,"width":161,"height":687},{"ext":467,"url":4282,"hash":4283,"mime":151,"name":4284,"path":85,"size":4285,"width":168,"height":202},{"ext":467,"url":4287,"hash":4288,"mime":151,"name":4289,"path":85,"size":4290,"width":175,"height":183},{"ext":467,"url":4292,"hash":4293,"mime":151,"name":4294,"path":85,"size":4295,"width":182,"height":1145},{"ext":467,"url":4297,"hash":4298,"mime":151,"name":4299,"path":85,"size":4300,"width":189,"height":182},{"ext":467,"url":4302,"hash":4303,"mime":151,"name":4304,"path":85,"size":4305,"width":195,"height":1172},{"ext":467,"url":4307,"hash":4308,"mime":151,"name":4309,"path":85,"size":4310,"width":202,"height":1178},{"ext":467,"url":4312,"hash":4313,"mime":151,"name":4314,"path":85,"size":4315,"width":1184,"height":210},[4338,4347,4441,4548,4603,4628,4717,4849,4918,4927,4963,4967],{"__component":219,"id":4339,"title":64,"meta":4340,"description":4341,"image_position":85,"background":245,"size":620,"alignment":621,"display_thumbnail":228,"image":85,"buttons":4342,"hero_carousel":85},572,"Plastic 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transparencies.",{"id":1110,"documentId":1111,"name":1112,"alternativeText":1113,"caption":16,"width":132,"height":132,"formats":85,"hash":1114,"ext":380,"mime":381,"size":1115,"url":1116,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":1117,"updatedAt":1118,"publishedAt":1119},{"id":4702,"title":4703,"text":4704,"icon":4705},3367,"High hygiene standards","Thermoformed plastic packaging ensures a high standard of hygiene, as it is particularly easy to clean.",{"id":4706,"documentId":4707,"name":4708,"alternativeText":4708,"caption":16,"width":377,"height":377,"formats":85,"hash":4709,"ext":380,"mime":381,"size":4710,"url":4711,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":4712,"updatedAt":4713,"publishedAt":4714},81,"v1m29tc2lqufre8ay0n1wsqi","Qualität und 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It is customized to the shape, size, and function of the products and is often used in internal logistics or reusable packaging systems.\u003C/p>",{"id":4725,"documentId":4726,"name":4727,"alternativeText":4728,"caption":4728,"width":168,"height":168,"formats":4729,"hash":4744,"ext":467,"mime":470,"size":4745,"url":4746,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":4747,"updatedAt":4748,"publishedAt":4749},655,"xibt16vsmw4xot5gjt58wsxo","Inlay in weiß.jpg","Inlay in weiß",{"avatar":4730,"default":4735,"thumbnail":4740},{"ext":467,"url":4731,"hash":4732,"mime":470,"name":4733,"path":85,"size":4734,"width":195,"height":195},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Inlay_in_weiss_4356e82d31.jpg","avatar_Inlay_in_weiss_4356e82d31","avatar_Inlay in weiß.jpg",2.18,{"ext":467,"url":4736,"hash":4737,"mime":470,"name":4738,"path":85,"size":4739,"width":202,"height":202},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Inlay_in_weiss_4356e82d31.jpg","default_Inlay_in_weiss_4356e82d31","default_Inlay in weiß.jpg",16.17,{"ext":467,"url":4741,"hash":4742,"mime":470,"name":4743,"path":85,"size":2815,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Inlay_in_weiss_4356e82d31.jpg","thumbnail_Inlay_in_weiss_4356e82d31","thumbnail_Inlay in weiß.jpg","Inlay_in_weiss_4356e82d31",24.94,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Inlay_in_weiss_4356e82d31.jpg","2023-11-10T19:19:31.000Z","2025-10-13T09:31:27.000Z","2026-01-08T22:03:05.872Z",[4751],{"id":4752,"visible":228,"label":4753,"link":4754,"variant":427},1209,"More about inlay packaging","/products/inlay-packaging",{"id":4756,"title":4757,"text":4758,"sidebar_information":85,"image":4759,"buttons":4796},773,"Tray packaging for metal components","\u003Cp>Tray packaging provides a perfect fit for metal components and protects them from external influences such as scratches, impacts, and surface damage. Thanks to their precise shaping and robust plastic properties, sensitive components can be transported, stored, and even processed automatically without slipping or being damaged.\u003C/p>",{"id":4760,"documentId":4761,"name":4762,"alternativeText":4763,"caption":4763,"width":4383,"height":4383,"formats":4764,"hash":4790,"ext":467,"mime":470,"size":4791,"url":4792,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":4793,"updatedAt":4794,"publishedAt":4795},685,"i7d5ojx0kzstp7swopxv0rpl","Tray Verpackung in weiß.jpg","Tray Verpackung in weiß",{"md":4765,"sm":4770,"avatar":4775,"default":4780,"thumbnail":4785},{"ext":467,"url":4766,"hash":4767,"mime":470,"name":4768,"path":85,"size":4769,"width":161,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Tray_Verpackung_in_weiss_4b835a88bb.jpg","md_Tray_Verpackung_in_weiss_4b835a88bb","md_Tray Verpackung in weiß.jpg",28.97,{"ext":467,"url":4771,"hash":4772,"mime":470,"name":4773,"path":85,"size":4774,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Tray_Verpackung_in_weiss_4b835a88bb.jpg","sm_Tray_Verpackung_in_weiss_4b835a88bb","sm_Tray Verpackung in weiß.jpg",22.3,{"ext":467,"url":4776,"hash":4777,"mime":470,"name":4778,"path":85,"size":4779,"width":195,"height":195},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Tray_Verpackung_in_weiss_4b835a88bb.jpg","avatar_Tray_Verpackung_in_weiss_4b835a88bb","avatar_Tray Verpackung in weiß.jpg",2.42,{"ext":467,"url":4781,"hash":4782,"mime":470,"name":4783,"path":85,"size":4784,"width":202,"height":202},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Tray_Verpackung_in_weiss_4b835a88bb.jpg","default_Tray_Verpackung_in_weiss_4b835a88bb","default_Tray Verpackung in weiß.jpg",14.88,{"ext":467,"url":4786,"hash":4787,"mime":470,"name":4788,"path":85,"size":4789,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Tray_Verpackung_in_weiss_4b835a88bb.jpg","thumbnail_Tray_Verpackung_in_weiss_4b835a88bb","thumbnail_Tray Verpackung in weiß.jpg",3.18,"Tray_Verpackung_in_weiss_4b835a88bb",33.14,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_Verpackung_in_weiss_4b835a88bb.jpg","2023-11-17T15:04:07.000Z","2023-11-17T15:04:19.000Z","2026-01-08T22:03:09.945Z",[4797],{"id":4798,"visible":228,"label":4799,"link":4800,"variant":427},1210,"More about tray packaging","/products/tray-packaging-for-metal-parts",{"id":4802,"title":4803,"text":4804,"sidebar_information":85,"image":4805,"buttons":4831},774,"Medical blister packaging","\u003Cp>Medical blister packaging is used in medical technology to ensure sterile and hygienically safe packaging solutions. It protects sensitive medical devices from contamination and ensures product safety until use, including during transport.\u003C/p>",{"id":4806,"documentId":4807,"name":4808,"alternativeText":4809,"caption":16,"width":168,"height":168,"formats":4810,"hash":4826,"ext":263,"mime":266,"size":4827,"url":4828,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":4829,"updatedAt":4829,"publishedAt":4830},2264,"q6yhwvhy1p6m6xnv26oancli","Medizinische Blisterverpackung.png","Medizinische Blisterverpackung",{"avatar":4811,"default":4816,"thumbnail":4821},{"ext":263,"url":4812,"hash":4813,"mime":266,"name":4814,"path":85,"size":4815,"width":195,"height":195},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Medizinische_Blisterverpackung_a184b3441c.png","avatar_Medizinische_Blisterverpackung_a184b3441c","avatar_Medizinische Blisterverpackung.png",8.07,{"ext":263,"url":4817,"hash":4818,"mime":266,"name":4819,"path":85,"size":4820,"width":202,"height":202},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Medizinische_Blisterverpackung_a184b3441c.png","default_Medizinische_Blisterverpackung_a184b3441c","default_Medizinische Blisterverpackung.png",101.93,{"ext":263,"url":4822,"hash":4823,"mime":266,"name":4824,"path":85,"size":4825,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Medizinische_Blisterverpackung_a184b3441c.png","thumbnail_Medizinische_Blisterverpackung_a184b3441c","thumbnail_Medizinische Blisterverpackung.png",12.15,"Medizinische_Blisterverpackung_a184b3441c",71.19,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Medizinische_Blisterverpackung_a184b3441c.png","2025-09-23T20:44:06.000Z","2026-01-08T22:06:41.751Z",[4832],{"id":4833,"visible":228,"label":4834,"link":55,"variant":427},1211,"More about medical blister packaging",{"id":4836,"title":4837,"text":4838,"sidebar_information":85,"image":4839,"buttons":4844},775,"ESD packaging made of plastic","\u003Cp>ESD packaging made of plastic offers reliable protection against electrostatic discharge. It is specially designed for electronic components and assemblies to ensure the functionality and service life of sensitive components.\u003C/p>",{"id":4352,"documentId":4353,"name":4354,"alternativeText":4355,"caption":4355,"width":168,"height":168,"formats":4840,"hash":4372,"ext":467,"mime":470,"size":4373,"url":4374,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":4375,"updatedAt":4376,"publishedAt":4377},{"avatar":4841,"default":4842,"thumbnail":4843},{"ext":467,"url":4358,"hash":4359,"mime":470,"name":4360,"path":85,"size":4361,"width":195,"height":195},{"ext":467,"url":4363,"hash":4364,"mime":470,"name":4365,"path":85,"size":4366,"width":202,"height":202},{"ext":467,"url":4368,"hash":4369,"mime":470,"name":4370,"path":85,"size":4371,"width":210,"height":210},[4845],{"id":4846,"visible":228,"label":4847,"link":4848,"variant":427},1212,"More about ESD packaging","/products/esd-plastic-transport-packaging",{"__component":1314,"id":4850,"title":4851,"introduction":4852,"cards":4853,"style":4916},624,"Sustainable alternatives to plastic packaging","In addition to our thermoformed plastic packaging, formary also offers sustainable packaging solutions such as fiber casting and paper injection molding.",[4854,4886],{"id":4855,"title":4856,"introduction":4857,"link":4858,"link_label":4859,"image":4860},1770,"Fiber molded packaging","Fiber molded inlays for sensitive products from the electronics, cosmetics, food, or mail order industries.","/products/molded-fiber-packaging","Molded Fiber Packaging ",{"id":4861,"documentId":4862,"name":4863,"alternativeText":4864,"caption":16,"width":168,"height":1651,"formats":4865,"hash":4881,"ext":263,"mime":266,"size":4882,"url":4883,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":4884,"updatedAt":4884,"publishedAt":4885},1978,"kdsqsn7j6t9nuu3eq8yavcbj","Faserguss Tray.png","Faserguss Tray",{"avatar":4866,"default":4871,"thumbnail":4876},{"ext":263,"url":4867,"hash":4868,"mime":266,"name":4869,"path":85,"size":4870,"width":195,"height":377},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Faserguss_Tray_76adea95fe.png","avatar_Faserguss_Tray_76adea95fe","avatar_Faserguss Tray.png",5.09,{"ext":263,"url":4872,"hash":4873,"mime":266,"name":4874,"path":85,"size":4875,"width":202,"height":4072},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Faserguss_Tray_76adea95fe.png","default_Faserguss_Tray_76adea95fe","default_Faserguss Tray.png",41.6,{"ext":263,"url":4877,"hash":4878,"mime":266,"name":4879,"path":85,"size":4880,"width":2189,"height":1585},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Faserguss_Tray_76adea95fe.png","thumbnail_Faserguss_Tray_76adea95fe","thumbnail_Faserguss Tray.png",14.16,"Faserguss_Tray_76adea95fe",19.83,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Faserguss_Tray_76adea95fe.png","2025-05-05T18:43:14.000Z","2026-01-08T22:06:02.958Z",{"id":4887,"title":4888,"introduction":4889,"link":4890,"link_label":4888,"image":4891},1771,"Paper Pulp Injection Molded Packaging","Paper pulp injection molded inlays are a dimensionally stable packaging solution that is not only sustainable but also aesthetically appealing.","/products/paper-pulp-injection-molded-packaging",{"id":4892,"documentId":4893,"name":4894,"alternativeText":4895,"caption":16,"width":168,"height":1651,"formats":4896,"hash":4911,"ext":263,"mime":266,"size":4912,"url":4913,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":4914,"updatedAt":4914,"publishedAt":4915},2040,"vqb36j1rwefybok0eetir7we","Papierspritzguss Inlay.png","Papierspritzguss Inlay",{"avatar":4897,"default":4901,"thumbnail":4906},{"ext":263,"url":4898,"hash":4899,"mime":266,"name":4900,"path":85,"size":3720,"width":195,"height":377},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Papierspritzguss_Inlay_a0bb1e28de.png","avatar_Papierspritzguss_Inlay_a0bb1e28de","avatar_Papierspritzguss Inlay.png",{"ext":263,"url":4902,"hash":4903,"mime":266,"name":4904,"path":85,"size":4905,"width":202,"height":4072},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Papierspritzguss_Inlay_a0bb1e28de.png","default_Papierspritzguss_Inlay_a0bb1e28de","default_Papierspritzguss Inlay.png",22.89,{"ext":263,"url":4907,"hash":4908,"mime":266,"name":4909,"path":85,"size":4910,"width":2189,"height":1585},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Papierspritzguss_Inlay_a0bb1e28de.png","thumbnail_Papierspritzguss_Inlay_a0bb1e28de","thumbnail_Papierspritzguss Inlay.png",8.23,"Papierspritzguss_Inlay_a0bb1e28de",10.28,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Papierspritzguss_Inlay_a0bb1e28de.png","2025-05-22T15:09:04.000Z","2026-01-08T22:06:11.145Z",{"id":4917,"background":619,"border":85},1410,{"__component":1217,"id":2190,"title":4919,"industries":4920},"Further industries that use thermoformed packaging",[4921,4923,4925],{"id":874,"industry":4922},{"id":975,"documentId":2204,"createdAt":2205,"updatedAt":2206,"publishedAt":85,"locale":10,"name":2207,"slug":2208,"description":2209},{"id":951,"industry":4924},{"id":1510,"documentId":1578,"createdAt":1579,"updatedAt":1580,"publishedAt":85,"locale":10,"name":1581,"slug":1582,"description":1583},{"id":719,"industry":4926},{"id":132,"documentId":133,"createdAt":134,"updatedAt":135,"publishedAt":85,"locale":10,"name":136,"slug":137,"description":138},{"__component":634,"id":4928,"title":4929,"variant":366,"first_accordion_open":228,"accordions":4930},605,"FAQ - Frequently asked questions about plastic packaging",[4931,4935,4939,4943,4947,4951,4955,4959],{"id":4932,"title":4933,"content":4934},3777,"What are thermoformed plastic products?","\u003Cp>Thermoformed products are plastic parts that are molded using heat and pressure. They are used, for example, as trays, housings, or packaging components.\u003C/p>",{"id":4936,"title":4937,"content":4938},3778,"Which plastics are suitable for thermoforming?","\u003Cp>Typical plastics used for thermoforming are\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/abs-plastic\">\u003Cstrong>ABS\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/ps-plastic\">\u003Cstrong>PS\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pet-a-plastic\">\u003Cstrong>PET-A\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pet-g-plastic\">\u003Cstrong>PET-G\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/hd-pe-plastic\">\u003Cstrong>HD-PE\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/ps-plastic\">\u003Cstrong>PS\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pp-plastic\">\u003Cstrong>PP\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pc-plastic\">\u003Cstrong>PC\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pmma-plastic\">\u003Cstrong>PMMA\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/asa-plastic\">\u003Cstrong>ASA\u003C/strong>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pvc-plastic\">\u003Cstrong>PVC\u003C/strong>\u003C/a>\u003C/li>\u003C/ul>\u003Cp>The appropriate thermoplastic is selected based on requirements for chemical resistance, temperature resistance, or electrical properties.\u003C/p>",{"id":4940,"title":4941,"content":4942},3779,"What advantages does thermoformed plastic packaging offer over other types of packaging?","\u003Cp>Thermoformed packaging offers high dimensional stability, precise fixation, and efficient use of space. It is stackable, durable, suitable for automation, and can be adapted exactly to the product, which is a clear advantage over conventional packaging solutions.\u003C/p>",{"id":4944,"title":4945,"content":4946},3780,"How does thermoformed packaging differ from injection-molded packaging?","\u003Cp>Thermoforming is significantly cheaper for medium quantities, can be implemented more quickly, and allows greater design freedom with lower tooling costs. You can find more information on this in our blog post \u003Ca href=\"https://www.formary.de/en/blog/injection-molding-vs-thermoforming\">Injection Molding vs. Plastic Thermoforming.\u003C/a>\u003C/p>",{"id":4948,"title":4949,"content":4950},3781,"Are there also standard products?","\u003Cp>Yes. In our \u003Ca href=\"https://www.formary.de/en/online-shop\">online shop\u003C/a>, you will find a selection of standard trays and inserts for SLCs and Euro containers that can be ordered directly. Ideal for short-term needs or frequently used component geometries.\u003C/p>",{"id":4952,"title":4953,"content":4954},3782,"What is ESD packaging and when is it used?","\u003Cp>ESD packaging protects sensitive electronic components from static electricity. It is made of conductive or antistatic plastic and is used wherever electronics need to be transported or stored safely.\u003C/p>",{"id":4956,"title":4957,"content":4958},3783,"Can thermoformed packaging be decorated with colors and patterns?","\u003Cp>Depending on the material and application, thermoformed packaging can be produced in color, transparent, or with surface textures. This creates unique, brand-strong visible parts that perfectly combine function and aesthetics. Learn more about this under \u003Ca href=\"https://www.formary.de/nachbearbeitungsverfahren/oberflaechenbehandlung\">Surface treatment of plastics.\u003C/a>\u003C/p>",{"id":4960,"title":4961,"content":4962},3784,"How quickly can customized thermoformed packaging be produced?","\u003Cp>Thanks to digital tools like the\u003Ca href=\"https://www.formary.de/en/3d-services/tray-generator\"> formary 3D Tray Generator \u003C/a>and an \u003Ca href=\"https://www.formary.de/en/configurator\">online inquiry process\u003C/a>, you will receive an offer within 24 hours.\u003C/p>",{"__component":638,"id":4964,"title":4965,"link":85,"cta_label":2392,"cta_note":4966},548,"Configure thermoformed plastic packaging and receive an offer. With formary.","Configure your custom plastic packaging now.",{"__component":3187,"id":4968,"title":4969,"variant":506,"cta_button":85,"blogarticles":4970,"style":5276},144,"Everything you need to know about thermoformed packaging",[4971,5058,5131,5204],{"id":3690,"documentId":4972,"createdAt":4973,"updatedAt":4974,"publishedAt":85,"locale":10,"title":4975,"introduction":4976,"content":4977,"slug":4978,"cover":4979,"seo":5030,"blog_author":5034,"blogcategory":5042,"inline_hubspot_form":85,"blocks":5049,"localizations":5050},"hrt0o90vioejy5nuiggttsi8","2026-01-13T15:51:45.749Z","2026-01-26T08:29:16.355Z","ESD Trays Made of Plastic – Applications and Benefits","Electrostatic discharge (ESD) can irreparably damage sensitive components and incur high costs. To ensure that electronic components are optimally protected during manufacturing, storage, and delivery, ESD trays made of plastic are used.","\u003Ch2>What is an ESD Tray?\u003C/h2>\u003Cp>An ESD tray is a plastic workpiece carrier designed to protect electronic components from damage caused by electrostatic discharge (ESD). ESD, which stands for \"Electrostatic Discharge,\" can cause significant harm to sensitive electronic parts. ESD trays are specially designed to prevent electrostatic discharge, ensuring a safe environment for the components.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:19.55%;\">\u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/ESD_Tray_9be91e6c40.jpg\" alt=\"ESD Trays in der Elektronikbranche\">\u003C/a>\u003Cfigcaption>ESD Trays in the Electronics Industry\u003C/figcaption>\u003C/figure>\u003Cp>Protection is ensured through the material composition of the tray, which consists of plastics enriched with conductive or antistatic additives. This combination helps to dissipate static charges before they can reach sensitive components.\u003C/p>\u003Ch3>How Does an ESD Tray Work?\u003C/h3>\u003Cp>The function of an ESD tray relies on three key material properties:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Electrical Conductivity\u003C/strong>: The addition of additives like carbon black or graphite makes the plastic electrically conductive, allowing static charges to be efficiently dissipated.\u003C/li>\u003Cli>\u003Cstrong>Antistatic Effect\u003C/strong>: Antistatic additives prevent static charges from forming on the surface of the ESD tray.\u003C/li>\u003Cli>\u003Cstrong>Surface Protection\u003C/strong>: The smooth, specially treated surface of the ESD workpiece carriers not only protects against scratches but also prevents dust or particles from accumulating, which could otherwise lead to static buildup.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"background-color:hsl(0,0%,100%);color:rgb(41,41,41);\">Materials and Manufacturing Processes for ESD Workpiece Carriers\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:#0c0c0c;\">The base material of an ESD tray is a thermoplastic plastic, modified to be electrically conductive or antistatic. Commonly used thermoplastics include ABS (Acrylonitrile Butadiene Styrene Copolymer) and PS (Polystyrene). These plastics are combined with conductive additives like carbon black or graphite and antistatic substances to achieve the desired properties.\u003C/span>\u003C/p>\u003Ch2>How are ESD Trays Made?\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>Material Preparation\u003C/strong>: During plastic extrusion, plastic granules are carefully mixed with additives and antistatic agents to ensure the desired material properties.\u003C/li>\u003Cli>\u003Cstrong>Shaping\u003C/strong>: The plastic is heated and molded into its final form through thermoforming.\u003C/li>\u003Cli>\u003Cstrong>Quality Control\u003C/strong>: Finally, the ESD packaging is tested for electrical conductivity, antistatic properties, and mechanical stability.\u003C/li>\u003C/ul>\u003Ch2>Applications of ESD Trays\u003C/h2>\u003Cp>ESD trays are used across various industries to ensure safe storage and reliable transport of sensitive electronics:\u003C/p>\u003Ch3>Typical Fields of Application for ESD Trays\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>Electronics Manufacturing\u003C/strong>: In the electronics industry, ESD trays are used to transport and safely store components such as semiconductors, circuit boards, or chips between different stages of production.\u003C/li>\u003Cli>\u003Cstrong>Automotive\u003C/strong>: Modern vehicles contain sensitive control units and sensors that need protection during production and delivery.\u003C/li>\u003Cli>\u003Cstrong>Medical & Pharma\u003C/strong>: Diagnostic devices and their components also require high protection from electrostatic discharge.\u003C/li>\u003C/ul>\u003Ch3>\u003Cstrong>Typical Components that Require ESD Trays\u003C/strong>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>Electronics Manufacturing\u003C/strong>: Semiconductors, circuit boards\u003C/li>\u003Cli>\u003Cstrong>Automotive Industry\u003C/strong>: Control units, sensors\u003C/li>\u003Cli>\u003Cstrong>Medical & Lab Technology\u003C/strong>: Diagnostic chips, modules\u003C/li>\u003C/ul>\u003Ch3>\u003Cstrong>Overview of ESD Workpiece Carrier Applications\u003C/strong>\u003C/h3>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cp style=\"text-align:center;\">Areas of application for ESD trays\u003C/p>\u003C/th>\u003Cth>\u003Cp style=\"text-align:center;\">Typical components that require ESD trays\u003C/p>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Electronics manufacturing \u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Semiconductors, printed circuit boards \u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Automotive\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Control units, sensors \u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Medical and laboratory technology\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Diagnostic chips, modules \u003C/p>\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>Advantages of Plastic ESD Trays\u003C/h2>\u003Cp>Plastic ESD workpiece carriers offer several additional benefits for handling sensitive components. Their function is similar to that of conventional plastic trays, with added advantages:\u003C/p>\u003Ch3>Durability\u003C/h3>\u003Cp>Plastic ESD trays are made from high-quality materials that provide excellent strength and durability. Compared to traditional cardboard or foam trays, plastic ESD trays are more resistant to impacts, vibrations, and moisture.\u003C/p>\u003Ch3>Customization for Your Needs\u003C/h3>\u003Cp>Electronic components come in various sizes and shapes. ESD trays are highly customizable and can be designed to meet specific customer requirements. This allows components to be safely and efficiently positioned and transported in the ESD packaging, making it an ideal packaging solution.\u003C/p>\u003Ch3>Optimierte Lagerung und Transport\u003C/h3>\u003Cp>ESD trays are ergonomically designed and easy to handle. They can be equipped with integrated handles for easy gripping and transport.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:13.88%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Gestapelte_ESD_Trays_f91070dd07.png\" alt=\"Gestapelte ESD Trays\">\u003C/figure>\u003Cp>Additionally, plastic ESD trays are stackable, ensuring optimal storage and shipping. Transparent ESD trays also allow easy identification and organization of electronic components.\u003C/p>\u003Ch3>Reusability\u003C/h3>\u003Cp>Compared to single-use packaging, plastic ESD trays offer a more sustainable option. ESD workpiece carriers can be designed for multiple uses, reducing waste and the need for single-use materials like cardboard or foam. At the end of their lifecycle, plastic trays can also be recycled to further improve resource efficiency.\u003C/p>\u003Ch3>ESD Trays for Your Application\u003C/h3>\u003Cp>Are you looking for a tailored solution to protect your valuable electronic components? There are more options than just ESD trays for protecting your electronics, such as plastic enclosures for electronics, ESD transport packaging, and more.\u003C/p>\u003Cp>Use our configurator to design your personalized thermoformed part in ESD execution.\u003C/p>\u003Cp> \u003C/p>","esd-trays",{"id":4980,"documentId":4981,"name":4982,"alternativeText":4983,"caption":16,"width":189,"height":1145,"formats":4984,"hash":5025,"ext":263,"mime":266,"size":5026,"url":5027,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":5028,"updatedAt":5028,"publishedAt":5029},2071,"oea8roog79jq5qe9pdu6sr50","ESD Trays Blog Banner Eng","ESD trays made of plastic",{"lg":4985,"md":4990,"sm":4995,"xl":5000,"2xl":5005,"avatar":5010,"default":5015,"thumbnail":5020},{"ext":263,"url":4986,"hash":4987,"mime":266,"name":4988,"path":85,"size":4989,"width":154,"height":687},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_ESD_Trays_Blog_Banner_Eng_13516da419.png","lg_ESD_Trays_Blog_Banner_Eng_13516da419","lg_ESD Trays Blog Banner Eng",324.4,{"ext":263,"url":4991,"hash":4992,"mime":266,"name":4993,"path":85,"size":4994,"width":161,"height":2155},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_ESD_Trays_Blog_Banner_Eng_13516da419.png","md_ESD_Trays_Blog_Banner_Eng_13516da419","md_ESD Trays Blog Banner Eng",181.98,{"ext":263,"url":4996,"hash":4997,"mime":266,"name":4998,"path":85,"size":4999,"width":168,"height":1178},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_ESD_Trays_Blog_Banner_Eng_13516da419.png","sm_ESD_Trays_Blog_Banner_Eng_13516da419","sm_ESD Trays Blog Banner Eng",124.57,{"ext":263,"url":5001,"hash":5002,"mime":266,"name":5003,"path":85,"size":5004,"width":175,"height":2166},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_ESD_Trays_Blog_Banner_Eng_13516da419.png","xl_ESD_Trays_Blog_Banner_Eng_13516da419","xl_ESD Trays Blog Banner Eng",422.66,{"ext":263,"url":5006,"hash":5007,"mime":266,"name":5008,"path":85,"size":5009,"width":182,"height":2172},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_ESD_Trays_Blog_Banner_Eng_13516da419.png","2xl_ESD_Trays_Blog_Banner_Eng_13516da419","2xl_ESD Trays Blog Banner Eng",478.23,{"ext":263,"url":5011,"hash":5012,"mime":266,"name":5013,"path":85,"size":5014,"width":195,"height":2178},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_ESD_Trays_Blog_Banner_Eng_13516da419.png","avatar_ESD_Trays_Blog_Banner_Eng_13516da419","avatar_ESD Trays Blog Banner Eng",10.53,{"ext":263,"url":5016,"hash":5017,"mime":266,"name":5018,"path":85,"size":5019,"width":202,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_ESD_Trays_Blog_Banner_Eng_13516da419.png","default_ESD_Trays_Blog_Banner_Eng_13516da419","default_ESD Trays Blog Banner Eng",77.85,{"ext":263,"url":5021,"hash":5022,"mime":266,"name":5023,"path":85,"size":5024,"width":2189,"height":2190},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_ESD_Trays_Blog_Banner_Eng_13516da419.png","thumbnail_ESD_Trays_Blog_Banner_Eng_13516da419","thumbnail_ESD Trays Blog Banner Eng",30.21,"ESD_Trays_Blog_Banner_Eng_13516da419",194.02,"https://fsn1.your-objectstorage.com/formary-de-production-cms/ESD_Trays_Blog_Banner_Eng_13516da419.png","2025-05-30T16:22:26.000Z","2026-01-08T22:06:15.446Z",{"id":5031,"open_graph_title":5032,"open_graph_description":5033,"title":5032,"description":5033},2205,"Plastic ESD trays: uses and advantages","Plastic ESD trays: ✓ ESD definition ✓ Properties of ESD workpiece carriers ✓ Areas of application ▶ Read the article now.\n",{"id":254,"documentId":5035,"createdAt":5036,"updatedAt":5036,"publishedAt":85,"locale":10,"role":5037,"name":5038,"email":5039,"phone":5040,"meeting_url":5041},"umk62m0sgi9fe20ee90o9b9f","2026-01-16T11:13:10.227Z","PR Managerin","Sarah Guaglianone","sarah.guaglianone@formary.de","015202087894","https://meetings.hubspot.com/sarah-guaglianone",{"id":1224,"documentId":5043,"createdAt":5044,"updatedAt":5045,"publishedAt":85,"locale":10,"title":5046,"slug":5047,"description":5048},"nm4hkxw9ydvlepb5n0fbq8ls","2026-01-13T16:44:17.483Z","2026-01-26T08:25:05.206Z","Thermoformed Parts in Practice","thermoformed-parts-in-practice","All insights into the practice of thermoforming. Useful tips on what to consider. Here you will find entries on all aspects of thermoforming.",[],[5051],{"id":5052,"documentId":4972,"createdAt":5053,"updatedAt":5053,"publishedAt":85,"locale":128,"title":5054,"introduction":5055,"content":5056,"slug":5057},257,"2026-01-08T23:07:23.774Z","ESD-Trays aus Kunststoff: Einsatz und Vorteile","Elektrostatische Entladung (Electrostatic Discharge, ESD) kann empfindliche Bauteile irreparabel schädigen und hohe Kosten verursachen. Um sicherzustellen, dass elektronische Bauteile während der Herstellung, Lagerung und Lieferung optimal geschützt werden, kommen ESD-Trays aus Kunststoff zum Einsatz. ","\u003Ch2>\u003Cspan style=\"color:#005250;\">ESD-Trays aus Kunststoff - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>ESD-Trays aus Kunststoff\u003C/strong> schützen empfindliche elektronische Bauteile vor elektrostatischen Entladungen durch leitfähige und antistatische Materialzusätze.\u003C/li>\u003Cli>Sie bestehen aus \u003Cstrong>thermoplastischen Kunststoffen\u003C/strong> wie ABS oder PS, werden durch Tiefziehen geformt und bieten zusätzlich Oberflächenschutz, Stabilität und Wiederverwendbarkeit.\u003C/li>\u003Cli>ESD-Trays sind \u003Cstrong>stapelbar, ergonomisch, individuell anpassbar\u003C/strong> und werden in Elektronik, Automotive sowie Medizin & Pharmazie eingesetzt.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was ist ein ESD-Tray?\u003C/span>\u003C/h2>\u003Cp>Ein ESD-Tray aus Kunststoff ist ein\u003Ca href=\"https://www.formary.de/blog/was-ist-ein-werkstuecktraeger-definition-and-anwendungen\"> Werkstückträger,\u003C/a> der elektronische Bauteile vor Schäden durch elektrostatische Entladungen schützt. ESD steht für \"Elektrostatische Entladung\" und kann erhebliche Schäden an elektronischen Bauteilen verursachen. \u003Ca href=\"https://www.formary.de/produkte/esd-werkstuecktraeger-fuer-elektronik\">ESD-Werkstückträger\u003C/a> sind speziell entwickelt, um elektrostatische Entladungen zu verhindern und somit eine sichere Umgebung für die Bauteile zu gewährleisten. \u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Wie wird ESD-Schutz gewährleistet?\u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:41.34%;\">\u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/ESD_Tray_9be91e6c40.jpg\" alt=\"ESD Trays in der Elektronikbranche\">\u003C/a>\u003Cfigcaption>ESD Trays in der Elektronikbranche\u003C/figcaption>\u003C/figure>\u003Cp>Der ESD-Schutz wird durch die Materialzusammensetzung des Trays gewährleistet: Diese besteht aus \u003Ca href=\"https://www.formary.de/materialien\">Kunststoffen,\u003C/a> die mit leitfähigen oder antistatischen Additiven angereichert sind. Diese Kombination sorgt dafür, dass statische Ladungen abgeleitet werden, bevor sie empfindliche Komponenten erreichen können. \u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie funktioniert ein ESD-Tray?\u003C/span>\u003C/h2>\u003Cp>Die Funktion eines ESD-Trays basiert auf drei zentralen Eigenschaften des Materials:\u003C/p>\u003Col>\u003Cli>\u003Cstrong>Elektrische Leitfähigkeit:\u003C/strong> Durch die Zugabe von Additiven wie Ruß oder Graphit wird der Kunststoff elektrisch leitfähig, sodass elektrische Ladungen effizient abgeleitet werden können.\u003C/li>\u003Cli>\u003Cstrong>Antistatische Wirkung:\u003C/strong> Antistatische Additive verhindern, dass sich auf der Oberfläche des ESD Trays überhaupt statische Ladungen bilden.\u003C/li>\u003Cli>\u003Cstrong>Oberflächenschutz:\u003C/strong> Die glatte und speziell behandelte Oberfläche der ESD Werkstückträger schützt nicht nur vor Kratzern, sondern verhindert auch, dass sich Staub oder Partikel anlagern, die wiederum eine statische Aufladung begünstigen könnten.\u003C/li>\u003C/ol>\u003Ch2>\u003Cspan style=\"color:#005250;\">Aus welchen Materialien bestehen ESD-Trays?\u003C/span>\u003C/h2>\u003Cp>Die Grundlage eines ESD-Trays bildet ein \u003Ca href=\"https://www.youtube.com/watch?v=HhU0eK7A1ag&t=9s\">thermoplastischer Kunststoff,\u003C/a> der durch gezielte Modifikationen elektrisch leitfähig oder antistatisch gemacht wird. Häufig eingesetzte Thermoplaste sind \u003Ca href=\"https://www.formary.de/materialien/abs\">ABS\u003C/a> (Acrylnitril-Butadien-Styrol-Copolymer) und \u003Ca href=\"https://www.formary.de/materialien/ps\">PS\u003C/a> (Polystyrol). Die Kunststoffe werden mit leitfähigen Additiven wie Ruß oder Graphit und antistatischen Substanzen kombiniert, um die gewünschten Eigenschaften zu erzielen. \u003C/p>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp> ℹ️ Interessiert an mehr Informationen zu thermoplastischen Kunststoffen? Unser  \u003Ca href=\"https://www.formary.de/whitepaper-ebooks/materialleitfaden-fuer-kunststoff-tiefziehteile\"> Materialleitfaden für Kunststoff Tiefziehteile \u003C/a> gibt Ihnen Einblicke in die Welt der Thermoplaste, Compounds und Additive.\u003C/p>\n    \u003C/div>\u003C/div>\u003Ch3>\u003Cspan style=\"color:#005250;\">Wie werden ESD-Trays hergestellt?\u003C/span>\u003C/h3>\u003Col>\u003Cli>\u003Cstrong>Materialvorbereitung:\u003C/strong> Bei der \u003Ca href=\"https://www.formary.de/blog/kunststoff-extrusion-so-wird-kunststofffolie-hergestellt\">Kunststoff Extrusion\u003C/a> wird Kunststoffgranulat sorgfältig mit den Additiven und Antistatika vermischt, um die gewünschten Materialeigenschaften sicherzustellen.\u003C/li>\u003Cli>\u003Cstrong>Formgebung:\u003C/strong> Der Kunststoff wird beim \u003Ca href=\"https://www.formary.de/tiefziehen-kunststoff\">Kunststoff Tiefziehen\u003C/a> erhitzt und in die endgültige Form gebracht.\u003C/li>\u003Cli>\u003Cstrong>Qualitätskontrolle:\u003C/strong> Abschließend werden die ESD Verpackungen auf ihre elektrische Leitfähigkeit, antistatische Eigenschaften sowie mechanische Stabilität geprüft.\u003C/li>\u003C/ol>\u003Ch2>\u003Cspan style=\"color:#005250;\">Einsatzbereiche von ESD-Trays\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>Elektronikfertigung:\u003C/strong> In der \u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronikindustrie\u003C/a> werden ESD-Trays genutzt, um Bauteile wie Halbleiter, Leiterplatten oder Chips zu transportieren und zwischen verschiedenen Fertigungsschritten sicher zu lagern.\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/branchen/automotive\">\u003Cstrong>Automotive:\u003C/strong>\u003C/a> Moderne Fahrzeuge enthalten empfindliche Steuergeräte und Sensoren, die während der Produktion und Lieferung geschützt werden müssen.\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/branchen/medizin-pharma\">\u003Cstrong>Medizin & Pharma:\u003C/strong>\u003C/a> Diagnostische Geräte und deren Komponenten benötigen ebenfalls einen hohen Schutz vor elektrostatischen Entladungen.\u003C/li>\u003C/ul>\u003Ch4>\u003Cspan style=\"color:#005250;\">Übersicht der Einsatzbereiche von ESD-Werkstückträgern\u003C/span>\u003C/h4>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cp style=\"text-align:center;\">Einsatzbereiche von ESD-Trays\u003C/p>\u003C/th>\u003Cth>\u003Cp style=\"text-align:center;\">Typische Komponenten, die ESD-Trays benötigen\u003C/p>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Elektronikfertigung\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Halbleiter, Leiterplatten\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Automobilindustrie\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Steuergeräte, Sensoren\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Medizin- und Labortechnik\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Diagnostik-Chips, Module\u003C/p>\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Welche Vorteile bieten ESD-Trays aus Kunststoff?\u003C/span>\u003C/h2>\u003Cp>\u003Ca href=\"https://www.formary.de/produkte/esd-transportverpackungen-aus-kunststoff\">ESD-Verpackungen\u003C/a> aus Kunststoff bieten neben dem ESD-Schutz einige weitere Vorteile in der Handhabung empfindlicher Bauteile. Ihre Funktion ist die gleiche wie die gewöhnlicher \u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Kunststofftrays\u003C/a>. Dazu gehören zum Beispiel: \u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:22.94%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Warentransport_mit_ESD_Trays_a0593b0c02.png\" alt=\"ESD Tray aus Kunststoff\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">1. Langlebigkeit\u003C/span>\u003C/h3>\u003Cp>ESD-Trays aus Kunststoff bestehen aus hochwertigen Kunststoffmaterialien, die eine ausgezeichnete Festigkeit und Haltbarkeit bieten. Im Vergleich zu herkömmlichen Trays aus Pappe oder Schaumstoff sind ESD Trays aus Kunststoff widerstandsfähiger gegen Stöße, Vibrationen und Feuchtigkeit.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">2. Individuelle Anpassung\u003C/span>\u003C/h3>\u003Cp>Elektronikkomponenten sind in allen Größen und Formen auf dem Markt. Daher werden Kavitäten, Formen und Abmessungen exakt auf Ihr Bauteil abgestimmt, um optimalen Schutz zu gewährleisten.\u003C/p>\u003Cp>\u003Cstrong>Tipp:\u003C/strong> Wenn Sie schon 3D-Daten Ihres Bauteils zur Verfügung haben, dann können Sie mit diesen in unserem \u003Ca href=\"https://www.formary.de/3d-services/tray-generator\">3D Tray Generator\u003C/a> ein Tray-Konzept erstellen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">3. Optimierte Lagerung & Transport\u003C/span>\u003C/h3>\u003Cp>ESD-Trays sind ergonomisch gestaltet und leicht zu handhaben. Diese können mit integrierten Griffen ausgestattet werden, die das einfache Greifen und Transportieren der ESD-Trays ermöglichen.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:20.67%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Gestapelte_ESD_Trays_f91070dd07.png\" alt=\"Gestapelte ESD Trays\">\u003C/figure>\u003Cp>Darüber hinaus sind ESD-Trays aus Kunststoff stapelbar, was eine optimale Lagerung und den Versand gewährleistet. Transparente Varianten ermöglichen eine schnelle Bauteilidentifikation.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">4. Wiederverwendbarkeit\u003C/span>\u003C/h3>\u003Cp>ESD-Tray Verpackungen sind im Vergleich zu Einwegverpackungen eine nachhaltigere Option, da sie als Mehrwegverpackung konstruiert werden können. So reduzieren sie den Abfall und den Bedarf an Einwegmaterialien wie Pappe oder Schaumstoff.\u003C/p>\u003Cp>Zusätzlich können Kunststofftrays in ESD-Ausführung am Ende ihrer Lebensdauer recycelt werden, um die Ressourceneffizienz weiter zu verbessern.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zu ESD-Trays\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Was bedeutet ESD?\u003C/span>\u003C/h4>\u003Cp>ESD steht für elektrostatische Entladung: Das ist ein plötzlicher Stromfluss zwischen zwei unterschiedlich geladenen Objekten.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Sind ESD-Trays immer schwarz?\u003C/span>\u003C/h4>\u003Cp>Viele ESD-Trays sind schwarz (durch Rußzusatz), es gibt aber auch transparente antistatische Varianten.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Kann ich ESD-Trays individuell anpassen lassen?\u003C/span>\u003C/h4>\u003Cp>Ja, Abmessungen, Nestformen, Griffpositionen und Material können nach Bedarf konstruiert werden.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Wie lange sind ESD-Trays haltbar?\u003C/span>\u003C/h4>\u003Cp>Bei sachgerechter Nutzung können sie viele Umläufe im Produktions- oder Logistikprozess überstehen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Gibt es auch Standardvarianten für ESD-Trays?\u003C/span>\u003C/h4>\u003Cp>Ja. Für gängige KLTs und Euronormbehälter bieten wir auch auch Standardtrays- und Einlagen mit ESD-Schutz an. Diese finden Sie in unserem \u003Ca href=\"https://www.formary.de/online-shop\">Online-Shop.\u003C/a>\u003C/p>\u003Ch4>Was für Kunststoffteile gibt es noch mit ESD-Schutz? \u003C/h4>\u003Cp>Neben Trays gibt es auch \u003Ca href=\"https://www.formary.de/produkte/esd-behaelter\">ESD-Behälter\u003C/a> aus Kunststoff.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">ESD-Trays für Ihre Anwendung\u003C/span>\u003C/h2>\u003Cp>Ob Standardlösung oder individuelle Konstruktion: ESD-Trays sind eine effiziente, sichere und langlebige Verpackungslösung für empfindliche Elektronik. Mit dem \u003Ca href=\"https://www.formary.de/konfigurator\">formary-Konfigurator\u003C/a> können Sie ESD-Trays in wenigen Schritten selbst konfigurieren.\u003C/p>","esd-trays-aus-kunststoff-einsatz-und-vorteile",{"id":797,"documentId":5059,"createdAt":5060,"updatedAt":5061,"publishedAt":85,"locale":10,"title":5062,"introduction":5063,"content":5064,"slug":5065,"cover":5066,"seo":5117,"blog_author":5121,"blogcategory":5122,"inline_hubspot_form":85,"blocks":5123,"localizations":5124},"p46qiqgsab5462kx1xih63sn","2026-01-13T15:51:48.797Z","2026-01-26T08:36:47.493Z","SLC Inlays – The Optimal Solution for Transport and Storage","Small Load Carriers (SLCs) are widely used as transport and storage containers across various industries. Their functionality is enhanced by SLC Inlays, which protect delicate components, improve organization, and simplify handling. Learn more in this article.","\u003Ch2>\u003Cspan style=\"color:#005250;\">What Are SLCs (Small Load Carriers)?\u003C/span>\u003C/h2>\u003Cp>\u003Cstrong>SLCs (Small Load Carriers)\u003C/strong> are standardized plastic containers used in logistics and manufacturing for the secure storage and transport of small parts. They are durable, stackable, and compatible with automated storage systems, simplifying any logistical process.\u003C/p>\u003Cp>\u003Cstrong>Types of SLC Containers:\u003C/strong>\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>R-SLC (Returnable Small Load Carrier)\u003C/strong> – Sturdy container with a reinforced base, ideal for heavy loads and automated systems.\u003C/li>\u003Cli>\u003Cstrong>E-SLC (Ergonomic Small Load Carrier)\u003C/strong> – Designed with special grips for easier manual handling.\u003C/li>\u003Cli>\u003Cstrong>RL-SLC (Returnable Lightweight SLC)\u003C/strong> – A lighter version of the R-SLC for applications with lower weight requirements.\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/KLT_6e5f4d4777.png\" alt=\"SLC container in blue \">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">SLC Inserts as the Perfect Addition to Small Load Carriers\u003C/span>\u003C/h2>\u003Cp>Euronorm containers are often used, but problems arise when components are transported as bulk goods and become damaged. To avoid this, suitable SLC inserts are required to secure the components. SLC inserts and inlays are customized container inserts, specially developed for SLCs and Euronorm containers using the plastic thermoforming process. They ensure structured, secure storage of components or parts that must not be handled as bulk goods. Container inserts can be used for any components, provided that they fit into the insert's slots.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Advantages of SLC Inserts:\u003C/span>\u003C/h2>\u003Cp>Container inserts offer numerous advantages in transport and warehousing. These include:\u003C/p>\u003Ch4>Perfect protection of components\u003C/h4>\u003Cp>Sensitive components require special protection. SLC inserts offer optimum fixation thanks to their precise fit and prevent components from colliding with each other or being damaged by movement.\u003C/p>\u003Ch4>More efficient processes\u003C/h4>\u003Cp>The use of container inserts facilitates handling in production and logistics. SLC inserts divide the interior into compartments for different components. The clear structuring of the components within the SLC speeds up picking and assembly, resulting in more efficient processes.\u003C/p>\u003Ch4>Protection against electrostatic discharge (ESD)\u003C/h4>\u003Cp>ESD inserts can be used for electronic components to protect them from electrostatic discharge. This is particularly important in the electronics and automotive industries. Find out more at ESD Trays.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Standard_ESD_Tiefzieheinlagen_aus_Kunststoff_frontal_012ce2ae90.png\" alt=\"Standard ESD-Tiefzieheinlagen aus Kunststoff_frontal\">\u003C/figure>\u003Ch4>Efficient use of space\u003C/h4>\u003Cp>The precise arrangement of the container inserts ensures optimum use of the available space in small load carriers and Euro containers.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Typical areas of application for SLC inserts\u003C/span>\u003C/h2>\u003Cp>SLC inserts are used in numerous branches of industry and contribute to increased efficiency in storage and transport logistics. In the automotive sector, they enable the safe storage and transport of screws, nuts, and other small parts.\u003C/p>\u003Cp>The electronics industry benefits from customized container inserts that protect sensitive components such as circuit boards and microchips from vibration. In medicine, sterile SLC inlays ensure hygienic storage of instruments and prevent contamination. The food industry also relies on special, food-safe container inserts that guarantee safe and hygienic packaging.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Overview of the areas of application for SLC inlays\u003C/span>\u003C/h2>\u003Cfigure class=\"table\">\u003Ctable>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>Industry\u003C/strong>\u003C/td>\u003Ctd>\u003Cstrong>Use Case for SLC Inserts\u003C/strong>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Automotive\u003C/strong>\u003C/td>\u003Ctd>Organizing and protecting screws, nuts, and small parts\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Electronics\u003C/strong>\u003C/td>\u003Ctd>Safe transport of sensitive components (PCBs, microchips)\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Medical\u003C/strong>\u003C/td>\u003Ctd>Sterile storage of instruments and accessories\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Food Industry\u003C/strong>\u003C/td>\u003Ctd>Food-safe inserts for hygienic packaging\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Conclusion – Increased Efficiency with SLC Inserts\u003C/span>\u003C/h2>\u003Cp>From production to logistics and warehousing, SLC inserts significantly enhance the efficiency of \u003Cstrong>Small Load Carriers and Euro containers\u003C/strong>. They \u003Cstrong>improve protection, organization, and workflow efficiency\u003C/strong>—making them a must-have for any industry.\u003C/p>\u003Cp>Find the perfect SLC insert for your needs in our online shop!\u003C/p>","slc-inlays-solution-for-transport-storage",{"id":5067,"documentId":5068,"name":5069,"alternativeText":5070,"caption":16,"width":189,"height":1145,"formats":5071,"hash":5112,"ext":263,"mime":266,"size":5113,"url":5114,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":5115,"updatedAt":5115,"publishedAt":5116},2076,"i2qbpydwktuah271bgnsv8aj","SLC Inlays optimal solution Blog Banner Eng","SLC Inlays optimal solution",{"lg":5072,"md":5077,"sm":5082,"xl":5087,"2xl":5092,"avatar":5097,"default":5102,"thumbnail":5107},{"ext":263,"url":5073,"hash":5074,"mime":266,"name":5075,"path":85,"size":5076,"width":154,"height":687},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","lg_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","lg_SLC Inlays optimal solution Blog Banner Eng",315.83,{"ext":263,"url":5078,"hash":5079,"mime":266,"name":5080,"path":85,"size":5081,"width":161,"height":2155},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","md_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","md_SLC Inlays optimal solution Blog Banner Eng",187.1,{"ext":263,"url":5083,"hash":5084,"mime":266,"name":5085,"path":85,"size":5086,"width":168,"height":1178},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","sm_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","sm_SLC Inlays optimal solution Blog Banner Eng",131.48,{"ext":263,"url":5088,"hash":5089,"mime":266,"name":5090,"path":85,"size":5091,"width":175,"height":2166},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","xl_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","xl_SLC Inlays optimal solution Blog Banner Eng",402.04,{"ext":263,"url":5093,"hash":5094,"mime":266,"name":5095,"path":85,"size":5096,"width":182,"height":2172},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","2xl_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","2xl_SLC Inlays optimal solution Blog Banner Eng",448.06,{"ext":263,"url":5098,"hash":5099,"mime":266,"name":5100,"path":85,"size":5101,"width":195,"height":2178},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","avatar_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","avatar_SLC Inlays optimal solution Blog Banner Eng",12.11,{"ext":263,"url":5103,"hash":5104,"mime":266,"name":5105,"path":85,"size":5106,"width":202,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","default_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","default_SLC Inlays optimal solution Blog Banner Eng",84.94,{"ext":263,"url":5108,"hash":5109,"mime":266,"name":5110,"path":85,"size":5111,"width":2189,"height":2190},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","thumbnail_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","thumbnail_SLC Inlays optimal solution Blog Banner Eng",34.47,"SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452",150.59,"https://fsn1.your-objectstorage.com/formary-de-production-cms/SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","2025-06-02T11:32:34.000Z","2026-01-08T22:06:16.182Z",{"id":5118,"open_graph_title":5119,"open_graph_description":5120,"title":5119,"description":5120},2231,"SLC inserts – Efficient storage and transport solution","SLC inserts optimize storage and transport ▶ Protection, organization, and efficiency for your components. Learn more now!",{"id":254,"documentId":5035,"createdAt":5036,"updatedAt":5036,"publishedAt":85,"locale":10,"role":5037,"name":5038,"email":5039,"phone":5040,"meeting_url":5041},{"id":1224,"documentId":5043,"createdAt":5044,"updatedAt":5045,"publishedAt":85,"locale":10,"title":5046,"slug":5047,"description":5048},[],[5125],{"id":108,"documentId":5059,"createdAt":5126,"updatedAt":5126,"publishedAt":85,"locale":128,"title":5127,"introduction":5128,"content":5129,"slug":5130},"2026-01-08T23:07:32.219Z","KLT Einlagen – Optimale Lösung für Transport und Lagerung","Kleinladungsträger (KLTs) werden als Transport- und Lagerbehälter in zahlreichen Branchen verwendet. Ihre Funktionalität wird dabei durch KLT Einlagen erweitert. KLT Inlays schützen empfindliche Bauteile, optimieren die Organisation und erleichtern die Handhabung. Mehr dazu im Beitrag.","\u003Ch2>\u003Cspan style=\"color:#005250;\">KLT Einlagen für Transport und Lagerung - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>KLTs (Kleinladungsträger)\u003C/strong> sind standardisierte, stapelbare Kunststoffbehälter für sicheren Transport und Lagerung von Kleinteilen, kompatibel mit automatisierten Systemen.\u003C/li>\u003Cli>\u003Cstrong>KLT Einlagen\u003C/strong> sichern Bauteile, verhindern Schäden, ermöglichen ESD-Schutz und strukturieren den Innenraum für effizientere Prozesse.\u003C/li>\u003Cli>KLT Einlagen werden branchenübergreifend eingesetzt (Automobil, Elektronik, Medizin, Lebensmittel) und steigern Schutz, Organisation und Effizienz in Lagerung und Transport.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was sind KLTs (Kleinladungsträger)? \u003C/span>\u003C/h2>\u003Cp>Kleinladungsträger (KLTs) sind standardisierte Kunststoffbehälter, die in Logistik und Fertigung zur sicheren Aufbewahrung und zum Transport von Kleinteilen genutzt werden. Sie sind robust, stapelbar und mit automatisierten Lagersystemen kompatibel. Kurzum: KLT Behälter oder andere Euroboxen vereinfachen jeden logistischen Prozess.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/KLT_6e5f4d4777.png\" alt=\"KLT \">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Verschiedene KLT-Typen\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>R-KLT (Rückführbarer Kleinladungsträger)\u003C/strong> – Stabiler Behälter mit verstärktem Boden, geeignet für hohe Lasten und automatisierte Systeme.\u003C/li>\u003Cli>\u003Cstrong>E-KLT (Ergonomischer Kleinladungsträger)\u003C/strong> – Mit speziellen Griffen für eine leichtere manuelle Handhabung.\u003C/li>\u003Cli>\u003Cstrong>RL-KLT (Rückführbarer Leicht-KLT)\u003C/strong> – Leichtere Variante des R-KLT für Anwendungen mit geringerer Belastung.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">KLT Einlagen: Sichere und strukturierte Lösung für Kleinladungsträger\u003C/span>\u003C/h2>\u003Cp>Häufig wird bereits ein Euronormbehälter verwendet, doch es treten Probleme auf, wenn Bauteile als Schüttgut transportiert und beschädigt werden. Um dies zu vermeiden, werden passende KLT Einlagen zur \u003Ca href=\"https://www.formary.de/blog/bauteilsicherheit-fuer-ihre-kleinteile-durch-tiefzieheinlagen\">Bauteilsicherheit\u003C/a> benötigt.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp> ℹ️ In unserem \u003Ca href=\"https://www.formary.de/online-shop\"> Online-Shop \u003C/a> können Sie zwischen 200 verschiedenen KLT Inlays wählen, die für gängige Außenbehältergrößen konzipiert sind.\u003C/p>\n    \u003C/div>\u003C/div>\u003Ch3>\u003Cspan style=\"color:#005250;\">Was sind KLT Einlagen?\u003C/span>\u003C/h3>\u003Cp>KLT Einlagen und \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-inlays-einlagen\">Inlays\u003C/a> sind individuell angepasste Behältereinlagen, speziell für KLTs und Euronormbehälter mit dem \u003Ca href=\"https://www.formary.de/tiefziehen-kunststoff\">Kunststoff Tiefziehverfahren\u003C/a> entwickelt. Sie sorgen für eine strukturierte, sichere Lagerung von Bauteilen oder auch Teile, die nicht als Schüttgut gehandelt werden dürfen. Behältereinlagen können für jegliche Bauteile verwendet werden, vorausgesetzt, dass diese in die Nester der Einlage reinpassen.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/KLT_Einlagen_im_Behaelter_b39a614efd.png\" alt=\"KLT Einlage im Behälter\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Vorteile von KLT Einlagen\u003C/span>\u003C/h2>\u003Cp>Behältereinlagen bieten zahlreiche Vorteile im Transport - und Lagerwesen. Dazu gehören:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Perfekter Schutz der Bauteile\u003C/span>\u003C/h3>\u003Cp>Empfindliche Bauteile benötigen speziellen Schutz. KLT Einlagen bieten durch ihre passgenaue Form eine optimale Fixierung und verhindern, dass Bauteile aneinanderstoßen oder durch Bewegung beschädigt werden.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Effizientere Prozesse\u003C/span>\u003C/h3>\u003Cp>Die Verwendung von Behälterinlays erleichtert das Handling in der Produktion und Logistik. KLT Inlays unterteilen den Innenraum in Fächer für verschiedene Bauteile. Durch die klare Strukturierung der Bauteile innerhalb der KLTs wird die Kommissionierung und Montage beschleunigt, was zu effizienteren Abläufen führt.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Schutz vor elektrostatischer Entladung (ESD)\u003C/span>\u003C/h3>\u003Cp>Für elektronische Bauteile können \u003Ca href=\"https://www.formary.de/online-shop/3394252\">ESD Einlagen\u003C/a> verwendet werden, um diese vor elektrostatischer Entladung zu schützen. Das ist besonders in der Elektronik- und Automobilindustrie essenziell. Mehr dazu unter \u003Ca href=\"https://www.formary.de/blog/esd-trays-aus-kunststoff-einsatz-und-vorteile\">ESD-Trays.\u003C/a>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Effiziente Raumausnutzung\u003C/span>\u003C/h3>\u003Cp>Durch die präzise Anordnung der Behältereinlagen wird der verfügbare Platz in Kleinladungsträgern und Eurobehältern optimal genutzt.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Typische Anwendungsbereiche von KLT Einlagen\u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Standard_ESD_Tiefzieheinlagen_aus_Kunststoff_frontal_012ce2ae90.png\" alt=\"Standard ESD-Tiefzieheinlagen aus Kunststoff_frontal\">\u003C/figure>\u003Cp>KLT Einlagen werden in vielen Industriezweigen eingesetzt. Sie erhöhen die Effizienz in der Lager- und Transportlogistik, schützen empfindliche Bauteile und sichern eine hygienische Aufbewahrung.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">KLT Einlagen im Automotive-Sektor\u003C/span>\u003C/h3>\u003Cp>Im \u003Ca href=\"https://www.formary.de/branchen/automotive\">Automotive\u003C/a>-Sektor ermöglichen Behältereinlagen die sichere Aufbewahrung und den Transport von Schrauben, Muttern und anderen Kleinteilen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">KLT Inlays für die Elektronikbranche\u003C/span>\u003C/h3>\u003Cp>Die \u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronikbranche\u003C/a> profitiert von maßgeschneiderten Behältereinlagen, die empfindliche Bauteile wie Platinen oder Mikrochips vor Erschütterungen schützen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Hygienische Lösungen für die Medizintechnik\u003C/span>\u003C/h3>\u003Cp>In der \u003Ca href=\"https://www.formary.de/branchen/medizin-pharma\">Medizin\u003C/a> sorgen sterile KLT Inlays für eine hygienische Lagerung von Instrumenten und verhindern Verunreinigungen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">KLT Einlagen in der Nahrungsmittelindustrie\u003C/span>\u003C/h3>\u003Cp>Auch die \u003Ca href=\"https://www.formary.de/branchen/nahrungsmittel\">Nahrungsmittelindustrie\u003C/a> setzt auf spezielle, lebensmittelechte Behälterinlays, die eine sichere und hygienische Verpackung gewährleisten.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Übersicht der Einsatzbereiche von KLT Inlays\u003C/span>\u003C/h4>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cstrong>Branche\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Einsatzbereich von KLT Einlagen\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>Automobilindustrie\u003C/td>\u003Ctd>Ordnung und Schutz für Schrauben, Muttern, Kleinteile\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Elektronikbranche\u003C/td>\u003Ctd>Sicherer Transport empfindlicher Bauteile (Platinen, Mikrochips)\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Medizintechnik\u003C/td>\u003Ctd>Sterile Lagerung von Instrumenten und Zubehör\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Lebensmittelindustrie\u003C/td>\u003Ctd>Verwendung lebensmittelechter KLT Inlays für Hygiene und Sicherheit\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zu KLT Einlagen\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Was sind KLTs?\u003C/span>\u003C/h4>\u003Cp>KLTs sind standardisierte Kunststoffbehälter, die Kleinteile sicher lagern und transportieren, stapelbar sind und in automatisierte Lagersysteme passen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Welche Typen von KLTs gibt es?\u003C/span>\u003C/h4>\u003Cul>\u003Cli>\u003Cstrong>R-KLT:\u003C/strong> Rückführbar, stabil, für hohe Lasten\u003C/li>\u003Cli>\u003Cstrong>E-KLT:\u003C/strong> Ergonomisch, leichteres Handling\u003C/li>\u003Cli>\u003Cstrong>RL-KLT:\u003C/strong> Leichte Version für weniger belastete Anwendungen\u003C/li>\u003C/ul>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Warum werden KLT Einlagen verwendet?\u003C/span>\u003C/h4>\u003Cp>Einlagen sichern Bauteile, verhindern Beschädigungen, ermöglichen ESD-Schutz und strukturieren den Innenraum für effizienteres Handling.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Für welche Branchen eignen sich KLT Einlagen?\u003C/span>\u003C/h4>\u003Cp>Die Automobilindustrie, Elektronikbranche, Medizintechnik und Lebensmittelindustrie profitieren von sicherer, geordneter und ggf. steriler Lagerung.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Können KLT Einlagen individuell angepasst werden?\u003C/span>\u003C/h4>\u003Cp>Ja, Einlagen werden passgenau für KLTs oder Euronormbehälter hergestellt, passend für spezifische Bauteile.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Welche Vorteile bieten KLT Einlagen?\u003C/span>\u003C/h4>\u003Cul>\u003Cli>Schutz empfindlicher Teile\u003C/li>\u003Cli>Effiziente Raumausnutzung\u003C/li>\u003Cli>Schnellere Kommissionierung und Montage\u003C/li>\u003Cli>ESD-Schutz für elektronische Bauteile\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Fazit - Effizienzsteigerung durch KLT Einlagen\u003C/span>\u003C/h2>\u003Cp>Ob in der Produktion, Logistik oder Lagerhaltung – KLT Einlagen optimieren die Nutzung von Kleinladungsträgern und Euronormbehältern erheblich. Sie verbessern den Schutz, die Organisation und die Effizienz der Arbeitsprozesse. Finden Sie in unserem \u003Ca href=\"https://www.formary.de/online-shop\">Online-Shop\u003C/a> die passende KLT Einlage für Ihre Anforderungen!\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:43.12%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Mockup_Online_Shop_6c29b63931.png\" alt=\"formary Online-Shop Mockup\">\u003C/figure>","klt-einlagen-optimale-loesung-fuer-transport-und-lagerung",{"id":5132,"documentId":5133,"createdAt":5134,"updatedAt":5135,"publishedAt":85,"locale":10,"title":5136,"introduction":5137,"content":5138,"slug":5139,"cover":5140,"seo":5190,"blog_author":5194,"blogcategory":5195,"inline_hubspot_form":85,"blocks":5196,"localizations":5197},352,"my3ss0y0qmen3dlue8sg3mzu","2026-01-13T15:51:48.023Z","2026-01-26T08:34:53.736Z","Component Safety for Your Small Parts: How Thermoformed Plastic Inserts Ensure Secure Transport","Delicate components require protection against damage to prevent costs and downtime. Thermoformed plastic inserts provide an efficient solution for safe transport and storage. In this article, you will learn how thermoformed inserts optimize component safety.","\u003Ch2>\u003Cspan style=\"color:#005250;\">What Is Component Safety?\u003C/span>\u003C/h2>\u003Cp>\u003Cstrong>Definition:\u003C/strong> Component safety includes all measures designed to protect sensitive or valuable components from damage. This involves specialized packaging solutions and transport aids that ensure secure handling. Protection can include the following aspects:\u003C/p>\u003Col>\u003Cli>\u003Cstrong>Mechanical Protection\u003C/strong> – Prevents scratches, impacts, dents, or other damage from external forces.\u003C/li>\u003Cli>\u003Cstrong>Chemical Protection \u003C/strong>– Shields components from corrosion, moisture, or harmful chemicals.\u003C/li>\u003Cli>\u003Cstrong>ESD Protection\u003C/strong> – Prevents damage from electrostatic discharge (ESD), which is especially crucial in the electronics industry.\u003C/li>\u003C/ol>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Bauteile_fuer_Tiefzieheinlagen_e81d4dafad.png\" alt=\"Bauteile für Tiefzieheinlagen\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">How Thermoformed Plastic Inserts Protect Your Components\u003C/span>\u003C/h2>\u003Cp>Thermoformed inserts, also known as inlays, are produced using the \u003Cstrong>plastic thermoforming process\u003C/strong>. Through \u003Cstrong>sheet or roll production\u003C/strong>, plastic films are heated and shaped into a mold. The result includes not only inserts but also \u003Cstrong>plastic trays, covers, and containers\u003C/strong>.\u003C/p>\u003Cp>These inserts securely hold products or bulk materials in a \u003Cstrong>custom-fit blister\u003C/strong> within a container or box. Their \u003Cstrong>precise shape prevents movement\u003C/strong>, ensuring that sensitive components remain in place. This is especially crucial for \u003Cstrong>delicate parts or products\u003C/strong> that require a specific orientation during assembly. By securing components, \u003Cstrong>thermoformed inserts prevent transport damage and ensure component safety\u003C/strong>.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Standard_Tiefzieheinlagen_aus_Kunststoff_b6c50d999e.png\" alt=\"Standard Tiefzieheinlagen aus Kunststoff\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Component Safety for ESD-Sensitive Parts\u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:25.11%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/ESD_Tiezfieheinlage_zur_Bauteilsicherheit_von_elektronischen_Teilen_0dab016189.png\" alt=\"Tiefzieheinlage\">\u003C/figure>\u003Cp>In the \u003Cstrong>electronics industry\u003C/strong>, protecting delicate components from \u003Cstrong>electrostatic discharge (ESD)\u003C/strong> is crucial. This electrical discharge can \u003Cstrong>irreparably damage\u003C/strong> electronic parts, leading to \u003Cstrong>production failures or quality defects\u003C/strong>.\u003C/p>\u003Cp>To prevent this, \u003Cstrong>ESD inserts and trays\u003C/strong> are specially designed to securely store and transport electronic components, ensuring \u003Cstrong>safe handling throughout the logistics chain\u003C/strong>.\u003C/p>\u003Ch3>Industries That Rely on Thermoformed Inserts for Component Safety\u003C/h3>\u003Cp>Thermoformed plastic inserts serve as \u003Cstrong>protective transport solutions\u003C/strong> across various industries. Here are some examples:\u003C/p>\u003Cp> \u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cp style=\"text-align:center;\">\u003Cstrong>Industry\u003C/strong>\u003C/p>\u003C/th>\u003Cth>\u003Cp style=\"text-align:center;\">\u003Cstrong>Use Case for Thermoformed Inserts\u003C/strong>\u003C/p>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">\u003Cstrong>Automotive\u003C/strong>\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Protection for body parts, electronic modules, and engine components\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">\u003Cstrong>Electronics\u003C/strong>\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Safe transport of sensitive circuit boards and semiconductor components\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">\u003Cstrong>Medical Technology\u003C/strong>\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Secure storage of precision instruments and implants\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">\u003Cstrong>Logistics & Packaging\u003C/strong>\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Interlayers for stackable containers and pallets\u003C/p>\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Why Are Thermoformed Plastic Inserts Ideal for Component Safety?\u003C/span>\u003C/h2>\u003Cp>Thermoformed \u003Cstrong>plastic inserts\u003C/strong> are widely used as \u003Cstrong>durable inlays\u003C/strong> in \u003Cstrong>small load carriers (KLTs) and Euro containers\u003C/strong>, which often endure \u003Cstrong>intensive use\u003C/strong>. For \u003Cstrong>heavy-duty applications\u003C/strong>, such as protecting tools, the material must be particularly \u003Cstrong>robust\u003C/strong>.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffflakes_die_sich_in_den_Haenden_befinden_66b91b7e44.png\" alt=\"Kunststoff Granulat\">\u003C/figure>\u003Cp>Plastic is the preferred material for thermoformed inserts due to its versatility and durability. Key benefits include:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Lightweight & Long-Lasting\u003C/strong> – Reduces overall weight while withstanding heavy use.\u003C/li>\u003Cli>\u003Cstrong>Flexible & Malleable\u003C/strong> – Easily heated and shaped into \u003Cstrong>precise, custom designs\u003C/strong>.\u003C/li>\u003Cli>\u003Cstrong>Shock-Absorbing\u003C/strong> – Thermoplastics provide \u003Cstrong>impact resistance\u003C/strong>, protecting fragile components.\u003C/li>\u003Cli>\u003Cstrong>Chemical & Corrosion Resistant\u003C/strong> – Most plastics do not react with water, acids, or bases, making them \u003Cstrong>ideal for humid or chemically demanding environments\u003C/strong>.\u003C/li>\u003C/ul>\u003Cp>Commonly Used Plastics in Thermoforming:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>PS (Polystyrene)\u003C/strong> – The \u003Cstrong>standard reference material\u003C/strong> for thermoforming, known for its \u003Cstrong>hardness and chemical resistance\u003C/strong>, making it \u003Cstrong>ideal for transport applications\u003C/strong>.\u003C/li>\u003Cli>\u003Cstrong>ABS (Acrylonitrile Butadiene Styrene)\u003C/strong> – Offers \u003Cstrong>high impact resistance\u003C/strong> and is widely used in \u003Cstrong>automotive and industrial applications\u003C/strong>.\u003C/li>\u003Cli>\u003Cstrong>PP (Polypropylene)\u003C/strong> – Known for its \u003Cstrong>flexibility and heat resistance\u003C/strong>, often used in \u003Cstrong>food and medical industries\u003C/strong>.\u003C/li>\u003C/ul>\u003Cp>When designing the insert, it is important to consider the requirements that the plastic used must meet in order to ensure smooth transport protection for the components.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Component Safety for Your Parts – With formary Standard Thermoformed Inserts\u003C/span>\u003C/h3>\u003Cp>Effective \u003Cstrong>component protection\u003C/strong> is essential to ensure products \u003Cstrong>arrive safely and undamaged\u003C/strong>. Our \u003Cstrong>high-quality thermoformed inserts\u003C/strong> provide \u003Cstrong>secure storage and transport\u003C/strong> for your parts.\u003C/p>\u003Cp>\u003Cstrong>Do you have questions or need personalized advice?\u003C/strong> Contact us today – we’ll help you find the \u003Cstrong>perfect protective solution\u003C/strong> for your components!\u003C/p>","component-safety-for-small-parts",{"id":5141,"documentId":5142,"name":5143,"alternativeText":5144,"caption":16,"width":189,"height":1145,"formats":5145,"hash":5185,"ext":263,"mime":266,"size":5186,"url":5187,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":5188,"updatedAt":5188,"publishedAt":5189},2067,"p83bew2hbelxk7czfhhrcnzl","Component Safety Blog Banner","Component Safety  in Thermoforming",{"lg":5146,"md":5151,"sm":5156,"xl":5160,"2xl":5165,"avatar":5170,"default":5175,"thumbnail":5180},{"ext":263,"url":5147,"hash":5148,"mime":266,"name":5149,"path":85,"size":5150,"width":154,"height":687},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Component_Safety_Blog_Banner_687cab0f66.png","lg_Component_Safety_Blog_Banner_687cab0f66","lg_Component Safety Blog Banner",309.66,{"ext":263,"url":5152,"hash":5153,"mime":266,"name":5154,"path":85,"size":5155,"width":161,"height":2155},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Component_Safety_Blog_Banner_687cab0f66.png","md_Component_Safety_Blog_Banner_687cab0f66","md_Component Safety Blog Banner",186.6,{"ext":263,"url":5157,"hash":5158,"mime":266,"name":5159,"path":85,"size":4300,"width":168,"height":1178},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Component_Safety_Blog_Banner_687cab0f66.png","sm_Component_Safety_Blog_Banner_687cab0f66","sm_Component Safety Blog Banner",{"ext":263,"url":5161,"hash":5162,"mime":266,"name":5163,"path":85,"size":5164,"width":175,"height":2166},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Component_Safety_Blog_Banner_687cab0f66.png","xl_Component_Safety_Blog_Banner_687cab0f66","xl_Component Safety Blog Banner",409.39,{"ext":263,"url":5166,"hash":5167,"mime":266,"name":5168,"path":85,"size":5169,"width":182,"height":2172},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Component_Safety_Blog_Banner_687cab0f66.png","2xl_Component_Safety_Blog_Banner_687cab0f66","2xl_Component Safety Blog Banner",447.51,{"ext":263,"url":5171,"hash":5172,"mime":266,"name":5173,"path":85,"size":5174,"width":195,"height":2178},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Component_Safety_Blog_Banner_687cab0f66.png","avatar_Component_Safety_Blog_Banner_687cab0f66","avatar_Component Safety Blog Banner",12.24,{"ext":263,"url":5176,"hash":5177,"mime":266,"name":5178,"path":85,"size":5179,"width":202,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Component_Safety_Blog_Banner_687cab0f66.png","default_Component_Safety_Blog_Banner_687cab0f66","default_Component Safety Blog Banner",83.43,{"ext":263,"url":5181,"hash":5182,"mime":266,"name":5183,"path":85,"size":5184,"width":2189,"height":2190},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Component_Safety_Blog_Banner_687cab0f66.png","thumbnail_Component_Safety_Blog_Banner_687cab0f66","thumbnail_Component Safety Blog Banner",32.55,"Component_Safety_Blog_Banner_687cab0f66",192.01,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Component_Safety_Blog_Banner_687cab0f66.png","2025-05-30T14:25:20.000Z","2026-01-08T22:06:14.939Z",{"id":5191,"open_graph_title":5192,"open_graph_description":5193,"title":5192,"description":5193},2230,"Component Safety for Your Small Parts","Component safety for your small parts ▶ We explain how plastic thermoformed inserts ensure safe transport of your components.",{"id":254,"documentId":5035,"createdAt":5036,"updatedAt":5036,"publishedAt":85,"locale":10,"role":5037,"name":5038,"email":5039,"phone":5040,"meeting_url":5041},{"id":1224,"documentId":5043,"createdAt":5044,"updatedAt":5045,"publishedAt":85,"locale":10,"title":5046,"slug":5047,"description":5048},[],[5198],{"id":103,"documentId":5133,"createdAt":5199,"updatedAt":5199,"publishedAt":85,"locale":128,"title":5200,"introduction":5201,"content":5202,"slug":5203},"2026-01-08T23:07:31.892Z","Bauteilsicherheit für Ihre Kleinteile: Wie Kunststoff Tiefzieheinlagen für einen sicheren Transport sorgen","Empfindliche Bauteile benötigen Schutz vor Beschädigungen, um Kosten und Ausfälle zu vermeiden. Kunststoff Tiefzieheinlagen bieten eine effiziente Lösung für sicheren Transport und Lagerung. In diesem Beitrag erfahren Sie, wie Tiefzieheinlagen für eine optimale Bauteilsicherheit sorgen. ","\u003Ch2>\u003Cspan style=\"color:#005250;\">Bauteilsicherheit von Kleinteilen - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Kunststoff Tiefzieheinlagen fixieren empfindliche Bauteile passgenau und schützen sie vor Stößen, Kratzern und Feuchtigkeit.\u003C/li>\u003Cli>Sie bieten mechanischen, chemischen und bei Bedarf auch elektrostatischen Schutz für Bauteile in Transport und Lagerung.\u003C/li>\u003Cli>Die präzise Formgebung erleichtert das sichere Handling und reduziert Transportschäden in verschiedenen Branchen.\u003C/li>\u003Cli>Durch ihre Wiederverwendbarkeit und Langlebigkeit sind sie eine wirtschaftliche Lösung für Bauteilsicherheit.\u003C/li>\u003C/ul>\u003Cp>→ Bestellen Sie jetzt Ihre Tiefzieheinlagen in unserem \u003Ca href=\"https://www.formary.de/online-shop\">Online-Shop!\u003C/a>\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was ist Bauteilsicherheit?\u003C/span>\u003C/h2>\u003Cp>\u003Cstrong>Bauteilsicherheit Definition:\u003C/strong> Die Bauteilsicherheit umfasst alle Maßnahmen, die darauf abzielen, empfindliche oder wertvolle Bauteile vor Beschädigungen zu schützen. Dazu gehören spezielle Verpackungslösungen und Transporthilfen, die den sicheren Umgang mit den Bauteilen gewährleisten. \u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Schutzarten im Überblick\u003C/span>\u003C/h3>\u003Col>\u003Cli>\u003Cstrong>Mechanischer Schutz:\u003C/strong> Vermeidung von Kratzern, Stößen, Dellen oder anderen Beschädigungen durch externe Einwirkungen.\u003C/li>\u003Cli>\u003Cstrong>Chemischer Schutz:\u003C/strong> Schutz vor Korrosion, Feuchtigkeit oder schädlichen Chemikalien.\u003C/li>\u003Cli>\u003Cstrong>ESD-Schutz:\u003C/strong> Vermeidung von Schäden durch elektrostatische Entladung (ESD), besonders wichtig in der \u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronikbranche.\u003C/a>\u003C/li>\u003C/ol>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Bauteile_fuer_Tiefzieheinlagen_e81d4dafad.png\" alt=\"Bauteile für Tiefzieheinlagen\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie Kunststoff Tiefzieheinlagen Ihre Bauteile schützen\u003C/span>\u003C/h2>\u003Cp>Kunststoff Tiefzieheinlagen oder auch \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-inlays-einlagen\">\u003Cu>Inlays\u003C/u>\u003C/a> schützen Ihre Kleinteile oder auch Schüttgut, indem sie diese sicher in einem passgenauen Blister innerhalb eines Behälters oder einer Box zu fixieren. Durch ihre passgenaue Passform wird verhindert, dass diese sich bewegen. Besonders bei empfindlichen Bauteilen oder Produkten, die in einer bestimmten Ausrichtung montiert werden müssen, sind solche Fixierungen wichtig, um Transportschäden zu vermeiden und Bauteilsicherheit zu gewährleisten.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Wie werden Tiefzieheinlagen hergestellt?\u003C/span>\u003C/h3>\u003Cp>Tiefzieheinlagen entstehen durch das \u003Ca href=\"https://www.formary.de/tiefziehen-kunststoff\">Kunststoff-Tiefziehverfahren\u003C/a>. Mithilfe der \u003Ca href=\"https://www.formary.de/plattenfertigung\">Plattenfertigung\u003C/a> oder \u003Ca href=\"https://www.formary.de/rollenfertigung\">Rollenfertigung\u003C/a> werden Kunststofffolien durch einen Erwärm-Vorgang in eine Form gebracht. Das Ergebnis sind neben Einlagen auch \u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Kunststofftrays,\u003C/a> \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-abdeckungen-gehaeuse\">Abdeckungen\u003C/a> und \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-behaeltnisse\">Behältnisse\u003C/a>.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Standard_Tiefzieheinlagen_aus_Kunststoff_b6c50d999e.png\" alt=\"Standard Tiefzieheinlagen aus Kunststoff\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Designmerkmale von Standard Tiefzieheinlagen\u003C/span>\u003C/h2>\u003Cp>Bei der Konstruktion von Tiefzieheinlagen wird auf folgende Punkte geachtet:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Formangepasste Nester:\u003C/strong> Rund, eckig oder rippenförmig, je nach Bauteilgeometrie.\u003C/li>\u003Cli>\u003Cstrong>Klemmvorrichtungen:\u003C/strong> Halten sensible Produkte fest im Nest.\u003C/li>\u003Cli>\u003Cstrong>Minimaler Stanzrand:\u003C/strong> Sorgt für bündigen Abschluss mit dem Behälter und verhindert Verrutschen.\u003C/li>\u003C/ul>\u003Cp>Diese Merkmale stellen sicher, dass Bauteile in jeder Transportsituation sicher und stabil gelagert sind.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:25.11%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/ESD_Tiezfieheinlage_zur_Bauteilsicherheit_von_elektronischen_Teilen_0dab016189.png\" alt=\"ESD Tray Mockup\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Bauteilsicherheit für ESD-empfindliche Bauteile\u003C/span>\u003C/h2>\u003Cp>Gerade in der Elektronikindustrie ist der Schutz empfindlicher Bauteile vor elektrostatischer Entladung (ESD) maßgeblich.\u003C/p>\u003Cp>Diese elektrische Entladung kann elektronische Komponenten irreparabel beschädigen, was zu Produktionsausfällen oder Qualitätsmängeln führen kann. \u003Ca href=\"https://www.formary.de/online-shop/3394447\">ESD-Einlagen\u003C/a> als auch \u003Ca href=\"https://www.formary.de/blog/esd-trays-aus-kunststoff-einsatz-und-vorteile\">ESD-Trays\u003C/a> sind daher speziell dafür entwickelt, elektronische Bauteile sicher zu lagern und zu transportieren.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Branchen & Einsatzbereiche\u003C/span>\u003C/h4>\u003Cp>Einlagen werden als Kunststoff Transportschutz in zahlreichen Branchen eingesetzt. Hier sind einige Beispiele:\u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Branche\u003C/th>\u003Cth>Einsatzbereiche von Tiefzieheinlagen zur Bauteilsicherheit\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Automobilindustrie\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Schutz von Karosserieteilen, Elektronikmodulen und Motorbauteilen\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Elektronikindustrie\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Transport von empfindlichen Leiterplatten und Halbleiterbauteilen\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Medizintechnik\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Sicherung von präzisen Instrumenten und Implantaten\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Logistik und Verpackung\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Zwischenlagen für stapelbare Behälter und Paletten\u003C/p>\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Warum eignen sich gerade Tiefzieheinlagen aus Kunststoff zur Bauteilsicherheit?\u003C/span>\u003C/h2>\u003Cp>Kunststoff Tiefzieheinlagen werden häufig als langlebige Einsätze in \u003Cstrong>Kleinladungsträgern (KLT)\u003C/strong> und \u003Cstrong>Euronormbehälter\u003C/strong> für Kleinteile verwendet, die regelmäßig stark beansprucht werden. Bei intensiver mechanischer Nutzung, wie etwa bei schwerem Werkzeug, muss das \u003Ca href=\"https://www.formary.de/materialien\">Material\u003C/a> der \u003Ca href=\"https://www.formary.de/blog/klt-einlagen-optimale-loesung-fuer-transport-und-lagerung\">KLT Einlagen\u003C/a> besonders robust sein. Kunststoff ist daher das bevorzugte Material für Tiefzieheinlagen aufgrund seiner Vielseitigkeit und Robustheit. \u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffflakes_die_sich_in_den_Haenden_befinden_66b91b7e44.png\" alt=\"Kunststoff Granulat\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Kunststoffeigenschaften\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>Leicht und langlebig:\u003C/strong> Kunststoff reduziert das Gesamtgewicht der Tiefziehverpackung und hält auch intensiven Beanspruchungen stand.\u003C/li>\u003Cli>\u003Cstrong>Flexibel und formbar:\u003C/strong> Kunststoffe können leicht erwärmt und in nahezu jede gewünschte Form gebracht werden, was eine große Vielfalt an Designs ermöglicht.\u003C/li>\u003Cli>\u003Cstrong>Stoßdämpfend:\u003C/strong> Thermoplaste verfügen eine über eine gute Stoßdämpfung, was sie für stoßabsorbierende Anwendungen ideal macht.\u003C/li>\u003Cli>\u003Cstrong>Chemie- und korrosionsbeständig:\u003C/strong> In der Regel reagieren die meisten Kunststoffe nicht mit Wasser, Säuren und Laugen, wodurch sie sich ideal für den Einsatz in feuchten Umgebungen und bei chemischen Prozessen eignen.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Häufig eingesetzte Kunststoffe\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/materialien/ps\">PS\u003C/a> (Polystyrol)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/materialien/abs\">ABS\u003C/a> (Acrylnitril-Butadien-Styrol-Copolymer)\u003C/li>\u003Cli>und \u003Ca href=\"https://www.formary.de/materialien/pp\">PP\u003C/a> (Polypropylen).\u003C/li>\u003C/ul>\u003Cp>Es ist bei der Konstruktion der Einlage zu beachten, welche Anforderungen der eingesetzte Kunststoff erfüllen soll, damit ein reibungsloser Transportschutz der Bauteile gewährleistet werden kann.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp> ℹ️ In unserem  \u003Ca href=\"https://www.formary.de/online-shop\"> Online-Shop \u003C/a>  finden Sie eine Auswahl von über \u003Cb>200 Standard Tiefzieheinlagen\u003C/b> für KLTs und Euronormbehälter aus PS. Polystyrol ist der Standardreferenzkunststoff im Tiefziehen, ist chemiebeständig, weist eine hohe Härte auf und eignet sich somit ideal für Transportanwendungen. \u003C/p>\n    \u003C/div>\u003C/div>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zur Bauteilsicherheit\u003C/span>\u003C/h2>\u003Ch4>Was ist der Unterschied zwischen Tiefzieheinlagen und Blisterverpackungen?\u003C/h4>\u003Cp>Tiefzieheinlagen sind formangepasste Einsätze für Behälter, während Blisterverpackungen meist als Einwegverpackung für Einzelprodukte dienen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Warum ist ESD-Schutz wichtig?\u003C/span>\u003C/h4>\u003Cp>Weil elektrostatische Entladungen elektronische Bauteile irreparabel schädigen können.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Wie lange halten Tiefzieheinlagen aus Kunststoff?\u003C/span>\u003C/h4>\u003Cp>Je nach Material und Einsatz oft viele Jahre bei intensiver Nutzung.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Welche Branchen profitieren am meisten von Tiefzieheinlagen?\u003C/span>\u003C/h4>\u003Cp>Vor allem Automobil-, Elektronik- und Medizintechnik sowie Logistikunternehmen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Warum sind Kunststoff Tiefzieheinlagen besonders sicher?\u003C/span>\u003C/h4>\u003Cp>Weil sie passgenau gefertigt werden und Bauteile so fixieren, dass Bewegungen und Stöße vermieden werden.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Bietet formary auch individuelle Tiefzieheinlagen an? \u003C/span>\u003C/h4>\u003Cp>Ja. Neben unserem Online-Shop können Sie über unseren \u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator \u003C/a>ganz einfach eine Tiefzieheinlage nach Ihren individuellen Anforderungen konfigurieren und uns Ihre Anfrage schicken. Wir melden uns innerhalb von 24 Stunden bei Ihnen.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Bauteilsicherheit für Ihre Bauteile - Mit formary Standard Tiefzieheinlagen\u003C/span>\u003C/h2>\u003Cp>Ein effektiver Bauteilschutz ist essenziell, um Produkte sicher und unbeschädigt ans Ziel zu bringen. Haben Sie Fragen oder benötigen Sie eine individuelle Beratung? \u003Ca href=\"https://www.formary.de/kontakt\">Kontaktieren\u003C/a> Sie uns gerne – wir helfen Ihnen, die optimale Transportschutz-Lösung zu finden.\u003C/p>","bauteilsicherheit-fuer-ihre-kleinteile-durch-tiefzieheinlagen",{"id":874,"documentId":5205,"createdAt":5206,"updatedAt":5207,"publishedAt":85,"locale":10,"title":5208,"introduction":5209,"content":5210,"slug":5211,"cover":5212,"seo":5262,"blog_author":5266,"blogcategory":5267,"inline_hubspot_form":85,"blocks":5268,"localizations":5269},"xyw31v2kgt544xwab2ikmfhi","2026-01-13T15:51:52.175Z","2026-01-26T08:45:29.199Z","Optimizing Intralogistics – How Trays Improve Your Intralogistics Processes","Rising customer demands, flexibility needs, and resource efficiency goals require companies to constantly improve intralogistics. To remain competitive and sustainable, they must optimize material flows, minimize handling times, and implement efficient storage and transport.","\u003Cp>Effective management of internal material and information flows helps save time, resources, and costs. In this context, trays play a crucial role in streamlining intralogistics operations.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">What Is Intralogistics?\u003C/span>\u003C/h2>\u003Cp>Intralogistics refers to the organization of all material and information flows within a company’s premises. It includes warehouse movements, inventory control, and internal goods transport but excludes external logistics processes such as distribution and delivery.\u003C/p>\u003Cp>Intralogistics covers the planning, execution, and optimization of internal material handling to ensure seamless operations and cost efficiency.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:19.14%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Prozesse_am_Laptop_um_die_Intralogistik_zu_optimieren_72f7d889ab.png\" alt=\"Prozesse, um die Intralogistik zu optimieren\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Key Components of Intralogistics\u003C/span>\u003C/h2>\u003Cp>The core tasks of intralogistics include:\u003C/p>\u003Cul>\u003Cli>Managing internal material and information flows\u003C/li>\u003Cli>Planning and executing internal transport processes\u003C/li>\u003Cli>Warehousing and inventory management\u003C/li>\u003Cli>Order picking and goods preparation\u003C/li>\u003Cli>Material flow control and optimization\u003C/li>\u003Cli>Implementation of conveyor systems and warehouse automation\u003C/li>\u003Cli>Process optimization for increased efficiency\u003C/li>\u003Cli>Integration of IT solutions for seamless workflow management\u003C/li>\u003C/ul>\u003Cp>Intralogistics relies on technologies such as warehouse management systems (WMS), automated material handling systems, robotics, data analytics, and artificial intelligence to optimize stock levels, route planning, and logistics processes.\u003C/p>\u003Cp>To enhance internal transport and storage efficiency, \u003Cstrong>plastic trays\u003C/strong> are widely used. Learn how deep-drawn trays contribute to intralogistics optimization in the following section.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">How Deep-Drawn Trays Optimize Your Intralogistics\u003C/span>\u003C/h2>\u003Cp>Optimized intralogistics processes focus on enhancing efficiency, ensuring smooth workflows, and reducing operational costs. Trays play a key role in achieving these goals:\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Schwarzes_Tray_mit_durchsichtigem_Deckel_zur_Intralogistik_Optimierung_db1150db2d.png\" alt=\"Schwarzes Tray mit durchsichtigem Deckel zur Intralogistik Optimierung\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Improved Transport and Handling\u003C/span>\u003C/h3>\u003Cp>Deep-drawn plastic trays, also known as \u003Cstrong>workpiece carriers\u003C/strong>, facilitate the internal transport of partially processed components, assemblies, or products within production facilities. They are designed to integrate seamlessly with conveyor systems and logistics workflows.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:16.95%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_mit_Griffmulden_c26e3d62b5.jpg\" alt=\"Tray with recessed grips\">\u003Cfigcaption>Tray with recessed grips\u003C/figcaption>\u003C/figure>\u003Cp>Trays with ergonomic grip recesses allow for easy manual or automated handling, reducing strain on workers and improving efficiency. Their lightweight construction simplifies transport and minimizes additional resource requirements.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Efficient Organization\u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:14.54%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_mit_Farbstreifen_a0b7ab35d4.png\" alt=\"Tray mit Farbstreifen\">\u003Cfigcaption>Tray with color stripes\u003C/figcaption>\u003C/figure>\u003Cp>Plastic trays enable structured organization and sorting of products. Color-coded trays or labeled inserts enhance identification, reducing search times and errors in logistics operations.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Optimal Space Utilization\u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:14.49%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Stapeltrays_8482098e51.jpg\" alt=\"Stapelbare Trays für die Optimierung der Intralogistik\">\u003Cfigcaption>Stackable trays\u003C/figcaption>\u003C/figure>\u003Cp>Stackable tray designs enable \u003Cstrong>space-saving storage\u003C/strong> in warehouses. Adjusting packaging densities (number of items per tray) helps streamline inventory processes.\u003C/p>\u003Cp>The \u003Cstrong>maximum packing density\u003C/strong> depends on specific application requirements, thermoforming constraints, and automation capabilities. By optimizing tray layouts, companies can maximize available space and improve logistics efficiency.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Sustainability and Reusability\u003C/span>\u003C/h3>\u003Cp>Reusable plastic trays offer a \u003Cstrong>cost-effective and eco-friendly\u003C/strong> alternative to disposable packaging. Unlike single-use solutions, trays can be used multiple times, significantly reducing waste and lowering costs.\u003C/p>\u003Cp>Additionally, plastic trays are often \u003Cstrong>fully recyclable\u003C/strong>, allowing them to be processed into \u003Cstrong>recycled materials (regranulate)\u003C/strong> for further use.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Versatility and Customization\u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:17.69%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Trays_als_Mehrwegverpackungen_d02b014c44.jpg\" alt=\"Trays als Mehrwegverpackungen\">\u003Cfigcaption>Trays as reuasable packaging\u003C/figcaption>\u003C/figure>\u003Cp>Plastic trays are available in various \u003Cstrong>sizes, shapes, and designs\u003C/strong> to meet specific industry requirements. They are widely used in sectors such as:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Automotive:\u003C/strong> Workpiece carriers for precision components\u003C/li>\u003Cli>\u003Cstrong>Electronics & Semiconductors:\u003C/strong> ESD trays for static-sensitive parts\u003C/li>\u003Cli>\u003Cstrong>Industrial Automation:\u003C/strong> Custom trays for robotic systems\u003C/li>\u003C/ul>\u003Cp>Whether for medical device transport, food storage, or industrial logistics, deep-drawn trays \u003Cstrong>offer flexible and customized solutions\u003C/strong> to optimize intralogistics processes.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Optimizing Intralogistics with Trays – A Conclusion\u003C/span>\u003C/h2>\u003Cp>Plastic trays play a critical role in \u003Cstrong>enhancing efficiency and sustainability\u003C/strong> in intralogistics. Their impact on safe and efficient storage and transport, along with their \u003Cstrong>reusability, versatility, and organizational benefits\u003C/strong>, makes them an essential part of modern logistics operations.\u003C/p>\u003Cp>Request your customized tray today via our configurator!\u003C/p>","optimizing-intralogistics",{"id":5213,"documentId":5214,"name":5215,"alternativeText":5216,"caption":16,"width":189,"height":1145,"formats":5217,"hash":5257,"ext":263,"mime":266,"size":5258,"url":5259,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":5260,"updatedAt":5260,"publishedAt":5261},2074,"bx2fdy2coueeplj33aurwer8","Intralogistik mit Trays optimieren Blog Banner Eng.png","Intralogistik mit Trays optimieren ",{"lg":5218,"md":5223,"sm":5228,"xl":5233,"2xl":5238,"avatar":5243,"default":5248,"thumbnail":5253},{"ext":263,"url":5219,"hash":5220,"mime":266,"name":5221,"path":85,"size":5222,"width":154,"height":687},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","lg_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1","lg_Intralogistik mit Trays optimieren Blog Banner Eng.png",628.21,{"ext":263,"url":5224,"hash":5225,"mime":266,"name":5226,"path":85,"size":5227,"width":161,"height":2155},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","md_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1","md_Intralogistik mit Trays optimieren Blog Banner Eng.png",371.59,{"ext":263,"url":5229,"hash":5230,"mime":266,"name":5231,"path":85,"size":5232,"width":168,"height":1178},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","sm_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1","sm_Intralogistik mit Trays optimieren Blog Banner Eng.png",267.99,{"ext":263,"url":5234,"hash":5235,"mime":266,"name":5236,"path":85,"size":5237,"width":175,"height":2166},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","xl_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1","xl_Intralogistik mit Trays optimieren Blog Banner Eng.png",913.3,{"ext":263,"url":5239,"hash":5240,"mime":266,"name":5241,"path":85,"size":5242,"width":182,"height":2172},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","2xl_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1","2xl_Intralogistik mit Trays optimieren Blog Banner Eng.png",1129.95,{"ext":263,"url":5244,"hash":5245,"mime":266,"name":5246,"path":85,"size":5247,"width":195,"height":2178},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","avatar_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1","avatar_Intralogistik mit Trays optimieren Blog Banner Eng.png",18.17,{"ext":263,"url":5249,"hash":5250,"mime":266,"name":5251,"path":85,"size":5252,"width":202,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","default_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1","default_Intralogistik mit Trays optimieren Blog Banner Eng.png",167.55,{"ext":263,"url":5254,"hash":5255,"mime":266,"name":5256,"path":85,"size":2571,"width":2189,"height":2190},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","thumbnail_Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1","thumbnail_Intralogistik mit Trays optimieren Blog Banner Eng.png","Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1",431.29,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Intralogistik_mit_Trays_optimieren_Blog_Banner_Eng_d97e1f5ce1.png","2025-06-02T11:13:50.000Z","2026-01-08T22:06:15.880Z",{"id":5263,"open_graph_title":5264,"open_graph_description":5265,"title":5264,"description":5265},2221,"Optimize intralogistics with deep-drawn trays","Optimize intralogistics with deep-drawn trays: ✓ Transport ✓ Efficient organization ✓ Optimal use of space and much more. Read now!",{"id":254,"documentId":5035,"createdAt":5036,"updatedAt":5036,"publishedAt":85,"locale":10,"role":5037,"name":5038,"email":5039,"phone":5040,"meeting_url":5041},{"id":1224,"documentId":5043,"createdAt":5044,"updatedAt":5045,"publishedAt":85,"locale":10,"title":5046,"slug":5047,"description":5048},[],[5270],{"id":53,"documentId":5205,"createdAt":5271,"updatedAt":5271,"publishedAt":85,"locale":128,"title":5272,"introduction":5273,"content":5274,"slug":5275},"2026-01-08T23:07:29.277Z","Intralogistik optimieren - So werten Trays Ihre intralogistischen Prozesse auf ","Steigende Kundenanforderungen, die Notwendigkeit zu Flexibilität und Ressourceneffizienzziele stellen Unternehmen vor die Herausforderung, ihre intralogistischen Prozesse kontinuierlich zu verbessern, um wettbewerbsfähig zu bleiben und gleichzeitig ökonomische und ökologische Nachhaltigkeit zu gewährleisten. ","\u003Ch2>\u003Cspan style=\"color:#005250;\">Intralogistik optimieren - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Die \u003Cstrong>Intralogistik \u003C/strong>organisiert und steuert alle Material- und Informationsflüsse innerhalb eines Betriebsgeländes, um Prozesse effizienter zu gestalten und Kosten zu sparen.\u003C/li>\u003Cli>Tiefgezogene \u003Cstrong>Kunststofftrays \u003C/strong>unterstützen Transport, Handling, Organisation und Lagerung, wodurch Arbeitsabläufe beschleunigt, Fehler reduziert und Platz optimal genutzt werden.\u003C/li>\u003Cli>Trays sind wiederverwendbar, vielseitig einsetzbar und nachhaltig, was die \u003Cstrong>Effizienz \u003C/strong>und Umweltfreundlichkeit der innerbetrieblichen Logistik weiter steigert.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was ist Intralogistik?\u003C/span>\u003C/h2>\u003Cp>Intralogistik bezieht sich auf den Bereich der Logistik, der sich mit der Organisation sämtlicher Material- und Informationsflüsse innerhalb eines Betriebsgeländes befasst. Dies umfasst beispielsweise die Warenbewegungen im Lager sowie die Bestandskontrolle.\u003C/p>\u003Cp>Unter den Begriff Intralogistik fallen daher nicht Transporte außerhalb des Betriebsgeländes. Intralogistik Prozesse beschreiben somit die Steuerung, Abwicklung und Planung des innerbetrieblichen Warenflusses.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:55.37%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Prozesse_am_Laptop_um_die_Intralogistik_zu_optimieren_72f7d889ab.png\" alt=\"Prozesse, um die Intralogistik zu optimieren\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was gehört alles zur Intralogistik?\u003C/span>\u003C/h2>\u003Cp>Zur Intralogistik gehören alle Prozesse, die den \u003Cstrong>Material- und Informationsfluss innerhalb eines Unternehmens\u003C/strong> betreffen. Dazu zählen die Organisation, Steuerung und Abwicklung des innerbetrieblichen Warenflusses sowie die Lagerhaltung und Bestandsführung.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Logistische Kernprozesse\u003C/span>\u003C/h3>\u003Cp>Ein wesentlicher Teil der Intralogistik ist die \u003Cstrong>Kommissionierung und Bereitstellung von Waren\u003C/strong>. Ergänzend dazu umfasst sie die Materialflusssteuerung sowie die kontinuierliche Optimierung von Transportwegen und Lagerkapazitäten. Moderne Betriebe setzen dabei verstärkt auf Fördertechnik und Lagerautomatisierung, um Abläufe effizienter zu gestalten.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Prozessoptimierung durch Technologie\u003C/span>\u003C/h3>\u003Cp>Um die Intralogistik zuverlässig zu steuern, werden digitale Systeme eingesetzt. Dazu gehören:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Lagerverwaltungssysteme (LVS)\u003C/strong> zur Bestandskontrolle\u003C/li>\u003Cli>\u003Cstrong>Materialflussrechner\u003C/strong> für die Steuerung von Förderanlagen\u003C/li>\u003Cli>\u003Cstrong>Automatisierte Systeme für Robotik und Fördertechnik\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>Datenanalysen und KI\u003C/strong> zur Optimierung von Lagerbeständen, Routen und Durchlaufzeiten\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Bedeutung der Intralogistik für den innerbetrieblichen Warenfluss\u003C/span>\u003C/h3>\u003Cp>Die Bereiche der Intralogistik sind somit vielfältig und unterliegen einem ständigen Optimierungsbedarf. Um den innerbetrieblichen Transport der Produkte zu unterstützen und eine optimale Lagerhaltung zu gewährleisten, werden \u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Kunststofftrays\u003C/a> genutzt. Wie tiefgezogene Trays für eine Optimierung der Intralogistik sorgen, erfahren Sie im nächsten Abschnitt.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie tiefgezogene Trays Ihre Intralogistik optimieren\u003C/span>\u003C/h2>\u003Cp>Intralogistik-Lösungen sind verantwortlich für die Planung, Steuerung, Durchführung und Überwachung aller relevanten Prozesse. Durch geeignete Maßnahmen strebt die interne Logistik eine Steigerung der Effizienz an, um ein reibungsloses Zusammenspiel zu gewährleisten und langfristig Kosten zu senken. Tiefgezogene Kunststofftrays sind dabei ein zentrales Hilfsmittel, um diese Ziele zu erreichen.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Schwarzes_Tray_mit_durchsichtigem_Deckel_zur_Intralogistik_Optimierung_db1150db2d.png\" alt=\"Schwarzes Tray mit durchsichtigem Deckel zur Intralogistik Optimierung\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Transport und Handling\u003C/span>\u003C/h3>\u003Cp>Zur Intralogistik Optimierung werden tiefgezogene Transport Trays aus Kunststoff verwendet, um den innerbetrieblichen Transport der Produkte zu unterstützen. Die Trays oder auch \u003Ca href=\"https://www.formary.de/blog/was-ist-ein-werkstuecktraeger-definition-and-anwendungen\">Werkstückträger\u003C/a> werden innerhalb der Produktionsstätte eingesetzt, um teilverarbeitete Bauteile, Baugruppen oder Produkte von einer Arbeitsstation, Maschine oder Anlage zur nächsten zu transportieren. Das Tray ist dabei speziell an die Fördertechnik und Intralogistik Prozesse angepasst.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Ergonomisches Arbeiten durch Formnester und Griffmulden\u003C/span>\u003C/h4>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:22.74%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_mit_Griffmulden_c26e3d62b5_89f1a98fb7.jpg\" alt=\"Tray mit Griffmulden\">\u003C/figure>\u003Cp> \u003C/p>\u003Cp>Trays erleichtern das maschinelle oder manuelle Bestücken durch Ihre Mitarbeiter. Sie sind mit passgenauen Formnestern und Griffmulden an den Seiten ausgestattet, um den optimalen Transport in Ihrem Industriebetrieb zu gewährleisten. Ihr leichtes Gewicht ermöglicht eine einfache Handhabung und reduziert den Bedarf an zusätzlichen Ressourcen für den Transport.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Effiziente Organisation\u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:30.8%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_mit_Farbstreifen_a0b7ab35d4.png\" alt=\"Tray mit Farbstreifen\">\u003Cfigcaption>Tray mit Farbstreifen zur besseren Organisation\u003C/figcaption>\u003C/figure>\u003Cp>Kunststofftrays ermöglichen eine effiziente Organisation und Sortierung von Produkten. Durch die Verwendung von \u003Ca href=\"https://www.formary.de/produkte/tray-mit-farbstreifen\">Trays mit Farbstreifen\u003C/a> oder mit speziellen Kennzeichnungen können Produkte leicht identifiziert und zugeordnet werden, was die Arbeitsabläufe beschleunigt und Fehler in der Intralogistik reduziert.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Optimale Raumausnutzung \u003C/span>\u003C/h3>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:26.91%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Stapeltrays_8482098e51.jpg\" alt=\"Stapelbare Trays für die Optimierung der Intralogistik\">\u003Cfigcaption>Stapelbare Trays\u003C/figcaption>\u003C/figure>\u003Cp>Kunststofftrays sind stapelbar, was eine platzsparende und sichere Lagerung im Warenlager ermöglicht. Angepasste Packdichten (Anzahl der Artikel pro Tray Verpackung) erleichtern die Inventurprozesse.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Maximale Packdichte\u003C/span>\u003C/h4>\u003Cp>Die maximale Packdichte wird in der Regel durch die Anforderungen Ihrer Anwendungen, die tiefziehtechnischen Einschränkungen sowie die Möglichkeiten der Anlage oder des Roboters in automatisierten Fertigungslinien bestimmt.\u003C/p>\u003Cp>Basierend auf diesen Vorgaben wird versucht, die verfügbare Fläche bestmöglich mit Formnestern zu füllen, um eine optimale Auslastung zu erreichen. \u003Ca href=\"https://www.formary.de/blog/so-bestimmen-sie-die-geeigneten-formnester-ihres-werkstuecktraegers-1\">So bestimmen Sie die geeigneten Formnester Ihres Werkstückträgers.\u003C/a>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Nachhaltigkeit und Wiederverwendbarkeit\u003C/span>\u003C/h3>\u003Cp>Ein weiterer wichtiger Aspekt, um die Intralogistik zu optimieren, ist die Wiederverwendbarkeit von Kunststofftrays. Im Gegensatz zu Einwegverpackungen können Trays als Mehrwegverpackung mehrfach verwendet werden, was nicht nur Kosten spart, sondern auch Abfall reduziert. Darüber hinaus sind Kunststofftrays in der Regel recyclebar und können damit zu \u003Ca href=\"https://www.formary.de/blog/was-ist-rezyklat-moeglichkeiten-im-kunststoff-recycling-und-abgrenzung-zu-neuware\">Rezyklat\u003C/a> weiterverarbeitet werden.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:30.88%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Trays_als_Mehrwegverpackungen_d02b014c44.jpg\" alt=\"Trays als Mehrwegverpackungen\">\u003Cfigcaption>Trays als Mehrwegverpackungen\u003C/figcaption>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Vielseitigkeit und Anpassungsfähigkeit\u003C/span>\u003C/h3>\u003Cp>Die Vielseitigkeit von Trays ist ein weiterer Pluspunkt in der Intralogistik. Sie sind in verschiedenen Größen und Ausführungen erhältlich, die sich an die spezifischen Anforderungen verschiedener Branchen anpassen lassen.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Einsatzbereiche von Kunststofftrays\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/werkstuecktraeger-fuer-automotive-1\">Werkstückträger für Automotive\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/blog/esd-trays-aus-kunststoff-einsatz-und-vorteile\">ESD-Trays\u003C/a> für die Branchen \u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronik und Halbleitertechnologie\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/blog/wie-automatisierungstrays-ihre-industrie-40-fertigung-optimieren\">Automatisierungstrays\u003C/a> für die \u003Ca href=\"https://www.formary.de/branchen/industrie\">Industrie\u003C/a>\u003C/li>\u003C/ul>\u003Cp>Ob für den Transport von Apparaten in der \u003Ca href=\"https://www.formary.de/branchen/medizin-pharma\">Medizin\u003C/a> oder für die Lagerung von Lebensmitteln in der \u003Ca href=\"https://www.formary.de/branchen/nahrungsmittel\">Nahrungsmittelbranche\u003C/a> - Trays bieten die Flexibilität, Intralogistik Prozesse zu optimieren.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zu Trays in der Intralogistik\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Was ist Intralogistik und warum ist sie wichtig?\u003C/span>\u003C/h4>\u003Cp>Intralogistik beschreibt alle Prozesse, die Material- und Informationsflüsse innerhalb eines Unternehmens steuern. Sie ist wichtig, um Abläufe effizienter zu gestalten, Kosten zu senken und den innerbetrieblichen Warenfluss reibungslos zu organisieren.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Welche Vorteile bieten Kunststofftrays in der Intralogistik?\u003C/span>\u003C/h4>\u003Cp>Kunststofftrays erleichtern Transport, Handling und Lagerung von Produkten, reduzieren Fehler durch passgenaue Formnester, sparen Platz durch Stapelbarkeit und sind wiederverwendbar, was Kosten senkt und die Nachhaltigkeit erhöht.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Wie wähle ich das passende Tray für meine Produktionsprozesse aus?\u003C/span>\u003C/h4>\u003Cp>Die Auswahl hängt von Größe, Gewicht, Art der Produkte, Fördertechnik und den Anforderungen der Fertigungslinie ab. Der formary \u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator\u003C/a> oder \u003Ca href=\"https://www.formary.de/3d-services/tray-generator\">Tray Generator\u003C/a> hilft bei der Anpassung von Formnestern, Griffmulden und Packdichte.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Welche Arten von Trays gibt es?\u003C/span>\u003C/h4>\u003Cp>Es gibt unter anderem:\u003C/p>\u003Cul>\u003Cli>Stapelbare Trays für Lageroptimierung\u003C/li>\u003Cli>ESD-Trays für Elektronik und Halbleiter\u003C/li>\u003Cli>Automatisierungstrays für Industrie 4.0-Fertigung\u003C/li>\u003Cli>Trays für Lebensmittel, Medizin und Automotive\u003C/li>\u003C/ul>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Wie können Trays die Lagerung und den Transport von Produkten optimieren?\u003C/span>\u003C/h4>\u003Cp>Trays sorgen für sichere Produktlagerung, erleichtern das maschinelle oder manuelle Bestücken, ermöglichen eine klare Sortierung und Kennzeichnung und optimieren Platznutzung durch Stapelbarkeit.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Sind Kunststofftrays wiederverwendbar und nachhaltig?\u003C/span>\u003C/h4>\u003Cp>Ja, sie können mehrfach genutzt und recycelt werden. Dadurch reduzieren sie Abfall, sparen Kosten und unterstützen nachhaltige Logistikprozesse.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Wie unterscheiden sich Trays für verschiedene Branchen?\u003C/span>\u003C/h4>\u003Cul>\u003Cli>\u003Cstrong>Automotive:\u003C/strong> robuste Werkstückträger für Bauteile\u003C/li>\u003Cli>\u003Cstrong>Elektronik/Halbleiter:\u003C/strong> ESD-Trays zum Schutz vor elektrostatischer Entladung\u003C/li>\u003Cli>\u003Cstrong>Lebensmittel/Medizin:\u003C/strong> hygienische, leicht zu reinigende Trays\u003C/li>\u003Cli>\u003Cstrong>Industrie:\u003C/strong> Automatisierungstrays für Robotik und Fördertechnik\u003C/li>\u003C/ul>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Kann ich Trays individuell an meine Produkte anpassen?\u003C/span>\u003C/h4>\u003Cp>Ja, Trays können in Größe, Form, Formnestern, Griffmulden, Farbcodierungen oder Kennzeichnungen individuell angepasst werden, um optimal zu Ihren Produkten und Prozessen zu passen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Wie funktioniert die Integration von Trays in automatisierte Fertigungslinien?\u003C/span>\u003C/h4>\u003Cp>Trays werden so konzipiert, dass sie mit Fördertechnik, Robotern oder Maschinen kompatibel sind. Passgenaue Formnester und standardisierte Abmessungen ermöglichen einen reibungslosen Transport und automatisierte Bestückung.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Intralogistik optimieren mit Trays - Ein Fazit\u003C/span>\u003C/h2>\u003Cp>Insgesamt tragen Kunststofftrays wesentlich dazu bei, die Effizienz und Nachhaltigkeit in der Intralogistik zu optimieren. Ihr Beitrag zur sicheren und effizienten Produktlagerung und -transport, ihre Wiederverwendbarkeit, Vielseitigkeit und organisatorischen Vorteile machen sie zu einem unverzichtbaren Bestandteil moderner Prozesse in der internen Logistik.\u003C/p>\u003Cp>Fragen Sie jetzt Ihr Tray über unseren \u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator\u003C/a> an!\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp>ℹ️ Sie haben bereits 3D-Daten für Ihr Kunststofftray? In unserem \u003Ca href=\"https://www.formary.de/3d-services/tray-generator\">Tray Generator \u003C/a> können Sie Ihre Daten direkt in Sekundenschnelle visualisieren.\u003C/p>\n    \u003C/div>\u003C/div>","intralogistik-optimieren-so-werten-trays-ihre-intralogistischen-prozesse-auf",{"id":5277,"background":85,"border":85},1408,{"id":1569,"documentId":5279,"createdAt":5280,"updatedAt":5281,"publishedAt":85,"locale":10,"slug":5282,"name":30,"seo":5283,"content":5312,"localizations":5940},"jsl0ifemetq3emm2noyzs8ar","2026-01-13T15:52:49.296Z","2026-01-26T07:55:59.425Z","plastic-inlays",{"id":5284,"open_graph_title":5285,"open_graph_description":5286,"title":5285,"description":5286,"open_graph_image":5287},2158,"Plastic thermoformed inlays & inserts","Plastic thermoformed inlays & inserts: ✓ Drawer inserts ✓ Tool cases ✓ Packaging inserts ✓ Medical blister packs and much more. Enquire now.",{"id":4836,"documentId":5288,"name":5289,"alternativeText":5290,"caption":16,"width":168,"height":168,"formats":5291,"hash":5306,"ext":467,"mime":470,"size":5307,"url":5308,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":5309,"updatedAt":5310,"publishedAt":5311},"sg922pw4fkk5n1039yl5qr9n","Inlay in grün_Kunststoffeinlage.jpg","Tiefzieheinlage aus Kunststoff in grün ",{"avatar":5292,"default":5296,"thumbnail":5301},{"ext":467,"url":5293,"hash":5294,"mime":470,"name":5295,"path":85,"size":4789,"width":195,"height":195},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Inlay_in_gruen_Kunststoffeinlage_30206b1abf.jpg","avatar_Inlay_in_gruen_Kunststoffeinlage_30206b1abf","avatar_Inlay in grün_Kunststoffeinlage.jpg",{"ext":467,"url":5297,"hash":5298,"mime":470,"name":5299,"path":85,"size":5300,"width":202,"height":202},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Inlay_in_gruen_Kunststoffeinlage_30206b1abf.jpg","default_Inlay_in_gruen_Kunststoffeinlage_30206b1abf","default_Inlay in grün_Kunststoffeinlage.jpg",19.24,{"ext":467,"url":5302,"hash":5303,"mime":470,"name":5304,"path":85,"size":5305,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Inlay_in_gruen_Kunststoffeinlage_30206b1abf.jpg","thumbnail_Inlay_in_gruen_Kunststoffeinlage_30206b1abf","thumbnail_Inlay in grün_Kunststoffeinlage.jpg",4.26,"Inlay_in_gruen_Kunststoffeinlage_30206b1abf",28.11,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Inlay_in_gruen_Kunststoffeinlage_30206b1abf.jpg","2024-01-15T13:40:52.000Z","2024-10-22T12:27:27.000Z","2026-01-08T22:03:22.019Z",[5313,5322,5326,5688,5705,5731,5787,5810,5815,5824,5845,5857,5863,5871,5914,5930,5933,5938],{"__component":219,"id":5314,"title":5315,"meta":30,"description":5316,"image_position":224,"background":225,"size":226,"alignment":227,"display_thumbnail":228,"image":85,"buttons":5317,"hero_carousel":5321},462,"Thermoformed Inlays and Inserts","With thermoformed plastic inserts, you can securely protect and position your products in cases, drawers, packaging, or containers. Whether used as tool inserts, drawer inserts, packaging inlays, or medical blisters, we develop custom solutions that are perfectly tailored to your product.",[5318],{"id":5319,"visible":228,"label":5320,"link":4346,"variant":245},884,"Get an offer for plastic inlays",{"id":1329},{"__component":247,"id":209,"meta":16,"title":5323,"introduction":5324,"buttons":5325},"What are thermoformed plastic inserts?","Thermoformed inserts, also known as plastic inserts or plastic inlays, are custom-fit molded parts that secure products in cavities or recesses. 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Werkstücken",{"lg":5647,"md":5652,"sm":5657,"xl":5662,"2xl":5667,"default":5672,"thumbnail":5677},{"ext":467,"url":5648,"hash":5649,"mime":470,"name":5650,"path":85,"size":5651,"width":154,"height":154},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","lg_0054_bit_003_formary_50927_inlays_d4f92127f5","lg_0054_bit_003_formary_50927_inlays_.jpg",52.28,{"ext":467,"url":5653,"hash":5654,"mime":470,"name":5655,"path":85,"size":5656,"width":161,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","md_0054_bit_003_formary_50927_inlays_d4f92127f5","md_0054_bit_003_formary_50927_inlays_.jpg",32.71,{"ext":467,"url":5658,"hash":5659,"mime":470,"name":5660,"path":85,"size":5661,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","sm_0054_bit_003_formary_50927_inlays_d4f92127f5","sm_0054_bit_003_formary_50927_inlays_.jpg",25.12,{"ext":467,"url":5663,"hash":5664,"mime":470,"name":5665,"path":85,"size":5666,"width":175,"height":175},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","xl_0054_bit_003_formary_50927_inlays_d4f92127f5","xl_0054_bit_003_formary_50927_inlays_.jpg",74.03,{"ext":467,"url":5668,"hash":5669,"mime":470,"name":5670,"path":85,"size":5671,"width":182,"height":182},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","2xl_0054_bit_003_formary_50927_inlays_d4f92127f5","2xl_0054_bit_003_formary_50927_inlays_.jpg",89.12,{"ext":467,"url":5673,"hash":5674,"mime":470,"name":5675,"path":85,"size":5676,"width":202,"height":202},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","default_0054_bit_003_formary_50927_inlays_d4f92127f5","default_0054_bit_003_formary_50927_inlays_.jpg",15.78,{"ext":467,"url":5678,"hash":5679,"mime":470,"name":5680,"path":85,"size":5681,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","thumbnail_0054_bit_003_formary_50927_inlays_d4f92127f5","thumbnail_0054_bit_003_formary_50927_inlays_.jpg",2.97,"0054_bit_003_formary_50927_inlays_d4f92127f5",138.61,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","2021-08-10T16:00:30.000Z","2024-04-10T11:30:54.000Z","2026-01-08T22:02:18.393Z",{"__component":2869,"id":1311,"tabs":5689},[5690,5695,5700],{"id":5691,"title":5692,"introduction":5693,"content":5694},182,"Areas of application for thermoformed inserts","Thermoformed inserts ensure precise positioning of components and are used in many areas, from internal logistics and storage to retail and packaging.","\u003Cul>\u003Cli>\u003Cstrong>Intralogistics:\u003C/strong> standardized plastic trays, custom KLT inserts, delicate plastic trays, or thermoformed inlays for cartons\u003C/li>\u003Cli>\u003Cstrong>Storage:\u003C/strong> boxes, protective cases, and cooler boxes for spare parts or food, drawer inserts, tool case inserts, plastic interlayers for instruments, cutlery, and small parts\u003C/li>\u003Cli>\u003Cstrong>Retail:\u003C/strong> tool sets in toolboxes, folding boxes with form-fitted inlays, reusable packaging for end customers, display packaging, chocolate inlays, or blister packaging\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/products/thermoformed-plastic-packaging\">\u003Cstrong>Packaging \u003C/strong>\u003C/a>\u003Cstrong>blisters:\u003C/strong> single-use or reusable inlays, inserts for product protection, presentation packaging, and visually appealing placement in secondary packaging\u003C/li>\u003C/ul>",{"id":5696,"title":5697,"introduction":5698,"content":5699},183,"Product Protection with Thermoformed Plastic Inlays","Thermoformed inserts ensure that your products are protected and presented safely, ergonomically, and in a visually appealing way.","\u003Cul>\u003Cli>\u003Cstrong>Functional protection:\u003C/strong> Form-fitted cavities and retention features prevent components from shifting.\u003C/li>\u003Cli>\u003Cstrong>Ergonomics:\u003C/strong> Grip recesses make it easier to remove and place the insert in the container.\u003C/li>\u003Cli>\u003Cstrong>Appearance:\u003C/strong> Colors, textures, and smooth surfaces create an attractive presentation.\u003C/li>\u003Cli>\u003Cstrong>Stability:\u003C/strong> Ribs and reinforcements keep plastic inserts dimensionally stable even under high loads.\u003C/li>\u003C/ul>\u003Cp>→ Learn more in our blog: \u003Ca href=\"https://www.formary.de/en/blog/component-safety-for-small-parts\">Component safety for small parts\u003C/a>\u003C/p>",{"id":5701,"title":5702,"introduction":5703,"content":5704},184,"High-Quality Appearance with Thermoformed Plastic Inlays","Thermoformed inserts do more than just protect—they also offer high-quality surfaces and design options for a professional product presentation.","\u003Cul>\u003Cli>\u003Cstrong>Form-fitted cavities:\u003C/strong> Inlays are developed based on your CAD data, even for delicate or complex geometries\u003C/li>\u003Cli>\u003Cstrong>Uniform material distribution:\u003C/strong> Achieved through optimized material thicknesses, additional tool components, and plug assists to prevent thin spots in the plastic insert\u003C/li>\u003Cli>\u003Cstrong>Corporate design:\u003C/strong> Inserts available in RAL colors or transparent, individually customizable\u003C/li>\u003Cli>\u003Cstrong>Surface options:\u003C/strong> Textured, ribbed, smooth, or painted surfaces depending on requirements\u003C/li>\u003Cli>\u003Cstrong>Individual finishing:\u003C/strong> Printing or logos can be integrated to create a strong brand presence\u003C/li>\u003C/ul>\u003Cp>→ Learn more about visual finishing here: \u003Ca href=\"https://www.formary.de/en/post-processing-methods/surface-treatment\">Plastic surface treatment\u003C/a>\u003C/p>",{"__component":363,"id":5706,"title":5707,"variant":506,"size":226,"introduction":85,"benefits":5708,"style":85},561,"Advantages of Thermoformed Plastic Inlays",[5709,5713,5717,5721,5725,5728],{"id":5710,"title":5711,"text":5712},2450,"Protection","Prevents damage and scratches to your products during storage, presentation, or transport using thermoformed inserts.\n",{"id":5714,"title":5715,"text":5716},2451,"Affordable Process","Custom or standard-sized thermoformed inlays are tailored to your needs.",{"id":5718,"title":5719,"text":5720},2452,"Reusable Circulation System","Focus on durability and sustainability with long-lasting plastic inlays.\n",{"id":5722,"title":5723,"text":5724},2453,"Your Corporate Design","Communicate through colors, text, and logos on the thermoformed insert to reflect your brand.\n",{"id":5726,"title":4066,"text":5727},2454,"Utilize industry-specific material selection for your plastic inlay.",{"id":5729,"title":2892,"text":5730},2455,"Accommodate products with complex contours, heavy weight, or spare parts sets within the thermoformed insert.\n",{"__component":2927,"id":5732,"order":2929,"title":5733,"subtitle":5734,"text":5735,"image":5736},191,"Smart thermoformed insert concept with the 3D Tray Generator","Do you have a CAD model of your component and want to see what a perfectly fitting plastic insert could look like?","\u003Cp>Upload your component to our free \u003Ca href=\"https://www.formary.de/en/3d-services/tray-generator\">3D Tray Generator\u003C/a> and receive a suitable inlay concept within 30 seconds. Simply book a \u003Ca href=\"https://meetings.hubspot.com/moritz-bittner-formary/3d-tray-generator-demo?utm_source=landingpage&utm_medium=demo-button&utm_campaign=3d-tray-generator&uuid=47a19735-007b-40f2-8dc7-6fad6b496d92\">demo\u003C/a>, and we will create your thermoformed insert together with you based on your component.\u003C/p>",{"id":5737,"documentId":5738,"name":5739,"alternativeText":5739,"caption":16,"width":189,"height":1145,"formats":5740,"hash":5781,"ext":148,"mime":151,"size":5782,"url":5783,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":5784,"updatedAt":5785,"publishedAt":5786},2367,"k9hf7mu2h4ceu69whmi8ku61","3D Tray Generator v2 Mockup ",{"lg":5741,"md":5746,"sm":5751,"xl":5756,"2xl":5761,"avatar":5766,"default":5771,"thumbnail":5776},{"ext":148,"url":5742,"hash":5743,"mime":151,"name":5744,"path":85,"size":5745,"width":154,"height":687},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","lg_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed","lg_3D Tray Generator v2 Mockup ",50.01,{"ext":148,"url":5747,"hash":5748,"mime":151,"name":5749,"path":85,"size":5750,"width":161,"height":2155},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","md_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed","md_3D Tray Generator v2 Mockup ",29.82,{"ext":148,"url":5752,"hash":5753,"mime":151,"name":5754,"path":85,"size":5755,"width":168,"height":1178},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","sm_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed","sm_3D Tray Generator v2 Mockup ",23.81,{"ext":148,"url":5757,"hash":5758,"mime":151,"name":5759,"path":85,"size":5760,"width":175,"height":2166},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","xl_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed","xl_3D Tray Generator v2 Mockup ",75.18,{"ext":148,"url":5762,"hash":5763,"mime":151,"name":5764,"path":85,"size":5765,"width":182,"height":2172},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","2xl_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed","2xl_3D Tray Generator v2 Mockup ",97.67,{"ext":148,"url":5767,"hash":5768,"mime":151,"name":5769,"path":85,"size":5770,"width":195,"height":2178},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","avatar_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed","avatar_3D Tray Generator v2 Mockup ",2.04,{"ext":148,"url":5772,"hash":5773,"mime":151,"name":5774,"path":85,"size":5775,"width":202,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","default_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed","default_3D Tray Generator v2 Mockup ",14.52,{"ext":148,"url":5777,"hash":5778,"mime":151,"name":5779,"path":85,"size":5780,"width":2189,"height":2190},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","thumbnail_3_D_Tray_Generator_v2_Mockup_4de6ebb5ed","thumbnail_3D Tray Generator v2 Mockup ",4.98,"3_D_Tray_Generator_v2_Mockup_4de6ebb5ed",88.64,"https://fsn1.your-objectstorage.com/formary-de-production-cms/3_D_Tray_Generator_v2_Mockup_4de6ebb5ed.webp","2025-11-26T12:15:33.000Z","2025-11-26T12:15:55.000Z","2026-01-08T22:06:55.725Z",{"__component":2018,"id":5788,"benefits_title":5789,"benefits":5790},65,"Design options for thermoformed inserts",[5791,5794,5797,5800,5804,5807],{"id":5792,"title":4099,"text":5793},229,"Minimum dimensions ensure thermoformability. Radii prevent material weakening, and draft angles (approx. 3°) enable easy demolding of the inserts.",{"id":5795,"title":4091,"text":5796},230,"Finger grip recesses support handling of the plastic insert in combination with the surrounding container. Size and positioning should be planned early, as they also affect cavity design and stackability.",{"id":1638,"title":5798,"text":5799},"Cavity design","The cavities of a thermoformed insert are precisely adapted to the respective component to ensure secure positioning. Spacing and arrangement of the cavities influence not only stability but also handling and packing density.",{"id":5801,"title":5802,"text":5803},232,"Component retention","Clamping features or undercut techniques reliably hold products in the thermoformed plastic inlay, even during transport or vibration.",{"id":2451,"title":5805,"text":5806},"Stabilization","To ensure thermoformed inserts remain dimensionally stable under high loads, ribs and reinforcements are integrated. The choice of material thickness and stiffening method depends on the weight of the components.",{"id":209,"title":5808,"text":5809},"Fit & tolerances","As standard, dimensional accuracy is in accordance with ISO 2768-c. For higher requirements, we can also manufacture according to ISO 2768-m, ensuring a precise fit in drawers, cases, or containers.",{"__component":1484,"id":2178,"title":16,"textblocks":5811},[5812],{"id":1311,"title":5813,"text":5814,"variant":3062,"width":4116},"Material Selection for Your Inlay","The first step in the development of your product for a plastic insert is choosing the right plastic material. Find out now which thermoplastic is most suitable for your thermoformed insert.\n",{"__component":870,"id":5816,"title":5817,"introduction":5818,"text":5819,"variant":366,"style":5820,"cta_button":5822},460,"How do thermoformed inserts fit into different containers?","We design each thermoformed insert to fit seamlessly into its respective outer container. For standardized Euro containers, we pay close attention to dimensions, trimming contours, and tolerances. Typical challenges are addressed already during the design phase.","\u003Chr>\u003Cp>Typical outer containers for thermoformed inserts include:\u003C/p>\u003Cul>\u003Cli>Boxes & Cases\u003C/li>\u003Cli>Reusable Containers\u003C/li>\u003Cli>Standardized Containers\u003C/li>\u003Cli>Drawer Systems\u003C/li>\u003Cli>Folding Boxes\u003C/li>\u003Cli>Trays & Boxes\u003C/li>\u003Cli>Plastic Boxes & Containers\u003C/li>\u003Cli>Stackable Boxes & Containers\u003C/li>\u003Cli>Presentation Boxes\u003C/li>\u003Cli>Sliding Blisters & Folding Blisters\u003C/li>\u003C/ul>\u003Cp>This ensures a perfectly fitting, thermoformed plastic insert for every type of container.\u003C/p>\u003Cp> \u003C/p>",{"id":5821,"background":225,"border":85},947,{"id":1038,"visible":228,"label":5823,"link":244,"variant":245},"Inquire now",{"__component":1314,"id":5825,"title":5826,"introduction":5827,"cards":5828,"style":85},534,"Product Examples of Thermoformed Plastic Inlays","Here are a few examples of thermoformed plastic inserts used in various fields:",[5829,5833,5838,5840],{"id":5830,"title":5831,"introduction":5832,"link":4754,"link_label":5831},1508,"Inlay Packaging","Plastic inlay packaging ensures safe and aesthetically pleasing storage for parts and products.",{"id":5834,"title":5835,"introduction":5836,"link":5837,"link_label":5835},1509,"Drawer Inserts","Plastic drawer inserts help organize tools, cutlery, and other utensils into specific compartments for a neat and efficient arrangement.","/products/drawer-inserts",{"id":5839,"title":54,"introduction":1384,"link":55,"link_label":54},1510,{"id":5841,"title":5842,"introduction":5843,"link":5844,"link_label":5842},1511,"Plastic Food Packaging","Plastic packaging ensures the freshness and hygiene of your food products","/products/plastic-food-packaging",{"__component":3114,"id":5846,"title":5847,"steps":5848},23,"Project Process for Thermoformed Inlays: From Inquiry to Order",[5849,5851,5853,5854,5855,5856],{"id":5850,"title":3120,"text":3121},265,{"id":5852,"title":3124,"text":3125},266,{"id":19,"title":3128,"text":3129},{"id":24,"title":3132,"text":3133},{"id":29,"title":3136,"text":3137},{"id":34,"title":3140,"text":3141},{"__component":2402,"id":5858,"buttons":5859},153,[5860],{"id":5861,"visible":228,"label":5862,"link":244,"variant":245},886,"Configure your plastic inlay",{"__component":1137,"id":5864,"title":5865,"text":5866,"image":85,"cta_button":5867},146,"Want to Order Your Thermoformed Inlay Quickly and Easily?","Explore our online shop for a wide range of standardized thermoformed inserts for small load carriers and Euro containers, ready for immediate delivery.",{"id":5868,"visible":228,"label":5869,"link":5870,"variant":245},883,"Visit our Online-Shop","/online-shop",{"__component":634,"id":5872,"title":5873,"variant":366,"first_accordion_open":228,"accordions":5874},478,"FAQ – Frequently asked questions about thermoformed inserts",[5875,5879,5883,5887,5891,5895,5898,5902,5906,5910],{"id":5876,"title":5877,"content":5878},2966,"What is a thermoformed insert?","\u003Cp>A thermoformed insert is a thermoformed molded part that secures products in cavities or recesses. It is also referred to as a plastic insert or plastic inlay.\u003C/p>",{"id":5880,"title":5881,"content":5882},2967,"Are thermoformed inserts food-safe or suitable for medical applications?","\u003Cp>Yes. For applications in medical technology or the food service industry, we use plastics that are food-safe, scratch-resistant, and resistant to cleaning agents.\u003C/p>",{"id":5884,"title":5885,"content":5886},2968,"How much does a plastic inlay cost?","\u003Cp>Costs depend on size, quantity, material, and design. We are happy to provide you with a non-binding quote.\u003C/p>",{"id":5888,"title":5889,"content":5890},2969,"How long do plastic inserts last?","\u003Cp>Reusable inlays are designed for many years of use. Thanks to robust materials and reinforcements, they remain stable even under high loads.\u003C/p>",{"id":5892,"title":5893,"content":5894},2970,"What is the difference between single-use and reusable thermoformed inserts?","\u003Cul>\u003Cli>\u003Cstrong>Single-use tray:\u003C/strong> cost-effective solution for one-time use\u003C/li>\u003Cli>\u003Cstrong>Reusable tray: \u003C/strong>robust, durable, and sustainable for long-term circulation\u003C/li>\u003C/ul>",{"id":5896,"title":4229,"content":5897},2971,"\u003Cp>Thermoformed inserts can be produced with smooth, textured, or grained surfaces. In addition, painting, printing, or logos are possible. Learn more under \u003Ca href=\"https://www.formary.de/en/post-processing-methods/surface-treatment\">Plastic surface treatment.\u003C/a>\u003C/p>",{"id":5899,"title":5900,"content":5901},2972,"How is the cavity design determined?","\u003Cp>The cavity design is based on the CAD data of your components. Factors such as packing density, orientation, and removal processes determine the layout. If required, clamping features or undercuts can also be integrated. Learn more under \u003Ca href=\"https://www.formary.de/en/blog/how-to-determine-tray-cavities\">defining cavity design.\u003C/a>\u003C/p>",{"id":5903,"title":5904,"content":5905},2973,"What should be considered when designing thermoformed inserts?","\u003Cp>Key factors include radii, draft angles, wall thicknesses, and dimensional tolerances. Ergonomic details such as grip recesses and stabilization through ribs are also taken into account at an early stage.\u003C/p>",{"id":5907,"title":5908,"content":5909},2974,"Which plastics are best suited for thermoformed inserts?","\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pet-a-plastic\">\u003Cstrong>PET-A\u003C/strong>\u003C/a>: transparent, recyclable\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/ps-plastic\">\u003Cstrong>PS\u003C/strong>\u003C/a>: cost-effective, versatile\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/abs-plastic\">\u003Cstrong>ABS\u003C/strong>\u003C/a>: robust, durable\u003C/li>\u003Cli>ESD materials: for electronic components\u003C/li>\u003C/ul>",{"id":5911,"title":5912,"content":5913},2975,"Are there also standard inlays?","\u003Cp>Yes. In addition to custom solutions, formary also offers standard inlays for KLT containers and Euro containers. Our \u003Ca href=\"https://www.formary.de/en/blog/slc-inlays-solution-for-transport-storage\">SLC inserts\u003C/a> are ideal if you are looking for a fast and cost-effective solution without tooling costs. Visit the \u003Ca href=\"https://www.formary.de/en/online-shop\">online shop.\u003C/a>\u003C/p>",{"__component":3187,"id":5915,"title":5916,"variant":506,"cta_button":85,"blogarticles":5917,"style":85},112,"More insights into thermoformed inserts & design",[5918,5919,5920,5929],{"id":797,"documentId":5059,"createdAt":5060,"updatedAt":5061,"publishedAt":85,"locale":10,"title":5062,"introduction":5063,"content":5064,"slug":5065},{"id":5132,"documentId":5133,"createdAt":5134,"updatedAt":5135,"publishedAt":85,"locale":10,"title":5136,"introduction":5137,"content":5138,"slug":5139},{"id":5921,"documentId":5922,"createdAt":5923,"updatedAt":5924,"publishedAt":85,"locale":10,"title":5925,"introduction":5926,"content":5927,"slug":5928},337,"etrv6bmhjwr65vywlx6ohzt7","2026-01-13T15:51:45.181Z","2026-01-26T08:28:07.218Z","3D Tray Generator: From CAD model to deep-drawable solution in seconds","In industrial procurement, every minute counts. Packaging must be precisely tailored to the product, deep-drawable, space-saving, stable—and ideally available quickly. But this is precisely what poses a major challenge for many companies.","\u003Cp>The development of customized plastic trays is complex, technically demanding, and, above all, time-consuming. With the new \u003Cstrong>3D Tray Generator\u003C/strong>, the digital platform formary has now developed a tool that radically simplifies this process—at the touch of a button.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Tray development has never been this easy\u003C/span>\u003C/h2>\u003Cp>Simply upload a CAD file and within 30 seconds you will have a complete, thermoformable tray concept – including 3D visualization, packing density calculation, and customizable configuration. Dimensions, material, stacking technology, recessed grips, or Poka Yoke features? Everything can be selected directly for your \u003Cstrong>plastic tray\u003C/strong> – no CAD knowledge required.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_generieren_25caeead96.png\" alt=\"Tray im 3D Generator generieren\">\u003Cfigcaption>Generate tray\u003C/figcaption>\u003C/figure>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Stapelung_konfigurieren_f01660c022.png\" alt=\"Configure Stacking\">\u003Cfigcaption>Set stacking\u003C/figcaption>\u003C/figure>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Abmessungen_anpassen_0d7deadf96.png\" alt=\"Abmessungen definieren\">\u003Cfigcaption>Define dimensions\u003C/figcaption>\u003C/figure>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Aussenkontur_konfigurieren_b3b58f2a24.png\" alt=\"Außenkonturen definieren im 3D Tray Generator\">\u003Cfigcaption>Configure outer contour (left: recessed grips, right: Poka-Yoke corners)\u003C/figcaption>\u003C/figure>\u003Cp>\u003Ci>“Our requirement was clear: no gimmicks, just a tool that is designed like a professional designer and delivers data that is ready to use immediately,” says Lisa-Marie Bittner, co-founder of formary.\u003C/i>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Faster decisions – earlier planning\u003C/span>\u003C/h2>\u003Cp>This is a real innovation, especially for procurement or logistics managers: the \u003Cstrong>3D Tray Generator\u003C/strong> provides a reliable basis within seconds – ideal for concept phases, customer inquiries, or internal approvals. Even if the component is not yet in series production, the appropriate tray can already be simulated, calculated, and communicated.\u003C/p>\u003Cfigure class=\"image image_resized\" style=\"width:60.84%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/3_D_Tray_Generator_Mockup_2_780e8a9306.webp\" alt=\"3D Tray Generator Mockup\">\u003C/figure>\u003Cp>This not only saves valuable time, but also ensures planning reliability throughout the entire value-added process – from storage to transport logistics.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Ideal for industries with many component variants\u003C/span>\u003C/h3>\u003Cp>The 3D Tray Generator shows its strengths wherever component geometries change frequently or many product variants are processed:\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:35.39%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Upload_der_Bauteiladen_99e0ccd053.png\" alt=\"Bauteildaten des 3D Tray Generators \">\u003C/figure>\u003Cul>\u003Cli>Automotive industry\u003C/li>\u003Cli>Electronics manufacturing\u003C/li>\u003Cli>Medical technology\u003C/li>\u003Cli>Precision engineering and logistics\u003C/li>\u003C/ul>\u003Cp>Digital automation eliminates manual design loops, which in turn helps to minimize sources of error and speed up coordination with internal and external partners.\u003C/p>\u003Cp>\u003Ci>“Packaging is often an afterthought, even though storage, transport, and production logistics depend directly on it,” says co-founder Moritz Bittner. “With our generator, we bring packaging back to the beginning of the planning process—where it belongs.”\u003C/i>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">The bottom line: 30 seconds that make all the difference\u003C/span>\u003C/h2>\u003Cp>The 3D Tray Generator from formary is not a gimmick for engineers – it is a pragmatic tool for anyone responsible for procurement, logistics, or planning. It saves time, reduces costs, and speeds up the process – without waiting times, email ping-pong, or time-consuming CAD coordination.\u003C/p>\u003Cp>See the Tray Generator in action in our \u003Ca href=\"https://landing.formary.de/webinar/3d-tray-generator\">webinar\u003C/a>. Register now!\u003C/p>","3d-tray-generator-cad-modell",{"id":3218,"documentId":3219,"createdAt":3220,"updatedAt":3221,"publishedAt":85,"locale":10,"title":3222,"introduction":3223,"content":3224,"slug":3225},{"__component":3227,"id":1329,"title":5931,"employee":5932},"Do you have questions about thermoformed inserts? 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you need to know about plastic trays",{"id":6457,"visible":228,"label":4245,"link":244,"variant":407},1219,[6459,6540,6619,6695],{"id":639,"documentId":6460,"createdAt":6461,"updatedAt":6462,"publishedAt":85,"locale":10,"title":6463,"introduction":6464,"content":6465,"slug":6466,"cover":6467,"seo":6519,"blog_author":6523,"blogcategory":6524,"inline_hubspot_form":85,"blocks":6531,"localizations":6532},"w5b4lyo9avwlupixa0uy380j","2026-01-13T15:51:51.433Z","2026-01-26T08:43:54.619Z","5 Reasons to Order Your Deep-Drawn Parts from formary","formary digitizes procurement in the thermoforming industry. Our mission is to create a digital customer experience. Read now.","\u003Ch2>\u003Cspan style=\"color:#005250;\">Procure Thermoformed Parts with formary\u003C/span>\u003C/h2>\u003Cp>formary is a digital procurement platform for plastic deep-drawn parts based in Backnang near Stuttgart. The corporate start-up combines in-depth knowledge of \u003Cstrong>thermoforming\u003C/strong> with modern digitalization approaches. Here are 5 reasons why you should request your thermoformed parts from formary.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">1.Large Portfolio\u003C/span>\u003C/h3>\u003Cp>Deep-drawn parts, vacuum-formed parts, blisters, or trays? Just as diverse as the terms for thermoformed parts are, so are their applications. Each thermoformed part requires different materials, machine types, and post-processing methods. No supplier can cover the entire spectrum. We are constantly expanding our portfolio and adding new manufacturers to our platform. You can centrally access this selection!\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">2. Always Find the Right Manufacturer\u003C/span>\u003C/h3>\u003Cp>There are many thermoformers – but which one specializes in your application? formary is a thermoforming expert that connects your needs with the right supplier from our partner network. We know the expertise, machinery, and available materials of our manufacturers. You benefit from their long-standing experience and the optimal conditions they provide. This eliminates the need for unclear searches and broad inquiries.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\n\u003Cstyle>\n.c-container {\nborder: 2px solid #15A9A4;\npadding: 10px;\nmargin: 10px;\nborder-radius: 10px;\n}\n\n.c-container {\nmargin: 0;\n}\n\u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n\u003Ch4> ℹ️ Want to learn more about our platform model? \u003C/h4>\n\u003Cp>Then read our article \u003Ca href=\"https://www.formary.de/en/blog/asset-sharing-in-thermoforming\">“Asset sharing in deep drawing.”\u003C/a> \u003Cbr>\nThere you will learn how customers and manufacturers alike benefit from asset sharing models. \u003C/p>\n\u003C/div>\u003C/div>\u003Ch3>\u003Cspan style=\"color:#005250;\">3. Streamlined Ordering Process\u003C/span>\u003C/h3>\u003Cp>You provide all the information we need in a guided process within the configurator to get your project started. Our promise is to avoid long feedback loops and save you time. We check your data and simulate materials, data, and production. The offer will be made within 24 hours.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">4. 24/7 Customer Service\u003C/span>\u003C/h3>\u003Cp>Our team is always personally available to assist you with advice and support. Thermoforming inquiries are always new development projects. formary accompanies you proactively and personally through every development stage, ensuring that the project is carried out efficiently and effectively.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">5. Save Time and Effort\u003C/span>\u003C/h3>\u003Cp>formary aims to take the time and effort out of your hands from the inquiry to delivery. We know typical sources of error and invest time in an optimal project flow, allowing you to focus on other tasks and our suppliers to focus on their core business.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Request your deep-drawn parts from formary now\u003C/span>\u003C/h2>\u003Cp>We believe that an efficient interface creates a win-win situation and offers immense value in the procurement of plastic deep-drawn parts of all kinds. Convinced? Test it now and submit a non-binding request in the configurator.\u003C/p>\u003Cp>Have more questions? Call us at: +49719 19525170. You can also learn more in our video!\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Ciframe width=\"560\" height=\"315\" src=\"https://www.youtube.com/embed/r3ikNinnVic?si=WQ5G7jnxHLU3vXMW\" title=\"YouTube video player\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen=\"\">\u003C/iframe>\u003C/div>","5-reasons-to-order-your-deep-drawn-parts-from-formary",{"id":6468,"documentId":6469,"name":6470,"alternativeText":6471,"caption":6470,"width":189,"height":1145,"formats":6472,"hash":6513,"ext":263,"mime":266,"size":6514,"url":6515,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":6516,"updatedAt":6517,"publishedAt":6518},2063,"ojksppbksx0wvqxui1jv47pi","5 Reason to order Thermoformed Parts Blog Banner","5 Reasons to order Thermoformed Parts Blog 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Banner",7.77,{"ext":263,"url":6504,"hash":6505,"mime":266,"name":6506,"path":85,"size":6507,"width":202,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_5_Reason_to_order_Thermoformed_Parts_Blog_Banner_be1edae726.png","default_5_Reason_to_order_Thermoformed_Parts_Blog_Banner_be1edae726","default_5 Reason to order Thermoformed Parts Blog Banner",54.4,{"ext":263,"url":6509,"hash":6510,"mime":266,"name":6511,"path":85,"size":6512,"width":2189,"height":2190},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_5_Reason_to_order_Thermoformed_Parts_Blog_Banner_be1edae726.png","thumbnail_5_Reason_to_order_Thermoformed_Parts_Blog_Banner_be1edae726","thumbnail_5 Reason to order Thermoformed Parts Blog Banner",20.11,"5_Reason_to_order_Thermoformed_Parts_Blog_Banner_be1edae726",163.37,"https://fsn1.your-objectstorage.com/formary-de-production-cms/5_Reason_to_order_Thermoformed_Parts_Blog_Banner_be1edae726.png","2025-05-30T12:43:17.000Z","2025-06-05T13:12:57.000Z","2026-01-08T22:06:14.134Z",{"id":6520,"open_graph_title":6521,"open_graph_description":6522,"title":6521,"description":6522},2196,"5 reasons to order your deep-drawn parts from formary","5 reasons to order your deep-drawn parts from formary: ✓ Large portfolio ✓ Supplier matching ✓ Lean ordering process ✓ Customer service ✓ Efficiency.",{"id":758,"documentId":3230,"createdAt":3231,"updatedAt":3232,"publishedAt":85,"locale":10,"role":3233,"name":3234,"email":3235,"phone":3236,"meeting_url":3237},{"id":1537,"documentId":6525,"createdAt":6526,"updatedAt":6527,"publishedAt":85,"locale":10,"title":6528,"slug":6529,"description":6530},"d6axp27sk5g1tsr0kimvewbr","2026-01-13T16:43:42.823Z","2026-01-26T08:21:03.096Z","Platform & Features","platform-and-features","What are the advantages of digital procurement of thermoformed parts and collaboration with the formary platform? Here is our vision. Find out more now.",[],[6533],{"id":4173,"documentId":6460,"createdAt":6534,"updatedAt":6535,"publishedAt":85,"locale":128,"title":6536,"introduction":6537,"content":6538,"slug":6539},"2026-01-08T23:07:20.193Z","2026-01-13T09:39:32.290Z","5 Gründe, Ihre Tiefziehteile bei formary zu bestellen","formary digitalisiert die Beschaffung in der Thermoforming Branche. Unsere Mission ist es, ein digitales Kundenerlebnis zu schaffen. Jetzt lesen.","\u003Ch2>\u003Cspan style=\"color:#005250;\">5 Gründe, Ihre Tiefziehteile bei formary zu bestellen - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>Großes Herstellerportfolio:\u003C/strong> Wir bieten Zugang zu einem ständig wachsenden Netzwerk an Herstellern mit jahrelanger Thermoforming-Expertise und matchen diese basierend auf Know-how und Anforderung.\u003C/li>\u003Cli>\u003Cstrong>Schnelle Beschaffung: \u003C/strong>Durch den Konfigurator werden Projekte gestartet, geprüft und simuliert und ein individuelles Angebot wird innerhalb von 24 Stunden erstellt.\u003C/li>\u003Cli>\u003Cstrong>Persönlicher Kundenservice:\u003C/strong> Wir begleiten Sie durch alle Entwicklungsphasen, helfen bei typischen Fehlerquellen und sparen so Zeit, damit Sie sich auf Ihr Kerngeschäft konzentrieren können.\u003C/li>\u003C/ul>\u003Cdiv class=\"raw-html-embed\">\u003Ciframe width=\"560\" height=\"315\" src=\"https://www.youtube.com/embed/r3ikNinnVic?si=WQ5G7jnxHLU3vXMW\" title=\"YouTube video player\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen=\"\">\u003C/iframe>\u003C/div>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">1. Großes Portfolio & zentrale Herstellerplattform\u003C/span>\u003C/h2>\u003Cp>Thermoformteile gibt es in unzähligen Varianten, jedes mit speziellen Anforderungen an:\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/materialien\">Material\u003C/a> (z. B. PET, PS, ABS, PP)\u003C/li>\u003Cli>Maschinentypen (Tiefzieh-, \u003Ca href=\"https://www.formary.de/blog/was-ist-kunststoff-vakuumformen-so-funktioniert-vakuumtiefziehen-von-kunststoffteilen\">Vakuum\u003C/a>- oder \u003Ca href=\"https://www.formary.de/blog/was-ist-druckluftformen-kunststoff-umformen-mit-druckluft-kurz-erklaert\">Druckluftformanlagen\u003C/a>)\u003C/li>\u003Cli>Nachbearbeitung (\u003Ca href=\"https://www.formary.de/nachbearbeitungsverfahren/trennen/cnc-fraesen\">Fräsen, \u003C/a>\u003Ca href=\"https://www.formary.de/nachbearbeitungsverfahren/trennen/scherschnitt\">Stanzen, \u003C/a>\u003Ca href=\"https://www.formary.de/nachbearbeitungsverfahren/oberflaechenbehandlung/bedrucken\">Bedrucken\u003C/a>)\u003C/li>\u003C/ul>\u003Cp>Kein einzelner Hersteller deckt das gesamte Spektrum ab. formary bündelt ein stetig wachsendes Netzwerk geprüfter Hersteller, sodass Sie zentral auf die passende Auswahl zugreifen können.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">2. Immer den passenden Hersteller finden\u003C/span>\u003C/h2>\u003Cp>Dank unserer tiefen Marktkenntnis verknüpft formary Ihre Anforderungen direkt mit dem optimalen Produzenten. Wir kennen:\u003C/p>\u003Cul>\u003Cli>Maschinenpark\u003C/li>\u003Cli>Verfügbares Lagermaterial\u003C/li>\u003Cli>Spezial-Know-how der Hersteller\u003C/li>\u003C/ul>\u003Cp>\u003Cstrong>Ihr Vorteil:\u003C/strong> Sie sparen Zeit bei der Recherche und profitieren von erprobter Fertigungskompetenz. Das ist besonders relevant für folgende Branchen:\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/branchen/medizin-pharma\">Medizintechnik\u003C/a> (Steril-Trays, Blisterverpackungen)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/branchen/nahrungsmittel\">Lebensmittelindustrie\u003C/a> (Lebensmitteltrays, Schutzverpackungen)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/branchen/automotive\">Automotive\u003C/a> (technische Formteile, Transporttrays)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronik & Konsumgüter\u003C/a> (Geräteschutz, Verkaufsverpackungen)\u003C/li>\u003C/ul>\u003Cdiv class=\"raw-html-embed\">\n  \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp> ℹ️ Sie wollen mehr über unser Plattform-Modell erfahren? Dann lesen Sie unseren Beitrag  \u003Ca href=\"https://www.formary.de/blog/asset-sharing-im-tiefziehen-wie-hersteller-und-kunden-gleichermassen-von-der-sharing-economy-profitieren\">“Asset Sharing im Tiefziehen.”\u003C/a> Dort lernen Sie, inwiefern Kunden und Hersteller gleichermaßen von Asset Sharing-Modellen profitieren.\u003C/p>\n    \u003C/div>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">3. Digitale Features: Produktkonfigurator, 3D Tray Generator & DfM-Analyse\u003C/span>\u003C/h2>\u003Cp>Mit den neuesten Tools von formary verkürzen Sie die Entwicklungszeit erheblich:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Konfigurator\u003C/span>\u003C/h3>\u003Cp>Sie geben uns in einem geführten Prozess im \u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator\u003C/a> alle Informationen, die wir benötigen, um mit Ihrem Projekt durchzustarten. Unser Wertversprechen ist:\u003C/p>\u003Cul>\u003Cli>Langwierige Feedback Loops vermeiden und Zeit sparen\u003C/li>\u003Cli>Prüfung Ihrer Daten sowie Simulation von Material, Daten und Fertigung\u003C/li>\u003Cli>Angebot innerhalb von 24 Stunden\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">3D Tray Generator\u003C/span>\u003C/h3>\u003Cul>\u003Cli>Interaktive Erstellung Ihres Tray-Designs im Browser mit dem \u003Ca href=\"https://www.formary.de/3d-services/tray-generator\">3D Tray Generator\u003C/a>\u003C/li>\u003Cli>Sofortige Visualisierung in 3D\u003C/li>\u003Cli>Optimale Anpassung an Produktmaße und Handling-Anforderungen\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">DfM-Analyse (Design for Manufacturing)\u003C/span>\u003C/h3>\u003Cul>\u003Cli>Die \u003Ca href=\"https://www.formary.de/3d-services/dfm-analyse\">DfM-Analyse\u003C/a> prüft Ihr Design bereits in der Angebotsphase auf \u003Cstrong>Fertigbarkeit\u003C/strong>\u003C/li>\u003Cli>Reduziert Änderungs- und Korrekturschleifen deutlich\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">4. Kundenservice rund um die Uhr\u003C/span>\u003C/h2>\u003Cp>Jedes Tiefziehprojekt ist individuell. Deshalb begleiten wir Sie \u003Cstrong>persönlich und proaktiv\u003C/strong> durch alle Entwicklungsphasen, von der ersten Idee bis zum fertigen Produkt. Unser Team steht Ihnen jederzeit mit Fachwissen und Erfahrung zur Seite.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">5. Zeit und Mühe sparen\u003C/span>\u003C/h2>\u003Cp>Mit formary entfallen:\u003C/p>\u003Cul>\u003Cli>Aufwendige Lieferantensuchen\u003C/li>\u003Cli>Mehrfachanfragen bei verschiedenen Produzenten\u003C/li>\u003Cli>Verzögerungen durch unklare Anforderungen\u003C/li>\u003C/ul>\u003Cp>Wir kennen typische Fehlerquellen und investieren Zeit in einen optimalen Projektablauf. So können Sie sich auf andere Aufgaben und unsere Lieferanten auf Ihr Kerngeschäft konzentrieren.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zur Bestellung von Tiefziehteilen mit formary\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Welches Format müssen meine CAD-Daten haben?\u003C/span>\u003C/h4>\u003Cp>Für Daten Ihrer Bauteile und angefragter Tiefziehteile benötigen wir CAD-Daten. Wir können mit step, IGS, DXF und Parasolid arbeiten.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Wer erstellt das Konzept für mein Tiefziehteil?\u003C/span>\u003C/h4>\u003Cp>formary bietet zwei Möglichkeiten.\u003C/p>\u003Col>\u003Cli>Wir können Ihr am CAD-Programm erstelltes Tiefziehteil auf Fertigbarkeit prüfen und Ihnen ein Angebot kalkulieren.\u003C/li>\u003Cli>Wir erstellen Ihr Konzept und tiefziehfähige Daten anhand Ihrer Anfrage-Angaben im Konfigurator. Wir übersenden Ihnen diese im Anschluss zur Prüfung und Freigabe.\u003C/li>\u003C/ol>\u003Cp>Sollten Ihnen bei Ihrer Prüfung der Daten weitere Punkte auffallen, arbeiten wir diese ein. Im Anschluss geht das Tiefziehteil nach Freigabe in die Bemusterung.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Wie wird mein Angebot kalkuliert?\u003C/span>\u003C/h4>\u003Cp>formary kalkuliert Ihre Stückpreise und das Werkzeug anhand der Parameter Ihrer Anfrage sowie weiterer von uns festgelegter Parameter nach Prüfung Ihrer Anforderungen an die Tiefziehteile. Für den Preis entscheidend sind Kalkulationsdaten unserer Datenbank, Erfahrungswerte sowie aktuelle Marktdaten. Diese nutzen wir, um Maschinenselektion, Formfläche und den Werkzeugaufbau auszulegen. Innerhalb 24h erhalten Sie das Angebot, das vor Versand nochmals manuell von einem formary Projektleiter auf Plausibilität geprüft wird.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Was kostet die Nutzung von formary?\u003C/span>\u003C/h4>\u003Cp>Die Nutzung von formary ist kostenlos. Sie können beliebig viele Anfragen bei uns platzieren und uns jederzeit auch proaktiv für Entwicklungsprojekte kontaktieren. Bis zur Bestellung Ihrer Tiefziehteile entstehen Ihnen bei uns grundsätzlich keine Kosten.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Wie bekomme ich mein Angebot?\u003C/span>\u003C/h4>\u003Cp>Nach Absenden Ihrer Anfrage erhalten Sie eine Zusammenfassung der Anfrageparameter per Mail. Diese können Sie nochmals gegenprüfen, per PDF abspeichern oder, falls nötig, ausdrucken. Im Anschluss kalkulieren wir automatisiert die Stückkosten Ihres Tiefziehteils und des Werkzeugs. \u003C/p>\u003Cp>Innerhalb von 24h geht Ihnen das Angebot per Mail zu. Sie können dieses ebenfalls als PDF abspeichern oder ausdrucken. Sollten Sie in der Zwischenzeit oder nach Erhalt Rückfragen haben, können Sie uns jederzeit über den Kanal Ihrer Wahl kontaktieren.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0, 0%, 0%);\">Wie wird der Hersteller für meinen Auftrag ausgewählt?\u003C/span>\u003C/h4>\u003Cp>Die Zuordnung matchen wir intern. Unmittelbar nach Ihrer Beauftragung wird automatisiert anhand von Fertigungsmöglichkeiten, Maschinenausstattung, Materiallager und Verfügbarkeiten, sowie freier Fertigungskapazität der passende Partner selektiert. \u003C/p>\u003Cp>Wir klären alle fertigungsrelevanten Aspekte im Dialog mit unserem Partner. Da wir die Kapazitäten unserer Partner mit einbeziehen, können Sie sicher sein, dass Ihre Lieferzeiten verlässlich ausgeführt werden.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Fragen Sie jetzt Ihre Tiefziehteile bei formary an \u003C/span>\u003C/h2>\u003Cp>Wir glauben, dass eine effiziente Schnittstelle eine Win-Win Situation bedeutet und enormen Mehrwert in der \u003Ca href=\"https://landing.formary.de/webinar/effiziente-beschaffung-von-kunststoff-tiefziehteilen\">Beschaffung von Kunststoff Tiefziehteilen \u003C/a>aller Art bietet. Überzeugt? Testen Sie es jetzt aus und stellen Sie eine unverbindliche Anfrage im \u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator\u003C/a>. \u003C/p>\u003Cp>Weitere Fragen? Rufen Sie uns an: 07191 9525170.\u003C/p>","5-gruende-ihre-tiefziehteile-bei-formary-zu-bestellen",{"id":6541,"documentId":6542,"createdAt":6543,"updatedAt":6544,"publishedAt":85,"locale":10,"title":6545,"introduction":6546,"content":6547,"slug":6548,"cover":6549,"seo":6599,"blog_author":6603,"blogcategory":6609,"inline_hubspot_form":85,"blocks":6610,"localizations":6611},350,"m8zzptx9l09znjfx044u28ia","2026-01-13T15:51:47.618Z","2026-01-26T08:34:06.659Z","Cleaning Trays: This is how to clean reusable trays","Workpiece carriers transport components in various stages of production and are used for long periods. Many components, especially in the automotive industry, are oily or greasy, and during transport, dirt and other contaminants accumulate. Therefore, it is important to clean the trays.","\u003Ch2>\u003Cspan style=\"color:#005250;\">How does tray cleaning affect design?\u003C/span>\u003C/h2>\u003Cp>The cleaning of used \u003Ca href=\"https://www.formary.de/en/solutions/trays-for-transportation-storage\">plastic trays\u003C/a> and \u003Ca href=\"https://www.formary.de/en/blog/what-is-a-workpiece-carrier\">workpiece carriers\u003C/a> usually takes place at the end of the production chain or is even completely separated from the production process and carried out by external service providers. Trays are usually designed with a focus on the production process they are intended to optimize. Nevertheless, it is important to consider tray cleaning right from the start of development. That's why you can specify washing processes in the \u003Ca href=\"https://www.formary.de/en/configurator\">configurator\u003C/a> when you make your inquiry.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">How is a tray cleaned industrially?\u003C/span>\u003C/h2>\u003Cp>In most cases, production sites sort trays that need to be cleaned and place them at a collection point where they are picked up for workpiece carrier cleaning. The trays are then cleaned either in-house or by an external service provider. \u003Cstrong>Industrial washing systems\u003C/strong> are used for this purpose. The designs of the washing systems are as varied as the items, workpiece carriers, and components being cleaned. In simplified terms, the washing process usually involves the following steps:\u003C/p>\u003Cul>\u003Cli>Pre-sorting\u003C/li>\u003Cli>Removal of foreign objects (e.g., labels)\u003C/li>\u003Cli>Multi-stage washing process as required, e.g.:\u003Cul>\u003Cli>Pre-wash zone\u003C/li>\u003Cli>Ultrasonic\u003C/li>\u003Cli>Spraying\u003C/li>\u003Cli>Immersion degreasing\u003C/li>\u003Cli>Injection flood washing\u003C/li>\u003Cli>High-pressure water jet technology\u003C/li>\u003C/ul>\u003C/li>\u003Cli>Drying process\u003C/li>\u003C/ul>\u003Cp>The latter is particularly important for \u003Cstrong>delicate electronic components\u003C/strong>, where residual moisture can quickly lead to corrosion. After the professional cleaning process, the reusable workpiece carriers can be returned to the production cycle immediately.\u003C/p>\u003Cp>Plastic and trays are exposed to particular stresses during industrial cleaning. We will take a closer look at these in the next section.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">What must the tray withstand during cleaning?\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Solvents\u003C/li>\u003Cli>Chemicals\u003C/li>\u003Cli>Mechanical high-pressure water\u003C/li>\u003Cli>High temperatures\u003C/li>\u003C/ul>\u003Cp>Effects on the tray during the washing process\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:22.52%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_f5063a52fa.png\" alt=\"Einwirkungen auf das Tray beim Waschprozess\">\u003Cfigcaption>Effects on the tray during the washing process\u003C/figcaption>\u003C/figure>\u003Cp>What workpiece carriers have to endure during the washing process naturally depends on the degree of contamination, the type of dirt, and the required hygiene standard. Solvents are used to remove grease, oil, or paint. Chemicals that remove residues can also have an aggressive effect on the surface of the tray. Mechanical high-pressure water can affect delicate contours, and drying processes expose the tray to high temperatures.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Cleaning trays: Cleaning techniques\u003C/span>\u003C/h3>\u003Cp>The \u003Cstrong>ultrasonic washing system\u003C/strong> is a gentle method for cleaning workpiece carriers. Even containers with the most stubborn residues can be cleaned without the use of aggressive cleaning chemicals. During ultrasonic cleaning, the workpiece carrier is placed in a bath that is set into vibration by sound waves. This creates positive and negative pressure in the cavities of the liquid, generating tiny bubbles. When the bubbles burst, this movement pulls the dirt off the surface.\u003C/p>\u003Cp>Drying can be carried out using \u003Cstrong>vacuum technology\u003C/strong>. Drying processes for sensitive components are carried out using warm air circulation systems or contactless, antistatic air cleaners. The possibilities are endless.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">How your tray survives many washing processes unscathed\u003C/span>\u003C/h2>\u003Cp>Since we have already designed many thermoformed trays and workpiece carriers that are suitable for industrial cleaning systems, we can tell you what is important.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">1.) The right choice of material\u003C/span>\u003C/h3>\u003Cp>Reusable containers are generally made from thicker materials to ensure that the tray remains stable for months or years of use. In addition, properties such as\u003C/p>\u003Cul>\u003Cli>impact strength\u003C/li>\u003Cli>hardness\u003C/li>\u003Cli>and resistance\u003C/li>\u003C/ul>\u003Cp>to various substances. What will the tray come into contact with and what solvents will be used to clean it? Only plastics that are non-reactive with the relevant substances and are resistant to them are selected.\u003C/p>\u003Cp>Although using high-quality plastic and thicker material is more expensive initially, the investment quickly pays for itself. A high-quality tray needs to be replaced less often and retains its stability and quality. Reusable trays therefore make sense not only from an environmental point of view, but also for economic reasons.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">2.) Observe design must-dos with regard to tray cleaning\u003C/span>\u003C/h3>\u003Cp>The design of the tray depends on the \u003Cstrong>environmental influences\u003C/strong> it has to withstand – including during workpiece carrier cleaning. Trays can be reinforced where high mechanical and dynamic stresses occur, and thin spots in cavities must be avoided. More complex tool designs support a long service life.\u003C/p>\u003Cp>Special features and post-processing support the cleaning of the tray. Plastic trays can be equipped with water-repellent edges. Holes can be milled into the bottom of the cavities or mold cavities so that water can drain off easily.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">3.) Involve cleaning service providers\u003C/span>\u003C/h3>\u003Cp>The design is most efficient when the internal or external cleaning service provider is involved from the outset. To avoid unwanted chemical reactions, there are two approaches:\u003C/p>\u003Ch4>Cleaning agent used\u003C/h4>\u003Cp>Ask your service provider to specify the cleaning agent they plan to use. formary checks the data sheet for \u003Cstrong>compatibility\u003C/strong> with the plastic used.\u003C/p>\u003Ch4>Plastic used\u003C/h4>\u003Cp>formary will provide the service provider with a \u003Cstrong>cleaning agent recommendation\u003C/strong> for the plastic used. The service provider will check the compatibility of the cleaning agent with their equipment. If you develop your tray with us, formary will be happy to handle the communication. We know that it is worthwhile for your project to draw on the combined experience of plastics and cleaning experts.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Tray cleaning – ask the right questions and get the perfect product quickly\u003C/span>\u003C/h2>\u003Cp>Design your workpiece carrier for production with subsequent workpiece carrier cleaning now. You can find this configuration in the formary configurator under “Fine tuning & handling” and “Washability.” Learn more about the design of deep-drawn parts in our blog post \u003Ca href=\"https://www.formary.de/en/blog/construction-data-in-thermoforming\">\u003Cstrong>\u003Cu>“Release of design data”\u003C/u>\u003C/strong>\u003C/a> or in our \u003Ca href=\"https://www.formary.de/en/design-guide\">\u003Cstrong>\u003Cu>design guide\u003C/u>\u003C/strong>\u003C/a>.\u003C/p>\u003Cp>Configuration of the washing process in the formary product configurator\u003C/p>\u003Cp>\u003Cstrong>If you have any questions or feedback, please write to us now in LiveChat or call us at: +49 7191 9525170\u003C/strong>\u003C/p>","how-to-clean-trays",{"id":6550,"documentId":6551,"name":6552,"alternativeText":6545,"caption":16,"width":189,"height":1145,"formats":6553,"hash":6594,"ext":263,"mime":266,"size":6595,"url":6596,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":6597,"updatedAt":6597,"publishedAt":6598},2100,"ybhwwdwy30k6wy05dfp8u76r","Waschvorgang Blog Banner Eng.png",{"lg":6554,"md":6559,"sm":6564,"xl":6569,"2xl":6574,"avatar":6579,"default":6584,"thumbnail":6589},{"ext":263,"url":6555,"hash":6556,"mime":266,"name":6557,"path":85,"size":6558,"width":154,"height":687},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","lg_Waschvorgang_Blog_Banner_Eng_4aebcfa560","lg_Waschvorgang Blog Banner Eng.png",306.42,{"ext":263,"url":6560,"hash":6561,"mime":266,"name":6562,"path":85,"size":6563,"width":161,"height":2155},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","md_Waschvorgang_Blog_Banner_Eng_4aebcfa560","md_Waschvorgang Blog Banner Eng.png",157.86,{"ext":263,"url":6565,"hash":6566,"mime":266,"name":6567,"path":85,"size":6568,"width":168,"height":1178},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","sm_Waschvorgang_Blog_Banner_Eng_4aebcfa560","sm_Waschvorgang Blog Banner Eng.png",107.54,{"ext":263,"url":6570,"hash":6571,"mime":266,"name":6572,"path":85,"size":6573,"width":175,"height":2166},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","xl_Waschvorgang_Blog_Banner_Eng_4aebcfa560","xl_Waschvorgang Blog Banner Eng.png",393.04,{"ext":263,"url":6575,"hash":6576,"mime":266,"name":6577,"path":85,"size":6578,"width":182,"height":2172},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","2xl_Waschvorgang_Blog_Banner_Eng_4aebcfa560","2xl_Waschvorgang Blog Banner Eng.png",398.46,{"ext":263,"url":6580,"hash":6581,"mime":266,"name":6582,"path":85,"size":6583,"width":195,"height":2178},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","avatar_Waschvorgang_Blog_Banner_Eng_4aebcfa560","avatar_Waschvorgang Blog Banner Eng.png",9.69,{"ext":263,"url":6585,"hash":6586,"mime":266,"name":6587,"path":85,"size":6588,"width":202,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","default_Waschvorgang_Blog_Banner_Eng_4aebcfa560","default_Waschvorgang Blog Banner Eng.png",67.75,{"ext":263,"url":6590,"hash":6591,"mime":266,"name":6592,"path":85,"size":6593,"width":2189,"height":2190},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","thumbnail_Waschvorgang_Blog_Banner_Eng_4aebcfa560","thumbnail_Waschvorgang Blog Banner Eng.png",29.25,"Waschvorgang_Blog_Banner_Eng_4aebcfa560",138.93,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Waschvorgang_Blog_Banner_Eng_4aebcfa560.png","2025-06-02T20:46:19.000Z","2026-01-08T22:06:19.529Z",{"id":6600,"open_graph_title":6601,"open_graph_description":6602,"title":6601,"description":6602},2199,"Cleaning trays: Cleaning reusable trays","Cleaning trays: How does the cleaning process for reusable trays work? ▶ Learn more about workpiece carrier cleaning.",{"id":132,"documentId":6604,"createdAt":6605,"updatedAt":6606,"publishedAt":85,"locale":10,"role":3233,"name":6607,"email":6608,"phone":85,"meeting_url":85},"hrj6aos08ei0v7dmwqi3sabs","2026-01-16T11:09:54.032Z","2026-01-26T16:15:30.215Z","Lisa-Marie Bittner","lisa.bittner@formary.de",{"id":1224,"documentId":5043,"createdAt":5044,"updatedAt":5045,"publishedAt":85,"locale":10,"title":5046,"slug":5047,"description":5048},[],[6612],{"id":4178,"documentId":6542,"createdAt":6613,"updatedAt":6614,"publishedAt":85,"locale":128,"title":6615,"introduction":6616,"content":6617,"slug":6618},"2026-01-08T23:07:21.279Z","2026-01-13T09:40:59.099Z","Trays reinigen: So funktioniert die Reinigung von Mehrwegtrays","Die Werkstückträger transportieren Bauteile in verschiedenen Fertigungsstufen und sind lange im Einsatz. Viele Bauteile, gerade in der Automobilindustrie, sind ölig oder fettig und durch den Transport kommen Schmutz und andere Kontamination hinzu. Daher ist es relevant, die Trays zu reinigen. ","\u003Ch2>\u003Cspan style=\"color:#005250;\">Trays reinigen - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Die \u003Cstrong>Konstruktion \u003C/strong>und \u003Cstrong>Materialauswahl \u003C/strong>von Kunststofftrays sollten den Reinigungsprozess von Anfang an berücksichtigen.\u003C/li>\u003Cli>Industrielle Reinigungsverfahren setzen Trays \u003Cstrong>hohen Belastungen\u003C/strong> wie Hitze, Chemikalien und Wasserdruck aus.\u003C/li>\u003Cli>Die richtige Materialauswahl, eine robuste Konstruktion und die Einbindung von Reinigungsexperten sind entscheidend für eine lange Lebensdauer der Trays.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie beeinflusst die Reinigung der Trays die Konstruktion? \u003C/span>\u003C/h2>\u003Cp>Die Reinigung benutzter \u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Kunststofftrays\u003C/a> und \u003Ca href=\"https://www.formary.de/blog/was-ist-ein-werkstuecktraeger-definition-and-anwendungen\">Werkstückträger\u003C/a> kommt meist am Ende der Fertigungskette oder ist gar komplett vom Fertigungsprozess getrennt und wird von externen Dienstleistern übernommen. Trays werden meist mit Fokus auf den Fertigungsprozess, welchen sie optimieren sollen, konstruiert. \u003C/p>\u003Cp>Dennoch ist es wichtig, die Reinigung des Trays von Anfang an in der Entwicklung zu bedenken. Daher können Sie im \u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator\u003C/a> Waschprozesse schon bei der Anfrage mit angeben. \u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie wird ein Tray industriell gereinigt? \u003C/span>\u003C/h2>\u003Cp>Meist sortieren Fertigungsstandorte Trays, die gereinigt werden sollen, aus und platzieren diese an einem Sammelort, wo sie zur Werkstückträger Reinigung abgeholt werden. Die Reinigung der Trays findet anschließend entweder werksintern oder bei einem externen Dienstleister statt. Zum Einsatz kommen hierfür \u003Cstrong>industrielle Waschanlagen\u003C/strong>. \u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Trays_reinigen_24a05e7321.png\" alt=\"Trays reinigen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Der Reinigungsprozess in der Waschanlage\u003C/span>\u003C/h3>\u003Cp>Die Ausführungen der Waschanlagen sind so vielseitig wie die gereinigten Artikel, Werkstückträger und Bauteile. Im vereinfachten Sinne beinhaltet der Waschprozess meist folgende Schritte:\u003C/p>\u003Col>\u003Cli>Vorsortierung\u003C/li>\u003Cli>Entfernung von Fremdkörpern (z.B. Etiketten)\u003C/li>\u003Cli>Mehrstufiger Waschvorgang nach Anforderung, z.B.:\u003Cul>\u003Cli>Vorwaschzone\u003C/li>\u003Cli>Ultraschall\u003C/li>\u003Cli>Spritzen\u003C/li>\u003Cli>Tauchentfettung\u003C/li>\u003Cli>Injektionsflutwaschen\u003C/li>\u003Cli>Hochdruckwasserstrahltechnik\u003C/li>\u003C/ul>\u003C/li>\u003Cli>Trockenprozess\u003C/li>\u003C/ol>\u003Cp>Letzteres ist gerade bei \u003Cstrong>filigranen elektronischen Bauteilen\u003C/strong> wichtig, bei denen Restfeuchte schnell zu Korrosion führen kann. Nach dem professionellen Reinigungsprozess können die Mehrweg-Werkstückträger sofort wieder dem Fertigungskreislauf zugeführt werden.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was muss das Tray beim Reinigen aushalten? \u003C/span>\u003C/h2>\u003Cp>Bei der industriellen Reinigung sind Trays besonderen Belastungen ausgesetzt. Die Wahl des richtigen Materials und die Konstruktion müssen diesen Einflüssen standhalten. Hier sind die wichtigsten Faktoren:\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_f5063a52fa.png\" alt=\"Einwirkungen auf das Tray beim Waschprozess\">\u003Cfigcaption>Einwirkungen auf das Tray beim Waschprozess\u003C/figcaption>\u003C/figure>\u003Cul>\u003Cli>\u003Cstrong>Lösemittel und Chemikalien:\u003C/strong> Diese werden zur Entfernung von Fetten, Ölen oder Lacken eingesetzt und können aggressiv auf die Tray-Oberfläche wirken.\u003C/li>\u003Cli>\u003Cstrong>Mechanischer Hochdruck:\u003C/strong> Wasserstrahlen können filigrane Konturen beschädigen.\u003C/li>\u003Cli>\u003Cstrong>Hohe Temperaturen:\u003C/strong> Trocknungsprozesse, wie sie bei der industriellen Reinigung üblich sind, setzen das Material hohen Temperaturen aus.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Welche Reinigungstechniken gibt es?\u003C/span>\u003C/h3>\u003Cp>Neben Standard-Waschverfahren gibt es schonendere Techniken wie die Ultraschallreinigung.\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Ultraschallreinigung:\u003C/strong> Bei dieser Methode wird der Werkstückträger in ein Bad getaucht, das durch Schallwellen in Schwingungen versetzt wird. Dies erzeugt winzige Bläschen, die bei ihrem Platzen die Verschmutzungen von der Oberfläche lösen. Aggressive Chemikalien können so oft vermieden werden.\u003C/li>\u003Cli>\u003Cstrong>Trocknung:\u003C/strong> Die Trocknung kann über \u003Cstrong>Vakuumtechnik\u003C/strong> erfolgen. Trockenprozesse für sensible Bauteile werden über Warmluftumlaufsysteme oder berührungslose, antistatische Luftreiniger ausgeführt. Die Möglichkeiten sind vielseitig.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">So übersteht Ihr Tray beim Reinigen unbeschadet viele Waschprozesse\u003C/span>\u003C/h2>\u003Cp>Da wir schon viele thermogeformte Trays und Werkstückträger konstruiert haben, die für industrielle Reinigungsanlagen geeignet sind, sagen wir Ihnen, worauf es ankommt. \u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">1.) Die richtige Materialauswahl\u003C/span>\u003C/h3>\u003Cp>Bei Mehrwegbehältern wird prinzipiell mit dickeren Materialausgangsstärken gearbeitet, um das Tray stabil für einen monate- oder jahrelangen Einsatz zu machen. \u003C/p>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffflakes_die_sich_in_den_Haenden_befinden_66b91b7e44.png\" alt=\"Kunststoff Granulat\">\u003C/figure>\u003Cp>Wichtig sind Eigenschaften wie:\u003C/p>\u003Cul>\u003Cli>Schlagzähigkeit\u003C/li>\u003Cli>Härte\u003C/li>\u003Cli>Beständigkeit gegen Chemikalien und Lösemittel\u003C/li>\u003C/ul>\u003Cp>Nur \u003Ca href=\"https://www.formary.de/materialien\">Kunststoffe,\u003C/a> die mit den eingesetzten Reinigungsmitteln \u003Cstrong>nicht reaktiv\u003C/strong> sind, kommen in Frage. Zwar sind hochwertige Kunststoffe zunächst teurer, sie amortisieren sich jedoch schnell durch \u003Cstrong>längere Lebensdauer, Stabilität und gleichbleibende Qualität\u003C/strong>.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Formnester_von_Kunststofftrays_b2f1c00a99.svg\" alt=\"Formnester von Kunststofftrays\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">2.) Konstruktions-Must-Do’s für reinigungsfeste Trays\u003C/span>\u003C/h3>\u003Cp>Die Konstruktion sollte auf die \u003Cstrong>Umwelteinflüsse der Reinigung\u003C/strong> abgestimmt sein:\u003C/p>\u003Cul>\u003Cli>Verstärkungen an stark beanspruchten Stellen\u003C/li>\u003Cli>keine Dünnstellen in Kavitäten\u003C/li>\u003Cli>komplexere Werkzeugausführungen für längere Haltbarkeit\u003C/li>\u003C/ul>\u003Cp>Zusätzliche Features erleichtern die Reinigung:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>wasserabweisende Ränder\u003C/strong>\u003C/li>\u003Cli>\u003Cstrong>Ablauflöcher\u003C/strong> in Kavitäten und \u003Ca href=\"https://www.formary.de/blog/so-bestimmen-sie-die-geeigneten-formnester-ihres-werkstuecktraegers-1\">Formnestern\u003C/a>\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">3.) Reinigungs-Dienstleister frühzeitig einbeziehen\u003C/span>\u003C/h3>\u003Cp>Am effizientesten ist die Konstruktion, wenn der interne oder externe Reinigungsdienstleister von Anfang an mit einbezogen wird. Um ungewünschte chemische Reaktionen zu vermeiden kann man von zwei Seiten herangehen: \u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Vom Reinigungsmittel ausgehend:\u003C/strong> Dienstleister nennt das geplante Mittel, formary prüft die Kunststoffkompatibilität.\u003C/li>\u003Cli>\u003Cstrong>Vom Kunststoff ausgehend:\u003C/strong> formary empfiehlt geeignete Mittel, die der Dienstleister mit seiner Anlage validiert.\u003C/li>\u003C/ul>\u003Cp>So lassen sich ungewünschte Reaktionen vermeiden und das Tray optimal auf den \u003Cstrong>Mehrwegeinsatz\u003C/strong> vorbereiten.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zur Tray Reinigung\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:#005250;\">Welche Materialien eignen sich am besten für langlebige Kunststofftrays?\u003C/span>\u003C/h4>\u003Cp>Hochwertige Kunststofftrays bestehen aus Materialien mit hoher Schlagzähigkeit, ausreichender Härte und chemischer Beständigkeit. Nur Kunststoffe, die stabil gegenüber Reinigungsmitteln und den vorgesehenen Einsatzstoffen sind, garantieren eine lange Lebensdauer und gleichbleibende Qualität.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Warum ist die richtige Materialstärke für Mehrwegtrays wichtig?\u003C/span>\u003C/h4>\u003Cp>Dicke Materialstärken sorgen dafür, dass Mehrwegtrays mechanischen Belastungen standhalten und über Monate oder Jahre im Einsatz bleiben. Sie reduzieren die Gefahr von Brüchen oder Verformungen und tragen gleichzeitig zur langfristigen Wirtschaftlichkeit bei, da weniger Ersatz nötig ist.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Wie können Trays so konstruiert werden, dass sie leicht zu reinigen sind?\u003C/span>\u003C/h4>\u003Cp>Die Konstruktion von Kunststofftrays berücksichtigt mechanische Belastungspunkte und Umwelteinflüsse. Verstärkungen an stark beanspruchten Stellen, wasserabweisende Ränder und Ablauflöcher in den Kavitäten erleichtern die Reinigung und verlängern die Lebensdauer des Trays erheblich.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Welche Rolle spielt der Reinigungsdienstleister bei der Tray-Entwicklung?\u003C/span>\u003C/h4>\u003Cp>Ein frühzeitiger Einbezug des Reinigungsdienstleisters gewährleistet, dass eingesetzte Reinigungsmittel und Kunststoffmaterialien optimal aufeinander abgestimmt sind. Durch diese Zusammenarbeit lassen sich chemische Reaktionen vermeiden und die Reinigungsprozesse effizient gestalten.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Lohnt sich die Investition in hochwertige Kunststofftrays?\u003C/span>\u003C/h4>\u003Cp>Ja, hochwertige Kunststofftrays amortisieren sich schnell. Sie müssen seltener ersetzt werden, behalten ihre Stabilität und Qualität über lange Zeit und bieten sowohl ökonomische als auch ökologische Vorteile. Die Investition zahlt sich durch reduzierte Wartungskosten und weniger Materialverbrauch aus.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Trays reinigen - Richtig anfragen und schnell zum perfekten Produkt\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"color:black;\">Konstruieren Sie jetzt Ihren Werkstückträger für die Fertigung mit anschließender Werkstückträger Reinigung. Im formary Konfigurator finden Sie diese Konfiguration im Punkt „Feinschliff & Handling“ unter „Waschbarkeit“. \u003C/span>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">Erfahren Sie mehr zur Konstruktion von Tiefziehteilen in unserem Blogbeitrag \u003C/span>\u003Ca href=\"https://www.formary.de/blog/freigabe-von-konstruktionsdaten-welche-faktoren-sind-bei-kunststoff-tiefziehteilen-zu-beachten\">\u003Cu>Freigabe von Konstruktionsdaten\u003C/u>\u003C/a>\u003Cu> \u003C/u>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">oder in unserem \u003C/span>\u003Ca href=\"https://www.formary.de/design-guide\">\u003Cu>Design-Guide\u003C/u>\u003C/a>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">.\u003C/span>\u003C/p>","trays-reinigen-so-funktioniert-die-reinigung-von-mehrwegtrays",{"id":6620,"documentId":6621,"createdAt":6622,"updatedAt":6623,"publishedAt":85,"locale":10,"title":6624,"introduction":6625,"content":6626,"slug":6627,"cover":6628,"seo":6679,"blog_author":6684,"blogcategory":6685,"inline_hubspot_form":85,"blocks":6686,"localizations":6687},348,"kmwdd65q4ti6vu8naxlydmsf","2026-01-13T15:51:47.224Z","2026-01-26T08:33:16.775Z","What Stacking Methods Are Used for Trays? 4 Stacking Methods for Efficient Palletizing","This article demonstrates which stacking methods are used for different applications, where common errors occur, and which stacking method provides the greatest added value.","\u003Ch2>\u003Cspan style=\"color:#005250;\">Palletising: How to avoid transport damage with the right stacking method\u003C/span>\u003C/h2>\u003Cp>If plastic trays and workpiece carriers can be stacked, this has advantages for production, storage and logistics. In production, your products are loaded into trays from conveyor belts until the assembled stacks are transported onwards. Free-standing tray stacks do not require any additional boxes or containers as loading aids. Stacking trays save space when storing your products. In intralogistics, a stable stacking method ensures safe transport.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">A few key facts about tray stacking methods\u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:7%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_24de199cb0.png\" alt=\"Trayhöhe\">\u003C/figure>\u003Cp>If trays are to be stacked, this must be taken into account in the design, as additional space is required for stacking. A stackable tray is therefore usually slightly higher than non-stackable models. The tray height when loaded is then made up as follows, for example:\u003C/p>\u003Cp>\u003Cspan class=\"text-small\">Height of the components: 65 mm\u003C/span>\u003C/p>\u003Cp>\u003Cspan class=\"text-small\">Stacking height: 10 mm\u003C/span>\u003C/p>\u003Cp>\u003Cspan class=\"text-small\">Space to the next higher tray: 3 mm\u003C/span>\u003C/p>\u003Cp>\u003Cspan class=\"text-small\">Material thickness of the tray (wall thickness): 2 mm\u003C/span>\u003C/p>\u003Cp>\u003Cspan class=\"text-small\" style=\"color:#00a9a5;\">\u003Cstrong>Tray height (loaded): = 80 mm\u003C/strong>\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:13.65%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_5b95b4029d.png\" alt=\"Gesamt-Stapelhöhe\">\u003C/figure>\u003Cp>The \u003Cstrong>total \u003C/strong>stacking height of this example results from the calculated tray height of 80 mm (loaded) and the stacking height of 10 mm per tray added with each tray. If certain outer carton dimensions are specified, it is possible to calculate how many trays fit into a packaging unit.\u003C/p>\u003Cp>In the formary configurator, you can either adapt the tray to a specific carton or directly request a suitable carton for the specified stacking height.\u003C/p>\u003Cp> \u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Which stacking method is the right one for efficient palletising?\u003C/span>\u003C/h2>\u003Cp>When selecting the right stacking method for palletising, various points are decisive:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Material thickness\u003C/span>\u003C/h3>\u003Cp>The required stacking of the tray depends primarily on the material thickness used. The stacking method often depends on whether the tray is used as a disposable or reusable product.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Sensitivity of the products\u003C/span>\u003C/h3>\u003Cp>Can the next higher tray stack touch your components or rest on them, or are they touch-sensitive? If you are not allowed to stack over the components, but must leave a few millimetres of clearance to the next higher tray, then the stacking tray must be designed to be self-supporting - this requires robust palletising.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Urgency of the schedule\u003C/span>\u003C/h3>\u003Cp>Simple stacking techniques, such as undercut stacking, are easier to implement than moving mould parts (a nap stacking) - and therefore shorten the lead time of your first samples.\u003C/p>\u003Cp>These points determine the pallet stacking method to be used.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">What exactly is an undercut? And what is it used for when palletising stacking trays?\u003C/span>\u003C/h2>\u003Cp>The most commonly used stacking method in logistics is undercut stacking.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:8.24%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/guide_74_2_12261286b6.png\" alt=\"Relevanz vom Hinterschnitt beim Stapeln\">\u003Cfigcaption>The role of the undercut in the appropriate stacking method\u003C/figcaption>\u003C/figure>\u003Cp>An undercut is an inward-facing flange in the tray wall. These are not easy to mould during production, as they have to be removed from the thermoforming tool in the opposite direction to the demoulding direction.\u003C/p>\u003Cp>\u003Cspan style=\"color:#005250;\">However, undercuts offer considerable advantages when using plastic trays - for example, they enable cost-efficient stacking.\u003C/span>\u003C/p>\u003Cp>The size of undercuts can be varied. For small loads such as small cups, an undercut can be very narrow. However, if large loads have to be carried, for example heavy metal parts or engine components, more support surface is required so that the weight is evenly distributed over the material of the underlying tray. In this case, the undercuts are designed to be as wide and deep as possible.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">The price-performance ratio of stacking methods\u003C/span>\u003C/h2>\u003Cp>So which techniques are available and which should be used to avoid transport damage? That depends. We provide guide values based on your application or product. What you are primarily interested in when purchasing a tray is often the price - or the price-performance ratio. More complex technologies often have higher tool prices. We explain the background.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#00a9a5;\">1. Stacking method for small buckets, tubs, tubs: \u003C/span>\u003Cspan style=\"color:#005250;\">Undercut stacking at the edge\u003C/span>\u003C/h2>\u003Cp>With smaller buckets and tubs, the undercut stacking does not need to be very pronounced due to the low weight. It can therefore be applied directly to the edge. This type of palletising is therefore particularly suitable for containers. Simple undercut stacking can be incorporated into the mould during design and is not cost-intensive.\u003C/p>\u003Cp style=\"text-align:center;\">\u003Cspan style=\"color:black;\">\u003Cstrong>Top undercut:\u003C/strong>\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Hinterschnitt_oben_813af2698e.png\" alt=\"Hinterschnitt oben\">\u003Cfigcaption>Undercut top\u003C/figcaption>\u003C/figure>\u003Cp style=\"text-align:center;\">\u003Cspan style=\"color:black;\">\u003Cstrong>Undercut bottom:\u003C/strong>\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Hinterschnitt_unten_a2a0928b7e.png\" alt=\"Hinterschnitt unten\">\u003Cfigcaption>Undercut bottom\u003C/figcaption>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#00a9a5;\">2. Stacking method for disposable trays and workpiece carriers with thin material:\u003C/span>\u003Cspan style=\"color:#005250;\"> undercut stacking in the wall\u003C/span>\u003C/h2>\u003Cp>We have already discussed what undercuts are. As products with a low weight only require a narrow stack, this can be incorporated into the mould without additional features (more on this later). This allows for low-cost moulds and fast production cycles. Just right for disposable trays.\u003C/p>\u003Cp>The disadvantage, however, is that undercut stacking can naturally reach its limits with thin material. If the load is too heavy and the stacking does not support it, the undercut must either be maximised or the material thickness increased. If this does not help either, dimple stacking must be used (see point 4.).\u003C/p>\u003Cp>Normal undercut stacking is usually used for transport and storage applications:\u003C/p>\u003Cul>\u003Cli>Small trays\u003C/li>\u003Cli>Workpiece carriers with low packing density\u003C/li>\u003Cli>Workpiece carriers with low weight\u003C/li>\u003Cli>Low initial thicknesses\u003C/li>\u003Cli>Disposable trays\u003C/li>\u003Cli>Lowest possible project costs\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#00a9a5;\">3. Stacking method for inlays and inserts:\u003C/span>\u003Cspan style=\"color:#005250;\"> A/B stacking\u003C/span>\u003C/h2>\u003Cp>With A/B stacking, two different versions, A and B, of the tray are produced. The two tray versions are identical, but have offset stacking lugs. When palletising, an A part is always placed on a B part so that the nubs are always positioned at offset points on the tray and stabilise the parts.\u003C/p>\u003Cp>Theoretically, this would require two different thermoforming moulds. However, it is also possible to simply use a multi-slot mould with 50% A and 50% B stacking trays. Alternatively, movable modules can be fitted in a single-use mould, which are changed after half the number of pieces. This effort has a corresponding effect on the price of A/B stacking.\u003C/p>\u003Cp>A/B stacking is often used for empty packaging during palletising. This means when empty packaging is sent to a packaging line for packing. The trays are very easy to separate, are all aligned in the same way and can be processed quickly from the stack. The usual area of application for A/B stacking is therefore the \u003Ca href=\"https://www.formary.de/en/solutions/plastic-inlays\">inlay\u003C/a>.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#00a9a5;\">4. Stacking method for automation trays:\u003C/span>\u003Cspan style=\"color:#005250;\"> Dimple stacking from a flap mould\u003C/span>\u003C/h2>\u003Cp>If the stacking has to be very stable, dimple stacking is used for palletising. The stacking trays are supported and stacked by circumferential block segments. If trays contain heavy parts or if precise stacking tolerances of the vertical stack are required (e.g. in a palletiser of an automation system), this is the right technology.\u003C/p>\u003Cp>The circumferential stacking cams are so strongly moulded that they could not be demoulded with a normal tool. For this reason, horizontal flaps are used around the edge of the mould during production to form the block segments. Before demoulding, these segments fold to the side so that the tray can be demoulded seamlessly. This technique requires a more complex mould design. A so-called flap mould with moving parts is used.\u003C/p>\u003Cp>For this reason, this stacking method tends to be in the premium range, with a more cost-intensive tool setup and longer tool production times. For this reason, flap tool stacking is usually used in higher-value application areas such as automation , where robot palletising comes into play in addition to manual palletising.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">These typical mistakes are often made when palletising\u003C/span>\u003C/h2>\u003Cp>For stacking to fulfil its purpose, a number of points have to fit together. Are you having problems stacking your trays? We discuss the error patterns and their possible causes:\u003C/p>\u003Cp>\u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>The aim is to prevent jammed and wedged stacks and to achieve the most stable result possible.\u003C/strong>\u003C/span>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Conclusion: The right stacking method helps to avoid transport damage\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(13,13,13);\">The correct stacking method helps to prevent transport damage by distributing the weight evenly and contributing to the stability of the load. Different techniques such as undercut stacking and dimple stacking contribute significantly to product safety. The choice of the right palletising technology should be tailored to the specific requirements in order to optimise costs and minimise damage.\u003C/span>\u003C/p>\u003Cp>Would you like to benefit from this? Simply tell us the stacking height or the number of trays to be stacked in your enquiry. If you already have 3D data for your tray, you can also use our \u003Cspan style=\"color:#005250;\">\u003Cstrong>3D tray generator\u003C/strong>\u003C/span> to test which stacking method is best suited to your plastic tray.\u003C/p>\u003Cp>Still have questions about tray stacking methods? Write to us in the live chat or give us a call!\u003C/p>","stacking-methods-for-trays",{"id":6629,"documentId":6630,"name":6631,"alternativeText":6632,"caption":16,"width":189,"height":1145,"formats":6633,"hash":6674,"ext":263,"mime":266,"size":6675,"url":6676,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":6677,"updatedAt":6677,"publishedAt":6678},2121,"epdbsriirfvkk5cigrj6yyzo","What Stacking Methods are used for trays Blog Banner eng.png","What Stacking Methods are used for trays ",{"lg":6634,"md":6639,"sm":6644,"xl":6649,"2xl":6654,"avatar":6659,"default":6664,"thumbnail":6669},{"ext":263,"url":6635,"hash":6636,"mime":266,"name":6637,"path":85,"size":6638,"width":154,"height":687},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70.png","lg_What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70","lg_What Stacking Methods are used for trays Blog Banner 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eng.png",438.32,{"ext":263,"url":6660,"hash":6661,"mime":266,"name":6662,"path":85,"size":6663,"width":195,"height":2178},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70.png","avatar_What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70","avatar_What Stacking Methods are used for trays Blog Banner eng.png",9.87,{"ext":263,"url":6665,"hash":6666,"mime":266,"name":6667,"path":85,"size":6668,"width":202,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70.png","default_What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70","default_What Stacking Methods are used for trays Blog Banner eng.png",73.69,{"ext":263,"url":6670,"hash":6671,"mime":266,"name":6672,"path":85,"size":6673,"width":2189,"height":2190},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70.png","thumbnail_What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70","thumbnail_What Stacking Methods are used for trays Blog Banner eng.png",30.16,"What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70",138.58,"https://fsn1.your-objectstorage.com/formary-de-production-cms/What_Stacking_Methods_are_used_for_trays_Blog_Banner_eng_3270446d70.png","2025-06-04T18:44:09.000Z","2026-01-08T22:06:22.313Z",{"id":6680,"open_graph_title":6681,"open_graph_description":6682,"title":6681,"description":6683},2198,"Using stacking methods correctly for trays","Use stacking methods correctly: ✓ Sources of error when stacking trays ✓ Overview of efficient stacking methods and more.\n","Use stacking methods correctly: ✓ Sources of error when stacking trays ✓ Overview of efficient stacking methods and more.\n\n",{"id":758,"documentId":3230,"createdAt":3231,"updatedAt":3232,"publishedAt":85,"locale":10,"role":3233,"name":3234,"email":3235,"phone":3236,"meeting_url":3237},{"id":1224,"documentId":5043,"createdAt":5044,"updatedAt":5045,"publishedAt":85,"locale":10,"title":5046,"slug":5047,"description":5048},[],[6688],{"id":1651,"documentId":6621,"createdAt":6689,"updatedAt":6690,"publishedAt":85,"locale":128,"title":6691,"introduction":6692,"content":6693,"slug":6694},"2026-01-08T23:07:20.882Z","2026-01-13T09:40:49.771Z","Welche Stapelmethoden gibt es bei Trays? 4 Stapelmethoden zur effizienten Palettierung","Dieser Beitrag zeigt Ihnen, welche Stapelmethoden für welche Anwendungen eingesetzt werden, wo typische Fehlerquellen liegen und welche Stapelung Ihnen den größten Mehrwert bringt.\n","\u003Ch2>\u003Cspan style=\"color:#005250;\">Stapelmethoden von Kunststofftrays - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Die richtige \u003Cstrong>Stapelmethode \u003C/strong>für Kunststofftrays ist entscheidend, um Transportschäden zu vermeiden und Prozesse in Produktion, Lagerung und Logistik effizienter zu gestalten.\u003C/li>\u003Cli>Es gibt verschiedene Stapelmethoden wie die \u003Cstrong>Hinterschnittstapelung\u003C/strong>, die für einfache und kostengünstige Anwendungen geeignet ist, und die \u003Cstrong>Noppenstapelung\u003C/strong>, die bei schweren Bauteilen und in automatisierten Systemen für hohe Stabilität sorgt.\u003C/li>\u003Cli>Die Wahl der passenden Methode hängt von \u003Cstrong>Faktoren \u003C/strong>wie der Materialdicke, der Empfindlichkeit der Produkte und dem Budget ab.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Palettieren: So vermeiden Sie Transportschäden durch die richtige Stapelmethode\u003C/span>\u003C/h2>\u003Cp>Wenn \u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Kunststofftrays\u003C/a> und \u003Ca href=\"https://www.formary.de/blog/was-ist-ein-werkstuecktraeger-definition-and-anwendungen\">Werkstückträger\u003C/a> stapelbar konstruiert werden, bringt das gleich mehrere Vorteile für \u003Cstrong>Produktion, Lagerung und Logistik\u003C/strong>:\u003C/p>\u003Cul>\u003Cli>In der Fertigung können Produkte automatisch vom Fließband in Trays beladen und als konfektionierte Stapel weitertransportiert werden.\u003C/li>\u003Cli>Freistehende Stapeltrays benötigen keine zusätzlichen Kartons oder Behälter als Ladehilfsmittel.\u003C/li>\u003Cli>Die Lagerung wird platzsparender und die \u003Cstrong>Transportsicherheit\u003C/strong> in der \u003Ca href=\"https://www.formary.de/blog/intralogistik-optimieren-so-werten-trays-ihre-intralogistischen-prozesse-auf\">Intralogistik \u003C/a>steigt durch eine stabile Stapelmethode.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wichtige Fakten zu Stapelmethoden von Trays  \u003C/span>\u003C/h2>\u003Cp>Wenn Trays gestapelt werden sollen, muss das in der Konstruktion beachtet werden, da für die Stapelung zusätzlicher Platz benötigt wird. Meistens ist ein stapelbares Tray daher etwas höher, als nicht stapelbare Modelle. Die Trayhöhe in beladenem Zustand setzt sich dann z.B. folgendermaßen zusammen:\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:23.4%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_24de199cb0.png\" alt=\"Trayhöhe \">\u003C/figure>\u003Cul>\u003Cli>Höhe der Bauteile: 65 mm\u003C/li>\u003Cli>Höhe der Stapelung: 10 mm\u003C/li>\u003Cli>Abstand zum nächsthöheren Tray: 3 mm\u003C/li>\u003Cli>Materialdicke (Wanddicke): 2 mm\u003Cbr>= \u003Cstrong>80 mm beladene Trayhöhe\u003C/strong>\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:24.38%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_5b95b4029d.png\" alt=\"Gesamt-Stapelhöhe\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Gesamt-Stapelhöhe berechnen\u003C/span>\u003C/h3>\u003Cp>Die Gesamt-Stapelhöhe\u003Cstrong> \u003C/strong>dieses Beispiels ergibt sich durch die berechnete Trayhöhe von 80mm (beladen) und der mit jedem Tray hinzukommenden Stapelhöhe von 10mm pro Tray. Wenn bestimmte Umkarton-Maße vorgegeben sind, kann so errechnet werden, wie viele Trays in eine Verpackungseinheit passen. \u003C/p>\u003Cp>Im formary \u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator\u003C/a> können Sie entweder das Tray an einen bestimmten Karton anpassen oder einen passenden Karton zur festgelegten Stapelhöhe direkt mit anfragen.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Nach welchen Kriterien wird die passende Stapelmethode selektiert? \u003C/span>\u003C/h2>\u003Cp>Bei der Selektion der passenden Stapelmethode entscheiden verschiedene Punkte: \u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Materialdicke\u003C/span>\u003C/h3>\u003Cp>Die benötigte Stapelung des Trays richtet sich primär nach der verwendeten Materialdicke. Die Stapelmethode ist oft abhängig davon, ob das Tray als Einweg- oder Mehrwegprodukt eingesetzt wird.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Sensibilität der Produkte\u003C/span>\u003C/h3>\u003Cp>Darf der nächsthöhere Traystapel Ihre Bauteile berühren, bzw. auf Ihnen aufsetzen, oder sind diese berührungsempfindlich? Wenn nicht über die Bauteile gestapelt werden darf, sondern einige Millimeter Luft zum nächsthöheren Tray gelassen werden müssen, dann muss das Stapeltray selbsttragend ausgelegt sein - das setzt eine robuste Palettierung voraus.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Dringlichkeit des Zeitplans\u003C/span>\u003C/h3>\u003Cp>Einfache Stapeltechniken, wie die Hinterschnittstapelung, sind einfacher umzusetzen als bewegliche Werkzeug-Teile (einer Noppenstapelung) und verkürzen daher die Vorlaufzeit Ihrer ersten Muster.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_36c3c74871.png\" alt=\"Einflussfaktoren der Stapeltechnik\">\u003Cfigcaption>Einflussfaktoren der geeigneten Stapelmethode in der Logistik\u003C/figcaption>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was ist eigentlich ein Hinterschnitt? Und wofür braucht man diesen beim Palettieren der Stapeltrays?\u003C/span>\u003C/h2>\u003Cp>Die am häufigsten verwendete Stapelmethode in der Logistik ist die sogenannte Hinterschnittstapelung. Ein Hinterschnitt ist ein nach innen gerichteter Flansch in der Traywand. Diese sind in der Herstellung nicht einfach zu formen, da diese entgegen der Entformrichtung vom \u003Ca href=\"https://www.formary.de/blog/tiefziehwerkzeug-fuer-kunststoff-tiefziehteile\">Tiefziehwerkzeug\u003C/a> entfernt werden müssen.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:26.49%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/guide_74_2_12261286b6.png\" alt=\"Relevanz vom Hinterschnitt beim Stapeln\">\u003Cfigcaption>Die Rolle des Hinterschnitts bei der geeigneten Stapelmethode\u003C/figcaption>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Vorteile der Hinterschnittstapelung\u003C/span>\u003C/h3>\u003Cp>Trotz des aufwändigeren Herstellungsprozesses bietet die Hinterschnittstapelung mehrere Vorteile:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Stabile Stapelung:\u003C/strong> Trays rasten formschlüssig ineinander ein, wodurch sie beim Transport nicht verrutschen.\u003C/li>\u003Cli>\u003Cstrong>Kosteneffizienz:\u003C/strong> Zusätzliche Ladehilfsmittel (z.B. Kartons) werden überflüssig, was Material- und Transportkosten reduziert.\u003C/li>\u003Cli>\u003Cstrong>Platzsparend:\u003C/strong> Mehr Trays können in einer Verpackungseinheit untergebracht werden.\u003C/li>\u003Cli>\u003Cstrong>Vielseitig:\u003C/strong> Geeignet für leichte bis schwere Bauteile, je nach Gestaltung der Hinterschnitte.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Konstruktion von Hinterschnitten\u003C/span>\u003C/h3>\u003Cp>Die Dimensionierung von Hinterschnitten richtet sich nach den Anforderungen der transportierten Bauteile:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Schmale Hinterschnitte:\u003C/strong> ausreichend für leichte Lasten wie Becher, Kunststoffteile oder Kleinserien.\u003C/li>\u003Cli>\u003Cstrong>Breite und tiefe Hinterschnitte:\u003C/strong> notwendig bei schweren Bauteilen wie Metallteilen, Motor- oder Getriebekomponenten, damit sich die Last gleichmäßig verteilt.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Das Preis-Leistungs-Verhältnis von Stapelmethoden\u003C/span>\u003C/h2>\u003Cp>Welche Techniken gibt es denn nun und welche soll verwendet werden, um Transportschäden zu vermeiden? Das kommt ganz auf Ihre Anforderungen an. Wir zeigen Richtwerte anhand Ihrer Anwendung oder Ihres Produktes. Was Sie bei der Beschaffung eines Trays interessiert, ist primär auch oftmals der Preis, bzw. das Preis-Leistungs-Verhältnis. Grundsätzlich gilt: Komplexere Techniken haben oft höhere Werkzeugpreise.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Die 4 gängigsten Stapelmethoden im Überblick \u003C/span>\u003C/h2>\u003Cp>Beim Palettieren von Stapeltrays und Werkstückträgern gibt es verschiedene Methoden, die je nach Gewicht, Materialstärke und Einsatzbereich gewählt werden. Im Folgenden stellen wir die vier wichtigsten Stapeltechniken vor.\u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cstrong>Stapel­methode\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Typische Anwendungen\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Vorteile\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Nachteile\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Kosten\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>Hinterschnitt­stapelung am Rand\u003C/strong>\u003C/td>\u003Ctd>Eimer, Becher, kleine Kunststoffwannen\u003C/td>\u003Ctd>Günstig, direkt im Werkzeug integrierbar\u003C/td>\u003Ctd>Nur für leichte Lasten geeignet\u003C/td>\u003Ctd>Niedrig\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Hinterschnitt­stapelung in der Wandung\u003C/strong>\u003C/td>\u003Ctd>Einwegtrays, kleine Werkstückträger,\u003C/td>\u003Ctd>Schnelle Fertigung, günstige Werkzeuge\u003C/td>\u003Ctd>Begrenzte Tragfähigkeit, bei schweren Teilen problematisch\u003C/td>\u003Ctd>Niedrig–Mittel\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>A/B-Stapelung\u003C/strong>\u003C/td>\u003Ctd>Inlays, Verpackungstrays, Leerverpackungen\u003C/td>\u003Ctd>Sehr gute Trennbarkeit, einfaches Handling\u003C/td>\u003Ctd>Höhere Werkzeugkosten durch zwei Varianten\u003C/td>\u003Ctd>Mittel\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Noppen­stapelung mit Klappenwerkzeug\u003C/strong>\u003C/td>\u003Ctd>Automatisierungstrays, Robotik, schwere Metall- und Automotive-Bauteile\u003C/td>\u003Ctd>Höchste Stabilität, präzise Stapelung, automatisierungsfähig\u003C/td>\u003Ctd>Komplexes Werkzeug, längere Lieferzeit\u003C/td>\u003Ctd>Hoch\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">1. Hinterschnittstapelung am Rand\u003C/span>\u003C/h3>\u003Cp>Die Hinterschnittstapelung gehört zu den einfachsten Methoden und eignet sich vor allem für \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-behaeltnisse\">Behältnisse \u003C/a>wie Eimer, Becher oder kleine Wannen mit geringem Gewicht.\u003C/p>\u003Ch4>Vorteile der Hinterschnittstapelung\u003C/h4>\u003Cp>Die einfache Hinterschnittstapelung kann bei der Konstruktion mit ins Werkzeug übernommen werden und ist nicht kostenintensiv.\u003C/p>\u003Cp style=\"text-align:center;\">\u003Cspan style=\"color:black;\">\u003Cstrong>Hinterschnitt oben:    \u003C/strong>\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Hinterschnitt_oben_813af2698e.png\" alt=\"Hinterschnitt oben\">\u003Cfigcaption>Hinterschnitt oben \u003C/figcaption>\u003C/figure>\u003Cp style=\"text-align:center;\">\u003Cspan style=\"color:black;\">\u003Cstrong>Hinterschnitt unten: \u003C/strong>\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Hinterschnitt_unten_a2a0928b7e.png\" alt=\"Hinterschnitt unten\">\u003Cfigcaption>Hinterschnitt unten\u003C/figcaption>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:rgb(0,82,80);\">2. Hinterschnittstapelung in der Wandung – für Einwegtrays\u003C/span>\u003C/h3>\u003Cp>Da man bei Produkten mit geringem Gewicht nur eine schmale Stapelung benötigt, kann das ohne zusätzliche Features (dazu später mehr) ins Werkzeug eingebracht werden. Das lässt günstige Werkzeuge und schnelle Produktionszyklen zu. Genau richtig also für Einwegtrays. \u003C/p>\u003Ch4>Nachteile der Hinterschnittstapelung \u003C/h4>\u003Cp>Die Hinterschnittstapelung kann bei dünnem Material naturgemäß an ihre Grenzen kommen. Ist die Beladung zu schwer und die Stapelung trägt nicht, muss der Hinterschnitt entweder maximal groß gezogen werden, oder die Materialstärke erhöht werden. Hilft auch das nichts, muss eine Noppenstapelung zum Einsatz kommen (s. Punkt 4.).  \u003C/p>\u003Ch4>Typische Anwendungen der Hinterschnittstapelung\u003C/h4>\u003Cul>\u003Cli>Kleinflächige Trays\u003C/li>\u003Cli>Werkstückträger mit geringer Packdichte\u003C/li>\u003Cli>Werkstückträger mit leichtem Gewicht\u003C/li>\u003Cli>Geringe Ausgangsstärken\u003C/li>\u003Cli>Einwegtrays\u003C/li>\u003Cli>Bei möglichst niedrigen Projektkosten\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">3. A/B Stapelung für Inlays und Einlagen\u003C/span>\u003C/h3>\u003Cp>Die A/B-Stapelung ist eine geeignete Lösung für \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-inlays-einlagen\">Kunststoff-Inlays\u003C/a> und Verpackungseinlagen.\u003C/p>\u003Cul>\u003Cli>Bei einer A/B Stapelung werden zwei verschiedene Versionen, A und B, des Trays gefertigt.\u003C/li>\u003Cli>Die beiden Tray Versionen sind identisch, haben jedoch versetzt positionierte Stapelnocken. \u003C/li>\u003Cli>Beim Palettieren wird immer ein A- auf ein B-Teil gesetzt, sodass sich die Noppen immer an versetzten Stellen des Trays ansetzen und die Teile stabilisieren. \u003C/li>\u003C/ul>\u003Ch4>Das geeignete Werkzeug für die A/B Stapelung\u003C/h4>\u003Cp>Theoretisch wären für die A/B Stapelung zwei verschiedene Thermoforming-Werkzeuge nötig. In der Praxis lassen sich jedoch Alternativen einsetzen:\u003C/p>\u003Cul>\u003Cli>Mehrfachnutzen-Werkzeuge, bei denen jeweils 50 % A- und 50 % B-Trays gefertigt werden.\u003C/li>\u003Cli>Bewegliche Module in einem Einfach-Nutzen-Werkzeug, die nach der Hälfte der Stückzahl gewechselt werden.\u003C/li>\u003C/ul>\u003Cp>Diese Vorgehensweisen beeinflussen den Preis der A/B Stapelung, da der Werkzeugaufwand höher ist.\u003C/p>\u003Ch4>Vorteile und Einsatzbereiche der A/B Stapelung\u003C/h4>\u003Cp>Die A/B Stapelung wird besonders bei Leerverpackungen eingesetzt, also wenn leere Trays für die Weiterverarbeitung an Verpackungsstraßen geliefert werden. Vorteile sind:\u003C/p>\u003Cul>\u003Cli>Trays lassen sich leicht trennen\u003C/li>\u003Cli>Alle Trays sind einheitlich ausgerichtet\u003C/li>\u003Cli>Stapel lassen sich schnell und effizient verarbeiten\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">4. Noppenstapelung aus einem Klappenwerkzeug\u003C/span>\u003C/h3>\u003Cp>Wenn die Stapelung sehr stabil sein muss, kommt beim Palettieren die Noppenstapelung zum Einsatz. Die Stapeltrays werden durch umlaufende Blocksegmente getragen und gestapelt. Wenn Trays schwere Teile beinhalten oder es auf präzise Stapel-Toleranzen des vertikalen Stapels ankommt (bspw. in einem Palettierer einer Automatisationsanlage), ist dies die richtige Technik. \u003C/p>\u003Ch4>Das geeignete Werkzeug für die Noppenstapelung\u003C/h4>\u003Cp>Die umlaufenden Stapelnocken sind so stark ausgeformt, dass sie mit einem normalen Werkzeug nicht entformt werden könnten. Deshalb wird ein Klappenwerkzeug eingesetzt:\u003C/p>\u003Cul>\u003Cli>Horizontale Klappen rund um den Werkzeugrand formen die Blocksegmente aus.\u003C/li>\u003Cli>Vor dem Entformen klappen diese Segmente zur Seite, sodass das Tray nahtlos entformt werden kann.\u003C/li>\u003Cli>Das Verfahren erfordert einen komplexeren Werkzeugaufbau mit beweglichen Teilen.\u003C/li>\u003C/ul>\u003Ch4>Einsatzbereiche der Noppenstapelung\u003C/h4>\u003Cp>Diese Stapelmethode ist eher im Premium-Bereich angesiedelt, mit kostenintensiverem Werkzeugaufbau und längeren Werkzeugerstellungszeiten. Daher kommen Klappenwerkzeugstapelungen üblicherweise bei höherwertigen Anwendungsbereichen, wie der \u003Ca href=\"https://www.formary.de/blog/wie-automatisierungstrays-ihre-industrie-40-fertigung-optimieren\">Automatisierung\u003Cstrong> \u003C/strong>\u003C/a>zum Einsatz, wo zusätzlich neben der manuellen Palettierung die Roboter Palettierung ins Spiel kommen. \u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp>ℹ️ Mehr zu der Selektion der geeigneten Stapelmethode finden Sie in unseren \u003Ca href=\"https://www.formary.de/blog/gestaltungsregeln-bei-kunststoff-tiefziehteilen\">Gestaltungsregeln für Kunststoff Tiefziehteile.\u003C/a>\u003C/p>\n\u003C/div>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">Diese typischen Fehler werden oft bei der Palettierung gemacht\u003C/span>\u003C/h2>\u003Cp>Sie haben Probleme beim Stapeln Ihrer Trays? Wir erörtern die Fehlerbilder und Ihre möglichen Ursachen: \u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cstrong>Fehlerbild\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Ursache\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Lösung\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>Stapel verklemmt\u003C/strong>\u003C/td>\u003Ctd>\u003Cul>\u003Cli>Wandschrägen zu gering\u003C/li>\u003Cli>Material der Trays haftet aneinander\u003C/li>\u003C/ul>\u003C/td>\u003Ctd>\u003Cul>\u003Cli>Wandschrägen erhöhen\u003C/li>\u003Cli>Material mit Antiblockeigenschaften einsetzen (z.B. A-PET)\u003C/li>\u003C/ul>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Trays verkanten und verrutschen\u003C/strong>\u003C/td>\u003Ctd>\u003Cul>\u003Cli>Wände sind zu dünn, werden instabil und gabeln auf → Stapelung greift nicht mehr\u003C/li>\u003Cli>Stapelfläche der Stapelnoppen bietet zu wenig Auflagefläche\u003C/li>\u003C/ul>\u003C/td>\u003Ctd>\u003Cul>\u003Cli>Dickere Ausgangsstärke wählen\u003C/li>\u003Cli>Stapelnoppen breiter/tiefer fräsen, um die Auflagefläche zu vergrößern\u003C/li>\u003C/ul>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Stapel kippt schräg\u003C/strong>\u003C/td>\u003Ctd>\u003Cul>\u003Cli>Stapelung nicht breit genug für Stabilität\u003C/li>\u003Cli>Ungenügende Auflagefläche\u003C/li>\u003Cli>Zu hohes Beladungsgewicht oder Stapelhöhe\u003C/li>\u003Cli>Stapeltechnik nicht auf Handling/Transport abgestimmt\u003C/li>\u003C/ul>\u003C/td>\u003Ctd>\u003Cul>\u003Cli>Bottom-up-Approach\u003Cul>\u003Cli>Material mit besseren mechanischen Eigenschaften wählen\u003C/li>\u003Cli>Werkzeuganpassung mit komplexerer Stapeltechnik\u003C/li>\u003Cli>Packdichte reduzieren, um Gesamtgewicht zu verringern\u003C/li>\u003C/ul>\u003C/li>\u003C/ul>\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Cp>\u003Cspan style=\"color:#0c0c0c;\"> Ziel ist es, präventiv verklemmte und verkeilte Stapel zu vermeiden und ein möglichst stabiles Ergebnis zu erzielen. \u003C/span>\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zu Stapelmethoden für Kunststofftrays\u003C/span>\u003C/h2>\u003Ch4>Warum ist die richtige Stapelmethode bei Kunststofftrays so wichtig?\u003C/h4>\u003Cp>Weil sie Transportschäden verhindert, Lager- und Produktionsprozesse effizienter macht und Kosten reduziert. Eine falsche Stapelung kann zu instabilen Paletten, verklemmten Trays und beschädigten Produkten führen.\u003C/p>\u003Ch4>Welche Stapelmethoden gibt es?\u003C/h4>\u003Cul>\u003Cli>Hinterschnittstapelung: Einfach, kostengünstig, ideal für leichte Produkte und Einwegtrays.\u003C/li>\u003Cli>A/B-Stapelung: Zwei Tray-Varianten mit versetzten Nocken für leichtere Trennung, oft bei Inlays genutzt.\u003C/li>\u003Cli>Noppenstapelung: Sehr stabil, präzise Toleranzen, ideal für schwere Bauteile und automatisierte Systeme.\u003C/li>\u003C/ul>\u003Ch4>Wovon hängt die Wahl der Stapelmethode ab?\u003C/h4>\u003Cp>Von der Materialdicke, der Empfindlichkeit der Produkte, dem Gewicht, der erlaubten Berührung zwischen Trays, dem Budget und der Dringlichkeit des Projekts.\u003C/p>\u003Ch4>Was ist ein Hinterschnitt?\u003C/h4>\u003Cp>Ein nach innen gerichteter Flansch in der Traywand, der für eine stabile und platzsparende Stapelung sorgt. Die Größe und Form hängen von der Belastung ab: schmal für leichte Produkte, breit und tief für schwere Teile.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Fazit: Die richtige Stapelmethode verhilft dazu, Transportschäden zu vermeiden\u003C/span> \u003C/h2>\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(13,13,13);\">Die richtige Stapelmethode hilft, Transportschäden zu vermeiden, indem sie das Gewicht gleichmäßig verteilt und zur Stabilität der Ladung beiträgt. Die Wahl der richtigen Palettier-Technik sollte auf die spezifischen Bedürfnisse abgestimmt sein, um Kosten zu optimieren und Schäden zu minimieren. \u003C/span>\u003C/p>\u003Cp>Sie möchten davon profitieren? Nennen Sie uns bei der Anfrage einfach die Stapelhöhe oder die Anzahl an Trays, die gestapelt werden sollen. In unseren \u003Ca href=\"https://www.formary.de/3d-services/tray-generator\">3D Tray Generator\u003C/a> können Sie auch testen, sofern Sie schon 3D-Daten für Ihr Tray besitzen, welche Stapelmethode sich am besten für Ihr Kunststofftray eignet.\u003C/p>","transportschaeden-vermeiden-mithilfe-dieser-4-stapeltechniken",{"id":874,"documentId":5205,"createdAt":5206,"updatedAt":5207,"publishedAt":85,"locale":10,"title":5208,"introduction":5209,"content":5210,"slug":5211,"cover":6696,"seo":6706,"blog_author":6707,"blogcategory":6708,"inline_hubspot_form":85,"blocks":6709,"localizations":6710},{"id":5213,"documentId":5214,"name":5215,"alternativeText":5216,"caption":16,"width":189,"height":1145,"formats":6697,"hash":5257,"ext":263,"mime":266,"size":5258,"url":5259,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":5260,"updatedAt":5260,"publishedAt":5261},{"lg":6698,"md":6699,"sm":6700,"xl":6701,"2xl":6702,"avatar":6703,"default":6704,"thumbnail":6705},{"ext":263,"url":5219,"hash":5220,"mime":266,"name":5221,"path":85,"size":5222,"width":154,"height":687},{"ext":263,"url":5224,"hash":5225,"mime":266,"name":5226,"path":85,"size":5227,"width":161,"height":2155},{"ext":263,"url":5229,"hash":5230,"mime":266,"name":5231,"path":85,"size":5232,"width":168,"height":1178},{"ext":263,"url":5234,"hash":5235,"mime":266,"name":5236,"path":85,"size":5237,"width":175,"height":2166},{"ext":263,"url":5239,"hash":5240,"mime":266,"name":5241,"path":85,"size":5242,"width":182,"height":2172},{"ext":263,"url":5244,"hash":5245,"mime":266,"name":5246,"path":85,"size":5247,"width":195,"height":2178},{"ext":263,"url":5249,"hash":5250,"mime":266,"name":5251,"path":85,"size":5252,"width":202,"height":34},{"ext":263,"url":5254,"hash":5255,"mime":266,"name":5256,"path":85,"size":2571,"width":2189,"height":2190},{"id":5263,"open_graph_title":5264,"open_graph_description":5265,"title":5264,"description":5265},{"id":254,"documentId":5035,"createdAt":5036,"updatedAt":5036,"publishedAt":85,"locale":10,"role":5037,"name":5038,"email":5039,"phone":5040,"meeting_url":5041},{"id":1224,"documentId":5043,"createdAt":5044,"updatedAt":5045,"publishedAt":85,"locale":10,"title":5046,"slug":5047,"description":5048},[],[6711],{"id":53,"documentId":5205,"createdAt":5271,"updatedAt":5271,"publishedAt":85,"locale":128,"title":5272,"introduction":5273,"content":5274,"slug":5275},{"id":6713,"background":85,"border":85},1415,{"__component":634,"id":504,"title":6715,"variant":366,"first_accordion_open":2138,"accordions":6716},"FAQ - Frequently asked questions about plastic plant trays",[6717,6721,6725,6729,6733,6737,6741],{"id":6718,"title":6719,"content":6720},3796,"How are thermoformed plant trays manufactured?","\u003Cp>Plant trays are formed from plastic sheets in the thermoforming process. Heating creates a stable, precise tray structure.\u003C/p>",{"id":6722,"title":6723,"content":6724},3797,"What are the advantages of thermoformed plant trays?","\u003Cp>Thermoformed plastic plant trays are particularly dimensionally stable, lightweight, and stackable. They can be customized, reused multiple times, and provide optimal protection and support for your plants.\u003C/p>",{"id":6726,"title":6727,"content":6728},3798,"Are plant trays reusable?","\u003Cp>Yes. Plastic plant trays are durable and reusable. They can also be made from recycled material and cleaned and recycled again after use. This means they can be used for a long time, saving costs and resources.\u003C/p>",{"id":6730,"title":6731,"content":6732},3799,"What materials are used for plant trays?","\u003Cp>\u003Ca href=\"https://www.formary.de/en/materials/hd-pe-plastic\">\u003Ccode>\u003Cu>HD-PE\u003C/u>\u003C/code>\u003C/a>\u003Ccode>, \u003C/code>\u003Ca href=\"https://www.formary.de/en/materials/pp-plastic\">\u003Ccode>\u003Cu>PP \u003C/u>\u003C/code>\u003C/a>\u003Ccode>or \u003C/code>\u003Ca href=\"https://www.formary.de/en/materials/abs-plastic\">\u003Ccode>\u003Cu>ABS \u003C/u>\u003C/code>\u003C/a>\u003Ccode>are often used, depending on the desired load capacity, weather resistance, and hygi\u003C/code>ene requirements.\u003C/p>",{"id":6734,"title":6735,"content":6736},3800,"Are there other uses for plastic trays?","\u003Cp>Yes, \u003Ca href=\"https://www.formary.de/en/solutions/trays-for-production-automation\">\u003Cu>plastic trays\u003C/u>\u003C/a> are used in a variety of ways in many industries. Among other things, there are \u003Ca href=\"https://www.formary.de/en/products/trays-with-color-stripes\">\u003Cu>plastic trays with color stripes\u003C/u>\u003C/a>, \u003Ca href=\"https://www.formary.de/en/products/tray-packaging-for-metal-parts\">\u003Cu>plastic tray packaging\u003C/u>\u003C/a>, \u003Ca href=\"https://www.formary.de/en/products/esd-workpiece-carriers-for-electronics\">\u003Cu>ESD trays\u003C/u>\u003C/a>, and much more.\u003C/p>",{"id":6738,"title":6739,"content":6740},3801,"Can I have plant trays custom-made?","\u003Cp>Yes, we can manufacture custom plant trays that are precisely tailored to your dimensions, number of cells, shape, and application.\u003C/p>",{"id":6742,"title":6743,"content":6744},3802,"How can I check whether my plant tray design is suitable for thermoforming?","\u003Cp>With our free \u003Ca href=\"https://www.formary.de/en/3d-services/dfm-analyse\">\u003Cu>DfM analysis\u003C/u>\u003C/a> (Design for Manufacturability), we check whether your CAD design is suitable for thermoforming.\u003C/p>",{"__component":638,"id":3568,"title":6746,"link":85,"cta_label":2392,"cta_note":6747},"Configure your plastic plant tray and receive a quote.","Configure your plant tray now.",{"id":6749,"documentId":6750,"createdAt":6751,"updatedAt":6752,"publishedAt":85,"locale":10,"slug":6753,"name":6754,"seo":6755,"content":6792,"localizations":7442},19,"dzntlyry3623o7q2kl4fsx7d","2026-01-13T15:52:47.191Z","2026-01-26T07:48:12.209Z","trays-for-transportation-storage","Transportation & Storage",{"id":6756,"open_graph_title":6757,"open_graph_description":6758,"title":6757,"description":6758,"open_graph_image":6759},2154,"Thermoformed plastic trays | Transportation & Storage","Plastic trays: Workpiece carriers ✓ Transport pallets ✓ Load carriers and much more ▶ Enquire now!\n",{"id":6760,"documentId":6761,"name":6762,"alternativeText":6763,"caption":6763,"width":161,"height":6764,"formats":6765,"hash":6787,"ext":263,"mime":266,"size":6788,"url":6789,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":6790,"updatedAt":6790,"publishedAt":6791},763,"a082zjllm9k9s2jyl53r84ok","Tiefgezogenes Kunststofftray mit Farbstreifen.png","Tiefgezogenes Kunststofftray mit Farbstreifen",591,{"sm":6766,"avatar":6771,"default":6777,"thumbnail":6782},{"ext":263,"url":6767,"hash":6768,"mime":266,"name":6769,"path":85,"size":6770,"width":168,"height":1647},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Tiefgezogenes_Kunststofftray_mit_Farbstreifen_b890a8f92f.png","sm_Tiefgezogenes_Kunststofftray_mit_Farbstreifen_b890a8f92f","sm_Tiefgezogenes Kunststofftray mit Farbstreifen.png",303.25,{"ext":263,"url":6772,"hash":6773,"mime":266,"name":6774,"path":85,"size":6775,"width":195,"height":6776},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Tiefgezogenes_Kunststofftray_mit_Farbstreifen_b890a8f92f.png","avatar_Tiefgezogenes_Kunststofftray_mit_Farbstreifen_b890a8f92f","avatar_Tiefgezogenes Kunststofftray mit Farbstreifen.png",19.04,95,{"ext":263,"url":6778,"hash":6779,"mime":266,"name":6780,"path":85,"size":6781,"width":202,"height":5934},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Tiefgezogenes_Kunststofftray_mit_Farbstreifen_b890a8f92f.png","default_Tiefgezogenes_Kunststofftray_mit_Farbstreifen_b890a8f92f","default_Tiefgezogenes Kunststofftray mit Farbstreifen.png",177.52,{"ext":263,"url":6783,"hash":6784,"mime":266,"name":6785,"path":85,"size":6786,"width":4549,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Tiefgezogenes_Kunststofftray_mit_Farbstreifen_b890a8f92f.png","thumbnail_Tiefgezogenes_Kunststofftray_mit_Farbstreifen_b890a8f92f","thumbnail_Tiefgezogenes Kunststofftray mit Farbstreifen.png",40.94,"Tiefgezogenes_Kunststofftray_mit_Farbstreifen_b890a8f92f",380.94,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefgezogenes_Kunststofftray_mit_Farbstreifen_b890a8f92f.png","2024-01-08T17:31:40.000Z","2026-01-08T22:03:20.386Z",[6793,6802,6806,7164,7178,7215,7230,7254,7260,7283,7296,7302,7308,7360,7403,7433,7436,7440],{"__component":219,"id":6794,"title":6795,"meta":6754,"description":6796,"image_position":224,"background":225,"size":226,"alignment":227,"display_thumbnail":228,"image":85,"buttons":6797,"hero_carousel":6801},458,"Thermoformed Plastic Trays","Plastic trays | Workpiece carriers | Transport pallets | Load carriers | Reusable and disposable trays | Tray packaging | Blister packaging",[6798],{"id":6799,"visible":228,"label":6800,"link":244,"variant":245},869,"Get an offer for plastic trays",{"id":4251},{"__component":247,"id":5795,"meta":16,"title":6803,"introduction":6804,"buttons":6805},"What are plastic trays?","Plastic trays are thermoformed packaging solutions that secure products in molded cavities. They reliably protect components from contamination, damage, and electrostatic charge while enabling organized stacking and storage. 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in weiß mit Werkstücken",{"lg":7124,"md":7129,"sm":7133,"xl":7138,"2xl":7143,"default":7148,"thumbnail":7153},{"ext":467,"url":7125,"hash":7126,"mime":470,"name":7127,"path":85,"size":7128,"width":154,"height":154},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_0063_bit_003_formary_50924_transport_9e8946de50.jpg","lg_0063_bit_003_formary_50924_transport_9e8946de50","lg_0063_bit_003_formary_50924_transport_.jpg",44.52,{"ext":467,"url":7130,"hash":7131,"mime":470,"name":7132,"path":85,"size":3760,"width":161,"height":161},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0063_bit_003_formary_50924_transport_9e8946de50.jpg","md_0063_bit_003_formary_50924_transport_9e8946de50","md_0063_bit_003_formary_50924_transport_.jpg",{"ext":467,"url":7134,"hash":7135,"mime":470,"name":7136,"path":85,"size":7137,"width":168,"height":168},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0063_bit_003_formary_50924_transport_9e8946de50.jpg","sm_0063_bit_003_formary_50924_transport_9e8946de50","sm_0063_bit_003_formary_50924_transport_.jpg",22.95,{"ext":467,"url":7139,"hash":7140,"mime":470,"name":7141,"path":85,"size":7142,"width":175,"height":175},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_0063_bit_003_formary_50924_transport_9e8946de50.jpg","xl_0063_bit_003_formary_50924_transport_9e8946de50","xl_0063_bit_003_formary_50924_transport_.jpg",62.05,{"ext":467,"url":7144,"hash":7145,"mime":470,"name":7146,"path":85,"size":7147,"width":182,"height":182},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_0063_bit_003_formary_50924_transport_9e8946de50.jpg","2xl_0063_bit_003_formary_50924_transport_9e8946de50","2xl_0063_bit_003_formary_50924_transport_.jpg",74.36,{"ext":467,"url":7149,"hash":7150,"mime":470,"name":7151,"path":85,"size":7152,"width":202,"height":202},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0063_bit_003_formary_50924_transport_9e8946de50.jpg","default_0063_bit_003_formary_50924_transport_9e8946de50","default_0063_bit_003_formary_50924_transport_.jpg",15.22,{"ext":467,"url":7154,"hash":7155,"mime":470,"name":7156,"path":85,"size":7157,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0063_bit_003_formary_50924_transport_9e8946de50.jpg","thumbnail_0063_bit_003_formary_50924_transport_9e8946de50","thumbnail_0063_bit_003_formary_50924_transport_.jpg",3.21,"0063_bit_003_formary_50924_transport_9e8946de50",113.73,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0063_bit_003_formary_50924_transport_9e8946de50.jpg","2021-08-10T15:57:32.000Z","2024-04-10T11:43:56.000Z","2026-01-08T22:02:17.612Z",{"__component":2869,"id":3059,"tabs":7165},[7166,7170,7174],{"id":1305,"title":7167,"introduction":7168,"content":7169},"Plastic Trays for Intralogistics","In intralogistics, plastic trays secure internal material flow. They reliably transport components, assemblies, or finished products from one station to the next, tailored to conveyor systems and processes.","\u003Cul>\u003Cli>Transport of components between production steps\u003C/li>\u003Cli>Precisely fitting cavities for workpiece carrier transport systems\u003C/li>\u003Cli>Finger grip recesses for ergonomic loading and unloading\u003C/li>\u003Cli>Stackable for safe and space-saving storage\u003C/li>\u003Cli>Compatible with KLT containers and Euro containers\u003C/li>\u003C/ul>\u003Cp>→ Learn more in our blog: \u003Ca href=\"https://www.formary.de/en/blog/optimizing-intralogistics\">Optimizing intralogistics with plastic trays\u003C/a>\u003C/p>",{"id":6809,"title":7171,"introduction":7172,"content":7173},"Plastic Trays for Extra Logistics","In extralogistics, plastic trays protect products during transport beyond company boundaries. They ensure safety in road freight, air freight, and sea freight and are suitable for sustainable returnable packaging systems.","\u003Cul>\u003Cli>Protection during shipping by road, air, or sea freight\u003C/li>\u003Cli>Reusable trays for closed-loop packaging systems\u003C/li>\u003Cli>Stackable on Euro pallets, in cartons, or in KLT containers\u003C/li>\u003Cli>Optimized packing densities for lot-size–appropriate delivery\u003C/li>\u003C/ul>\u003Cp>→ Learn more in our blog: \u003Ca href=\"https://www.formary.de/en/blog/stacking-methods-for-trays\">Stacking methods for plastic trays\u003C/a>\u003C/p>",{"id":5465,"title":7175,"introduction":7176,"content":7177},"Plastic trays for production automation","Plastic trays are a key factor in the automation of manufacturing processes. They enable seamless interaction between robots, machines, and conveyor systems.","\u003Cul>\u003Cli>Precisely tailored cavities for automated gripping and placement\u003C/li>\u003Cli>Stackable trays for automated loading and unloading\u003C/li>\u003Cli>ESD trays for the safe handling of electronic components\u003C/li>\u003Cli>Trays with color coding or poka-yoke corners for error-free processes\u003C/li>\u003C/ul>\u003Cp>→ Learn more in our blog: \u003Ca href=\"https://www.formary.de/en/blog/automation-of-production-with-trays\">Automated production with plastic trays\u003C/a>\u003C/p>",{"__component":363,"id":7179,"title":7180,"variant":506,"size":226,"introduction":85,"benefits":7181,"style":7213},555,"Advantages of Plastic Trays",[7182,7185,7189,7193,7197,7201,7205,7209],{"id":7183,"title":5711,"text":7184},2399,"from damage and scratches to your components during transportation and shipping with the help of plastic trays",{"id":7186,"title":7187,"text":7188},2400,"Optimized Logistics","thanks to efficient packing, stacking, transporting, storing and shipping of plastic trays\n",{"id":7190,"title":7191,"text":7192},2401,"Reusable Returnable Packaging","to establish an industrial cycle to your customers and suppliers with the plastic trays\n",{"id":7194,"title":7195,"text":7196},2402,"Efficient Design ","tailored to your processes and products, light weight of plastic",{"id":7198,"title":7199,"text":7200},2403,"Customized or Small Load Carrier Standards","the outer dimensions of the individual plastic tray are adapted to your transport packaging",{"id":7202,"title":7203,"text":7204},2404,"Reduce Transport and Storage Volumes","no empty spaces to store and transport thanks to stacking techniques with plastic trays",{"id":7206,"title":7207,"text":7208},2405,"Different Component Variants","produce, store and transport with universal nests in a workpiece carrier",{"id":7210,"title":7211,"text":7212},2406,"Plastics Characteristics ","use plastic trays for your transport by selecting the material, ESD trays as well ",{"id":7214,"background":85,"border":4154},941,{"__component":2927,"id":7216,"order":2929,"title":7217,"subtitle":7218,"text":7219,"image":7220},187,"Smart plastic tray concept with the 3D Tray Generator","Do you have a CAD model of your component and want to know what a perfectly fitting plastic tray could look like?","\u003Cp>Upload your component to our free\u003Ca href=\"https://www.formary.de/en/3d-services/tray-generator\"> 3D Tray Generator \u003C/a>and receive a suitable tray concept within 30 seconds. Simply book a demo, and we will create your plastic tray together with you based on your component.\u003C/p>",{"id":5737,"documentId":5738,"name":5739,"alternativeText":5739,"caption":16,"width":189,"height":1145,"formats":7221,"hash":5781,"ext":148,"mime":151,"size":5782,"url":5783,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":5784,"updatedAt":5785,"publishedAt":5786},{"lg":7222,"md":7223,"sm":7224,"xl":7225,"2xl":7226,"avatar":7227,"default":7228,"thumbnail":7229},{"ext":148,"url":5742,"hash":5743,"mime":151,"name":5744,"path":85,"size":5745,"width":154,"height":687},{"ext":148,"url":5747,"hash":5748,"mime":151,"name":5749,"path":85,"size":5750,"width":161,"height":2155},{"ext":148,"url":5752,"hash":5753,"mime":151,"name":5754,"path":85,"size":5755,"width":168,"height":1178},{"ext":148,"url":5757,"hash":5758,"mime":151,"name":5759,"path":85,"size":5760,"width":175,"height":2166},{"ext":148,"url":5762,"hash":5763,"mime":151,"name":5764,"path":85,"size":5765,"width":182,"height":2172},{"ext":148,"url":5767,"hash":5768,"mime":151,"name":5769,"path":85,"size":5770,"width":195,"height":2178},{"ext":148,"url":5772,"hash":5773,"mime":151,"name":5774,"path":85,"size":5775,"width":202,"height":34},{"ext":148,"url":5777,"hash":5778,"mime":151,"name":5779,"path":85,"size":5780,"width":2189,"height":2190},{"__component":2018,"id":7231,"benefits_title":7232,"benefits":7233},62,"What design options are available for plastic trays?",[7234,7237,7240,7244,7247,7251],{"id":7235,"title":4091,"text":7236},211,"Integrated finger grip recesses make it easier to safely grip, lift, and place trays. Their size and positioning are individually designed, as they also influence cavity geometry and stackability.",{"id":7238,"title":4095,"text":7239},212,"Undercut and stud stacking ensure safe, space-saving storage—whether freestanding on pallets or inside transport containers. The design is based on the desired number of layers and the maximum height of the packaging unit.",{"id":7241,"title":7242,"text":7243},213,"Single-use & reusable trays","Single-use trays are cost-effective and suitable for one-time transport. Reusable trays, on the other hand, are durable, robust, and sustainable, making them ideal for returnable packaging systems and long-term circulation.",{"id":2079,"title":7245,"text":7246},"Compatibility with load carriers","Outer dimensions can be precisely matched to KLT containers, Euro containers, or cartons. This allows plastic trays to be easily integrated into existing transport and storage processes.",{"id":7248,"title":7249,"text":7250},215,"Custom cavities","The cavities are designed specifically for your components. Requirements such as packing density (number of parts per tray), orientation, and component loading and unloading form the basis of the design.",{"id":2272,"title":7252,"text":7253},"Packing density","Packing density defines how many items can be accommodated per thermoformed tray. Optimized packing density reduces empty space and lowers transport costs.",{"__component":1484,"id":1935,"title":85,"textblocks":7255},[7256],{"id":7257,"title":7258,"text":7259,"variant":3062,"width":4116},118,"Material for Your Plastic Tray","Which plastic is the right one for your plastic packaging? Click here for a complete overview.",{"__component":1314,"id":7261,"title":7262,"introduction":7263,"cards":7264,"style":85},530,"Product Examples of Plastic Trays","Here are a number of examples of thermoformed plastic trays that are used in different areas.\n",[7265,7270,7274,7279],{"id":7266,"title":7267,"introduction":7268,"link":7269,"link_label":3090},1492,"Workpiece Carriers for Automotive","Workpiece carriers for manual and automated handling.","/products/load-carriers-for-automotive",{"id":7271,"title":7272,"introduction":7273,"link":4800,"link_label":3090},1493,"Tray Packaging for Metal Parts","Tray packaging is stackable and protects against damage.",{"id":7275,"title":7276,"introduction":7277,"link":7278,"link_label":3090},1494,"ESD Workpiece Carriers for Electronics","ESD workpiece carriers protect your component from electrical charges.","/products/esd-workpiece-carriers-for-electronics",{"id":7280,"title":1549,"introduction":7281,"link":7282,"link_label":3090},1495,"Trays with colour stripes facilitate product identification and organization.","/products/trays-with-color-stripes",{"__component":3114,"id":6749,"title":7284,"steps":7285},"Project Process for Plastic trays: From Inquiry to Order",[7286,7289,7291,7292,7294,7295],{"id":7287,"title":3120,"text":7288},241,"You configure your desired product in our configurator in the desired quantities, material and design.\n",{"id":7290,"title":3124,"text":3125},242,{"id":4536,"title":3128,"text":3129},{"id":7293,"title":3132,"text":3133},244,{"id":2189,"title":3136,"text":3137},{"id":1797,"title":3140,"text":3141},{"__component":2402,"id":7297,"buttons":7298},147,[7299],{"id":7300,"visible":228,"label":7301,"link":244,"variant":245},871,"Configure your plastic tray",{"__component":1137,"id":7303,"title":7304,"text":7305,"image":85,"cta_button":7306},145,"Do you need plastic trays for KLT containers or Euro containers?","In our online shop, you’ll find a wide selection of plastic trays for standard KLTs and Euro containers. Your advantage: no design work and therefore no tooling costs. Order now.",{"id":6344,"visible":228,"label":7307,"link":5870,"variant":245},"Go to the online shop",{"__component":7309,"id":14,"title":7310,"text":7311,"information":7312,"image":7317},"page-template.image-text","Quickly find the right tray solution – download the white paper for free","\u003Cp>In our white paper, discover how versatile thermoformed plastic trays are and how you can quickly develop a custom concept using the 3D Tray Generator or order a suitable standard tray in just a few clicks.\u003C/p>\u003Cp> \u003C/p>\u003Cp>What you’ll learn:\u003C/p>\u003Cp> \u003C/p>\u003Cp>✓ Advantages of plastic trays\u003Cbr>✓ Our manufacturing standards\u003Cbr>✓ Product examples & properties\u003Cbr>✓ 3D tray concepts with the Tray Generator\u003Cbr>✓ Standard trays in the online shop\u003C/p>",[7313],{"id":196,"title":7314,"text":7315,"link":7316},"Plastic trays for transport & storage","Download the white paper for free","https://share.hsforms.com/1BsKHsqnJTo-s7D61uN80xQ8o2u3",{"id":7318,"documentId":7319,"name":7320,"alternativeText":7320,"caption":16,"width":175,"height":7321,"formats":7322,"hash":7355,"ext":148,"mime":151,"size":7356,"url":7357,"previewUrl":85,"provider":214,"provider_metadata":85,"createdAt":7358,"updatedAt":7358,"publishedAt":7359},2382,"j5tub595cj54bqypyctitu13","Tray-Generator Whitepaper Mockup",933,{"lg":7323,"md":7329,"sm":7334,"avatar":7339,"default":7345,"thumbnail":7350},{"ext":148,"url":7324,"hash":7325,"mime":151,"name":7326,"path":85,"size":7327,"width":154,"height":7328},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","lg_Tray_Generator_Whitepaper_Mockup_fa90592ed3","lg_Tray-Generator Whitepaper Mockup",29.46,746,{"ext":148,"url":7330,"hash":7331,"mime":151,"name":7332,"path":85,"size":7333,"width":161,"height":1670},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","md_Tray_Generator_Whitepaper_Mockup_fa90592ed3","md_Tray-Generator Whitepaper Mockup",21.23,{"ext":148,"url":7335,"hash":7336,"mime":151,"name":7337,"path":85,"size":7338,"width":168,"height":1012},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","sm_Tray_Generator_Whitepaper_Mockup_fa90592ed3","sm_Tray-Generator Whitepaper Mockup",17.02,{"ext":148,"url":7340,"hash":7341,"mime":151,"name":7342,"path":85,"size":7343,"width":195,"height":7344},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","avatar_Tray_Generator_Whitepaper_Mockup_fa90592ed3","avatar_Tray-Generator Whitepaper Mockup",1.89,90,{"ext":148,"url":7346,"hash":7347,"mime":151,"name":7348,"path":85,"size":7349,"width":202,"height":6541},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","default_Tray_Generator_Whitepaper_Mockup_fa90592ed3","default_Tray-Generator Whitepaper Mockup",11.37,{"ext":148,"url":7351,"hash":7352,"mime":151,"name":7353,"path":85,"size":7354,"width":2079,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","thumbnail_Tray_Generator_Whitepaper_Mockup_fa90592ed3","thumbnail_Tray-Generator Whitepaper Mockup",3.6,"Tray_Generator_Whitepaper_Mockup_fa90592ed3",39.45,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_Generator_Whitepaper_Mockup_fa90592ed3.webp","2025-11-26T12:39:34.000Z","2026-01-08T22:06:57.669Z",{"__component":634,"id":7361,"title":7362,"variant":366,"first_accordion_open":228,"accordions":7363},474,"FAQ – Frequently asked questions about plastic trays",[7364,7368,7372,7376,7380,7383,7387,7391,7395,7399],{"id":7365,"title":7366,"content":7367},2933,"What is meant by a tray?","\u003Cp>A tray is a thermoformed \u003Ca href=\"https://www.formary.de/en/products/thermoformed-plastic-packaging\">packaging solution\u003C/a> that securely holds products in cavities. Plastic trays in particular protect sensitive components during transport and are stackable.\u003C/p>",{"id":7369,"title":7370,"content":7371},2934,"Why use plastic as a packaging material?","\u003Cp>Plastic is durable, stackable, precisely formable, washable, and optionally ESD-safe, making it suitable for both single-use and reusable applications.\u003C/p>",{"id":7373,"title":7374,"content":7375},2935,"How are plastic trays manufactured?","\u003Cp>Plastic trays are produced by \u003Ca href=\"https://www.formary.de/en/plastic-thermoforming\">thermoforming\u003C/a>. A plastic sheet is heated and formed over a\u003Ca href=\"https://www.formary.de/en/blog/tools-for-thermoformed-plastic-parts\"> thermoforming tool\u003C/a> to achieve the desired shape.\u003C/p>",{"id":7377,"title":7378,"content":7379},2936,"Which materials are suitable for plastic trays?","\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pet-a-plastic\">PET-A\u003C/a>: transparent, recyclable\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/ps-plastic\">PS\u003C/a>: cost-effective, versatile\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/abs-plastic\">ABS\u003C/a>: robust, durable\u003C/li>\u003Cli>ESD materials: for electronic components\u003C/li>\u003C/ul>",{"id":7381,"title":7382,"content":5894},2937,"What is the difference between single-use and reusable trays?",{"id":7384,"title":7385,"content":7386},2938,"Where are plastic trays used?","\u003Cp>Thermoformed trays and workpiece carriers are used in the following industries:\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/thermoformed-parts-for-automotive\">Automotive \u003C/a>(workpiece carriers)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/electronics\">Electronics \u003C/a>(ESD trays)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/medical-pharmaceutical-applications\">Medical technology\u003C/a> (sterile packaging)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/industries/industrial-solutions\">Industry \u003C/a>& logistics (standard KLT trays, custom solutions)\u003C/li>\u003C/ul>",{"id":7388,"title":7389,"content":7390},2939,"Does formary also offer plastic trays with ESD protection?","\u003Cp>Yes. Upon request, we design\u003Ca href=\"https://www.formary.de/en/blog/esd-trays\"> ESD trays\u003C/a> for your sensitive electronic components. We are happy to advise you on which material is best suited to your requirements.\u003C/p>",{"id":7392,"title":7393,"content":7394},2940,"How is the packing density of plastic trays determined?","\u003Cp>Packing density indicates how many items fit into a tray. It is defined based on the component’s shape, weight, and external dimensions. The goal is to use space efficiently and avoid empty volume during transport.\u003C/p>",{"id":7396,"title":7397,"content":7398},2941,"What advantages does a plastic tray offer in production automation?","\u003Cp>Plastic trays facilitate automated handling by providing precise cavities for robotic or machine access. They hold components in exact positions, speed up processes, and increase efficiency in automated production lines.\u003C/p>",{"id":7400,"title":7401,"content":7402},2942,"Can my plastic tray also be printed?","\u003Cp>Yes, that’s no problem. As a rule, we print thermoformed plastic parts using screen printing or pad printing. Learn more about these two printing techniques under \u003Ca href=\"https://www.formary.de/en/blog/printing-on-plastic-parts\">screen printing and pad printing.\u003C/a>\u003C/p>",{"__component":3187,"id":7404,"title":7405,"variant":506,"cta_button":85,"blogarticles":7406,"style":85},110,"More insights into plastic trays",[7407,7415,7416,7424],{"id":793,"documentId":7408,"createdAt":7409,"updatedAt":7410,"publishedAt":85,"locale":10,"title":7411,"introduction":7412,"content":7413,"slug":7414},"xv9se23qc5esajjy35n4d3lw","2026-01-13T15:51:51.994Z","2026-01-26T08:45:04.319Z","What Is a Workpiece Carrier? Definition & Applications","A constant challenge in the manufacturing industry is efficiently managing material flow throughout all assembly stages and departments. These logistical challenges can be optimally addressed by using product-specific workpiece carriers. Learn more in this article.","\u003Ch2>\u003Cspan style=\"color:#005250;\">What is a workpiece carrier?\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">A workpiece carrier, also known as a parts carrier, load carrier, tray or workpiece holder, is used to \u003Cstrong>transport\u003C/strong>, \u003Cstrong>fix\u003C/strong> and \u003Cstrong>protect\u003C/strong> workpieces during the manufacturing process. Workpiece carriers are used in various industries, including \u003C/span>\u003Ca href=\"https://www.formary.de/branchen/automotive\">\u003Cspan style=\"color:hsl(0,0%,0%);\">automotive\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\">, \u003C/span>\u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">\u003Cspan style=\"color:hsl(0,0%,0%);\">electronics\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\">, \u003C/span>\u003Ca href=\"https://www.formary.de/branchen/nahrungsmittel\">\u003Cspan style=\"color:hsl(0,0%,0%);\">food production\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> and others.\u003C/span>\u003C/p>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Werkstuecktraeger_7ae6aaee4c.png\" alt=\"Werkstückträger für verschiedene Funktionen und Anwendungen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">The functions of workpiece carriers explained in more detail:\u003C/span>\u003C/h3>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Fixing and positioning\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers are used to hold the workpieces securely in place and keep them in the desired position. This is particularly important for sensitive parts.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Protection against damage\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carrier transport systems ensure that workpieces are protected during \u003C/span>\u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">\u003Cspan style=\"color:hsl(0,0%,0%);\">transport and storage\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\">. Components can be fixed in such a way that sensitive component areas do not come into contact with the wall. They are also protected from falling out and vibrations during transport by fixings and customised nests.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Automation and efficiency\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">In automated production systems, workpiece carriers enable a smooth material flow. Workpiece carrier systems are often designed so that they can be seamlessly integrated into automated systems and enable robotic handling. You can find more on this topic under \u003C/span>\u003Ca href=\"https://www.formary.de/loesungen/kunststoff-automatisierungstray\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\"Automation trays.\"\u003C/span>\u003C/a>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">The role of workpiece carriers for Industry 4.0\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Industry 4.0 requires consistent automation of production processes for cross-technology mergers of systems. Consistent production conditions are essential to ensure that all robots and automation components can optimally control, remove and process components and transfer them smoothly to the next production step.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">These conditions are guaranteed by the use of flexible workpiece carriers, among other things.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers can efficiently transport partially processed components, assemblies or products from one cell, machine or system to the next processing station. The tray is perfectly matched to the individual conveyor technology and the respective processes. The workpiece carrier usually moves along the production line on a conveyor belt or workpiece conveyor.\u003C/span>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">How do workpiece carriers ensure optimised production and logistics?\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers play a decisive role in the optimisation of manufacturing and logistics processes. Here are some aspects of how they can contribute to this:\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Coding and product recognition\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Various electronic and optical methods are available to ensure that machines and systems can recognise both components and the workpiece carrier.\u003C/span>\u003C/p>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Codierung_und_Produkterkennung_bei_Werkstuecktraegern_04b5ca29d0.png\" alt=\"Werkstückträger ermöglichen Codierung und Produkterkennung\">\u003C/figure>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Placeholders for adhesive labels or label pockets\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Replaceable or fixed labels are an effective and frequently used method of product labelling. For labels, space can be saved at an early stage on the tray edge and the stacking cams can be designed to fit around them.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Integrated RFID transponders\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Electronic devices that transmit data wirelessly via radio frequencies can be integrated into the workpiece carrier. It is possible to provide space for an RFID transponder or alternative tracking devices at an early stage on the edge of the workpiece carrier.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Coding strip\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">For mechanical testing, BCD coding with moulded studs or milled cuts can be applied to the edge of the part carrier or the frame.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Colour stripes\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">An additional coloured stripe on the workpiece carrier can be used for visual alignment and orientation. Images and more information on \u003C/span>\u003Ca href=\"https://www.formary.de/produkte/tray-mit-farbstreifen\">\u003Cspan style=\"color:hsl(0,0%,0%);\">trays with colour strips\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> can be found on our product pages.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Alignment and positioning\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">To ensure that the sensor system reliably recognises components and prevents the robot gripper from colliding during loading and unloading, the workpiece carrier offers various solutions.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Gripper and fork recesses\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">If trays need to be separated individually (with a fork or grippers), recesses or grooves can be provided for dipping.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Recesses for centring cones\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Recesses for centring cones can be attached to the edge of the nest to align the workpiece carriers. The centring bar is used to secure the workpiece carrier during loading and unloading or on the conveyor belt.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Poka-Yoke corners\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">The term \"poka-yoke\" comes from the Japanese and means \"avoid mistakes\". Poka-yoke corners are used for visual orientation to avoid errors such as incorrect insertion or alignment of the workpiece holder. For correctly aligned workpiece holder insertion, a chamfer can be made in one of the corners or a coloured stripe can be placed on one side.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Anti-twist protection / stacking protection\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">An anti-twist device guarantees correct alignment when stacking several workpiece carriers on top of each other by means of mechanical stacking protection. This can also be designed for different tray variants so that the workpiece carriers can only be stacked by type.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Transport\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers also support the transport of components. The transport of components using the trays is ensured by efficient stacking, adaptation to conveyor systems and ergonomic handling.\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:31.32%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Stapelung_von_Werkstuecktraegern_e6a854e2e3.jpg\" alt=\"Effiziente Stapelung durch Werkstückträger\">\u003C/figure>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Stacking technology\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers are stackable. They can be stacked on top of each other effortlessly and stably without external aids. Various stacking techniques are available, including \u003Cstrong>undercut\u003C/strong> or \u003Cstrong>dimple stacking\u003C/strong>, which can be flexibly adapted to your transport and handling requirements.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">It is important to consider the following aspects in the design:\u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">The sensitivity of the parts\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">The desired number of layers\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">The maximum height of the packaging unit\u003C/span>\u003C/li>\u003C/ul>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">The deep-drawn workpiece carriers can be designed so that they can be stacked free-standing on Euro pallets or integrated into cartons or small load carriers. The stacking is adapted to the palletising system used and also includes an anti-twist device for stacking protection. You can find even more information on \u003C/span>\u003Ca href=\"https://www.formary.de/blog/transportschaeden-vermeiden-mithilfe-dieser-4-stapeltechniken\">\u003Cspan style=\"color:hsl(0,0%,0%);\">stacking techniques\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> in our blog.\u003C/span>\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Adaptation to conveyor systems\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Conveyor belt systems are used in the form of roller conveyors, belt conveyors and floor conveyors. The underside of your workpiece carrier is designed according to the requirements of your transport system.\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:28.45%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Anpassung_an_Foerdersysteme_2188301975.png\" alt=\"Anpassung der Werkstückträger an Fördersysteme\">\u003C/figure>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Ergonomic handling\u003C/span>\u003C/h4>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Ergonomically designed \u003Cstrong>recessed grips\u003C/strong> on the sides of the workpiece carriers facilitate ergonomic loading of the trays in the KLT or outer carton. This means that the trays can be easily gripped, held, carried, removed from the carton or placed back into the carton.\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:22.45%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Griffmulden_des_Werkstuecktraegers_1_0b09491900.jpg\" alt=\"Griffmulden ermöglichen ergonomisches Handling der Werkstückträger\">\u003C/figure>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">It is advisable to consider the size and position of the handles on the workpiece carrier at an early stage, as this also influences the shape of the nests and the stacking.\u003C/span>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Why plastic workpiece trays? The advantages\u003C/span>\u003C/h2>\u003Cfigure class=\"image\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Blog_Banner_1_1_05bdbbe651.png\" alt=\"Gefüllter Kunststoff Werkstückträger mit Bauteilen\">\u003C/figure>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carriers can be made of various materials, including \u003C/span>\u003Ca href=\"https://www.formary.de/blog/vergleich-kunststoff-vs-metall\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>plastic\u003C/strong> or \u003Cstrong>metal\u003C/strong>.\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> Plastic carriers are lighter and easier to handle than conventional metal cleaning baskets. The plastic material of the workpiece carriers therefore makes handling easier and, due to the plastic properties, promotes gentle handling of the sensitive workpieces.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Depending on the area of application, plastic workpiece carriers are usually made of materials such as PET-A, PS or ABS. Plastic trays often have special properties such as\u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/blog/esd-trays-aus-kunststoff-einsatz-und-vorteile\">\u003Cspan style=\"color:hsl(0,0%,0%);\">ESD protection\u003C/span>\u003C/a>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">resistance to chemicals\u003C/span>\u003C/li>\u003Cli>\u003Cspan style=\"color:hsl(0,0%,0%);\">or integration into cleaning processes.\u003C/span>\u003C/li>\u003C/ul>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">The service life (disposable or reusable, over months or years) of the load carrier influences the design of the workpiece carrier. Thanks to variable material thicknesses, plastic pallets can be designed to be either very stable, durable and resilient for \u003Cstrong>reusable use\u003C/strong> as returnable packaging.\u003C/span>\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:25.88%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefzieh_Transport_Einweg_Mehrweg_1dfc761d52_aca5821727.jpg\" alt=\"Einsatzdauer von Werkstückträgern\">\u003C/figure>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">This is achieved through increased material thicknesses and stabilising elements such as ribbing and struts. Alternatively, plastic workpiece carriers can be designed for \u003Cstrong>single-use\u003C/strong> in an extremely material-saving and cost-effective way.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Areas of application for plastic workpiece carriers\u003C/span>\u003C/h3>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Find out more about the areas of application for plastic workpiece carriers:\u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/esd-werkstuecktraeger-fuer-elektronik\">\u003Cspan style=\"color:hsl(0,0%,0%);\">ESD workpiece carriers for electronics\u003C/span>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/tray-mit-farbstreifen\">\u003Cspan style=\"color:hsl(0,0%,0%);\">Tray with colour stripes\u003C/span>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/werkstuecktraeger-fuer-automotive-1\">\u003Cspan style=\"color:hsl(0,0%,0%);\">Workpiece carrier for automotive\u003C/span>\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/produkte/tray-verpackung-fuer-metallteile\">\u003Cspan style=\"color:hsl(0,0%,0%);\">Tray packaging for metal parts\u003C/span>\u003C/a>\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">Workpiece carriers enable efficient processes - A summary\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">In the world of manufacturing, workpiece carriers are indispensable aids that ensure the smooth running of production processes. From fixing and positioning to protection against damage, they fulfil various functions to optimise the quality of the end products and increase efficiency.\u003C/span>\u003C/p>\u003Cp>\u003Cspan style=\"color:hsl(0,0%,0%);\">Do you need workpiece carriers or\u003C/span>\u003Ca href=\"https://www.formary.de/en/products/thermoformed-plastic-packaging\">\u003Cspan style=\"color:hsl(0,0%,0%);\"> thermoformed plastic packaging \u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\">for your components? Then \u003C/span>\u003Ca href=\"https://www.formary.de/konfigurator\">\u003Cspan style=\"color:hsl(0,0%,0%);\">configure\u003C/span>\u003C/a>\u003Cspan style=\"color:hsl(0,0%,0%);\"> your plastic tray now!\u003C/span>\u003C/p>","what-is-a-workpiece-carrier",{"id":6541,"documentId":6542,"createdAt":6543,"updatedAt":6544,"publishedAt":85,"locale":10,"title":6545,"introduction":6546,"content":6547,"slug":6548},{"id":719,"documentId":7417,"createdAt":7418,"updatedAt":7419,"publishedAt":85,"locale":10,"title":7420,"introduction":7421,"content":7422,"slug":7423},"yt35yx2a2ob138xd444o1cxl","2026-01-13T15:51:52.616Z","2026-01-26T08:46:19.075Z","Plastic manufacturing processes compared: thermoforming vs. injection molding, 3D printing, CNC milling, and foam","When manufacturing plastic parts, thermoforming is often compared with injection molding, milling, 3D printing, and foam solutions. The decisive factors are speed, cost, design freedom, material requirements, and process reliability. This article highlights the key differences between these processes.","\u003Ch2>\u003Cspan style=\"color:#005250;\">Comparison of plastic manufacturing processes - The most important facts in brief\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Plastic manufacturing processes differ primarily in terms of time-to-market, costs, design freedom, robustness, material diversity, and automatability.\u003C/li>\u003Cli>\u003Cstrong>Thermoforming\u003C/strong> is particularly advantageous for small to medium series and offers short project lead times.\u003C/li>\u003Cli>\u003Cstrong>Injection molding\u003C/strong> is worthwhile for large quantities, but incurs high tooling costs.\u003C/li>\u003Cli>\u003Cstrong>Milling and 3D printing\u003C/strong> are suitable for prototyping, but are expensive in series production.\u003C/li>\u003Cli>\u003Cstrong>Foam and standard solutions\u003C/strong> are cost-effective, but technically limited.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">What are the most important plastic manufacturing processes?\u003C/span>\u003C/h2>\u003Cp>In plastics engineering, different plastic processes are used depending on the component geometry and quantity.\u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Process\u003C/th>\u003Cth>Category\u003C/th>\u003Cth>Typical applications\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>Thermoforming\u003C/td>\u003Ctd>Forming\u003C/td>\u003Ctd>Housings, covers, trays, packaging\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Injection molding\u003C/td>\u003Ctd>Casting\u003C/td>\u003Ctd>Mass-produced products, precision components\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>CNC milling\u003C/td>\u003Ctd>Machining\u003C/td>\u003Ctd>Precision components, prototypes\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>3D printing\u003C/td>\u003Ctd>Additive\u003C/td>\u003Ctd>Prototypes, small series, complex geometries\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Foam solutions\u003C/td>\u003Ctd>Foaming\u003C/td>\u003Ctd>Upholstery, simple packaging\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Cp>In plastics engineering, these processes are primarily differentiated according to the molding method, quantity, precision, and material properties.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp>ℹ️ In this article, we compare plastic manufacturing processes that are particularly suitable for housings, covers, trays, and functional components. Processes such as extrusion or blow molding are deliberately not covered in depth, as they are primarily used for profiles, films, or hollow bodies without specific geometries. \u003C/p>\n    \u003C/div>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">How do key plastic manufacturing processes work?\u003C/span>\u003C/h2>\u003Cp>Here is a brief overview of how they work:\u003C/p>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>In \u003Ca href=\"https://www.formary.de/en/plastic-thermoforming\">thermoforming\u003C/a>, a plastic sheet is heated and then drawn into a mold. The process is suitable for \u003Ca href=\"https://www.formary.de/en/solutions/plastic-containers\">containers\u003C/a>, \u003Ca href=\"https://www.formary.de/en/solutions/plastic-covers\">housings\u003C/a>, \u003Ca href=\"https://www.formary.de/en/products/thermoformed-plastic-packaging\">packaging\u003C/a>, and \u003Ca href=\"https://www.formary.de/en/solutions/plastic-inlays\">inlays\u003C/a>.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Isometric_view_1_1_30bffb92d9.webp\" alt=\"Isometric view of the thermoforming process\">\u003C/figure>\u003Ch3>Injection molding\u003C/h3>\u003Cp>In \u003Ca href=\"https://www.formary.de/en/blog/injection-molding-vs-thermoforming\">injection molding\u003C/a>, plastic is first melted and then injected under pressure into a closed mold. There, the material solidifies through controlled cooling before the mold is opened and the component is removed.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Filling_funnel_1_1_99ee04589a.webp\" alt=\"Injection molding process\">\u003C/figure>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>In \u003Ca href=\"https://www.formary.de/en/post-processing-methods/trennen/cnc-milling\">CNC milling\u003C/a>, a component is carved out of a plastic block by a computer-controlled milling head that precisely removes material along predetermined paths.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_12_1_c0eee05c68.webp\" alt=\"CNC milling process\">\u003C/figure>\u003Cp>In \u003Ca href=\"https://www.formary.de/en/blog/thermoforming-vs-3d-printing\">3D printing\u003C/a>, also known as additive manufacturing, a component is built up layer by layer from plastic.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Material_preparation_1_1_ef5d47864c.webp\" alt=\"3D printing process\">\u003C/figure>\u003Ch4>Foam and standard solutions\u003C/h4>\u003Cp>Foam can be produced both chemically and physically. In chemical foaming, typical components such as polyol and isocyanate react with each other, producing CO₂ among other things. This gas causes the mass to foam. In physical foaming, a blowing agent is added which expands or evaporates when heated, thus forming the pore structure.\u003C/p>\u003Cp>After foaming, the foam block hardens and can then be cut, punched, or CNC-machined. The foam parts produced in this way are particularly suitable for simple packaging, upholstery elements, or standard solutions.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">The top 5 factors to consider when deciding which plastic manufacturing process is best suited to your application\u003C/span>\u003C/h2>\u003Cp>The processes are compared in five categories that are often decisive when it comes to the production of plastic parts:\u003C/p>\u003Col>\u003Cli>Time to market\u003C/li>\u003Cli>Cost structure (for small and medium series)\u003C/li>\u003Cli>Design freedom & modification effort\u003C/li>\u003Cli>Mechanical robustness\u003C/li>\u003Cli>Material selection\u003C/li>\u003C/ol>\u003Ch3>\u003Cspan style=\"color:#005250;\">1. Time-to-market\u003C/span>\u003C/h3>\u003Cp>Fast development and production start-ups enable you to respond to market requirements. Especially in dynamic markets, a short time-to-market can be crucial for securing competitive advantages or meeting project deadlines.\u003C/p>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>In the best case scenario, a \u003Ca href=\"https://www.formary.de/en/blog/project-planning-in-thermoforming\">thermoforming project\u003C/a> can be delivered in less than 6 weeks. This includes 1-2 weeks for creating the design based on the requirements and data in consultation with the company. Once the \u003Ca href=\"https://www.formary.de/en/blog/construction-data-in-thermoforming\">design data\u003C/a> has been approved, production of the aluminum series tool begins. Depending on the urgency, this can be done in 3 weeks.\u003C/p>\u003Cp>As soon as the \u003Ca href=\"https://www.formary.de/en/blog/tools-for-thermoformed-plastic-parts\">tool\u003C/a> is ready, it is taken to the thermoforming manufacturer and the first samples are drawn from the series tool and material. Once the series samples have been approved, series production begins. Depending on the quantities and provided that the manufacturer has sufficient capacity, (partial) delivery can take place after just two weeks.\u003C/p>\u003Ch4>Injection molding\u003C/h4>\u003Cp>In injection molding, the long tooling times of usually six to twelve weeks lead to a significantly delayed start of series production.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/CW_1_2_1_1_0515b9ec9d.webp\" alt=\"Delivery times in injection molding\">\u003C/figure>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>Milling and 3D printing are becoming increasingly complex in series production, which means that production times are longer overall. 3D printing is very fast for smaller quantities or prototypes, as no tools are required. This means there are \u003Cstrong>no lead times\u003C/strong>. Once the CAD data is available, parts can be manufactured within a few days.\u003C/p>\u003Cp>For large series, 3D printing or milling is limited due to slower production speeds, poor scalability, and higher material costs.\u003C/p>\u003Ch4>Foam / Standard solutions\u003C/h4>\u003Cp>Foam and standard solutions are ready for immediate use, but often do not offer the precision required for technically demanding applications.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">2. Cost structure for small and medium series\u003C/span>\u003C/h3>\u003Cp>In moderate quantities, fixed costs have a direct impact on profitability, as they significantly increase the unit price. Processes with low fixed costs enable more efficient unit costs and reduce the risk of an uneconomical series.\u003C/p>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>A key cost driver in a thermoforming project is the tooling costs, which represent a one-time investment in the four to five-digit range. These costs are amortized as the number of units increases. Since economies of scale do not apply to the same extent to material costs, the proportion of material costs per thermoformed part increases with increasing quantity and thus becomes the largest cost center.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Total_cost_share_1_1_079ca23bfa.webp\" alt=\"Cost factors in thermoforming\">\u003C/figure>\u003Cp>Compared to other plastic manufacturing processes, thermoforming occupies the “sweet spot” between several hundred and 10,000 parts, as the initial tooling costs are significantly lower than for injection molding and the unit prices are significantly lower than for 3D printing.\u003C/p>\u003Ch4>Injection molding\u003C/h4>\u003Cp>Injection molding requires a costly initial investment in the tool, but is more cost-effective in terms of total costs due to low unit prices for quantities of around 10,000 or more. This means that the manufacturing process only pays off for very large series.\u003C/p>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>3D printing has no initial tooling costs, but due to consistent production times, there is little scope for economies of scale in terms of quantity. Milling also incurs high unit costs, which quickly makes the process uneconomical for small and medium-sized series.\u003C/p>\u003Ch4>Foam / standard solutions\u003C/h4>\u003Cp>Foam solutions and standard solutions are cost-effective, but in many cases do not offer sufficient technical durability.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">3. Design freedom & modification effort\u003C/span>\u003C/h3>\u003Cp>A manufacturing process that can respond flexibly to product changes, especially in the development phase, and does not make adjustments expensive or time-consuming reduces development risks. This allows updates and optimizations to be implemented without high additional costs.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_15_1_406ba26690.webp\" alt=\"Plastic cover\">\u003C/figure>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>Deep drawing offers a high degree of flexibility and allows for adjustments, even for special requirements such as ESD or STANAG compliance.\u003C/p>\u003Ch4>Injection molding\u003C/h4>\u003Cp>Injection molding allows for design freedom, but changes to the tool often result in considerable effort and high adjustment costs.\u003C/p>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>Milling and 3D printing allow for changes. However, milling has geometric limitations, which reduces the scope for design. 3D printing allows for a great deal of creative freedom.\u003C/p>\u003Ch4>Foam / standard solutions\u003C/h4>\u003Cp>Foam and standard components offer little scope for customization and are limited to standard shapes.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">4. Mechanical robustness\u003C/span>\u003C/h3>\u003Cp>Thermoformed parts such as housings or panels must be resilient in real-world use. An unsuitable process will result in components that deform, break, or are unsafe, which can lead to high follow-up costs in assembly and service.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/behaeltnis_belastung_01_1_1_41d5d7d8e1.webp\" alt=\"Plastic container\">\u003C/figure>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>Thanks to adjustable wall thicknesses and the materials used, thermoforming offers high rigidity and excellent mechanical strength.\u003C/p>\u003Ch4>Injection molding\u003C/h4>\u003Cp>Injection-molded parts also achieve high strength and are mechanically equivalent to thermoformed parts in terms of robustness.\u003C/p>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>3D-printed components have significant limitations in terms of mechanical load capacity.\u003C/p>\u003Ch4>Foam / standard solutions\u003C/h4>\u003Cp>Foam solutions also have low mechanical load capacity and are therefore usually unsuitable for functional technical applications.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">5. Material selection\u003C/span>\u003C/h3>\u003Cp>\u003Ca href=\"https://www.formary.de/en/materials\">Materials\u003C/a> determine both functionality and durability. Requirements such as \u003Ca href=\"https://www.formary.de/en/blog/esd-trays\">ESD protection\u003C/a>, UV resistance, temperature behavior, or chemical resistance are often crucial to a project. Processes with a limited selection of materials can severely restrict the area of application.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_16_1_5d8c0e1a7b.webp\" alt=\"Plastic flakes\">\u003C/figure>\u003Ch4>Plastic Thermoforming\u003C/h4>\u003Cp>Thermoforming allows for a wide range of materials, including specialized variants such as \u003Ca href=\"https://www.formary.de/en/products/esd-workpiece-carriers-for-electronics\">ESD-compatible\u003C/a> or flame-retardant materials, covering many technical requirements.\u003C/p>\u003Ch4>Injection molding\u003C/h4>\u003Cp>Injection molding offers a certain variety of materials, but is limited by process-specific requirements in the selection and combination of plastics.\u003C/p>\u003Ch4>Milling / 3D printing\u003C/h4>\u003Cp>The choice of materials for milling and 3D printing is highly dependent on the respective machine, meaning that not all engineering plastics can be used.\u003C/p>\u003Ch4>Foam / Standard solutions\u003C/h4>\u003Cp>Foams are difficult to specify and therefore only meet simple material requirements.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Plastic manufacturing processes in tabular comparison:\u003C/span>\u003C/h2>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Advantages\u003C/th>\u003Cth>\u003Cstrong>Plastic thermoforming\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Injection molding\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Milling / 3D printing\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Foam / Standard solutions\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>Time-to-Market\u003C/td>\u003Ctd>quickly achievable, depending on geometry & tooling\u003C/td>\u003Ctd>long tooling times (6–12 weeks)\u003C/td>\u003Ctd>quick for samples, but time-consuming for series production\u003C/td>\u003Ctd>immediately available, but lower precision\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Costs for small/medium series\u003C/td>\u003Ctd>very efficient, low tooling costs\u003C/td>\u003Ctd>high fixed costs, only worthwhile for large series\u003C/td>\u003Ctd>high unit costs\u003C/td>\u003Ctd>inexpensive, but short service life\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Design freedom & adaptability\u003C/td>\u003Ctd>high flexibility (also for ESD, STANAG, etc.)\u003C/td>\u003Ctd>high adaptation costs\u003C/td>\u003Ctd>geometrically limited (milling) / very free (3D printing)\u003C/td>\u003Ctd>hardly customizable\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Mechanical robustness\u003C/td>\u003Ctd>high rigidity due to wall thickness adjustment\u003C/td>\u003Ctd>high strength due to compacted plastic melt\u003C/td>\u003Ctd>limited with 3D printing; CNC robust\u003C/td>\u003Ctd>low stability\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Material selection (e.g., ESD, PC, STANAG)\u003C/td>\u003Ctd>wide selection, including specialized materials\u003C/td>\u003Ctd>limited by process-related requirements\u003C/td>\u003Ctd>depends on machine & process\u003C/td>\u003Ctd>hardly specifiable\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Which plastic manufacturing process is right for my project?\u003C/span>\u003C/h2>\u003Cp>The choice of the appropriate process depends largely on the number of units, the type of component, and the cost requirements. A quick basis for decision-making:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Recommendation of the appropriate plastic process based on number of units\u003C/span>\u003C/h3>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Quantity\u003C/th>\u003Cth>Recommended plastic process\u003C/th>\u003Cth>\u003Cstrong>Why?\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>1–20 pieces\u003C/td>\u003Ctd>3D printing or CNC milling\u003C/td>\u003Ctd>Maximum flexibility, no tooling costs, ideal for prototypes or functional samples.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>20–500 pieces\u003C/td>\u003Ctd>Thermoforming\u003C/td>\u003Ctd>Very low tooling costs, fast implementation, economical for small series.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>10,000 - 100,000 pieces\u003C/td>\u003Ctd>Thermoforming or injection molding (to be considered individually)\u003C/td>\u003Ctd>Thermoforming is most cost-effective for thin-walled, large components; injection molding is useful for high precision/detail requirements.\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>100,000+ pieces\u003C/td>\u003Ctd>typically injection molding (or thermoforming with appropriate tools)\u003C/td>\u003Ctd>High tooling costs are offset by minimal unit costs.\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">FAQ - Frequently asked questions about manufacturing processes for plastic parts\u003C/span>\u003C/h2>\u003Ch4>What plastic manufacturing processes are available?\u003C/h4>\u003Cp>The most important plastic manufacturing processes include thermoforming, injection molding, CNC milling, 3D printing, and foaming (e.g., foam solutions). The most suitable process depends on the number of units, geometry, material requirements, and budget.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Which plastic manufacturing process is the most cost-effective?\u003C/span>\u003C/h4>\u003Cp>For small and medium series, \u003Cstrong>thermoforming\u003C/strong> is the most economical process. For large series, \u003Cstrong>injection molding\u003C/strong> remains unbeatable.\u003C/p>\u003Ch4>Which process is suitable for complex geometries?\u003C/h4>\u003Cul>\u003Cli>Filigree details → injection molding\u003C/li>\u003Cli>Complex free forms → 3D printing\u003C/li>\u003Cli>Large, thin-walled housings → thermoforming\u003C/li>\u003C/ul>\u003Ch4>Which is the most flexible process?\u003C/h4>\u003Cp>\u003Cstrong>Thermoforming:\u003C/strong> low tooling costs, quick changes, large components possible.\u003C/p>\u003Ch4>When is thermoforming more suitable than injection molding?\u003C/h4>\u003Cp>Thermoforming is more economical for small and medium-sized series, as tooling and adjustment costs are significantly lower and projects can be started more quickly.\u003C/p>\u003Ch4>Why is milling or 3D printing often unsuitable for series production?\u003C/h4>\u003Cp>Both processes require long machine times and result in correspondingly high unit costs, which quickly makes series production uneconomical.\u003C/p>\u003Ch4>How does design freedom affect manufacturability?\u003C/h4>\u003Cp>Greater design freedom facilitates adjustments but can lead to manufacturing risks. A \u003Ca href=\"https://www.formary.de/en/3d-services/dfm-analyse\">DFM analysis\u003C/a> ensures that geometries are suitable for deep drawing and can be implemented efficiently.\u003C/p>\u003Ch4>How do I find the right material for my component?\u003C/h4>\u003Cp>The \u003Ca href=\"https://www.formary.de/en/whitepaper-ebooks/materialguide-1\">Material Guide\u003C/a> provides a compact overview of available plastics, their properties, and their suitability for various applications.\u003C/p>\u003Ch4>Which industries benefit particularly from thermoforming?\u003C/h4>\u003Cp>Typical areas of application include \u003Ca href=\"https://www.formary.de/en/industries/mechanical-engineering\">mechanical engineering\u003C/a>, \u003Ca href=\"https://www.formary.de/en/industries/medical-pharmaceutical-applications\">medical technology\u003C/a>, \u003Ca href=\"https://www.formary.de/en/industries/robotics\">robotics\u003C/a>, \u003Ca href=\"https://www.formary.de/en/industries/electronics\">electronics\u003C/a>, and \u003Ca href=\"https://www.formary.de/en/industries/agriculture-horticulture\">horticulture\u003C/a>.\u003C/p>\u003Ch4>Are there sustainable alternatives?\u003C/h4>\u003Cp>Yes, with our \u003Ca href=\"https://www.formary.de/en/products/molded-fiber-packaging\">fiber casting\u003C/a> and \u003Ca href=\"https://www.formary.de/en/products/paper-pulp-injection-molded-packaging\">paper injection molding\u003C/a> solutions, we offer completely biodegradable products, or through the use of \u003Ca href=\"https://www.formary.de/en/blog/what-is-recyclate\">recyclates\u003C/a> and \u003Ca href=\"https://www.formary.de/en/blog/what-are-bioplastics\">bioplastics\u003C/a>.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Select the right manufacturing process for your project now\u003C/span>\u003C/h2>\u003Cp>Choosing the right process determines costs, speed, and technical performance. With formary, you not only receive high-quality products, but also support in selecting materials, surfaces, and the optimal process.\u003C/p>\u003Cp>On request, we can also check whether a combination of several plastic manufacturing processes makes sense—for example, \u003Ca href=\"https://www.formary.de/en/blog/rapid-prototyping-in-thermoforming\">prototyping\u003C/a> using 3D printing and subsequent series production using thermoforming. Start now with your inquiry via the \u003Ca href=\"https://www.formary.de/en/configurator\">formary configurator\u003C/a> and realize your next project quickly and efficiently.\u003C/p>","plastic-manufacturing-processes-compared",{"id":7425,"documentId":7426,"createdAt":7427,"updatedAt":7428,"publishedAt":85,"locale":10,"title":7429,"introduction":7430,"content":7431,"slug":7432},365,"t8cdf4kf19se6cjzzzao0d9i","2026-01-13T15:51:50.468Z","2026-01-26T08:41:41.310Z","Determining the Mold Nests of Your Workpiece Carrier","Mold nests or cavities can be diverse: rectangular, round, custom-shaped, tracks, ribs, or domes. So how is it decided which mold nest is the right one? More on this in the article.","\u003Cp>The shape of the cavity that holds the component is often the critical point for its functionality. Whether for inlays, blisters, transport trays, or workpiece carriers—how well the cavity fits the product determines the efficiency and safety during handling, transport, and storage.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">What are mold nests? What is a cavity?\u003C/span>\u003C/h2>\u003Cp>Mold nests are cavities that hold the component. The term \"cavity\" comes from the Latin \"cavum,\" meaning hollow. In simple terms, mold nests are recesses in the workpiece carrier designed for secure transport of the component and to simplify loading and unloading of the trays.\u003C/p>\u003Cp>The shape of the cavity that holds the component is often the key to functionality. Whether for inlays, blisters, transport trays, or workpiece carriers, the better the cavity fits the product, the more efficient and safe the handling, transport, and storage will be.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Typical requirements for mold nests and cavities\u003C/span>\u003C/h2>\u003Cp>In both intralogistics and extralogistics, the primary goal is cost savings.\u003C/p>\u003Cp>One way this is achieved is by saving volume and using space more efficiently. For transporting components on trays, a high packing density is essential. This means achieving a minimal transport volume by placing as many components as possible per tray. Therefore, the mold nests and cavities must be designed to maximize the packing density.\u003C/p>\u003Cp>At the same time, costs can be saved if as many different components as possible can be transported in a universal tray. This means fewer tray variants and lower investment and handling costs. In this case, the mold nests are designed as universal nests.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">What affects the maximum packing density of mold nests and cavities?\u003C/span>\u003C/h2>\u003Cp>The maximum packing density is usually determined by your application specifications, thermoforming limitations, and, if the trays are used on automated production lines, the capabilities of the system/robot. Based on these specifications, the goal is to fill the available space as efficiently as possible with mold nests.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">1.) Users often specify a minimum distance for the cavities:\u003C/span>\u003C/h3>\u003Cul>\u003Cli>Distance between mold nests\u003C/li>\u003Cli>Distance from mold nest to the outer edge of the tray These specifications have ergonomic reasons for non-automated processes. Manual loading and handling of the trays should be simple. For example, components should be easily removed from the cavity, or trays should be quickly placed into a secondary container.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">2.) What do the mold nests require?\u003C/span>\u003C/h3>\u003Cul>\u003Cli>The mold nests need a draft angle of at least 2-5°. This draft angle is needed for thermoforming so the tray can be lifted off the deep-drawing tool.\u003C/li>\u003C/ul>\u003Cp>This impacts the arrangement of the cavities on the tray, as well as the distances between the mold nests. CAD programs have a draft angle analysis feature to optimize the packing density of tightly packed trays.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">3.) What requirements does the automated system have for the cavities?\u003C/span>\u003C/h3>\u003Col>\u003Cli>Edge geometry of the nest opening\u003C/li>\u003Cli>Gripper type and gripper technique\u003C/li>\u003Cli>Nest depth In automation projects, there are additional requirements for nest production. The maximum packing density is always the result of the equation of the above factors.\u003C/li>\u003C/ol>\u003Ch3>\u003Cspan style=\"color:#005250;\">How are universally usable mold nests designed?\u003C/span>\u003C/h3>\u003Cp>When investing in the development of a transport tray, the design of a universal tray is often required. A universal tray can transport different component variants or families of components. This saves on tool costs, which would be incurred for each tray variant.\u003C/p>\u003Cp>This means the mold nests must be adapted to various components.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">What should be considered when developing universal mold nests?\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>Position:\u003C/strong> If placing the components in a horizontal position is not possible due to different dimensions, much space can be wasted.\u003C/li>\u003Cli>\u003Cstrong>Unequal outer sizes and/or contours:\u003C/strong> The contours must roughly match, or else it will be difficult to design.\u003C/li>\u003Cli>\u003Cstrong>Sensitive areas:\u003C/strong> If certain parts of the component need to be free, it is often hard to find a middle ground.\u003C/li>\u003Cli>\u003Cstrong>Placing components at different levels:\u003C/strong> Steps and tight contours in some materials, like PC, are difficult to form.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">How are mold nests 100% adapted to the component?\u003C/span>\u003C/h2>\u003Cp>A cavity is always aligned with the original component. This is done using the CAD data of the components, a component prototype, or an existing tray.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">How are nest data created?\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>CAD data:\u003C/strong> The best way for the customer and formary is to create data from the CAD files of the component. This allows for optimal measurement of all sides of the component. No time-consuming adjustments to the data are necessary. Additionally, finer details, such as the gap between the component and the nest's inner wall, can be adjusted in advance. Before data creation, a confidentiality agreement (NDA) is signed.\u003C/li>\u003Cli>\u003Cstrong>Component prototype:\u003C/strong> The second option is to create nest data based on a component prototype. Depending on the component's design, we can either manually measure or use more sophisticated optical measuring devices.\u003C/li>\u003Cli>\u003Cstrong>Existing tray:\u003C/strong> As a third option, we can reverse-engineer the data based on an existing tray prototype. Here, we measure the part with a Faro arm. A disadvantage is that imperfections on the tray's surface are also transferred to the data model. It is always important that other requirements, such as centering distances (for automated trays), grid dimensions, and desired measurements at the nest's bottom, are communicated. The more details are aligned in advance, the fewer errors will occur in the data construction.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Can I test the fit of the cavity before tool creation?\u003C/span>\u003C/h3>\u003Cp>Yes. Once the nest design has been created in the CAD program, its functionality can be tested with different variants (see also prototypes or our blog post on rapid prototyping).\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Options for testing mold nest samples\u003C/span>\u003C/h3>\u003Cp>Testing mold nest samples can be done with 3D printing or thermoforming from an Ureol tool.\u003C/p>\u003Cp>3D printing is the fastest option but provides less insight regarding the deep-drawing result. Thermoforming from an Ureol tool is slower but much more indicative, as it allows the direct transfer of learnings about the stretching behavior for the series.\u003C/p>\u003Cp>The appropriate option depends on the requirements profile, which consists of the following three factors:\u003C/p>\u003Cp>\u003Cstrong>Speed\u003C/strong>: How quickly are the samples and their review required?\u003C/p>\u003Cp>\u003Cstrong>Relevance\u003C/strong>: How comparable does the sample need to be to the series production? Does it need to use the original material and thickness? Should it be deep-drawn (tested method), or can an alternative method (3D printing) be used?\u003C/p>\u003Cp>\u003Cstrong>Effort\u003C/strong>: Is there a larger budget available for sample testing before starting production? Is it only the fit being tested, or should the tray be replicated as realistically as possible for series use\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">What happens if the components do not fit in the mold nests?\u003C/span>\u003C/h3>\u003Cp>If the components do not fit in the cavities, mold nests can be quickly modified. We offer various sample levels that differ in speed, relevance, and effort.\u003C/p>\u003Cp>The 3D print and Ureol thermoforming sample options take advantage of naturally fast development times and are the quickest and most cost-effective options for fixed insights. After testing the samples with your components, adjustments can be made promptly.\u003C/p>\u003Cp>If adjustments are only noticed during the prototype's production or the first real handling tests, that's not a problem. The following guidelines apply:\u003C/p>\u003Ch3>Options for adjusting mold nests and cavities\u003C/h3>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt solid windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt solid windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.0pt;\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>Tool design\u003C/strong>\u003C/span>\u003C/th>\u003Cth style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt none windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt solid windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>Mold pockets can be adjusted in this direction  \u003C/strong>\u003C/span>\u003C/th>\u003Cth style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt none windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt solid windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">\u003Cspan style=\"color:hsl(0,0%,0%);\">\u003Cstrong>Mold pockets cannot be adjusted in this direction\u003C/strong>\u003C/span>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt solid windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt none windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.0pt;\">\u003Cstrong>Negative mold tool\u003C/strong>\u003C/td>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:none;border-right:1.0pt solid windowtext;border-top:none;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">\u003Cp>Deepen the mold nests\u003C/p>\u003Cul>\u003Cli>Increase the nest's size to create more space between the nest and the component\u003C/li>\u003Cli>Lower the nest to sink the components deeper into the nest\u003C/li>\u003C/ul>\u003C/td>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:none;border-right:1.0pt solid windowtext;border-top:none;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">Increase the nest height\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:1.0pt solid windowtext;border-right:1.0pt solid windowtext;border-top:1.0pt none windowtext;padding:0cm 5.4pt;vertical-align:top;width:151.0pt;\">\u003Cstrong>Positive mold tool\u003C/strong>\u003C/td>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:none;border-right:1.0pt solid windowtext;border-top:none;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">\u003Cp>Increase the nests\u003C/p>\u003Cul>\u003Cli>Tighten the mold nests around the component to reduce space between the component and the nest walls\u003C/li>\u003Cli>Raise the nest floor to position the components closer to the nest edge or even allow them to protrude (e.g., for better gripper positioning)\u003C/li>\u003C/ul>\u003C/td>\u003Ctd style=\"border-bottom:1.0pt solid windowtext;border-left:none;border-right:1.0pt solid windowtext;border-top:none;padding:0cm 5.4pt;vertical-align:top;width:151.05pt;\">Deepen the mold nests\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Determining mold nests and cavities - A conclusion\u003C/span>\u003C/h3>\u003Cp>The selection of appropriate mold nests for workpiece carriers is crucial for efficient transport and storage. Mold nests ensure that the component is securely held in the workpiece carrier and safely undergoes all production and logistics processes. In designing mold nests, cavities for gripper cutouts, as well as factors such as minimum distances, draft angles, and automation system requirements, should be considered. Overall, suitable mold nests are an essential component of product safety and process optimization.\u003C/p>\u003Cp>\u003Cstrong>Any questions? Contact us now via live chat or call: 07191 9525170.\u003C/strong>\u003C/p>","how-to-determine-tray-cavities",{"__component":3227,"id":4251,"title":7434,"employee":7435},"Do you still have questions about plastic trays? Arrange a consultation",{"id":758,"documentId":3230,"createdAt":3231,"updatedAt":3232,"publishedAt":85,"locale":10,"role":3233,"name":3234,"email":3235,"phone":3236,"meeting_url":3237},{"__component":638,"id":7425,"title":7437,"link":244,"cta_label":7438,"cta_note":7439},"Configure Plastic Trays. With formary.","Get an offer","Get your non-binding offer for your plastic tray today.",{"__component":644,"id":7441,"title":646},404,[7443],{"id":7444,"documentId":6750,"createdAt":7445,"updatedAt":7446,"publishedAt":85,"locale":128,"slug":7447,"name":7448},11,"2026-01-08T23:05:16.958Z","2026-01-26T07:47:04.881Z","kunststofftray-lagerung-transport","Transport & Lagerung",[7450],{"id":7451,"documentId":5954,"createdAt":7452,"updatedAt":7453,"publishedAt":85,"locale":128,"name":7454,"slug":7455,"description":7456},25,"2026-01-08T23:07:18.630Z","2026-01-26T07:44:10.344Z","Pflanzentrays aus Kunststoff","pflanzentrays-aus-kunststoff","Stabile Pflanzentrays aus Kunststoff für effiziente Mehrwegprozesse im Gartenbau und Industrie",[7458],{"id":1545,"documentId":133,"createdAt":7459,"updatedAt":7460,"publishedAt":85,"locale":128,"name":7461,"slug":7462,"description":7463},"2026-01-08T23:03:48.508Z","2026-01-19T14:34:58.505Z","Agrar & Gartenbau","agrar-gartenbau","Robust, wetterbeständig und vielseitig, für den Außeneinsatz geeignet",{}]